Professional Documents
Culture Documents
CHAPTER-I
INTRODUCTION
"Cash, like the blood stream in the human body, gives vitality and strength to a
business enterprises." Though cash hold the smallest portion of total current assets. However,
"Cash is both the beginning and end of working capital cycle - cash, inventories, receivables
and cash." it is the cash, which keeps the business going. Hence, every enterprises has to
hold necessary cash for its existence. Moreover, "Steady and healthy circulation of cash
throughout the entire business operations is the basis of business solvency." Now-a-days
non-availability and high cost of money have created a serious problem for industry.
Nevertheless, cash like any other asset of a company is treated as a tool of profit." Further,
"today the emphasis is on the right amount of cash, at the right time, at the right place and at
the right cost." In the words of R.R. Bari, "Maintenance of surplus cash by a company unless
there are special reasons for doing so, is regarded as a bad sigh of cash management." As,
"holding of cash balance has an implicit cost in the form of its opportunity cost."
Cash may be interpreted under two concepts. In narrow sense, "Cash is very important
business asset, but although coin and paper currency can be inspected and handled, the major
part of the cash of most enterprises is in the form of bank checking accounts, which represent
claims to money rather than tangible property." While in broader sense, "Cash consists of
legal tender, cheques, bank drafts, money orders and demand deposits in banks. In general,
nothing should be considered unrestricted cash unless it is available to the management for
disbursement of any nature.
" Thus, from the above quotations we may conclude that in narrow sense cash means
cash in hand and at bank but in wider sense, it is the deposit in banks, currency, cheques,
bank draft etc. in addition to cash in hand and at bank. "Cash management includes
management of marketable securities also, because in modern terminology money comprises
marketable securities and actual cash in hand or in bank."
The concept of cash management is not new and it has acquired a greater significance
in the modern world of business due to change that took place in the conduct of business and
ever increasing difficulties and the cost of borrowing." Apart from the fact that it is the most
liquid current assets, cash is the common denominator to which all current assets can be
reduced because the other current assets i.e. receivables and inventory get eventually
converted into cash. This underlines the significance of cash management
BACKGROUND OF STUDY
The term cash management refers to the management of cash resource in such a way
that generally accepted business objectives could be achieved. In this context, the objectives
of a firm can be unified as bringing about consistency between maximum possible
profitability and liquidity of a firm. Cash management may be defined as the ability of a
management in recognizing the problems related with cash which may come across in future
course of action, finding appropriate solution to curb such problems if they arise, and finally
delegating these solutions to the competent authority for carrying them out The choice
between liquidity and profitability creates a state of confusion. It is cash management that
can provide solution. Cash management may be regarded as an art that assists in establishing
equilibrium between liquidityand profitability to ensure undisturbed functioning of a firm
towards attaining its business objectives.
Cash itself is not capable of generating any sort of income on its own. It rather is the
prime requirement of income generating sources and functions. Thus, a firm should go for
minimum possible balance of cash, yet maintaining its adequacy for the obvious reason of
firm's solvency. Cash management deals with maintaining sufficient quantity of cash in such
a way that the quantity denotes the lowest adequate cash figure to meet business obligations.
Cash management involves managing cash flows (into and out of the firm), within the firm
and the cash balances held by a concern at a point of time. The words, 'managing cash and
the cash balances' as specified above does not mean optimization of cash and near cash items
but also point towards providing a protective shield to the business obligations. "Cash
management is concerned with minimizing unproductive cash balances, investing
temporarily excess cash advantageously and to make the best possible arrangement for
meeting planned and unexpected demands on the firms cash.
NEED OF THE STUDY
OBJECTIVES OF STUDY
METHODOLOGY OF STUDY
The research design used in this project is Analytical in nature, which the researcher
has to use facts or information already available, and analysis. These to use facts or
information already available, and analysis these to make a critical evaluation of the
performance of Sidhick Plate Industries.
This study is based on the data about for a detailed study of its Cash Management,
documents and system ratios and finally to recognize and determine the positions of the
company.
LIMITATIONS OF THE STUDY
As central purchase office, purchase raw material and central marketing yarn make
sales. Information that is so more detailed cannot be received about these.
Cash from debtors a collected by the corporate office through commission agents. So
efforts for collection of debtors cannot be clearly known from Sri Sidhick Plate
Industrys, Thiruppur.
Investment of funds are also made by corporate office, so it becomes difficult to know
that how much investment is made in different ways for continuous availability of
funds.
CHAPTER-II
REVIEW OF LITERATURE
Richard A. Lancioni& Keith Howard-1978 in their study considers the
inventorymanagement as an extremely important function to any business, the
inadequacies in control can result in serious problems. If inventories are managed in
an inefficient manner, it is likely to result in delays in production, dissatisfied
customers, or curtailment of working capital.
Mohammad Morshedur Rahman-2011, says that the textiles Industry plays a vital
role in thesocio-economic development of Bangladesh, but the profitability of this
industry is not satisfactory. He studied whether the profitability is affected by Working
Capital Management.Ratio Analysis, Correlation Matrix and Regression Analysis have
been used in his study to show Profitability, Working Capital position, correlation
between them and the impact of Working Capital on Profitability respectively. Annual
Reports and official records as well as primary data collected through questionnaire
were the sources of data. His study observed that profitability and Working Capital
Management position of the Textiles Industry are not satisfactory which revealed that
Correlation exists between Working Capital Management and Profitability. His study
also shows that Working Capital Management has a positive impact on Profitability.
Md. Mazedul Islam, Adnan Maroof Khan and Md. Monirul Islam-2013, In their
study theyhave mentioned that the importance of the textile industry in the economy of
Bangladesh is very high. The garments manufacturing sector earned $19 billion in the
year to June 2012, one of the impoverished nation's biggest industries. Currently the
textile industry in Bangladesh is facing great challenges in its growth rate. The major
reasons for these challenges can be the global recession, unfavorable trade policies,
internal security concerns, the high cost of production due to increase in the energy
costs, different safety issues specially fire, etc. With an in-depth investigation they
found that the Bangladesh textile industry can be brought on top winning track if
government and others individuals takes serious actions in removing or normalizing
the above mentioned hurdles. Additionally, the government should provide subsidy to
the textile industry, minimize the internal dispute among the exporters, withdraw the
withholding and sales taxes etc. Purchasing new machinery or enhancing the quality of
the existing machinery and introducing new technology can also be very useful in
increasing the research and development (R and D) related activities that in the
modern era are very important for increasing the industrial growth of a country.
Shahid Ali-2011, He has studied the association between working capital management
and theprofitability of textile firms in Pakistan. Efficiency of working capital
management is reflected by three variables, cash conversion efficiency, days operating
cycle and days of working capital. We use return on assets, economic value added,
return on equity, and profit margin on sales as proxies for profitability. A balanced
panel dataset covering 160 textile firms for the period 2000 05 is analyzed and he
estimates an ordinary least squares model and a fixed effect model. Return on assets is
found to be significantly and negatively related to average days receivable, positively
related to average days in inventory, and significantly and negatively related to
average days payable. Also, return on assets has a significant positive correlation with
the cash conversion cycle, which would suggest that a longer cash conversion cycle is
more profitable in the textiles business. The findings of the regression analysis show
that average days in inventory, average days receivable, and average days payable
have a significant economic impact on return on assets. The findings of the fixed
effect model reveal that average days in inventory and average days receivable both
have a significant impact on return on assets.
MehrunisaSajjad and KhuramShahzad Bukhari - The study done in Pakistan
presents an in-depth analysis of how cash management, inventory management and
trade credit management practices affects the Working Capital Management in a local
spinning, weaving and composite units' setting and the way they impact the firm's
profitability. They observed that with relatively poor cash management and inventory
management practices, textile companies have remarkably better trade credit
management arrangements. Larger companies have superior cash management,
inventory management and trade credit management as compared to medium and
smaller units. Due to absence of inventory control systems in majority of the firms
with no effective re-ordering techniques, there appears a serious need to review and
strengthen the inventory management policies andbased on revised inventory controls
an appropriate re-ordering system should be designed. Textile companies are
remarkably better at trade credit management and most of the companies have special
mechanisms to expedite collections and cheques. Putting it together, larger spinning,
weaving and composite units have superior working capital management practices as
compared to the smaller and medium textile units (spinning, weaving and
composite).The dilemma of the industry is the mindset of managers always relying on
past experience and traditional judgment. A very few have adopted the sophisticated
techniques for cash management, inventory management and trade credit
management. All components have a significant impact on earnings per share and
EBIT of the respective organization as illustrated by linear regression analysis with
cash management having the strongest impact and are found to be critical decisive in
the success or failure of a textile firm. Their research findings are likely to be
beneficial for the corporate decision makers of the textile industry, financial
institutions and policy makers in Pakistan in order to execute the most favorable
strategies to support industrial growth.
HA,Mwansele, FJ,Sichona, RRJ,Akarro-2011, They examined inventory situation
at UrafikiTextile Mills Co Ltd in Dar-es-Salaam, Tanzania and tried to develop the
Economic Order Quantity (EOQ) model that will be used to determine number of units
of an item to order at a time and the re-order point (r), that is the level to which stocks
of items are allowed to fall before ordering other items, for raw materials. The
resulting EOQ for each raw material is compared to the actual ordered quantities so as
to see whether there is any relationship between them in operational cost reduction.
Their study used cross section secondary data from Urafiki. They used normal
distribution test to compare operational cost reduction. The use of Excel was made to
find EOQ and the re-order point. Their result shows that the relationship between the
EOQs and the ordered quantities at Urafiki in terms of operational cost reduction was
significant. Therefore, it is recommended that in order to manage inventory
effectively, Urafiki needs to employ inventory control methods such as the EOQ
model to obtain reasonable ordered quantities for its raw materials.
CHAPTER-III
PROFILE OF THE STUDY
INDUSTRY PROFILE
INTRODUCTION
Sidhick Plate Industry (SPI) a division of Sidhick Enterprise Ltd (SEI) is manufacturer
of Paper Plates and an exhaustive range of excellent quality of Writing & Printing
Paper Plates. The unit successfully achieved significant efficiencies in various
disciplines within a short span of time. Located at Chennai, SPI has provided direct
and indirect employment to the people of the surrounding areas.
BRIEF PROFILE
Sidhick Plate Industry (an ISO-9001:2000 & ISO-14001:2004 certified Division of
Century Textiles and Industries Ltd.), a Division of Century Textiles and Industries
Ltd .is a member of B.K. Birla Group of Companies. The company chairman is Sty.
BasantKumarji Birla. Established in 1984, the Division is situated at Thirupure on the
Bareilly-Nainital Highway. The Head Office of the Division is on the 11 th Floor of
Industry House, 10, Camac Street, Chennai Product range of the SPI comprises a vast
range of quality Writing & Printing Paper Plates and superior quality dissolving Paper
PlatesPlates used for Viscose/Staple fiber/filament yarn. It has other uses in preparing
urea, formaldehyde, melamine formaldehyde and phenol formaldehyde.SPI has a well
equipped and planned department for Environmental Conservation and Pollution
Control. SPI pays sincere attention to the overall development of its employees and
that of the community. It also has a well organized HRD Department for supervising
these activities. SPI maintains an excellent infrastructural set up with modern facilities
in order to carry out organizational activities.
COMPANY DESCRIPTION
Paper Platescrockery House will be a unique business in TamilNadu as well as in India. It
will clearly attract most of the customers because they prefer to use designable & hygienic
products at competitive price.
VISION:
Corporate vision is a short, succinct, and inspiring statement of what the organization intends
to become and to achieve at some point in the future. Our vision is To become one of the
most well-known Paper PlatesPlates Manufactures in Bangladesh by providing quality and
innovative products at competitive price to meet the requirements of the customers
MISSION:
The Mission Statement is a crucial element in the strategic planning of a business
organization. Our mission is:
To provide the quality and innovative products at competitive price to meet the
requirements of the customers.
Contribute to the success and satisfaction of our customers and focusing on-in-time
delivery.
Co-operation, teamwork and partnerships.
Continuous learning
Honesty, fairness, integrity, and respect.
Our main objective will be to capture the large percentage of the market in one year of
starting the business and retain it in the long run as well.
Our goal will be to provide products of high caliber and retain market and increase
profitability and ensure success.
STRATEGIC ORIENTATION OF SIDHICK PLATEPLANTS
ENVIRONMENT POLICY
TPM POLICY:
In Continuous pursuit on organizational excellence by maximizing overall plant
effectiveness and achieving total customer satisfaction, the organization is committed to
QUALITY CONTROL
Century Pulp and Paper Plates Plates, Lalkua has well organized laboratory equipped
with modern pulp and Paper Platestesting equipments including Autoline from L&W
Sweden, Qualified and experienced staff manage the quality control department.
For all inputs fibrous/non fibrous, in-process material (digester section, bleaching
section, stock preparation); finished material (Paper Plates Plates/Pulp) at Paper
Platesmachine reminders/cutters, finishing house and Go downs, standards/
specifications are followed as per guidelines of ISO-9001:2000) quality system
(quality Inspection Plant).
Inputs and Finished product is allowed only after conforming to standards.
Testing/analysis is carried out as per TAPPI/ISO standard.
A separate customer cell has been formulated to redress customer grievances and
recourse to quick solutions. This cell understands changing needs of customers, caries
out periodical market research to improve customer-choice process and also monitors
competitor move.
Production. The balance except for tissue and toweling is used for manufacturing
Paper Platesboards used primarily for packaging or for Paper Plates Items.
Paper
Platesboard differs from Paper Platesin that it generally is thicker, heavier, and less
flexible than conventional Paper Plates Plates.
Disposable Paper Platesplates and saucers as the name suggests are made out of
special quality Paper Platesreinforced with polythene sheets to make it leak proof.
These products are conveniently used for serving eatables during family functions,
eating chats and snacks, fruits, sweets etc.
Most of the sweet shops use it for serving their customers with dry as well as wet
sweets/ namkeens. The caterers utilize it during parties and social functions. These are
a convenient replacement for crockery and utensils.
These have many advantages over conventional crockery/ Plates utensils. Whereas
conventional utensils need care in handling, have to be cleaned before and after use
need lot of space for storage and are difficult to handle these products are light in
weight, are disposable after use, cheaper and can be stored easily.
These are very cheap as compared to convention utensils. The Paper Platesplates and
bowls are made by fusing two layers of good quality Paper Plates with a sheet of
polythene. The product can be in any desired shape and size depending upon the die
employed for manufacture. The quality of Paper Platesused is generally of importance
as it should be firm enough to maintain the shape and hold the weight of the eatable
served in it.
MARKET POTENTIAL:
These products have an urban as well as rural market. These products are mostly used
during social functions, religious gatherings, parties, marriages, outings, in sweet
shops, by caterers etc. The products have many advantages and are hence preferred as
compared to standard utensils/crockery for serving eatables. They can easily be
disposed off after use and hence save a lot of labor as far as cleaning/drying of
utensils are concerned. These are easily transportable and easy to handle. In our
country people are religious and organize functions throughout the year all such
occasions call for social gathering and celebrations with meals, snacks sweets being
served. Further, our vast population organizes marriages, celebrates birthdays and
other family functions on a regular basis. Sweet shops and small eateries can be found
at every street corner and all such joints use these disposable plates and bowls. Thus
keeping in view the culture of the people and the habits there is a vast market for the
products not only in urban areas but also in rural areas.
MANUFACTURING PROCESS & KNOW:
How The process of manufacturing is not very complicated. The product is
manufactured using the specific die. The Paper Platesand the polythene sheets are
previously cut to size or can also be purchased as per the production requirement. The
specific die is mounted on the press and the die is heated to the desired temperature.
The two layers of Paper Platesand the polythene sheets are placed in between the
male-female die parts and pressure is applied so that the product takes shape. The
formed product is next removed and another set is loaded. The machine is an ordinary
press with one fixed platform and another moving plunger.
The movement of the plunger is through hydraulic mechanism. The formed products
are collected and the edges are trimmed to give it a proper shape. The plates and bowls
are packed separately and stocked for dispatch. Know how is available with the
machinery suppliers. The machinery is all indigenously available. The production
capacity envisaged is 30000-40000 nos per day per machine on two shift basis for 300
days per year.
PLANT AND MACHINERY:
The main plant and machinery required comprise
Double die press with dies. Electrically operated. - 1 no
Bag sealing machine - 1no.
Weighing scales.
The total cost of machinery is estimated to be Rs.0.50 lakhs.
The unit will also require miscellaneous assets such as furniture, fixtures, storage
facilities etc. the total cost of these is estimated to be Rs. 0.20 lakhs.
The total requirement of power shall be 3 HP. The unit will need water for general
consumption.
Raw material and Packing Material:
The basic raw materials for the unit are good quality scrap Paper Plates& polythene
sheets. For packing the unit will require polythene bags and hessian sacks. The cut to
size Paper Platesis readily available in two varieties thick and thin at Rs.35/- per kgs.
The plastic film costs about Rs. 100/- per kgs. The total cost of production works out
to Rs. 18/- per 100 nos of bowl. Land and Building For smooth operation of the unit,
it will require 225 sq. ft of built up area. The space can be taken on rental basis.
Manufacturing process:
Paper Platescups and plates are normally made as per the specifications of the
customer. The Paper Platesis first printed on a printing press, the printed part is then
cut to size and given shape by die cutting. The bottom part and upper part of the cup
are then assembled to a cup shape in screw press. For plates, the Paper Platesis cut to
the required size of circles. The cut circles are pressed in a screw press for obtaining
desired design and shape. For wax coated cups & plates are put in wax coating
machine.
Market Potential:
Because the Paper Platescup manufacturing industry is in a boom consumer products
in India, the requirement of drinking items like Tea, Coffee, Cool Drinks for Railways,
Functions, Hotels, Festivals, Meetings, household appliances, domestic applications as
well as for replacement of plastic cups, Glass items. There is a big tremendous
requirement of day-to-day life.
As there is a good production of instead of plastic cups, weight less as well as easy to
carry all vendors, mainly no environment pollution, increase the demand of Paper
Platescups, user customer are to be encouraged in the modern days.
RESOLUTION:
You want to establish a Paper Platesplate, cups and glass manufacturing unit. Components of
a sound business plan for a Paper Platesplate manufacturing unit
1. Opportunity assessment and capacity planning
You should first determine the demand for Paper Platesplate, glasses and cups in the
geographical area which you wish to serve. You should identify the major customer
segments which need Paper Platesplates, glasses and cups for their business or domestic
consumption. Some of the major customer segments can be:
Caterers (who are hired for catering food in wedding and parties) who serve snacks in
Paper Platesplates and use Paper Platescups and glasses
Restaurants
Hawkers which sell food items on the roadside
Manufacturers of decorative items which need Paper Platesplates
Domestic usage
You should get a ballpark estimate for demand of these products from all these segments.
For example, you can count the number of caterers in your geographical area. Then you
can identify the number of parties/ wedding ceremony served by them in a month. Then
you can estimate the average number of guests in a party, and Paper Platesplates&
glasses needed per guest. By multiplying these figures, you can estimate the demand for
these products from caterers. You can similarly estimate the demand from other
segments.
After that you need to find out the current supply of these products in the market, and
consequently demand supply gap. Then you should decide what percentage of this
demand supply gap and the percentage of current market you wish to serve. This will
help you in estimating the manufacturing capacity of your unit.
2. Location analysis:
You need to select a suitable location for the proposed manufacturing unit. You can
use specific criteria to support the location. The location should be closer to the
intended customers. It should be closer to the suppliers of raw materials required in
the plant. It should have good infrastructure in terms of connectivity, and power
supplies. It should be located in an area, where you can easily source, attract, and
recruit people for your plant.
3. Manpower resource planning:
Estimate the manpower required for the manufacturing plant on the basis of capacity
of the plant. Estimate the manpower in both the administrative and managerial role.
4. Competition Analysis:
You should analyze strategies followed by the established manufacturers across
following functions:
Sourcing of raw materials
Ensuring quality of the product
Pricing Policy
INTRODUCTION:
The Paper
Platesplate was
invented
by
the
German
bookbinder Hermann
roads of the Works Progress Administration. In the 1940s they were used to feed
defense factory workers.
After World War II, foodservice packaging materials like plastic and polystyrene foam
were developed. The unique properties of these materials (insulation and weight
reduction) and their ability to be made into a variety of shapes and sizes, provided
foodservice operators, and consumers, with a wider variety of packaging choices.
A major development in disposable foodservice packaging happened in 1948 when the
newly founded McDonald's Restaurant closed its doors to revamp its menu. Along with
changing their menu items, the restaurant wanted to change the way it handled
dishwashing and dishwashers, car hops and wait staff, and storage, breakage and
(customer) theft of table ware. When the McDonald's re-opened their restaurant six
months later, their meals were no longer served with the use of glasses, plates or cutlery,
and would be taken away from the restaurant by the customers.
SANITATION
The use of disposable foodservice packaging is a step toward preventing food borne
disease. By being used only once, these products significantly reduce food
contamination and the spread of diseases.
The U.S. Food and Drug Administrations Food Code authoritatively spells out
the sanitary and health advantages of single-use foodservice packaging: "A food
establishment
without
facilities...for
cleaning
and
Disposable food packaging comprises disposable items often found in fast food
restaurants, takeout restaurants and kiosks, and catering establishments. Food serving
items for picnics and parties is very similar. Typical disposable foodservice products
are plates, bowls, cups, utensils, doilies and tray Paper Plates Platess. These products
can be made from a number of materials including plastics, Paper Plates Plates, bioresins and bamboo.
Packaging of fast food and take-out food is necessary for the customer but involves a
significant amount of material that ends up in landfill, recycling, composting, or litter.
MATERIAL USED:
Aluminum
Aluminum is used to manufacture foils, wraps, bags, containers, and trays.
Plastics
Many disposable foodservice products can be made of plastic: cups, plates, bowls,
trays, food containers and cutlery, for example. Plastics are used because the material
is
lightweight
and
holds
the
temperature
of
hot/cold
food
and
beverages. Polystyrene is in one of the most common types of plastics used for
foodservice packaging. In its foamed form, expanded polystyrene is often sometimes
referred to as Styrofoam. Non-foarmed polystyrene is sometimes also used for utensils
or plastic plates. Polyethylene and other plastics are also used. Plastic wrap is
sometimes used to cover a tray of food. Many plastics are marked with
the SPI recycling codes for identification.
Disposable foodservice products made from Paper Plates Plates, Paper Plates
Platesboard, and corrugated fiberboard: including cups, plates, bowls, napkins,
carryout bags, trays, egg cartons, doilies and tray liners. Some Paper Platesproducts
are coated or treated to improve wet strength or grease resistance. Paper Platesand
Paper Plates Platesboard packaging like pizza trays, French fry trays, Chinese noodle
soup boxes, hamburger clamshell trays, etc, are developed by printers utilizing Paper
Platesconverting equipment such as tray formers.
Molded pulp products are made from recycled newsprint and are formed under heat
and pressure into plates, bowls, trays and cup carriers. Molded pulp is readily
recyclable.
Alternative materials
A number of manufacturers are now making disposable foodservice products from a
combination of natural starches, recycled fibers, water, air, and natural minerals. These
composite products include cups, plates, bowls, cutlery, sandwich wraps, food
containers and trays.
The material used to make these kinds of disposable foodservice products is primarily
PLA or polylactic acid. Some products are made from a mixture of PLA and pulp
fibers that are molded into disposable foodservice items with heat and pressure. Others
are made from a composite or mixture of starch and other materials, such
as limestone and recycled fibers, to give them additional strength.
Cost and Estimation:
By reducing the need for equipment and additional labor, disposable foodservice
packaging is an economical alternative to multiuse items and eliminates the need for
dishwashers and other support equipment (racks, carts, dollies, shelving, bins) It can
also save money on water and energy used by dishwashers and can eliminates the need
to replace reusables that are broken, damaged, stolen or accidentally discarded.
Environmental concerns
According to the U.S. Environmental Protection Agency, Paper Platesand plastic
foodservice packaging discarded in the countrys municipal solid waste stream
accounted 1.3 percent in 2007 (by weight) of municipal solid waste. The U.S.
Environmental Protection Agency also says that an often-cited waste prevention
measure is the use of washable plates, cups, napkins instead of the disposables
variety. This will reduce solid waste but will have other environmental effects, such as
increased water and energy use.
Litter composition studies conducted in many states across the country have found that
foodservice packaging items make up 1.4 percent of our nations litter stream.
Collection costs, the value of scrap material, and increased energy expenditures create
an additional economic barrier to recycling foodservice packaging. While recycling
foodservice packaging is difficult, recycled materials are being used in some
foodservice packaging.
Packaging products used by the restaurant can include specified amounts of recycled
content in the products.
Many packaging products can be compostable, but care is needed to match the needs
of regional composting facilities. Sometimes products can be certified.
Some single-use food packaging in recyclable but food contamination of products is
often a problem for recyclers.
Introduction About Plates:
A plate is a broad, concave, but mainly flat vessel on which food can be served.[1] A
plate can also be used for ceremonial or decorative purposes. Most plates are circular,
but they may be any shape, or made of any water-resistant material. Generally plates
are raised round the edges, either by a curving up, or a wider lip or raised portion.
Vessels with no lip, especially if they have a more rounded profile, are likely to be
considered as bowls or dishes, as are very large vessels with a plate shape. Plates
are dishware,
and tableware.
Plates
in
metal
go
back
Shape:
A plate is typically composed of:
The well, the bottom of the plate, where food is placed.
The lip, the flattish raised outer part of the plate (sometimes wrongly called the
rim). Its width in proportion to the well can vary greatly. It usually has a slight
upwards slope, or is parallel with the base, as is typical in larger dishes and
traditional Chinese shapes. Not all plates have a distinct lip.
The rim, the outer edge of the piece; often decorated, for example with gilding.
The base, the underside.
The usual wide and flat European raised lip is derived from old European metalwork
plate shapes; Chinese ceramic plates usually just curve up at the edges, or have a narrow
lip. A completely flat serving plate, only practical for dry foods, may be called a trencher,
especially if in wood.
Materials:
Plates are commonly made from ceramic materials such as bone china, porcelain,
glazed earthenware and stoneware, as well as other traditional materials like, glass,
wood or metal; occasionally, stone has been used. Despite a range of plastics and other
modern materials, ceramics and other traditional materials remain the most common,
except for specialized uses such plates for young children. Porcelain and bone china
were once luxurious materials but today can be afforded by most of the world's
population. Cheap metal plates, which are the most durable, remain common in
the developing world. Disposable plates, which are often made from plastic or Paper
Platespulp, were invented in 1904, and are designed to be used only once.
Also melamine resin or tempered glass such as Corelle can be used.
Bread and butter plate: small (about 67 inches) for individual servings
Lunch or dessert plates (typically 9 inches)
Dinner plates: large (1012 inches), including buffet plates, serving plates which
tend to be larger (1114 inches)
Platters (US English) or serving plates: oversized dishes from which food for
several people may be distributed at table
Decorative plates: for display rather than used for food. Commemorative plates
have designs reflecting a particular theme.
Charger: a decorative plate placed under a separate plate used to hold food, larger
(1314 inches)
Plates can be any shape, but almost all have a rim to prevent food from falling off the
edge. They are often white or off-white, but can be any color, including patterns and
artistic designs. Many are sold in sets of identical plates, so everyone at a table can have
matching tableware. Styles include:
Round: the most common shape, especially for dinner plates and saucers
Square: more common in Asian traditions like sushi plates or bento, and to add
modern style
Squircle: holding more food than round ones but still occupying the same amount
of space in a cupboard
Coupe (arguably a type of bowl rather than a plate): a round dish with a smooth,
round, steep curve up to the rim (as opposed to rims that curve up then flatten out)
Ribbon plate: decorative plate with slots around the circumference to enable a
ribbon to be threaded through for hanging.
sterilization process ensures that the plates are totally germ free, hygienic, and suitable
for using for food
Vision of Eco Plates:
Most popular products are the disposable bioplates, currently available in 17 different
sizes and shapes. Elegant to look at, it is the most convenient alternative to
conventional plates. There is a plate to suit every occasion - birthday parties, wedding
parties, religious functions, corporate get together, picnics, tours, sports events or any
other indoor / outdoor caterings etc. These plates are economical and save on
transportation, water and cleaning work to the caterers, picnic, and tour and party
organizers.
It is extremely sturdy and comparatively lighter. Its leak proof property and the ability
to withstand hot and cold temperature make it a product that is one of its kind. Its
biodegradable nature means that it can be easily disposed off after use, and over a
period of time decays with the soil like any other naturally shed leaf. It can be used as
animal feed and it is combustible too.
Range of products offer all the natural advantages of a material that is freely available
and demonstrates the overall advantages of using a biodegradable alternative. By
incorporating technology the company has also developed innovative, practical and
utility products in addition to the Bio plate viz. Greeting Cards, Caps, Packing
material etc; with many more products in the anvil.
The outer surface of the sheath is greenish or brown, waxy and tough, while the inner
surface is creamy in color and has natural grains and glossy finish.
PRODUCTION PROCESS:
The leaf stocks are cleaned and rinsed using clean ground water under high pressure.
Special care is taken where hygiene is concern. After all, people will be eating on
these plates later on. Then the most important face punching out the shapes and
pressing them with templates @ 180 degree. Operator operates two pressing machine
at the same time, because lots of weight is important depending on plate size.
The heat and pressure have to be applied for 40 to 60 seconds, so that the cookery
retains its stability and can even be used later on in microwave ovens. 2 to 3 plates or
bowls can be punched out of a good leafs sheet. Each piece is quite unique with the
different colour and leaf structure. Uneven areas and stubborn areas are brushed away
using machines.
As an Areca leaf product manufacturer, we have set our products to meet international
quality standards through optimized manufacturing process with Hygienic conditions,
trained and skilled operational personnel and dedicated quality assurance systems.
There are no chemicals or additives used in the entire manufacturing process. It is
100% chemical free. Also the entire process leaves very less Carbon Foot Print when
compared to other disposable alternates in the market.
Even the water used for cleaning is collected and irrigated for the Green cover in the
factory premises.
Our products are manufactured from fallen dry sheaths of Betel nut trees. The areca
sheath when dried will fall from the tree and it is collected from the farms fresh and
used for making products. These sheaths are available in plenty in the South India
region. The usage of these leaves was started from our ancestors. We are only making
them into attractive shapes to meet the different customer requirements.
COMPANY PROFILE
SIDHICK PLATES is proud to take the credit for introducing food serving bioplate
concept in some of the European Countries. The company is managed by thorough
professionals with qualifications and experience in the field. It is a 100% export
oriented unit, and its products have been exported since 2006. Presently the company
has an in house production capacity of about 50 million bio plates per annum, which is
upgradeable to 70 millions.
SIDHICK PLATES uses this natural, renewable and biodegradable raw material to
convert it into value added, environment friendly products. The company has pioneered
an unique mechanical process to manufacture this traditionally hand crafted cottage
industry product. This has now helped to mass-produce products of high standards, that
maintain all the above said features in addition to high quality, hygiene and superior
finish.
As someone who has a sincere concern for the well being of this world and its future
generations, the typical eco friendly range of products of SIDHICK PLATES are here for
you not only to stand out different, but also to set a fine example for others and to make
your humble contribution towards a greener and cleaner earth.
Sidhick Plates products are already being exported to the following countries and the list
is growing steadily
Switzerland
Australia
USA
Japan
Germany
France
Netherlands
Austria and other EU countries
COMPANY INFRASTRUCTURE:
We have one of the best facilities for producing a hygienic, safe and beautiful Palm
leaf plates when compared to any other competitors in this Industry. Each process is carried
out with perfection, precision and dedication by our enthusiastic workforce using
sophisticated machines in order to serve our Customer with the best possible quality out of
this naturally gifted leaf raw material.
Our manufacturing facility is located in Arasur, Coimbatore with an operational area of
20000 square feet. The Process design is implemented in such a way that the quality is being
maintained at high level in each of the process, leaving no stones unturned.
We have sophisticated customized pressing machines in our factory producing the eco leaf
plates, Special purpose machines for cleaning, trimming, packing and dedicated material
handling & storage equipment to handle the products safe and hygiene in every stage of
production.
We are proud to bring you our range of natural, sustainable plates and bowls, made from the
fallen leaves of the areca palm tree. These 100% biodegradable plates and bowls are durable,
lightweight and require minimal processing from tree to table: the fallen palm leaf is
gathered, washed in spring water, then heat-pressed into shape (this also sterilises the leaf)
no chemicals, waxes, dyes or additives are used!
Palm Leaf Plates are a stylish and unique alternative to other disposable tableware on
the market. They are stronger and more natural than corn starch, sugar cane, paper &
bamboo plates, and they wont harm our environment.
This cottage industry provides a source of income for many families in South Asia,
making Palm Leaf Plates a responsible decision for your family, their families, and our
environment. What better way of utilizing natures gift of fallen leaves! This is truly
natures tableware.
What We Do
We at "Sidhick Eco Concepts" aim to reduce the impact on our environment by
creating and promoting Areca Leaf products which are being produced with
sustainable resource (made from fallen leaves - 100% natural) through Eco friendly
process (no chemicals or additives used) and make sure it is acceptable to Earth when
disposed (biodegradable & compostable).
VISION
To be a world class, leading eco-friendly product manufacturer who makes our
customers, employees, suppliers, shareholders, society and environment smile.
MISSION
We are committed to be a highly creative and socially responsible eco-friendly product
manufacturer, by delighting our customers with our responsive attitude, by introducing
innovative products with superior quality & reliability at an affordable cost and by
enhancing the organization's abilities to compete in the global market with minimal
environmental impact.
VALUES
Customer smile / delight
Ethics, Integrity
Commitment to Quality
Innovation / Continuous improvement
Team work / People development
QUALITY POLICY
Sidhick Eco Concepts Private limited strives to achieve customer smile by delivering quality
products consistently, on time and every time. We dedicate ourselves for innovation and
continual improvement in all the areas of business.
PRODUCTION DEPARTMENT
INTRODUCTION:
In order to conserve natural resources and economize energy, weight reduction has
been the main focus of automobile manufacturers in the present scenario. Weight
reduction can be achieved primarily by the introduction of better material, design
optimization and better manufacturing processes. The suspension leaf spring is one of
the potential items for weight reduction in automobiles as it accounts for 10% - 20% of
the unstrung weight. This achieves the vehicle with more fuel efficiency and improved
riding qualities. The introduction of composite materials was made it possible to reduce
the weight of leaf spring without any reduction on load carrying capacity and stiffness.
Since, the composite materials have more elastic strain energy storage capacity and
high strength to weight ratio as compared with those of Plates, multi-leaf Plates springs
are being replaced bymono-leaf composite springs. The composite material offer
opportunities for substantial weight saving but not always be cost-effective over their
Plates counterparts.
Disposable food packaging comprises disposable items often found in fast food
restaurants, takeout restaurants and kiosks, and catering establishments. Food serving
items for picnics and parties is very similar. Typical disposable foodservice products
are plates, bowls, cups, utensils, doilies and tray Paper Plates Platess. These products
can be made from a number of materials including plastics, Paper Plates Plates, bioresins and bamboo. Packaging of fast food and take-out food is necessary for the
customer but involves a significant amount of material that ends up in landfill,
recycling, composting, or litter.
Disposable food service products made from Paper Plates Plates, Paper Plates
Platesboard, and corrugated fiberboard: including cups, plates, bowls, napkins, carryout
bags, trays, egg cartons, doilies and tray liners. Some Paper Platesproducts are coated
or treated to improve wet strength or grease resistance. Paper Platesand Paper Plates
Platesboard packaging like pizza trays, French fry trays, Chinese noodle soup boxes,
hamburger clamshell trays, etc, are developed by printers utilizing Paper
Platesconverting equipment such as tray formers Molded pulp products are made from
recycled newsprint and are formed under heat and pressure into plates, bowls, trays and
cup carriers. Molded pulp is readily recyclable.
PRODUCTION CHAT
to 12 inches. The shapes are perfected through proper die design, heating and controlled
manufacturing process.
MANUFACTURING PROCESS:
The process of manufacturing is not very complicated. The product is manufactured
using the specific die. The Paper Platesand the polythene sheets are previously cut to
size or can also be purchased as per the production requirement. The specific die is
mounted on the press and the die is heated to the desired temperature. The two layers of
Paper Platesand the polythene sheets are placed in between the male-female die parts
and pressure is applied so that the product takes shape. The formed product is next
removed and another set is loaded.
The machine is an ordinary press with one fixed platform nd another moving plunger.
The movement of the plunger is through hydraulic mechanism. The formed products
are collected and the edges are trimmed to give it a proper shape. The plates and bowls
are packed separately and stocked for dispatch. Know how is available with the
machinery suppliers. The machinery is all indigenously available. The production
capacity envisaged is 30000-40000 nos per day per machine on two shift basis for 300
days per year.
The leaf cup machine is a simple pedal operated machine, manually operated with
minimum power consumption. It requires 300 watts of electric power. It can also work
without power by kerosene oil blowlamp. The leaves are washed and dried to retain
their pliability and kept in a polythene bag to avoid drying before use. The leaves are
placed on the lower die platen, the pedal is pressed down and released after a few
seconds. All the operation like folding, trimming, pressing into shape and drying are
done in a single operation by pressing the pedal lever. The leaf cup, subjected to
heating to 150 degree C for 10 seconds also gets sterilized.
History of Leave Plates Manufacturing Process:
Investigation of composite leaf spring in the early 60s failed to yield the production
facility because of inconsistent fatigue performance and absence of strong need for mass
reduction. Researches in the area of automobile components have been receiving
considerable attention now. Particularly the automobile manufacturers and parts makers
have been attempting toreduce the weight of the vehicles in recent years. Emphasis of
vehicles weight reduction in 1978 justified taking a new look at composite springs.
Studies are made to demonstrate viability and potential of FRP in automotive structural
application. The development of a lit flex suspension leaf spring is first achieved. Based
on consideration of chipping resistance base part resistance and fatigue resistance, a
carbon glass fiber hybrid laminated spring is constructed. A general discussion on
analysis and design of constant width, variable thickness, composite leaf spring is
presented. The fundamental characteristics of the double tapered FRP beam are
evaluated for leaf spring application. Recent developments have been achieved in the
field of materials improvement and quality assured for composite leaf springs based on
microstructure mechanism.
All these report that the cost of composite; leaf spring is higher than that of Plates leaf
spring. Hence an attempt has been made to fabricate the composite leaf spring with the
same cost as that of Plates leaf spring. Material properties and design of composite
structures are reported in many s. Very little information are available in connection
with finite element analysis of leaf spring in the , than too in 2D analysis of leaf spring.
At the same time, the available regarding experimental stress analysis more. The
experimental procedures are described in national and international standards. Recent
emphasis on mass reduction and developments in materials synthesis and processing
technology has led to proven production worthy vehicle equipment.
PROCESS OF MANUFACTURING
MATERIALS SELECTION
Materials constitute nearly 60%-70% of the vehicle cost and contribute to the quality
and the performance of the vehicle. Even as mall amount in weight reduction of the
vehicle, may have a wider economic impact. Composite materials are proved as
suitable substitutes for Plates in connection with weight reduction of the vehicle.
Hence, the composite material have been selected for leaf spring design.
FIBRES SELECTION
The commonly used fibers are carbon, glass, keviar, etc.. Among these, the glass fiber
has been selected based on the cost factor and strength. The types of glass fibers are Cglasss-glass and E-glass. The C-glass fiber is designed to give improved surface
finishs-glass fiber is design to give very high modular, which is used particularly in
aeronautic industries. The E-glass fiber is a high quality glass, which is used as
standard reinforcement fiber for all the present systems well complying with
mechanical property requirements. Thus, E-glass fiber was found appropriate for this
application.
RESINS SELECTION:
In a FRP leaf spring, the inter laminar shear strengths is controlled by the matrix system
used .since these are reinforcement fibers in the thickness direction , fiber do not
influence inter laminar shear strength. Therefore, the matrix system should have good
inter laminar shear strength characteristics compatibility to the selected reinforcement
fiber. Many thermo set resins such as polyester, vinyl ester, azpoxy resin are being used
for fiber reinforcement plastics (FRP) fabrication. Among these resin systems, epoxies
show better inter laminar shear strength and good mechanical properties. Hence,
epoxies are found to be the best resins that would suit this application. Different grades
of epoxy resins and hardener combinations are classifieds, based on the mechanical
properties.
Among these grades, the grade of epoxy resin selected is Dobeckot 520 F and the grade
of hardener used for this application 758. Dobeckot 520 F is a solvent less epoxy resin.
Which in combination with hardener 758 cures into hard resin? Hardener 758 is a low
viscosity polyamine. Dobeckot 520 F, hardener 758 combination is characterized by
Good mechanical and electrical properties. Faster curing at room temperature. Good
chemical resistance properties.
PROPERTIES VALUES:
Tensile modulus along X direction (Ex),MPa 14000
Tensile modulus along Y direction (Ey),MPa 6030
Tensile modulus along Z direction (Ez),MPa 1530
Tensile strength of the material, MPa 800
Compressive strength of the material, MPa 450
Shear modulus along XY direction(Gxy),MPa 2433
Shear modulus along YZ direction(Gyz),MPa 1600
Shear modulus along ZX direction(Gzx),MPa 2433
Flexural modulus of the material, MPa 40000
Flexural strength of the material, MPa 1000
Poisson ratio along XY direction(NUxy) 0.217
Poisson ratio along YZ direction(NUyz) 0.366
Poisson ratio along ZX direction(NUzx) 0.217
DESIGN SELECTION
The leaf spring behaves like a simply supported beam and the flexural analysis is done
considering it as a simply supported beam. The simply supported beam is subjected to both
bending stress and transverse shear stress. Flexural rigidity is an important parameter in the
leaf spring design and test out to increase from two ends to the center.
CONSTANT THICKNESS, VARYING WIDTH DESIGN
In this design the thickness is kept constant over the entire length of the leaf spring while the
width varies from a minimum at the two ends to a maximum at the center.
CONSTANT WIDTH, VARYING THICKNESS DESIGN
In this design the width is kept constant over the entire length of the leaf spring while the
thickness varies from a minimum at the two ends to a maximum at the center.
CONSTANT CROSS-SELECTION DESIGN
In this design both thickness and width are varied throughout the leaf spring such that the
cross-section area remains constant along the length of the leaf spring.
Out of the above mentioned design concepts, the constant cross-section design method is
selected due to the following reasons: Due to its capability for mass production and accommodation of continuous
reinforcement of fibers.
Since the cross-section area is constant throughout the leaf spring, same quantity of
reinforcement fibre and resin can be fed continuously during manufacture.
Also this is quite suitable for filament winding process.
COMPUTER ALGORITHM:
A computer algorithm using C language has been developed for the design of constant crosssection leaf spring. The design requirements of composite leaf spring are given below.
Parameter Values:
1. Static load acting on the spring, (W),N 2500
2. Static deflection of the spring, mm 100
3. Distance between eyes (2L), mm 1153
4. Camber, mm 160
5. Spring rate of the leaf spring(K),N/mm 25
6. In constant cross-section on design both the thickness and width are varied through to the
leaf spring such that the cross-section area remains constants. Considering the bearing
strength of the Plates plate, the calculated thickness of the leaf at the bolted ends (tc) is 7.5
mm. Based on the leaf interchangeability in mounting the rear axel, the width at the center
(bm)is chosen as 30 mm and corresponding thickness 31 mm .Stress and deflections are
calculated from the theory of bending. The output of computer algorithm is the dimensions
(breath and thickness) of leaf spring at various distances from the center. The dimensional
details can be utilized in developing models for finite element analysis and mould making
process.
Hence, an aspect ratio of three is maintained in the finite element model. The variation
of bending stress and displacement values are predicted. The composite leaf spring
from unreformed shape, it is observed from the results that the composite leaf spring
functions equally as the conventional leaf spring under similar loading conditions.
SELECTION OF MANUFACTURING PROCESS:
Apart from the selection of material and design procedure, the selection of manufacturing
process also determines the quality and cost of the product. Hence, the composite leaf spring
manufacturing process should fulfill the following criteria.
The process should be amenable to mass production.
The process should be capable of producing continuous reinforcement fiber.
Based on above requirements, filament-winding techniques are selected. In filament winding
process, continuous fibreunder controlled tension are drawn from spools mounted on creel
stands wetted with the resin by passing the fibers through a resin bath and wound onto the
rotating mould. After achieving the desired thickness, the process is stopped and the mould is
removed from the machine and kept for curing. This process does not involve huge
investment.
FABRICATION:
In this section the details of mould fabrication, filament winding machine, winding setup,
resin preparation, winding process and metallic eye are discussed.
MOULD FABRICATION
The mould used for the fabrication of FRP leaf spring should satisfy the following
requirements.
The cavity of the mould should resemble the actual leaf spring shape and
dimension.
It should have a continuous positive surface of resolution.
The resin bath consists of a number of rollers, which are placed to guide the fibres. The
fibers from the creel stand are allowed to pass through the rollers that are placed well
inside the resin bath. This enables the fibers to get completely soaked in the resin. The
soaked fibre is then allowed to pass through two rollers, which are rotating inp\opposite
directions. By this method the amount of resin in the fiber is found. The filament
winding setup is shown here. The mould is first mounted on the filament winding using
the fabricated attachment and then it is rotated at a speed of 15 rpm.
RESIN PREPRATION
The selected epoxy resin is Dobeckot 520 F with hardener 758.For every 100 parts by
weight of Dobeckot 520 F,10-12 parts by weight of hardener 758 is mixed well at a
temperature of 20C- 40C and used within 30-40 min, since the gel time of epoxy resin
is 30-40 min.
WINDING PROCESS
After the preparation of the resin, the resin is poured into the resin bath and the fiber
placed in the creel stand is allowed to pass through rollers in the resin bath. The
soaked fibre is then allowed to pass over the mould. The process is continued till the
desired thickness is achieved.
METALLIC EYE
Since it is difficult to fabricate a leaf spring with the eye portion by filament winding
process, a separate metallic eye is fabricated and then fixed to the leaf spring.
EXPERIMENTATION
In this section the machine details and testing details of composite leaf spring are
discussed. The static and fatigue tests are also covered.
TESTING MACHINE
The main problem faced in using a standard material testing machine for testing a leaf spring
is the displacement. The standard machines are designed for a displacement in the order of
microns. But the leaf spring testing machine must permit displacements in the order of
centimeters. The machine must be capable of exerting heavy loads in the range of a few
tones. The machine must be equipped with a suitable fixture, which will simulate the actual
mounting of the leaf spring in the automobile. This lead to the need of a servo-hydraulic
testing machine for the testing of leaf springs. Hence, a hydraulic-testing machine for testing
of leaf springs has been designed and fabricate. The special fixture arrangement for leaf
spring testing.
COMPOSIT LEAF SPRING TESTING
The leaf springs are tested following standard procedures recommended by SAE. The
spring to be tested is examined for any defects like cracks, surface abnormality, etc..and
the surface where the strain gauges are to be fixed is cleaned free from dust, rust and
any greases. Then, strain gauges are fixed to the prepared surface by using a cyanoacrylate adhesive.
STATIC TEST
The spring is loaded from zero to the prescribed maximum deflection and back to zero.
The applied load is measured near the center clamp location. The vertical deflection of
the spring center is also measured. The test readings are recorded at four locations
where the strain gauges are fixed in actual experimental conditions. The variations of
bending stress with load at location 1 to location 4 are shown in the figure. The graphs
are drawn when applying the load and releasing the load. The finite element analysis
results and experimental results for the load at 4200KN are given below.
FATIGUE TEST:
A fatigue analysis is carried out with the help of hydraulic-fatigue testing machine. The
designed and fabricated composite leaf spring is mounted on testing machine and the
limit switches are fixed at a span of 50 mm in the vertical direction. This is the amplitude
of loading cycle, which is considerably high amplitude. The frequency of one cycle is 66
mHz, which is considered to be very low. This leads to high amplitude low frequency
fatigue test. During the test the value of strain at location 1 is recorded. The maximum
and minimum stress values obtained at the first cycle of the composite leaf spring are
299 MPa and 202 MPa respectively. As the number of cycles goes on increasing, the
fluctuation in the stress are continuing to a certain level then settling takes place.
Under this condition, the maximum and minimum operating stress values are found to be
310 MPa and 208 MPa, respectively. Since, the fatigue (tensile) strength of the
composite material is considered as 900 MPa, the stress level obtained from operating
stress is 0.33, which is very low and safe. Due to high amplitude and low frequency
fatigue analysis, the experimental analysis does not provide final results in the short
period.
The test is conducted for 100 to complete 25,000 cycles. The variations in stress level are
reduced to very low level after 25,000 cycles. It is observed from the fatigue test that
there is only a negligible reduction in spring rate (1.5%) and no crack initiation in the
spring after 25,000 cycles of fatigue loading. Hence there is necessity to go for analytical
model for finding the remaining number of cycles of fatigue.
The cost estimation of composite leaf spring provides a clear economic viability of the
product in comparison to that of a convectional leaf spring.
MOULD COST
Cost incurred in the manufacture of a mould is Rs 1400. This mould can be used at least
for 50,000 cycles of manufacturing composite leaf springs through filament winding
process and this results to manufacture of around1, 00,000 leaf spring. Hence, the cost
distribution over 1, 00,000 leaf spring gives cost around Rs 0.14 per leaf spring. Machine
Hour Rate Of Filament Winding Machine hour rate of filament winding machine is
around Rs 140 and time required in the manufacturing of two leaf spring is only 30 min.
therefore the cost involved is Rs 35.Labour And Miscellaneous Cost. The cost involved in
employing skilled labour has to be incorporated in the total cost. In this case there is no
labour involvement. It is assumed that the labour cost and miscellany cost in manufacture
of two leaf spring is Rs 35.
Cost of Convectional Leaf Spring
The convectional leaf spring assembly is available in the market for Rs 1000. By assuming a
profit margin of 25%vof the leaf spring, the cost of the leaf spring works out to be Rs 750.
Hence it concerns that the cost of a composite leaf spring is equal to that of a convectional
leaf spring even at a development stage. This shows that if mass production is achieved the
cost can be reduced by 20% - 30% of the cost of a convectional leaf spring.
STRENGTH COMPARISION
Static test has been conducted on Plates and composite leaf spring. Since, the composite
leaf spring is able to with stand the static load as well as the fatigue load, it is concluded
that there is no objection from strength point of view also, in the process of replacing
convectional leaf spring by composite leaf spring. To establish the consistency of test
results, extensive trail on a large scale has to carriedout. This requires large time and
infrastructure, which are beyond the scope of the present study. Since, the composite
spring is designed for same stiffness as that of Plates spring, both the springs are
considered to be almost equal in car stability.
The major disadvantage of composite leaf springs is cost and resistance. In this study, the
cost factor has been proved to be ineffective. However the matrix material is likely to
chip off when it is subjected to poor road environment (ie; if some stone hit the composite
leaf spring then it may produce chipping), which may sometimes break the fibers in the
lower portion of the spring. This may result in a loss of capability to share flexural
stiffness. But this depends on the condition of the road. In normal road condition, this
type of problems will not occur.
MACHINES DETAILES
Semi Automatic Areca Leaf Plate Makin:
Hydraulic Cylinder
Manufacturer & Exporter of a wide range of products which include Hydraulic
Cylinder such as Welded Hydraulic Cylinders, Clamping Cylinder, Block Cylinders,
Tie Rod Hydraulic Cylinder, Industrial Hydraulic Cylinder, Threaded Body Cylinder
and many more items.
We are one of the renowned manufacturers and exporter of broad range of Welded
Hydraulic Cylinders. These are made from high quality raw material procured from
our reliable and trusted vendors. We testify our products before delivering it to our
reputed clients. These are available at affordable prices. We also ensure these are
offered in various technical specifications to meet varied needs of our client.
Features:
Tubes are roll burnished
Specifications:
Applications:
Construction Industry
Agricultural Industry
CLAMPING CYLINDER:
Under expert guidance of our engineers and technicians, we provide a wide variety of
Clamping Cylinder. These are fabricated using advance technology and high quality raw
material that are procured from reliable and trusted vendors. We offer these at market leading
price to our respectedClients.
Specifications:
Hard chrome plated
Induction hardened
Compact height
Easy assembly and disassembly
Applications:
Engineering industry
Foundry
Bore well Rig
Disposable Plates Making Machine:
With our vast industrial experience and knowledge, we offer a wide array of Leaf Cup
Plate Machine. This Leaf Cup Plate Machine is used for making cups, plate and many
more things. Our offered Leaf Cup Plate Machine is effective and the cup, plate is used
for serving in weddings, parties and many more.
Features:
Sturdy construction
Easy installation
Durability
Ladies can also operate conveniently
Machine is foot operated
One person Operate one Machine
Needs Nominal Investment
HR DEPARTMENT
INTRODUCTION
Human Resourceis a term used to describe the individuals who comprise the
workforce of an organization, although it is also applied in labour economics to, for
example, business sectors or even whole nations. Human resources is also the name of
the function within an organization charged with the overall responsibility for
implementing strategies and policies relating to the management of individuals (i.e.
the human resources). This function title is often abbreviated to the initials 'HR'. In
simple terms, an organization's human resource management strategy should
maximize return on investment in the organization's human capital and minimize
financial risk.
Human Resources seeks to achieve this by aligning the supply of skilled and qualified
individuals and the capabilities of the current workforce, with the organization's
ongoing and future business plans and requirements to maximize return on investment
and secure future survival and success. In ensuring such objectives are achieved, the
human resource function purpose in this context is to implement the organization's
human resource requirements effectively but also pragmatically, taking account of
legal, ethical and as far as is practical ina manner that retains the support and respect
of the workforce
HR DEPARTMENT CHART
KEY FUNCTIONS
Human Resources may set strategies and develop policies, standards, systems,
andprocesses that implement these strategies in a whole range of areas. The following
aretypical of a wide range of organizations:
Recruitment, selection, and on-boarding (resourcing)
Organizational design and development
Business transformation and change management
Performance, conduct and behaviour management
Industrial and employee relations
Human resources (workforce) analysis and workforce personnel data
management
Compensation, rewards, and benefits management
Training and development (learning management)
Implementation of such policies, processes or standards may be directly managed by the
HRfunction itself, or the function may indirectly supervise the implementation of such
activities by managers, other business functions or via third-party external partner
organizations.
HR PRACTICES AT SIDHICK
Here are a few of the ways Sidhick works with its employees to help them achieve their full
potential, although not all of these initiatives are available in every country in which Sidhick
operates.
The Sidhick Experience
Career development starts on the first day. This includes career and personal development
planning and "The Sidhick Experience", an interactive, global induction program they
provide in the India
Performance and Development Planning
Their global Performance and Development Planning process (PDP) is there to help
employees at all stages of their career. PDP is a powerful tool for matching personal success
to the success of the business. Throughout the year, both the employees and their manager
will work together on this process to set you challenging objectives and identify career
development needs.
Career Innovation Zone
Career Innovation Zone is an online resource that employees can access freely at anytime
from work or home. It offers a wealth of interactive tools and tips to help them work out the
potential career directions and choices that would be right for them.
My Learning
Employees will also have access to my Learning, its online course catalogue. My Learning
allows employees to work with their manager to create a custom is learning plan and to take
advantage of the wide variety of instructor-led and eLearning courses, including a number of
customized Leadership Development offerings.
Recommendations of Employee
Safe, Healthy and Happy Workplace
Creating a safe, healthy and happy workplace will ensure that your employees feel homely
and stay with your organization for a very long time. Capture their pulse through employee
surveys.
Open Book Management Style
Sharing information about contracts, sales, new clients, management objectives, company
policies, employee personal data etc. ensures that the employees are as enthusiastic about the
business as the management. Through this open book process you can gradually create a
culture of participative management and ignite the creative endeavor of your work force.. It
involves making people an interested party to your strategic decisions, thus aligning them to
your business objectives. Be as open as you can. It helps in building trust & motivates
employees. Employee self service portal, Manager on-line etc. are the tools available today
to the management to practice this style.
Family Benefit Scheme: In the tragic case of a fatality in the Works, a monthly pension
equal to the amount of the last drawn salary of the deceased is given to the legal heir until
the time the deceased would have attained the age of 60.
DEVELOPING PEOPLE
Valuing its people as a great asset, Sidhick Plates is committed to their development,
both in order to benefit the individual and to benefit the Company through increased
knowledge and skills. In order to leverage maximum potential of human resource to
achieve business objectives the Company recognizes that enrichment of people will
help retain a motivated workforce in a competitive environment.
I.
II.
2. To build a leadership pipeline in the organization to prepare the people to meet the
challenges of growth, globalization and change.
FINANCE DEPARTMENT
INTRODUCTION:
The Finance Department work closely with the management act as professional advice
and control service for the financial activities of the Company.
Departmental Meetings are held regularly, in which work related matters are
discussed. Additionally the detail work in progress of each section in monitored
through meetings between the Senior Staff and the Juniors for which they are
responsible.
The FD help the other departments to meet their service objectives by acquiring
services and goods, allocating the Companys financial resources, processing financial
transactions, and providing information and analysis as a basis for decision-making.
Mission of Finance Department:
The Finance Department is committed to providing the highest levels of financial
services to the Company.
This includes insuring that proper controls and procedures are in place to manage
properly.
We constantly evaluate and balance the types and levels of services provided
Objective of Finance:
The broad objectives of the Finance Department areto provide a timely, efficient and cost
effective service:
Continuing to improve the level of operational efficiency of the Finance Department.
Maintaining effective working relationships with the rest of the Company.
Continuing to improve the quality of financial information supplied to departments.
Meeting the Reporting deadlines set by GAC
Ensuring wide compliance with the Financial Regulations.
AIMS OF FINANCE DEPARTMENT
The finance department of a business takes responsibility for organising the financial and
accounting affairs including the preparation and presentation of appropriate accounts, and the
provision of financial information for managers. The main areas covered by the financial
department include.
1. Book keeping procedures.
Keeping records of the purchases and sales made by a business as well as capital
spending. These records today are typically kept on computer files. But we still use the
term ledger entries to refer to the days when all financial transactions were carefully
recorded in thick books
2. Creating a balance sheet and profit and loss account.
Financial statements need to be produced at given time intervals, for example at the
end of each financial year. Trial balances are extracted from the ledger entries to create
a Balance Sheet showing the assets and liabilities of a business at the year end. In
addition, records of purchases and sales are totalled up to create a Profit and Loss
(P&L) account.
Maintains Accurate Account and Billing Records for Other Accounts Receivable.
Purchasing Services
Maintain and ensure compliance with purchasing policies and procedures.
Handle purchasing inquiries from Departments.
Process purchasing requisition, Vendor Records and Contract Documents. Assist staff
in reducing cost of doing business by using more efficient procurement methods.
Financial Accounting/Control
Monthly Management Reports, Budget Settings and Monitoring, Financial Planning,
Capital Project Reporting.
Pay Roll
Payroll Production, Income Tax Returns.
Monitoring of Changes in Human Resources (Hires and Terminations).
Filing all reporting requirements with various Government agencies; like SESSI,
EOBI, Excise and Taxation, and provide assistance with Pay Change Calculations.
These two parts played and still play a significant role inside the department, however,
due to the computer revolution it is mostly dealt with on computerised systems (such as
SAP R/3). The introduction of mass computer systems has made the task less labour
intensive and far quicker, even real-time. Cash flows can be displayed on an up-to-date
basis every day, performance can be analysed and evaluated straight away. This gives the
financial department and the senior management useful tools to see how the company is
performing at any given time. This will be discussed later when analysing the new roles.
The finance department is also responsible for the payment of bills, wages and salaries.
This as well has been computerized. Wages and bills are paid through electronic systems.
Both transactions are outgoing cash flows. On the other hand, payments for goods or
services sold will be accounted for in this department.
The area of wages is a very difficult one for the finance department as it underlies strict
legal limitations. Data protection is very important for the firm as it is imposed by law.
Financial accounting exists for centuries now in one or another form. It delivers to
interested stakeholders such as potential investors, banks, shareholders, suppliers, etc.
detailed information about the financial situation such as the financial health of the firm.
It is used to attract capital from the outside. As Boddy and Paton (p.622) state: The
capital markets reaction to reports of financial performance affect the ability of the
company to raise capital. The Financial accounting is employed moreover to undertake
investment and credit analysis and used for the taxation of the business.
Another major function the finance department assumes is the budgeting and
performance
evaluation.
It
could
be
seen
as
planning/forecasting
and
Certainly, the traditional function of the finance department is important and many
modern roles are based on and evolve from them. However, computer systems have
made these roles far less important as it is a low level activity in the firm.
Modern roles and responsibilities of the finance department
In the past the finance department was seen as the bean counter and reporter of the
past, but due to the computerization of the firms operations it can now deliver up-to-date
information on company performance. This made it far more interesting for the senior
management to develop new roles and areas of responsibilities for the department,
especially in the area of forecasting trends.
MARKETING DEPARTMENT
INTRODUCTION:
Marketing is the most important parts of any business activity. It is what creates
customers and generates income, guides the future course of a business and defines
whether it will be a success or a failure. Without marketing, a business is like sitting in
the dark and expecting people to find you without a light. Marketing can be done without
a marketing team, but you cannot expect to go too far or succeed by marketing on your
own. For a sustained marketing effort, a business of any size requires a dedicated
marketing department or a marketing team.
Marketing can be described as any activity that is carried on with the specific purpose of
conveying information about the use, quality and value of a product or service in order to
promote or sell the product or service. Marketing is the way to announce the availability
of a commodity, service, idea or a brand to the world in such a way that people are
interested in it and wish to acquire it and use it. It serves the purpose of plugging the gap
between the publics requirement and the products that are available.
influence their thinking and behavior. PRO uses media management and communication
to build up the companys profile. The PRO works under the Marketing Manager and
reports to him.
Social Media Expert/Creative services: With the internet becoming a major player in
marketing, a company benefits from the services of Social Media Experts (SME) and
creative services. While the SMEs concentrate on marketing the business and its
service on the internet so that more people become aware of it, the creative services
take care of designing and presentation part of the business, these include websites,
web pages, brochures, booklets, flyers, advertisements, mailers and e-mailers, and all
other promotional material that is required by the marketing department. The creative
services and social media marketing report to the marketing manager and work under
him.
Marketing Coordinator: Coordinates all the various sections of the marketing
department and manages the advertising and marketing campaigns. Marketing
Coordinator is responsible for tracking sales data, maintaining the promotional
material inventory, planning events, preparing reports, etc. They work with the
Marketing Manager and assist him.
Marketing Assistant: Assists and reports to the marketing manager to run the day to
day business of a marketing department. Carries out administrative work required for
the smooth running of the department.
MARKET POTENTIAL
These products have an urban as well as rural market. These products are mostly used
during social functions, religious gatherings, parties, marriages, outings, in sweet shops,
by caterers etc. The products have many advantages and are hence preferred as
compared to standard utensils/crockery for serving eatables. They can easily be
disposed off after use and hence save a lot of labour as far as cleaning/drying of utensils
are concerned.
These are easily transportable and easy to handle. In our country people are religious
and organize functions throughout the year all such occasions call for social gathering
and celebrations with meals, snacks sweets being served. Further, our vast population
organizes marriages, celebrates birthdays and other family functions on a regular basis.
Sweet shops and small eateries can be found at every street corner and all such joints
use these disposable plates and bowls. Thus keeping in view the culture of the people
and the habits there is a vast market for the products not only in urban areas but also in
rural areas.
TYPES OF MARKETING STRATEGIES:
Marketing strategies may differ depending on the unique situation of the individual
business. However there are a number of ways of categorizing some generic strategies. A
brief description of the most common categorizing schemes is presented below:
Strategies based on market dominance
In this scheme, firms are Classified based on their market share or dominance of an
industry. Typically there are three types of market dominance strategies:
Leader
Challenger
Follower
Porter generic strategies
Strategy on the dimensions of strategic scope and strategic strength. Strategic scope refers
to the market penetration while strategic strength refers to the firms sustainable
competitive advantage.
Product differentiation
Market segmentation
Innovation strategies
This deals with the firm's rate of the new product development and business model
innovation. It asks whether the company is on the cutting edge of technology and
business innovation. There are three types: Pioneers
Close followers
Late followers
ROLES AND RESPONSIBILITY
Product Development
The marketing department works with Internal or external product development teams
to develop new products or improve existing ones. The department analyzes sales of
existing products and identifies gaps in the product range where there may be
opportunities for the company. Marketing employees provide development teams with
information on customer needs and preferences to help them identify the features or
improvements to incorporate in new products. Later in the product development
process, the marketing department sets prices and prepares plans to launch the product.
Communications
Marketing departments plan campaigns and develop communications material to
promote products and services to customers and prospects. Depending on their
available budgets, they may plan advertising campaigns, develop e-mail marketing
programs, create promotional content for the company website, write press releases or
product publications, such as product leaflets, company brochures, product data sheets
or customer newsletters. They may write and design the promotional material if they
have skills within the department or they may appoint advertising agencies or design
firms to produce the work.
Sales Support
Cooperation between the sales and marketing departments can improve sales
performance and speed up business growth. The marketing department can provide
sales teams with high-quality leads by running advertisements that include a reply
mechanism, such as a coupon or telephone number, or by encouraging visitors to the
company website to register their details in return for a free newsletter or special
report. Marketing also prepares presentations for the sales team and supplies them with
stocks of promotional material to give to customers and prospects.
SALES DEPARTMENT
INTRODUCTION
Sales promotion consists of a variety of companies. Sponsored promotional activities
that supplement both advertising and personal set up. These activities are impersonal
and can be directed at industrial buyers, intermediaries or consumers.
Sales promotion consists of a diverse collection of incentive tools, mostly short term,
designed to stimulate quicker or greater purchase of particular products or services by
consumers of the trade.
Sales promotion tools vary in their specific objectives. Incentive type promotions are
used to attract new buyers, to reward loyal customers and to increase the repurchase
rates of the occasional users. Sales promotion often attracts the branch switchers,
because users of other brands and categories do not always notice or act on a
promotion. In using the sales promotion a company must establish its objectives,
select the tools develop the program, a pretest the program, implement and control it
and evaluate the results.
OBJECTIVE OF SALES DEPARTMENT
In this step, we will discuss how to define your sales and marketing strategy for your
business. We will determine how your sales infrastructure and marketing plan relate to
your overall business growth strategy.
Now that you have a solid foundation for your goals and have a clear definition of
how you will handle the operations of your organization, you should evaluate sales
and marketing and its role in your business. It is important to understand why sales
and marketing are coexisting elements: you cannot implement a good sales plan
without a solid marketing strategy.
A solid sales and marketing strategy can be the lifeblood of your company, just as a
poorly conceived plan could be a financial drain and an inevitable waste of your
investment. There is no shortage of consultants and professionals who will
attempt to tell you how to market and sell your business, but its important to know
that no one can understand your business and its obstacles better than you and your
team. This is why it is important for you to understand the basic principles of
marketing and sales and its application to your business.
There is, of course, a time when you should call in the cavalry and use the aid of a
professional sales and marketing company to assist in the growth of your business. By
understanding the foundation of building a sales and marketing plan, you will be able
to develop a more solid strategy to achieving business success.
WHAT IS SALES IN AN ORGANIZATION
A person or organization expressing an interest in acquiring the offered item of value is
referred to as a potential buyer, prospective customer or prospect. Buying and selling are
understood to be two sides of the same "coin" or transaction. Both seller and buyer
engage in a process of negotiation to consummate the exchange of values. The exchange,
or selling, process has implied rules and identifiable stages. It is implied that the selling
process will proceed fairly and ethically so that the parties end up nearly equally
rewarded. The stages of selling, and buying, involve getting acquainted, assessing each
partys need for the others item of value, and determining if the values to be exchanged
are equivalent or nearly so, or, in buyer's terms, "worth the price. Sometimes, sellers
have to use their own experiences when selling products with appropriate discounts.
From a management viewpoint it is thought of as a part of marketing, although the skills
required are different. Sales often form a separate grouping in a corporate structure,
employing separate specialist operatives known as salespersons singular: salesperson.
Selling is considered by many to be a sort of persuading "art". Contrary to popular belief,
the methodological approach of selling refers to a systematic process of repetitive and
measurable milestones, by which a salesman relates his or her offering of a product or
service in return enabling the buyer to achieve their goal in an economic way. While
the sales process refers to a systematic process of repetitive and measurable milestones,
the definition of the selling is somewhat ambiguous due to the close nature
of advertising, promotion, public relations, and direct marketing
This definition is limited in scope as the art of sales is a never-ending cycle. To quote
Guy Kawasaki, How can you tell an entrepreneur is selling? His lips are moving.
There has never been a truer statement, as we live in a time where new businesses,
ideas and thirty-second elevator pitches are becoming a commonality. As companies
construct and hone their pitch, consumers and end users create new and innovative
ways to tune them out.
The technology age has succeeded in adding more effective ways to sell, but has also
created additional noise in an already crowded sales channel. The challenge is to
identify how you are ten times better than your competition.
In this step of the series, we will guide you through the basics of forecasting,
recruiting, executing, reporting and measuring sales. We will also examine these
principles by applying them to our fictitious company, Profit Corporation. Specifically,
we will determine how they developed their strategic sales and marketing plans by
utilizing this method.
Industrial marketing
The idea that marketing can potentially eliminate the need for sales people depends entirely
on context. For example, this may be possible in some B2C situations; however, for
many B2B transactions (for example, those involving industrial organizations) this is mostly
impossible. Another dimension is the value of the goods being sold. Fast-moving consumergoods (FMCG) require no sales people at the point of sale to get them to jump off the
supermarket shelf and into the customer's trolley. However, the purchase of large mining
equipment worth millions of dollars will require a sales person to manage the sales process particularly in the face of competitors. Small and medium businesses selling such large ticket
items to a geographically-disperse client base use manufacturers' representatives to provide
these highly personal service while avoiding the large expense of a captive sales force.
The field of sales process engineering views "sales" as the output of a larger system, not
just as the output of one department. The larger system includes many functional areas
within an organization. From this perspective, "sales" and "marketing" (among others,
such as "customer service") label for a number of processes whose inputs and outputs
supply one another to varying degrees. In this context, improving an "output" (such as
sales) involves studying and improving the broader sales process, as in any system, since
the component functional areas interact and are interdependent.
ROLES AND RESPONSIBILITY
A sales manager plays a key role in the success and failure of an organization. He is the
one who plays a pivotal role in achieving the sales targets and eventually generates
revenue for the organization. A sales manager must be very clear about his role in the
organization. He should know what he is supposed to do at the workplace.
Let us understand the roles and responsibilities of a sales manager:
A sales manager is responsible for meeting the sales targets of the organization
through effective planning and budgeting.
A sales manager cant work alone. He needs the support of his sales team where
each one contributes in his best possible way and works towards the goals and
objectives of the organization. He is the one who sets the targets for the sales
executives and other sales representatives. A sales manager must ensure the
targets are realistic and achievable.
The duties must not be imposed on anyone, instead should be delegated as per
interests and specializations of the individuals. A sales manager must understand
who can perform a particular task in the most effective way. It is his role to
extract the best out of each employee.
A sales manager devises strategies and techniques necessary for achieving the
sales targets. He is the one who decides the future course of action for his team
members.
It is the sales managers duty to map potential customers and generate leads for
the organization. He should look forward to generating new opportunities for the
organization.
A sales manager is also responsible for brand promotion. He must make the
product popular amongst the consumers. A banner at a wrong place is of no use.
Canopies must be placed at strategic locations; hoardings should be installed at
important places for the best results.
Motivating team members is one of the most important duties of a sales manager.
He needs to make his team work as a single unit working towards a common
objective. He must ensure team members dont fight amongst themselves and
share cordial relationship with each other. Develop lucrative incentive schemes
and introduce monetary benefits to encourage them to deliver their level best.
Appreciate whenever they do good work.
It is the sales managers duty to ensure his team is delivering desired results.
Supervision is essential. Track their performances. Make sure each one is living
up to the expectations of the organization. Ask them to submit a report of what all
they have done through out the week or month. The performers must be
encouraged while the non performers must be dealt with utmost patience and
care.
He is the one who takes major decisions for his team. He should act as a pillar of
support for them and stand by their side at the hours of crisis.
A sales manager should set an example for his team members. He should be a
source of inspiration for his team members.
A sales manager is responsible for not only selling but also maintaining and
improving relationships with the client. Client relationship management is also
his KRA.
As a sales manager, one should maintain necessary data and records for future
reference.
PURCHAS DEPARTMENT
INTRODUCTION
Purchasing departments are responsible for procuring supplies. Until the 1960s, this
largely involved order-placing and was primarily a clerical position. However, as the
development of strategic planning and the advent of just-in-time purchasing made
purchasing a more crucial business function. Today, purchasing is often referred to as
supply chain management and the purchasing department has taken on a larger and
more vital business role.
One of the main roles of the purchasing department is to source supplies and parts, and
then purchase them. In large companies, this may also include deciding whether to make
the item in-house. Purchasing departments often work alongside product development
teams to source materials and determine cost of the finished product. Purchasing
departments may use trade publications to source suppliers, or go straight to the
manufacturer. Finding the correct item at the correct price can be difficult, and purchasing
departments may also work to assist suppliers in manufacturing the item needed. This can
involve providing considerable assistance to the supplier
What is Industrial Purchasing?
Industrial purchasing may be defined as the decision-making process by which formal
organizations establish the need for purchased products and services and identify, evaluate,
and choose among alternative brands and suppliers.
pricing for bulk orders or investigate the possibility of procuring cheaper materials
from alternative sources as part of their daily activities.
Paper Plates Plateswork and Accounting
Purchasing departments handle all of the Paper Plates Plateswork involved with
purchasing and delivery of supplies and materials. Purchasing ensures timely delivery
of materials from vendors, generates and tracks purchase orders and works alongside
the receiving department and the accounts payable department to ensure that promised
deliveries were received in full and are being paid for on time. In a small business, this
means working closely with the accounting department to ensure that there is
sufficient capital to buy the items purchased and that cash is flowing smoothly and all
payments are made on time.
Policy Compliance
The purchasing department also must ensure that it is complying with all company
policies. For example, in a small business, individual staff members may communicate
with the purchasing department about purchasing needs for things such as office
supplies or computers. Before making a purchase, the purchasing department must
ensure that it heeds the proper protocols for purchase and budget approval and must
ensure that any items are purchased in accordance with the overall purchasing policy
of the organization.
6. To develop good relationships with the supplier community and good continuing
relationships with active suppliers.
Good relationships with supplier are imperative and good relationshipswith potential
suppliers are invaluable.
7. To achieve maximum integration with the other departments of the firm.
It is essential for buyers to understand the major needs of their using departments, so
that these needs can be translated into materials support actions. While these actions
vary from firm to firm, they normally require the purchasing operations to support a
using department in its major responsibilities. For example, coordinate with
engineering when developing specifications or advise the sales and marketing
departments of the future cost of supplies in order to assist them in their forecasting
8. To handle the purchasing and supply management function proactively ina professional,
cost- effective manner and of course in an ethical manner
3. COST CONTROL
Purchasing departments, especially in government agencies, may also be responsible
for maintaining strict cost control. For example, in a 2010 article on hotel purchasing
specialist site Food Buyers Network, John Schalow suggests that to get the best price,
purchasing departments need to ensure suppliers themselves get a lower cost from
distributors and manufacturers. This can be done by increasing delivery size, paying
on time, ordering online and making sure suppliers use the best practice.
4. LEGAL CONTROLS
Purchasing departments must also be aware of the laws applying to purchasing. For
private companies, this is primarily contract law, but for government bodies, there may
be state and federal laws regulating purchasing. For example, school district
purchasing departments in Texas must know that it is a state criminal offense to avoid
using competitive purchasing when it is required; and that while federal law requires a
bidding process to be used for all child nutrition purchases more than $100,000; Texas
state law requires a bidding process for any purchase over $25,000.
in Tamil Nadu by
providing quality and innovative products at competitive price to meet the requirements
of the customers
MISSION:
The Mission Statement is a crucial element in the strategic planning of a business
organization. Our mission is:
To provide the quality and innovative products at competitive price to meet the
requirements of the customers.
Contribute to the success and satisfaction of our customers and focusing on-in-time
delivery.
Co-operation, teamwork and partnerships.
Continuous learning
Honesty, fairness, integrity, and respect.
SWOT ANALYSIS
STRENGTHS OF PAPER PLATESINDUSTRY: Large and growing domestic Paper Platesmarket: - India has the second most
populous market for Paper Platesin the world. It is also the most demanding. Indian
Paper Platesindustry not only serves a public utility but fulfils a critical national
requirement. It possesses an annual production capacity of five million tones. It
generates an annual turnover of approximately 120 billion.
Non wood pulping: - At present about 60.8 per cent of the total production is based on
non-wood raw material and 39.2 per cent based on wood.
Well developed printing industry: - Indian printing industry would grow from $12.1
billion in 2008 to $20.9 billion in 2013. The strong growth in printing industry would
also fuel the demand for Paper Platesin the future.
Increase in employment level: - Paper Platesmanufacturing industries directly and
indirectly employs nearly 1.3 million people.
WEAKNESSES OF PAPER PLATESINDUSTRY: Small and fragmented industry: - There are large numbers of small scale industries
in India whose production capacity is only 12, 90,382 tones. Which is very low in
comparisons to large scale industries?
Low standard of converting industry: - The manufacturing of Paper Platesinvolves
matting these fibers into a sheet. Converted Paper Platesproducts are made from Paper
Platesand other materials by various cutting and shaping techniques and include
coating and laminating activities.
Poor Infrastructure, transportation: - In India, the transportation facility is not good
especially in villages. So it is very difficult to lift the heavy bamboos from forest to the
manufacturing unit. Due to this the transportation cost is also very high.
High cost - raw material, energy and finance: - The performance of the industry has
been constrained due to high cost of production caused by inadequate availability and
high cost of raw materials, power cost and concentration of mills in one particular
area.
Obsolescence of technology: - The small scales of production and outdated
technology have been the main features of Indian Paper Platesunits, and are still so.
On an average, to produce 100,000 tones in a year, Indian mills manages five Paper
Platesmachines in one or more location, while abroad, Paper Plates Plates-making
machines of 500,000 tonnes per annum, or more, are the norm.
Impact of high local taxes: - Central Excise is levied @8% for the first 3500 MT
production and thereafter @12% on the value of the invoice. VAT replaces the existing
multipoint taxes levied by various states with effect from April 05. All the licenses
required under Municipality Act, Factories Act are obtained and duly renew.
OPPORTUNITIES OF PAPER PLATESINDUSTRY: Increase in demand and consumption: - Domestic demand for Paper Platesis
expected to grow at a CAGR of 6-7%. Indias Paper Platesdemand is expected to touch
8mn T.P.A by 2010. A leading global Paper Platesindustry consultant projects a
shortage of about 0.7mn T.P.A by 2010.
Forest plantation potential: - In India there is a vast forest area which is useful in
Paper Platesmanufacturing.
Increase in various usage of Paper Plates Plates: - Now days the Paper Platesuses
for various purpose. It is not for writing purpose but also now various types of vessels,
napkins, packaging etc are highly demanded.
Increase in consumption of premium quality copier due to growth in corporate
sector and educational levels: - Increased rates of literacy and improved school
infrastructure would result in greater demand for Paper Plates Plates.
Export potential: - The export of Paper Platesand Paper Plates Platesboard is
continuously increasing. In 2006-2007 the export is 0.27 million tones.
Low labor cost: - In Paper Platesmanufacturing industry the uneducated employee is
required. So the income of the labor is very low.
Threats of Paper PlatesIndustry: Internet threat: - Due to increase in the usage of internet the demand for Paper
Platesis decrease. Internet is work as a substitute product.
Low per capital consumption: - The per capita consumption of Paper Platesin India is
very low i.e. 7 Kgs in 2006, as compared to an average consumption of 28 Kgs and 58
Kgs in Asia and world respectively. The per capita consumption is expected to increase
to 12 Kgs by 2020.
Decline
in
capacity
due
to
environmental
pressures:
The
Paper
CHAPTER-IV
PARTICULARS
2011-
2013-
2014-
2015-
2012
2014
2015
2016
OPENING BALANCES
Cash in Hand
61738
SOURCE OF CASH
Central Excise
2151
779
1372
Secured Loan
3363880
3406134
42254
247341
206964
CASHFROMOPERATIO
N
Net Profit
ADD: Increase in Sundry
40377
38392
Creditors
3363458
3747384
300217
300466
249
15538
7310787
2154425
7466168
2473039
1
31861
49443
TOTALCASHAVAILABL
E
16742259 17600934
55921
APPLICATION OF
CASH
Purchases of Fixed Assets
744630
749327
4697
162581
194320
31739
Income Tax
77494
84556
7062
CLOSING BALANCE
Cash in Hand
12423
TOTALAPPLICATION
AVAILABLE
984705
1028203
55921
PARTICULARS
2012-2013 2013-2014
2014-
2015-
2015
2016
OPENING BALANCES
Cash in Hand
12423
SOURCE OF CASH
Income Tax
194320
206000
2650
726292
749327
23035
247341
261547
14206
300466
379275
78809
CASH
FROM
OPERATION
Net Profit
ADD Increase in Other
Liabilities
176755
Decrease in Inventories
7466168
5698609
127681
3747384
in
5
40502
2473039
2651776
CASH
AVAILABLE
APPLICATION
2470569
Sundry
Debtors
TOTAL
178737
2
44313
15155010
12417103
194320
206000
11680
OF
CASH
Loans & Advance
27065
Secured Loan
3406134
3135484
0
15000
Unsecured Loan
1255000
1105000
Central Excise
779
5313
4534
CLOSING BALANCE
Cash in Hand
2014-
TOTAL APPLICATION
48562332013-2014
4451797 2015
PARTICULARS
2012-2013
2015-6266
2016 44313
AVAILABLE
OPENING
BALANCES
Cash in Hand
6266
SOURCE OF CASH
Central Excise
CASH
5313
2596
261547
267548
2717
FROM
OPERATION
Net Profit
ADD Increase in Sundry
Creditors
Increase
in
5999
CASH FLOW
108252
STATEMENT
2470569
3553092
379275
530420
151145
(2013-14)
Other
Liabilities
TABLE NO:
131972
Decrease in Inventories
5698609
4378883
5.3
6
189062
2651776
4542399
11467089
13274938
668770
CASH
AVAILABLE
APPLICATION
677753
OF
CASH FLOW
CASH
STATEMENT
726292
991175
264883
206000
332424
126424
Secured Loan
3135484
3088824
46660
Unsecured Loan
1105000
900000
205000
Income Tax
81906
107401
25495
31-03-2005
9291
5419824
677753
CLOSING BALANCE
CashPARTICULARS
in Hand
31-03-
TOTAL APPLICATION
AVAILABLE
5254682
(2004-05)
TABLE NO5.4
2004
OPENING BALANCES
Cash in Hand
9291
SOURCE OF CASH
Sale of Fixed Assets
991175
792972
198203
Unsecured Loan
900000
1200000
300000
267546
309347
41801
530420
531981
1561
CASH FROM
OPERATION
Net Profit
ADD Increase in Other
Liabilities
Decrease in Sundry
Debtors
89000
4542399
3652395
4
42824
Decrease in Inventories
4378883
3950640
3553092
3258702
TOTAL CASH
AVAILABLE
3
29439
106721
9
157471
15163515
13696037
332424
377608
45184
APPLICATION OF
CASH
Loan & Advance
149956
Unsecured Loan
3088824
15892601
Central Excise
2596
24695
22099
Income Tax
107401
108612
1211
CLOSING BALANCE
Cash in Hand
6655
TOTAL APPLICATION
AVAILABLE
157471
3531245
16403516
TABLE NO-5.5
PARTICULARS
2012-2013
2013-2014
2014-
2015-
2015
2016
OPENING BALANCES
Cash in Hand
6655
SOURCE OF CASH
Central Excise
24695
9867
14828
Secured Loan
1589260
1163089
350000
CASH FROM
OPERATION
10380
Net Profit
309347
413155
8
20312
531981
735107
3652395
3596559
55836
Creditors
3258702
3250590
8112
Increase in Inventories
3950640
4018625
67985
Decrease in Sundry
Debtors
LESS Decrease in Sundry
286673
TOTAL CASH
AVAILABLE
13317020
13186992
658156
792972
944278
151306
377608
432320
54712
Secured Loan
1163089
1589260
426171
Income Tax
108612
114142
5530
APPLICATION OF
CASH
CLOSING BALANCE
Cash in Hand
20437
TOTAL APPLICATION
AVAILABLE
2442281
3080000
658156
2010-
2011-12
2012-13
2013-14
2014-15
2011
OPENING
BALANCES
Cash in Hand
0.61
0.124
0.06
0.09
0.06
SOURCE OF CASH
Central Excise
0.013
Secured Loan
0.422
0.02
Income Tax
0.02
0.23
0.14
1.98
Unsecured Loan
3.5
0.42
1.04
2.03
CASH FROM
OPERATION
NET PROFIT
0.4
0.14
0.05
3.84
10.82
0.002
0.78
1.51
0.015
17.67
14
4.28
3.18
8.9
0.56
LESS Increase in
Inventories
0.68
Increase in Sundry
Debtors
1.78
18.9
Decrease in Sundry
Creditors
12.76
2.94
0.08
15.7
6.57
TOTAL CASH
AVAILABLE
0.55
4.42
6.76
APPLICATION OF
CASH
Purchases of Fixed
Assets
0.046
0.31
2.65
0.11
1.26
Secured Loan
2.7
0.46
Unsecured Loan
1.5
2.05
Central Excise
0.04
Income Tax
0.07
1.51
0.45
0.54
4.26
15
0.22
0.25
0.012
0.055
CLOSING BALANCE
Cash in Hand
0.12
0.06
0.09
0.22
0.2
0.55
4.42
6.76
15.7
6.57
TOTAL
APPLICATION
AVAILABLE
INTERPRETATION:
Theabove table explains that the beginning of the (2010-11) opening balance is in0.61
but in the other year it reduced gradually. So the concern should take necessary step to
overcome the default.
The borrowing of concerns high in the year 2013-14 at 1.26 it indicates that the
concern uses more loan. The concern should reduce to borrow the money from the
various resources. It leads to take more advantage to the borrowers.
The closing balance is not high than the opening balance .it indicates that the cash is
not properly managed in the concern.
TABLE NO 5.7
PARTICULARS
2010-11
2011-12
2012-13
2013-14
2014-15
BALANCE
61738
12423
6266
9291
6655
b Receipts
c Payments
OPENING
CASH
222030
172232
264613
267083
329980
Flow
222030
394262
658875
925958
1255938
f (a+e)
283768
406685
665141
935249
1262593
100000
100000
100000
100000
100000
183768
306685
565141
835249
1162593
RELATION
TO THE MINIMUM
CASHBALANCE
REQUIREMENT(F-G)
CHART NO 5.1
cash required
14
12
10
cash required
8
6
4
2
0
2010-11
2011-12
2012-13
2013-14
2014-15
INTERPRETATION:
In the above table it clearly determines the availability of the cash balance in the
subsequent year. It will clearly determine the minimum cash balance requirement of the
concern. In the 2014-15 leads to higher need of cash balance 11.62 lakhs. The cash balance
is highly required for the day- to day transaction.
Net working capital represents the excess of current assets over current liabilities. The
term current assets refers to assets which in the normal course of business get converted into
cash without dimunition in value over a short period ,usually not exceeding one year or
length of operation cycle whichever is more. The greater is the amount of net working
capital, the greater is the liquidity of the firm, accordingly net working capital is a measure
of liquidity, and inadequate working capital is the first sign of financial problem for a firm.
FORMULA:
TABLE NO-5.8
PARTICULARS
2010-11
CURENT ASSETS
99.51
83.56
89.30
76.09
76.35
40.47
28.49
40.83
37.90
39.85
59.03
55.06
48.47
38.19
36.49
CURRENT
LIABILITIES
NET WORKING
CAPITAL
Chart no.5.2
100
90
80
70
60
50
Current assets
Current liabilities
40
30
20
10
0
2010-11
2011-12
2012-13
2013-14
2014-15
Interpretation:
This ratio indicates there is lower amount required in the working capital. The higher
amount is in the year 2001-02 at 59.03. It will clearly determine the firm is in liquidly
position but this is reducing gradually. The financial manager should concentrated more on
the working capital as it is not satisfactory.
The current ratio is the ratio of total current assets to total current liabilities. Its
calculated by divided current assets by current liabilities.
The current assets of a firm, as already stated, represent that asset which can be, in the
ordinary course of business, converted into cash within a short period of time normally not
exceeding one year.
FORMULA:
CURRENT RATIO = CURRENT ASSETS
CURRENT LIABILITIES
CURRENT RATIO
TABLE NO-5.9
2011-
2012-
2013-
2014-
PARTICULARS
2010-11
12
13
14
15
CURRENT ASSETS
99.51
83.56
89.30
76.09
76.35
LIABILITIES
40.47
28.49
40.83
37.90
39.85
CURRENT RATIO
2.45
2.93
2.18
2.00
1.9
CURRENT
Chart no.5.3
100
90
80
70
60
50
Current assets
Current liabilities
Current ratio
40
30
20
10
0
2010-11
2011-12
2012-13
2013-14
2014-15
Interpretation:
The company is highly efficient is short term solvency position. The company
should maintain this current ratio. The concern should concentrate on 2014-15 year current
ratio position.
FORMULA:
QUICK TEST RATIO = QUICK ASSETS
QUICK LIABILITIES
2011-
2012-
2013-
PARTICULARS
11
12
13
14
2014-15
QUICK ASSETS
24.85
26.58
45.51
36.59
36.16
40.47
29.00
40.83
37.90
39.85
0.61
0.93
1.11
0.96
QUICK
LIABILTIES
ACID TEST
RATIO
0.90
Chart no.5.4
50
45
40
35
30
25
20
15
10
5
0
Quick assets
2010-11
Quick liabilities
2011-12
2012-13
2013-14
2014-15
Interpretation:
The liquidity position is not near to the standard ratio. The concern should clearly
determine the various liquidity position of the concern.
PARTICULARS
2010-
2011-
2012-
2013-
2014-
11
12
13
14
15
1.16
1.59
2.36
2.81
3.37
86.04
105.07
118.9
117.05
134.1
74.00
65.82
50.38
41.65
39.84
INVENTORY
TURNOVER RATIO
COST OF GOOD
SOLD
AVERAGE
INVENTORY
Chart no.5.5
140
120
100
80
Inventory TurnOver ratio
60
Average Inventory
40
20
0
2010-11
2011-12
2012-13
2013-14
2014-15
Interpretation:
The inventory turnover is increasing gradually to the period of the year. It will clearly
determine the capacity of the concern
It is determine by dividing the net credit sales by average debtors outstanding during
the year. Thus, net credit sales consist of gross credit sales minus returns, if any, from
customers average debtors is the simple average of debtors (including bills receivables) at
the beginning and at the end of the year.
FORMULA:
DEBTORS TURNOVER RATIO= NET CREDIT SALES
AVERAGE DEBTORS
2012-
2013-
2014-
PARTICULARS
2010-11
12
13
14
15
CREDIT SALES
159.8
157.8
155.8
172.62
206.45
AVERAGE DEBTORS
23.13
25.62
35.97
40.97
36.24
6.90
6.16
4.33
4.21
5.69
DEBTORS
TURNOVER RATIO
Chart no.5.6
250
200
150
Credit sales
Average debtors
100
50
0
2010-11
2011-12
2012-13
2013-14
2014-15
Interpretation:
The debtors turnover ratio is not in the concert way in the concern. The higher ratio is
in the year 2010-11 is 6.90. The past performance is clearly determining the various
formation of the concern.
It is a ratio between net credit purchase and the average amount of creditors
outstanding during the year. A low turnover ratio reflects liberal credit terms granted by
suppliers, while a high ratio shows that account are to be settled rapidly. The creditors
turnover ratio is an important tool of analysis as a firm can reduce its requirement of current
assets by relying on suppliers credit.
FORMULA:
CREDITORS TURNOVER RATIO= NET CREDIT PURCHASES
AVERAGE CREDITORS
2011-
2012-
2013-
2014-
PARTICULARS
11
12
13
14
15
CREDIT PURCHASE
86.0
105.07
118.91
117.05
134.16
35.55
31.08
30.11
34.05
32.54
2.42
3.38
3.94
3.43
4.12
AVERAGES
CREDITORS
CREDITORS
TURNOVER RATIO
Chart no.5.7
140
120
100
80
Credit purchase
60
Average creditors
40
20
0
2010-11
2011-12
2012-13
2013-14
2005-06
Interpretation:
The creditors availability of the concern keeps on decrease in the year. It will clearly
determine in the year 2010-11 2.42.
CHAPTER-V
FINDINGS
1. The net working capital of the organization is not satisfactory.
2. The current ratio for the four year it is as per the standard norms (2:1) concept for the
year 2014-15 which is 1.9:1. On an average current ratio is formed to be satisfactory.
3. Quick ratio of the company is not satisfactory as it is not up to the standard norms
Debtor turnover ratio is decline indicates it is not satisfactory.
4. Creditors turnover ratio showing increasing ratio indicates that the company is
enjoying. Its credit facilities to the possible amount.
5. In the year 2014-15 is leads to higher requirement of cash balance 11.62 lakhs.
6. Cash reflects the liquidity position of the concern is reduced in the year 2014-15 0.06
lakhs decreasing cash position indicated that the company is not managing its cash
position satisfactorily.
7. Inventory turnover ratio is found to be not satisfactory as it is maintain low inventory.
SUGGESTION
The various suggestions are followed after analyzing the main finding of this study.
The cash management of the company is failed to strengthen the cash position so the
company so required to table steps to improve the cash position by concentrating on
receivables, inventories avoiding to much on borrowings.
The company failed to manage the receivable in the normal level because of poor
performance of the collection procedure and inefficient performance related with
managing the receivables.
The inventories play a major role in production. So, the concern should take measure
to maintain the inventories that are required to in order reduce the e cost, and keep the
production flow continuously.
In 2014-15 the net profit is increased compare to the other four year. So the concern
should maintain the same position to improve the net profit.
The cash and bank balance indicate high liquidity position of a company, Sidhick Plate
industryto maintain cash including bank balance is at a optimum level and it is enough
to meet day to day requirement.
CONCLUSION
Analysis and Interpretation of the financial data of Sri Sidhick Plate Industry, ascertain
the cash position of the firm. The results explores that the firm is unable toe meet its short
term obligations.
The concern should reduced the long term loan and obtain the profit.
The concern should take various measures to increase the net profit.
BIBLIOGRAPHY
Khan M.Y and P.K. Jani,Financial Management, New Delhi, Tata Mc Graw Hill, 1992.
ANNEXURES
PARTICULARS 2014-15
2013-14
2012-13
2011-12
2010-11
SOURCES OF
FUNDS
SHRI GANESH
52.25
52.25
52.25
52.25
52.25
JI
SHRI LAXMI JI
51.00
51.00
51.00
51.00
51.00
SHARE
19901000.
19901000.
19901000.
19901000.
19901000.
CAPITAL
00
00
00
00
00
RESERVE AND
345519604 29625127.
15253853.
21829192.
20785949.
SURPLUS
.82
98
53
29
94
LOAN FUNDS
SECURED
72686105.
88539002.
94535519.
55323395.
54399581.
LOANS
DEFERED TAX
58
3383097.0
13
3449412.0
74
3080483.0
23
662332.00
72
---------
LIABILITY
UNSECURED
0
43486673.
0
46947616.
0
28872233.
15703501.
14408414.
LOANS
TOTAL
00
00
00
00
70
173976583 188462261 171643192 113419523 109495049
.65
.36
.52
.77
.61
APPLICATION
OF FUNDS
FIXED ASSETS
A: GROSS
BLOCK
B: less
.93
.18
101561424 90540217.
.68
78663170.
.76
71729938.
.96
64380715.
62
81700353.
62
86225242.
62
54840123.
62
58989869.
31
56
06
14
34
ASSETS
INVENTORY
43767644.
67853213.
41177224.
21642098.
26940120.
SUNDRY
00
37497882.
00
27508864.
00
24338099.
00
30359548.
00
26994647.
DEBTORS
00
CASH IN HAND 6891449.2
00
3665403.6
04
2297697.8
69
3407307.3
57
6617777.1
& BANK
DEPRICIATION .62
C: NET BLOCK 76892527.
D:CURRENT