Bai Mau PLC PDF

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC
MUC LUC
PHAN 1:
THC HANH LAP TRNH IEU KHIEN PLC VI S7-200 & S7-300
Buoi thc hanh so 1:

Buoi thc hanh so 2:
Buoi thc hanh so 3:
Buoi thc hanh so 4:
Buoi thc hanh so 5:
Buoi thc hanh so 6:
Buoi thc hanh so 7:
Buoi thc hanh so 8:
PHAN 2:
THC HANH GIAO TIEP GIA NGI VA MAY (HMI)
Buoi thc hanh so 9:

Buoi thc hanh so 10:
PHAN 3:
Tiep can thiet b, ngon ng va hoan chnh bai thc hanh

Thc hanh cac lenh tiep iem xuat nhap, EU, ED, SET,
RESET tren S7-200
ieu khien Timer va Counter tren S7-200
Thc hanh mot so lenh bit logic tren S7-300
Thc hanh mot so lenh toan hoc, so sanh, chuyen oi d lieu,
x ly d lieu
Cac bo nh thi tren S7-300
Cac tac vu em tren S7-300
Lap trnh chng trnh con
Cac thuoc tnh, s kien ieu khien, oi tng ieu khien cua
Protool/Pro, giao tiep gia ngi va may.
S kien chuyen ong qua trnh va x ly bang VBScript.
THC HANH MANG PLC
nh ngha va xac lap mang PROFIBUS-DP 1 Master va 2

Slaver, kiem tra truyen thong mang. Cac bai toan ieu khien
tuan t cua moi thanh phan ieu khien.
Nang cap mang PROFIBUS-DP co chc nang HMI. Giam sat
va ieu khien cac I/O hien co tren cac thiet b ieu khien chu
va t trong mang.
BUOI THC HANH SO 1

TIEP CAN THIET B, NGON NG VA HOAN CHNH BAI THC HANH
1. TIEP CAN THIET B
1.1.
Gii thieu thiet b
Module Standard CPU 200 & 300
Digital Expanded Module
Analog Expanded Module
Communication Module
1.2.
Ket noi thiet b ngoai vi vi CPU, Expanded Module
1.2.1. Cac thiet b vao ra so, tng t c s dung trong khoa thc hanh
Cac loai tac ong c
Cac loai cam bien so va tng t
Cac thiet b chap hanh: valve, motor, relay.
1.2.2. Xac nh cac ac trng cua au noi
Nguon cung cap, ac tnh
Khai niem Bit, Byte, Word, Double Word; Gan a ch va ten goi cua bien vao
ra
2. NGON NG
2.1. Cu phap, cau truc
Nam ro chu ky quet cua chng trnh, ban chat cac lenh, tham so, toan hang va
to chc cac lenh theo qua trnh hoat ong cua he thong.
2.2. Cong cu lap trnh
Lam quen cac chc nang phan mem
S dung cac cau lenh
Tai va oc chng trnh
2.3. nh ngha cau hnh
Nha san xuat thiet ke va che tao cac loai CPU t 300 tr lean vi muc ch s dung
cho cac giai phap mang tch hp he thong san xuat t ong. Do o e CPU lam viec va
hieu c cac module tng tac vi no th ngi dung phai nh ngha cau hnh cng
cho chung.
Cac bc nh cau hnh phan cng cho CPU S7-300
2.3.1. Sinh vien t tao cho ban than mot th muc rieng biet vi MSSV vi ng
dan D:\TN_PLC\ .
2.3.2. nh ngha cau hnh cng S7-300
File New s dung Browse e chon th muc a tao, go ten file vao hop
thoai Name, Enter va xuat hien khung ca so lam viec cua moi trng S7-300 co
cha file co ten ma chung ta va tao.
Vao menu Insert Station SIMATIC 300 Station.
Kch chuot vao o dau (+) cua ten file, xuat hien bieu tng SIMATIC 300 va
chon chung, bieu tng Hardware ben ca so phai cua man hnh lam viec S7-300
xuat hien.
Nhan chuoc 2 lan vao Hardware th xuat hien ca so nh ngha cau hnh cng
cho S7 300.
Kch vao dau (+) cua bieu tng SIMATIC 300, sau o kch vao dau (+) cua
RACK 300 va chon Rail.
Kch vao dau (+) cua PS-300 va chon PS 307 2A.
Kch dau (+) CPU-300, chon CPU 315-2 DP, sau o chon 6ES7 315-2AF030AB0.
Kch dau (+) SM-300 roi kch DI/DO 300 chon SM 323 DI16/DO16x24V/0.5A
Kch dau (+) SM-300 roi kch AI/AO chon SM334 AI4/AO2x8/8Bit.
Kch dau (+) SIMATIC 300, sau o chon bieu tng Blocks va xuat hien ca so
viet chng trnh cho S7-300. Co the lap trnh theo Ladder.
Chon bieu tng Download e tai chng trnh xuong CPU S7-300.
2.3.3. Hien th trang thai tn hieu phu thuoc chng trnh : dung e quan sat trang thai
hoat ong tn hieu hien hanh cua cac toan hang. e thc hien cong viec nay chung ta vao
menu Debug -> Monitor ( cac dang phng phap lap trnh).
3.
HOAN CHNH BAI THC HANH
Trnh t cac bc thc hanh c xay dng logic tren c s thiet ke va xay dng mot he
thong ieu khien bang PLC hoac mot he thong mang PLC thc tien. ieu nay giup cho
sinh vien at c ket qua tot nhat khi tham gia vao qua trnh cong tac sau nay.
Mo ta mot v du mau ve viec hoan chnh bai thc hanh.
Phat bieu bai toan:
Viet chng trnh cho PLC ieu khien thiet b khoan thuy lc cua mot au khoan t
ong mo ta hnh 1, vi yeu cau ky thuat nh sau: a chi tiet vao v tr can khoan, roi an
nut Drill Start, mui khoan xoay, au khoan tnh tien va khoan chi tiet. at u chieu sau
khoan can thiet (S4 tac ong), au khoan t ong quay ve va ket thuc mot chu ky khoan
tai S3. Trong qua trnh gia cong neu xay ra s co ta an nut Home Back, au khoan t ong
lui ve.
a) Bang gan nhiem vu I/O
Input (ngo vao)
Ten goi
a ch
Drill Start
I0.0
Home Back I0.1
S3
I0.2
S4
I0.3
Output (ngo ra)

Ten goi a ch
Sol 1Y
Q0.0
b) Bieu o trang thai

I0.0
I0.1
Hnh 1 C cau khoan
I0.2
I0.3
Q0.0
Bieu o trang thai theo thi gian

c) Ket noi thiet b ngoai vi vi PLC
d) Chng trnh
Network1: // Khi Drill Start
Power Supply
24 VDC
la 1 th 1Y c nh len 1.
A "Drill Start"
A "S3"
S "Solenoid 1Y"
Network2: // S4 la 1 hoac
Home Back la 0 th xoa 1Y
O "S4"
ON "Home Back"
R "Solenoid 1Y"
I0.0
Q0.0
I0.1
Q0.1
I0.2
Q0.2
I0.3
Q0.3
I0.4
Q0.4
I0.5
Q0.5
I0.6
Q0.6
I0.7
Q0.7
Drill Start
Home Back
S3
S4
1Y
1.
2.
3.
4.
5.
BUOI THC HANH SO 2

THC HANH CAC LENH VE BIT LOGIC TREN S7-200
Muc ch.
Giup SV s dung thong thao c cac lenh ve tiep iem qua cac mo hnh thc.
Yeu cau:
SV Chuan b kien thc trc cho buoi thc hanh.
Tm hieu thiet b ngoai vi a lap rap tren mo hnh.
Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC.
Thi lng thc hanh: 5 tiet
Noi dung cac bc thc hien ( phan danh cho Sinh vien):
a. Noi dung :
Thc hanh cac lenh tiep iem.
Thc hanh cac lenh Set (S), Reset (R).
Thc hanh cac lenh xet canh len (EU), canh xuong (ED).
b. Cac bc thc hien moi bai :
Thc hien bang gan nhiem vu I/0 (Input/Ouput).
Ve bieu o trang thai cua qua trnh hoat ong he thong.
Lap mo hnh th nghiem (neu co).
Trnh bay chng trnh dang STL ( Statement List).
Ket luan & anh gia (phan danh cho Giang Vien hng dan):
Bai 1: ao chieu ong c

Viet chng trnh ieu khien e ao chieu ong c ien DC. Nhan PB_CW e ong
c quay cung chieu kim ong ho, nhan PB_CCW e ong c quay ngc chieu kim ong
ho. Nhan PB_STOP e dng ong c.
Ghi chu : co s dung mo hnh (ong c DC).
Sinh vien phai thc hien cac phan sau:
1. Thc hien bang gan nhiem vu I/0 (Input/Ouput).
Input (ngo vao)
Mo ta
Output (ngo ra)

Mo ta
a ch
2. Ve bieu o trang thai cua qua trnh hoat ong he thong.
3. Ve s o ket noi thiet b vi PLC.

Error!
4. Trnh bay chng trnh dang STL ( Statement List) :
a ch
Bai 2: He thong kep chat va khoan chi tiet

Viet chng trnh ieu khien he thong khoan chi tiet vi phoi c cap bang tay
2.0
S4
S3
o ga kep
1.0
Piston 1.0
S2
S1
Bc thc hien
3 4
5
2
0
1
Piston 2.0 0
b. Bieu o trang thai
a. S o nguyen ly
Hnh 2 Nguyen ly lam viec cua may khoan

Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta

7
a ch
Bai 3:
Viet chng trnh ieu khien he thong khoan chi tiet vi phoi c cap t ong, he thong
c mo ta hnh 3. Nguyen ly lam viec cua he thong khoan lam viec nh sau: Phoi c
chuyen bang bang tai, en ngay v tr gia cong th S0 tac ong lam piston 1.0 c tac ong
bi van 5/2/1 side se nay chi tiet vao
3.0
v tr kep phoi va S2 c tac ong,
piston 1.0 tr ve v tr ban au. Khi
S5
S1 tac ong, piston 2.0 dch chuyen
S6
ma kep en kep chat phoi t S3 -> S4
o ga kep
, khi S4 tac ong th piston 3.0 se
S2 S0 S1
1.0
mang au khoan i xuong e thc
hien gia cong lo va at en chieu
S4
sau lo, tc la S6 tac ong th piston 2.0
S3
3.0 giat ve, khi S5 tac ong th piston
Hnh 3 C cau khoan vi phoi cap t ong
2.0 giat ma kep ve v tr ban au e
thao chi tiet ra.
Input (ngo vao)
Mo ta
Output (ngo ra)

Mo ta
a ch
a ch
1.
2.
3.
4.
5.
BUOI THC HANH SO 3

THC HANH TIMER VA COUNTER TREN S7-200
Muc ch.
Giup SV hieu c ban chat cua Timer va s dung thong thao c cac lenh ve
Timer.
Yeu cau:
Chuan b cac thiet b ngoai vi.
Nam vng cac kien thc ly thuyet ve PLC va ky thuat so.
Thi lng thc hanh: 5 tiet
Noi dung cac bc thc hien ( phan danh cho Sinh vien):
a. Noi dung :
Thc hanh Timer loai TON, TOF.
Thc hanh Timer loai co nh (TONR).
Thc hanh cac bo em: CU, CD, CUD
Ket luan & anh gia (phan danh cho Giang Vien hng dan):
10
Bai 4: Chuyen che o hoat ong cua ong c t che o sao (Y) sang tam giac ().
Tac ong tn hieu khi ong ( bang nut nhan PB Start) ong c khi ong che o
(Y), sau 5 giay th ong c chuyen sang hoat ong che o (). Dng ong c tac ong tn
hieu ngng ( bang nut nhan PB Stop).
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
a ch
Bai 5: Thiet ke xac nh nh quyen u tien.

Yeu cau cua luat chi:
1) Sau khi giam khao hoan tat cau hoi.
11
2) Ba th sinh se nhan cong tac gan tren

ban nam pha trc mat ho e gianh
quyen au tien la ngi tra li cau hoi.
3) Buzzer se phat tieng keu trong 10 giay
sau khi mot trong cac th sinh cham vao
cong tac.
4) en bao pha trc moi th sinh se
sang va ch se c reset bang cong tac
cua thay giam khao.
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
12
a ch
Bai 6: He thong ieu khien xe ra vao bai xe

He thong ieu khien bai au xe cha toi a la
12 chiec mo ta hnh 4. Moi lan xe vao, PLC t ong
tang them 1 bi cam bien phat hien xe S1. Bat ky mot
chiec xe nao i ra khoi bai, PLC se t ong giam i 1
bi cam bien phat hien S2. Khi 12 chiec xe c ang
ky, bang hieu ay xe se c sang len thong bao en
cac xe khong c vao na.
1. Thc hien bang gan nhiem
(Input/Ouput).
Input (ngo vao)
Mo ta
vu
I/0
Hnh 4 Bai au xe
Output (ngo ra)
Mo ta
a ch
13
a ch
Buoi thc hanh so 4:

THC HANH MOT SO LENH BIT LOGIC TREN S7-300
1. Muc ch.
Giup SV tiep can vi bo ieu khien PLC S7-300 va thc hien mot so lenh c ban.
2. Yeu cau:
Nam vng cac kien thc ly thuyet ve PLC S7-300.
3. Thi lng thc hanh: 5 tiet
4. Noi dung cac bc thc hien ( phan danh cho Sinh vien):
a. Noi dung :
nh cau hnh phan cng cho PLC S7-300.
Thc hanh mot so lenh c ban ve bit logic.
5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
14
Bai 7: He thong t ong ong m ca cho xe ra vao kho hang.

Khi xe ang tien ve gan ca kho,
cam bien SS1 nhan dang c xe va
ca se c m ra en gap gii han
hanh trnh tren LS2 th ca dng lai roi
xe chay vao. Khi cam bien quang SS2
at pha trong cong ca nhan dang
c xe a i qua khoi ca th ca se
c ong lai, cham vao gii han hanh
trnh di LS1 th ca dng lai. Trng
hp xe i chieu ngc lai cung tng
t.
Chu y: mo hnh hnh 5 c thay
Hnh 5 - mo hnh ong m ca t ong
the cho he thong ong ca xe vao kho
hang. ong m ca bang piston duoi ra va thut vao vi valve 5/3/2 side.
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
a ch
15
Bai 8:
Viet chng trnh ieu khien c cau thao va lap dao cat trong may gia cong CNC. C cau
thao lap dao lam viec theo nguyen ly c mo ta bieu o trang thai hnh 6.
ong c
A
Truc chnh
B
Tay gap
C

Input (ngo vao)
Mo ta
a ch
Output (ngo ra)

Mo ta
a ch
16
17
Buoi thc hanh so 5:

THC HANH LENH TOAN, CHUYEN OI D LIEU, X LY D LIEU
TREN S7-300
1. Muc ch.
Giup SV name ro va ng dung mot so lenh toan hoc, lenh chuyen oi d lieu, lenh
truyen va nhan d lieu tren thanh ghi va thc hien viec x ly d lieu PLC S7-300.
2. Yeu cau:
a. Noi dung :
Thc hanh mot so lenh truyen va nhan d lieu thanh ghi qua cac o nh
PQW, PIW cua module A/D va D/A.
Thc hanh cac lenh toan hoc, so sanh, chuyen oi.
18
Bai 9:
He thong kiem tra lc ep cua mot piston
kh nen c mo ta hnh 7, trong o tai ep c
mo ta bang mot c cau lo xo c gan vao au
than xy lanh. Dung cam bien ap suat e o ap
suat kh tac ong vao khoan piston. Ta thay oi
ap suat ep bang cach ieu chnh bang van chnh
ap.
Viet chng trnh bieu dien gia tr thc
cua lc ep len tai ng vi ap suat kh la 350 kPa.
1. Thc hien bang gan nhiem vu I/0
(Input/Ouput).
Input (ngo vao)
Mo ta
a ch
Hnh 7 mo hnh kiem tra lc ep

Output (ngo ra)
Mo ta
19
a ch
Bai 10:
He thong ieu khien v tr cua
mot qua trnh ep thuy lc c mo ta
hnh 8, trong o ai lng v tr c
xac nh nh mot position transducer
phan hoi ve module A/D.
Viet chng trnh bieu dien gia
tr v tr thc cua hanh trnh dch
chuyen ta co the quan sat. Viet chng
trnh ieu khien piston dch chuyen t
v tr zero (0 mm) en 90 mm roi giat
ve v tr 75mm ro dng han.
Chu y: toc o dch chuyen cham
vi van toc 180mm/phut bang cach
ieu chnh van tiet lu gan ngo vao
trc van chnh hng.
Hnh 8 ieu khien v tr

Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
20
a ch
Bai 11:
Viet chng trnh oc va hien th tai trong cua mot vat the co khoi lng P=1750
kG c at tren mot tam phang co chieu day, khong b bien dang tai iem O va tam
phang nay c co nh tren 4 loadcell phan bo theo chieu ngang la 1,2 m, chieu doc la 1,6
m.
Cho biet ac tnh loadcell mmax = 2000kG, ien ap ra 0 10 volt.
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
a ch
21
Buoi thc hanh 6

IEU KHIEN TIMER
1. Muc ch.
Giup SV tiep can va hieu c ban chat cua cac Timer cua S7-300.
2. Yeu cau:
a. Noi dung :
Thc hanh cac chc nang va thanh phan cua Timer: SP, SE, SD, SF, SS.
at cac gia tr tr hoan theo cac kieu d lieu khac nhau.
22
Bai 12:
Mo ta viec ieu khien tn hieu en giao thong cac giao lo vi cac thong so ve
thi gian nh sau : en Xanh 1 sang 25 giay, en o 1 sang 30 giay, en Vang 1 sang 5
giay. Khi ong he thong bang cach nhan PB_START, dng bang cach nhan PB_STOP.
Chu y : co s dung mo hnh (Bo tn hieu en giao thong).
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
a ch
23
Bai 13:
Viet chng trnh ieu khien tay may kh
nen toa o Castesian gap san pham va di chuyen
en mot v tr khac, tr au san pham (xoay 1800)
ro nha ra. Tay may c mo ta hnh 10 bao gom
cac chuyen ong: OX, OY, XOY, kep trong mat
phang XOZ lam viec theo bieu o trang thai di
nay.
1. Thc hien bang gan nhiem vu I/0
(Input/Ouput).
Input (ngo vao)
Mo ta
Hnh 10 C cau tay may gap san pham
Output (ngo ra)

Mo ta
a ch
24
a ch
Buoi thc hanh so 7

IEU KHIEN COUNTER
1. Muc ch.
Giup SV s dung thong thao c cac lenh ve cac bo em cua PLC S7-300.
2. Yeu cau:
Nam vng cac kien thc ve cac bo em,ly thuyet ve PLC va ky thuat so .
a. Noi dung :
Thc hanh Counter loai em CU, CD, SC.
Gan cac gia tr em at trc, oc cac gia tr em tc thi trong thanh
ghi di dang BCD, Binary.
Lap mo hnh th nghiem hoac khao sat cac mo hnh co san.
25
Bai 14:
Viet chng trnh ieu khien toc o chuyen ong cua ong c dau chay theo chieu
kim ong ho. Toc o ban au cua ong c la 50 v/ph chay trong 100 vong toc o c tang
len 100 v/ph, sau 300 vong th toc o
tang lean 150 v/ph va chay trong 200
vong th dng. Mo hnh c mo ta
hnh 11. Cho biet:
Valve servo dau e ieu khien thay
oi lu lng dau vao xy lanh ong
c, dan en toc o ong c thay oi.
ien ap ieu khien valve servo co
tam 0 10 volt tng van toc cua
ong c 0 200v/ph.
Sinh vien phai thc hien cac phan

sau:
Hnh 11 mo hnh ieu khien toc o ong c
1. Thc hien bang gan nhiem
vu I/0 (Input/Ouput).
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
a ch

26
Bai 15:
Thiet ke chng trnh ieu khien cho c cau ong goi san pham.
He thong ong goi co nguyen
tac lam viec nh sau: san pham c
van chuyen tren mot bang tai cap san
pham, mot cam bien SS1 phat hien
san pham en v tr ch. Tiep tuc 3
san pham tiep theo va c nay en
v tr ch, luc nay v tr ch se u 6
san pham va c piston 3 i xuong,
piston 4di chuyen kep 6 chi tiet, roi
piston 3 rut lean va piston 2 di
chuyen 6 san pham en va bo vao
thung ang name ch san tren bang
tai van chuyen san pham ong goi
nh cam bien phat hien SS2.
Hnh 12 mo hnh ong goi san
Sinh vien phai thc hien cac phan

sau:
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
27
a ch
28
Bai 16:
Viet chng trnh phat 100 xung nhp co tan so 2Hz. Khi nhan nut phat th bo tao
xung mi lam viec. Nhan nut Stop th dng phat.
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
29
a ch
Buoi thc hanh 8

CHNG TRNH CON TREN S7-300
1. Muc ch.
Giup SV thc tap mot so bai tap co o phc tap cao.
2. Yeu cau:
Nam vng cac kien thc ve cach thiet lap cau hnh cho PLC S7-300 .
a. Noi dung :
Phan tch he thong lam viec, xac nh cau truc hoat ong he thong, a
ra ky thuat chng trnh.
Thc hanh bai tap ve s dung chng trnh con.
30
Bai 17: He thong ieu khien cua mot may dap.

Thc te trong mot he thong, may ieu khien co 2 che o van hanh: t ong va bang
tay. Che o t ong la may chay theo mot chng trnh a tao san; che o bang tay c
dung e th tng ong tac cua mot c cau trong he e kiem tra san pham tao ra trc khi
lam viec t ong hoac oi khi ta s dung che o nay e san xuat thay cho t ong khi h
hong.
Viet chngtrnh s dung chng trnh con cho he thong dap hai che o, nguyen tac hoat
ong nh sau:
au tien, chuyen qua che o tay a 2 pt tong ve v tr A va B. Do hau het pt tong
nam v tr lng chng cua xy lanh.
Tac ong tn hieu khi ong (nut nhan PB_START) pt tong kep chat dch chuyen t v
tr A en B thc hien kep chat phoi, luc nay LS2 c tac ong va pt tong dap dch
chuyen t v tr C en D e dap nh hnh phoi (theo hnh dang khuon) luc nay LS4 tac
ong lam cho pt tong dap lui ve C va LS3 tac ong. LS3 tac ong lam cho pt tong kep
dch chuyen t B ve A va LS1 tac ong thc hien lan dap tiep theo.
Chu y:
o Co s dung mo hnh (Bo th nghiep kh nen).
o PLC ch nhan tn hieu t PB_START khi ong thi LS1 va LS3 b tac
ong.
o Van ien t la 5/3/2side.
31

Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
32
a ch
Bai 18:
Viet chng trnh
ieu khien tay may thuy lc
gap san pham nha trong
cac may ep nha mo ta
hnh 14. Cho biet so san
pham co 3 loai khac nhau
ve kch thc. Kch thc
san pham khac nhau co
ngha la khoang cach t v
tr gap san pham en v tr
zero cua tay may se khac
nhau. Khoang cach nay
Hnh 14 tay may gap san pham bang thuy lc
c xac nh b mot cam
bien v tr. Cho biet khoang cach nay la 240 mm, 275mm va 300mm.
Input (ngo vao)
Output (ngo ra)
Mo ta
a ch
Mo ta
33
a ch
34
Buoi thc hanh so 9 + 10

Thc hanh giao tiep May tnh va PLC
1. Muc ch.
Giup SV tm hieu ve mot dang ieu khien PLC mi, ieu khien va giam sat PLC
thong qua may tnh nh cong cu Protool/Pro.
2. Yeu cau:
Nam vng cac kien thc ly thuyet ve PLC S7-300 va ProTool Pro.
4. Noi dung cac bc thc hien ( phan danh cho Sinh vien) :
a. Noi dung :
Gii thieu ve ProTool Pro V6.0.
Thc hanh mot so truyen nhan d lieu c ban trc tiep gia may tnh va
PLC S7-300.
Viet tieu luan trnh bay cac bai tap trong phan ProTool.
Nhan xet ve ProTool.
35
I . Gii thieu ve ProTool Pro CS :

Chon File New e tao mot Project mi. Xuat hien man hnh sau :
Chon PC (Giao tiep qua may tnh) va che o man hnh 800 * 600. Bam
Finish e bat au thc hien chng trnh. Man hnh Project se xuat hien :
36
Nhan Screens e bat au soan thao chng trnh.
Thanh cong cu cho viec soan thao giao dien se nh sau :
II . Mot so bai tap ve ProTool :

Bai 19 : ieu khien he thong ep thuy lc.
Nhan nut PB Start piston dch chuyen theo chieu A thc hien qua trnh ep khi gap LS2
piston se giat lui ve gap LS1 va lai tiep tuc qua trnh ep. Ep c 10 lan th ngng ep
tai v tr LS1. Khi ang ep, nhan nut PB Stop th he thong se dng tai v tr o. Chu y
piston co the name v tr bat ky trc khi bat au ep, do o khi nut PB Start c
nhan th piston se lui ve LS1 roi mi bat au qua trnh ep, hnh 15.
Tao giao dien mo ta qua trnh:
Tao nut nhan START, STOP.
The hien cac gia tr I/O len man hnh
Piston
may tnh.
Mo phong s hoat ong cua xylanh
ep.
LS1
LS2
Nhap vao mot gia tr at couter, khi
may dap lam u so san pham ung
Hnh 15 c cau ep thuy lc
bang tr at trc th ngng may.
Bai 20: Xay dng giao dien ieu

khien va giam sat v tr va toc o cua
piston ep thuy lc, mo ta hnh 16 :
Tao nut nhan START,
STOP.
Xac lap thong so v tr va
toc o cho qua trnh qua
man hnh may tnh.
The hien s bien oi cua v
tr va toc o piston.
Hnh 16 ieu khien v tr va toc o piston
37
Buoi thc hanh so 11 +12

Thc hanh MANG PLC - PROFIBUS
1. Muc ch.
Giup SV hieu ro them ve mang PLC theo giai phap Profibus, qua trnh
truyen thong d lieu tren mang, nhng thanh phan c ban ve cng cua mang, ket
noi gia cac PLC chu va t, va cac vung d lieu lien quan en mang.
2. Yeu cau:
Nam vng cac kien thc ly thuyet ve PLC S7-300 va ProTool Pro.
Xac nh ro cau hnh phan cng mang.
Hieu ro ve HMI.
4. Noi dung cac bc thc hien ( phan danh cho Sinh vien) :
a. Noi dung :
Gii thieu ve mang Profibus -DP.
Thc hanh noi cap mang.
nh cau hnh mang Profibus - DP.
Thu nhan d lieu t cac PLC.
Viet tieu luan trnh bay cac bai tap trong phan Profibus -DP.
Nhan xet ve Profibus.
5. Ket luan & anh gia (phan danh cho Giang Vien hng dan) :
38
I)
Gii thieu ve he thong mang Profibus :

1) Khai niem ve Profibus :
Giao thc Profibus DP c thiet ke cho truyen thong toc o cao vi cac thiet b xuat
nhap t xa. Co nhieu loai thiet b Profibus san co cua nhieu hang san xuat khac nhau. Cac
thiet b nay cung co nhieu loai, t cac module xuat nhap n gian en cac bo ieu khien
ong c va cac bo ieu khien lap trnh. Tren cac mang Profibus thng co mot thiet b chu
(Master) va cac thiet b t (Slave), thiet b chu khi ong mang va cho phep cac thiet b t
tren mang hieu c cau hnh. Thiet b chu lien tuc ghi d lieu ngo ra en cac thiet b t
va oc cac d lieu ngo vao t cac thiet b t. Khi mot chu DP at xong c au hnh cho mot
t th no se quan ly thiet b t o. Neu co mot chu th 2 tren mang th no se b han che
truy xuaten thiet b t ma thiet b chu th nhat quan ly.
2) nh cau hnh phan cng cho mang :
i)
Thc hien noi cap mang.
ii)
nh cau hnh cho PLC S7-300 (PLC Master) : tng t cach ng cau hnh
cho PLC trc ay.
iii)
Chen cau hnh cho cac PLC Slave :
Khi tien hanh at cau hnh mang cho cac PLC th trc tien ta phai chon module
ket noi, v module ket noi cua PLC S7-300 co uoi theo sau la DP nen khi tien
hanh at cau hnh mang th ta da tren cau hnh phan cng cho tram ta at.
Nhap up vao uoi DP th no se hien ra nhanh Profibus.
Chon a ch cho Master bang cach chung ta nhap up vao nhanh
Profibus th se hien ra a ch, a ch mac nh cua no la1.
Chon toc o truyen thong cho mang.
Chen module EM277 vao trong cau hnh mang : module EM277 la thiet
b truyen thong Profibus DP vi toc o truyen len ti 12MB. a ch
cua ieu khien t c nh ngha tren EM277.
Tai cau hnh mang xuong cho PLC, va bat au thc hien viec nh a
ch cac vung bien viet chng trnh cho PLC S7-300.
Bai tap thc hanh :
II)
39
Bai 21: Thc hanh ket noi va truyen nhan d lieu gia cac PLC, may tnh.
Ket noi cac tram mang, gom 1 PLC S7-300 lam master va 1 PLC S7-200 lam
slaver.
nh cau hnh mang.
Thc hien truyen nhan d lieu gia cac PLC the hien bang cac bit I/O thong qua
man hnh ProTool.
Bai 22: Thc hanh ket noi va truyen nhan d lieu gia cac PLC, may tnh. Mo ta mot qua
trnh t ong gom nhieu khau san xuat :
Ket noi cac tram mang, gom 1 PLC S7-300 (Master) va 2 PLC S7-200 (Slave).
nh cau hnh mang.
Thc hien viec truyen nhan va giam sat d lieu cac khau san xuat. Gia s cong
viec cac khau nh sau :
o PLC S7-300 thc hien cong viec ieu khien toc o ong c thuy lc.
o 1 PLC S7-200 thc hien cong viec cho xylanh dap mot hng lam viec.
o 1 PLC S7-200 thc hien cong viec oc tn hieu t cam bien ap suat.
Chu y : co s dung mo hnh (mo hnh kh nen, mo hnh thuy lc, ong c DC).
40
PHU LUC
Mot so bai giai tham khao
Bai 1:
Bai 4:
41
Bai 5:
42
Bai 6:
Bai 10:
43
Bai 12:
44
Bai 14:
45
46
Tai lieu tham khao

[1].
[2].
[3].
[4].
[5].
[6].
Automation with Micro PLC SIMATIC S7-200

Siemens, Germany.
A beginners guide to PLC
OMRON, Japan.
Statement List for S7-300 and S7-400 Programming
Siemens, Germany.
Le Van Tien Dung. ieu khien lap trnh PLC va mang
ai hoc Ky thuat Cong nghe TP.HCM, nam 2003.
Le Van Tien Dung. Nghien cu khoa hoc Xay dng he thong giam sat va ieu
khien thiet b ngoai vi va PLC bang may tnh
ai hoc Ky thuat Cong nghe TP.HCM, nam 2003.
Software: Protool/Pro, Simatic manager S7-300, Step7-200
Siemens, Germany.
47

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THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Buoi thc hanh so 1:

THC HANH GIAO TIEP GIA NGI VA MAY (HMI)

Buoi thc hanh so 9:

Tiep can thiet b, ngon ng va hoan chnh bai thc hanh

THC HANH MANG PLC

Buoi thc hanh so 11:

Buoi thc hanh so 12:

nh ngha va xac lap mang PROFIBUS-DP 1 Master va 2

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

BUOI THC HANH SO 1

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Output (ngo ra)

b) Bieu o trang thai

Hnh 1 C cau khoan

Bieu o trang thai theo thi gian

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

BUOI THC HANH SO 2

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 1: ao chieu ong c

Output (ngo ra)

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 2: He thong kep chat va khoan chi tiet

Hnh 2 Nguyen ly lam viec cua may khoan

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Output (ngo ra)

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

BUOI THC HANH SO 3

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

Bai 5: Thiet ke xac nh nh quyen u tien.

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2) Ba th sinh se nhan cong tac gan tren

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 6: He thong ieu khien xe ra vao bai xe

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Buoi thc hanh so 4:

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 7: He thong t ong ong m ca cho xe ra vao kho hang.

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Sinh vien phai thc hien cac phan sau: