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NX Training Work BK PDF
NX Training Work BK PDF
PRACTICAL APPLICATIONS
OF UNIGRAPHICS
WORKBOOK
September 2002
MT10050 - Unigraphics NX
EDS Inc.
Copyright
Proprietary right of Unigraphics Solutions Inc., its subcontractors, or its suppliers are included in this
software, in the data, documentation, or firmware related thereto, and in information disclosed
therein. Neither this software, regardless of the form in which it exists, nor such data, information, or
firmware may be used or disclosed to others for any purpose except as specifically authorized in writing
by Unigraphics Solutions Inc. Recipient by accepting this document or utilizing this software agrees
that neither this document nor the information disclosed herein nor any part thereof shall be
reproduced or transferred to other documents or used or disclosed to others for manufacturing or any
other purpose except as specifically authorized in writing by Unigraphics Solutions Inc.
E2002 Electronic Data Systems Corporation. All rights reserved.
Restricted Rights Legend
The commercial computer software and related documentation are provided with restricted rights.
Use, duplication or disclosure by the U.S. Government is subject to the protections and restrictions as
set forth in the Unigraphics Solutions Inc. commercial license for the software and/or documentation
as prescribed in DOD FAR 227-7202-3(a), or for Civilian Agencies, in FAR 27.404(b)(2)(i), and any
successor or similar regulation, as applicable. Unigraphics Solutions Inc., 10824 Hope Street, Cypress,
CA 90630.
Warranties and Liabilities
All warranties and limitations thereof given by Unigraphics Solutions Inc. are set forth in the license
agreement under which the software and/or documentation were provided. Nothing contained within
or implied by the language of this document shall be considered to be a modification of such warranties.
The information and the software that are the subject of this document are subject to change without
notice and should not be considered commitments by Unigraphics Solutions Inc.. Unigraphics
Solutions Inc. assumes no responsibility for any errors that may be contained within this document.
The software discussed within this document is furnished under separate license agreement and is
subject to use only in accordance with the licensing terms and conditions contained therein.
Trademarks
EDS, the EDS logo, UNIGRAPHICS SOLUTIONSR, UNIGRAPHICSR, GRIPR, PARASOLIDR,
UGR, UG/...R, UG SOLUTIONSR, iMANR are trademarks or registered trademarks of Electronic
Data Systems Corporation or its subsidiaries. All other logos or trademarks used herein are the
property of their respective owners.
February 1999
January 2000
December 2000
September 2001
September 2002
Project Description
Project Description
Toy Radio Controlled Car
The objective of this workbook is to provide you with an an ongoing indication
of your comprehension of the course material. The workbook will lead you
through a modeling project with high level prompts. Detailed steps will not be
present as they are in the student manual. However, feel free to reference the
student manual as needed.
In this project you will model some of the component parts of a toy car and add
them to an assembly. Some of the parts have already been modeled but need to
be added to the assembly in the proper orientation. Other parts will require the
documentation of a drawing.
This project will reinforce your Unigraphics skills of capturing design intent,
modeling, assemblies, and drafting.
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The first part to be built for the toy car assembly is the rear differential. This
activity will show how a primitive may be used to start the model, then new
features may be used to add detail to the part.
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The design intent of the rear differential is to hold the rear drive
gear and the rear axle. The bosses that protrude from the sides to support the
axle need to be centered on the central square section, and should act as one
feature should the part change. The rear differential also must have the ability
to rotate to a certain degree, allowing the rear wheels to travel over uneven
surfaces. The bosses used to mount the differential therefore are required to be
aligned. The walls of the central square section should be of uniform thickness.
The rear drive gear will protrude from the top of the differential so that it can
mesh with the drive gear from the power source. This means that the bottom of
the central square section must accommodate the rear drive gear passing
through it. The hole that allows the rear axle to pass through the part should be
centered in the bosses that are provided to support it.
Step 1 Open pau_seedpart_mm save it as ***_rear_diff_1 where
*** represent your initials.
Step 2 Start with a primitive as shown below. Be sure to enter the
entire expression as the value in the length fields (i.e.
BLLG=27.50). Locate the block at WCS origin 0,0,0.
The expression names will help in referencing the values later.
Unigraphics builds the block and locates it in the location specified. Note the
orientation of the block with respect to the WCS. Expressions are also stored
for the three equations that were keyed in. These expressions store the
parameters for the block and allow future editing to change the values defining
the block if desired.
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Step 4 On each of the 27.5 x 17.5 faces (front and back) create a
Boss feature 17.5 in diameter by 21 high. When
positioning the first boss use the values BLLG/2 and
BLHT/2 to place the bosses in the center of the face.
BLLG and BLHT are expression names that were created in step 2.
Expressions are case sensitive. Referring to these expression names links the
values to the expressions, so that when the value for the expression changes the
feature location updates accordingly.
When creating the second boss, link its diameter and height to those of the first
boss by using the expression names (p values) that were stored during creation
of the first boss.
Locate the second boss relative to the first boss to assure that they move
together.
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Assemblies
The purpose of this section is to begin the assembly of the toy car. This
assembly will be revisited throughout the course.
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The next step in the rear differential process is to create a drawing of the rear
differential in the master model assembly.
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In this section you will create a discipline specific single part assembly for
drafting purposes.
Because of the associative nature of Unigraphics assemblies, changes to the
solid model will update its depiction in the discipline specific single part
assemblies.
The downstream application that will be used in this example is Drafting. Other
discipline specific assemblies could be created to support analysis,
manufacturing, etc..
Step 1
This will ensure that the solid model and all of its construction tools remain
segregated onto individual layers.
This completes the first step in the creation of a drawing for the rear
differential of the car assembly.
Step 3 Save the part.
Step 4 Enter the Drafting Application and edit the drawing such
that the units are metric, the scale is 2/1, the drawing size
is A3, and the drawing name is DWG1.
The current drawing, created when the drafting application was entered, is
changed as specified to better suit the rear differential part file.
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The next step is to add annotation to the drawing to define the part's size.
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The rear axle is meant to be driven by the rear drive gear. It has a flat area on a
cylindrical body. The rear drive gear and the rear axle are made of a material
that allows the drive gear to be pressed onto the axle until its mating flat locks it
into the rear axle. The rear wheels are simply pressed onto the rear axle and
held in place by friction. The rear drive gear should always remain centered
along the length of the axle.
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The second part to be built for the toy car assembly is the rear axle. This activity
will reinforce the use of reference features.
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Step 7 Create the final reference feature halfway between the two
planar faces on the ends of the cylinder.
This reference feature will be used to position the pocket in the center of the
part regardless of changes in length.
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Step 10 Make layer 1 the Work Layer and make layer 61 Invisible.
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In the rear differential part the Master Model technique was used to facilitate
concurrent engineering when the designer is not the drafter. Should these tasks
fall to the same individual there may be no advantage to using the Master
Model technique. In this case the drawing may be created in the same file as
the model.
Step 16 Change the displayed part to ***_rear_axle_1.
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The power pack is actually the housing for the electronics and radio receiver.
This housing also contains gear sets that would connect the electric motor to
the drive wheels. The power pack should be compact and yet accommodate the
gear sets and rack spur gear.
This section will reinforce your freehand sketching and constraining skills. In
this activity you will create two profiles that represent the shape of the power
pack.
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Attachment
Face
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Step 13 Extrude the FRONT sketch across the solid body (+YC).
Apply a parametric value so that if the solid body changes
the extrusion will update with it. Use the intersect
boolean type to get a resultant shape that is the shared
area of the extrusions.
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The next part to build for the toy car assembly is the left pinion. This activity
will reinforce the use of swept features.
The left pinion is used to mount and steer the left front wheel. The right and
left pinions are attached to the chassis pan by snapping into place.
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Step 4 Create a Boss on the top face of the block with a diameter
of 7.5 and a height of 5. Position it so that it is centered
along the width of the block and tangent to the end as
shown.
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Step 6 Create another Boss on the top face of the block 27.5 high
by 7.5 in diameter and constrain it so that the axis of the
cylinder falls on the right edge of the block and is
centered in the width of the block.
This boss will be used to hold the front spring.
Step 7 Extrude the lower edges of the newly created boss down
12.5 to finish the cylindrical mounting feature. This
boss/extrusion combination is associative in that the
mounting feature is dependant on the boss' diameter for
size purposes.
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Step 9 Create another boss using the planar face of the last boss
as the placement face. This last boss should be 7.5 in
diameter by 7.5 high. Locate this boss concentric with the
last one.
The front wheel will snap onto this feature.
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Step 11 Create an edge blend on the other end of the last boss
with a radius of 3.75.
This blend will allow easier front wheel operation and mounting.
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Reference
Arc Center
Destination
Arc Center
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The rear drive gear takes the power from the power pack and applies it to the
rear axle so that the wheels turn. As mentioned in the rear axle activity, the two
parts have matching flats to keep the gear from spinning on the axle. Each of
the gear teeth should be the same profile, and the spacing between the gear
teeth should be equal.
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The next part to be built for the toy car assembly is the rear drive gear. In this
section you will start the construction of the rear drive gear by creating
reference features, the center hole, and a sketch to define the tooth profile.
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Horizontal reference
Attachment face
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The assembly process quite often will show problems with the design. In this
case the rear axle was found to be too short to serve its purpose. Parametric
modeling allows for parts to be easily modified.
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Use your newly acquired modeling techniques to complete the solid model of
the rear drive gear.
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In this section you will create a pad and apply an instance feature to create the
teeth of the gear.
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Step 5 Create edge blends at the top and bottom of all of the
teeth with a radius of .25.
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Assembly Completion
Assembly Completion
Section 10
In this section you will complete the assembly of the toy car.
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Reference
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Destination
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Assembly Completion
Destination
End Point
Reference
End Point
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Assembly Completion
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Assembly Completion
Step 13 Repeat the process to add the second rear wheel to the
other end of the axle.
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Assembly Completion
Reference
Arc Center
Destination
Arc Center
Step 17 Repeat the process to add the second front wheel to the
right pinion.
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Assembly Completion
Reference
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Assembly Completion
The graphic below shows the car from the rear with the three
gear sets in place.
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Assembly Completion
Step 22 Reposition the frt spoiler so that the end points shown
below are coincident.
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Reference
End Point
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Assembly Completion
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Assembly Completion
Step 24 Reposition the body so that the arc centers shown below
are coincident.
Reference
Arc Center
Destination
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Step 6 Create a rectangular pad across the 10 width 2.5 high and
2.5 wide, use a 12 degree taper from the bottom of the
pad, and center it on the part.
Step 7 Create 9 instances of the pad along the top face in each
direction (total 17), 4.5 apart.
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Step 8 Create .75 radius rounds and fillets on the long edges of
each copy (all instances) of the pad.
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Step 3 On layer 61, create a Datum Plane Through the face axis
of the cylindrical face.
This datum plane will be used as the placement face to create the notch on the
end of the shaft.
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Horizontal reference
Attachment face
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Step 12 Create fillets and rounds at the top and bottom of all of
the teeth with a radius of .75.
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