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Power IC Design
From the Ground Up
Gabriel Alfonso Rincn-Mora
Georgia Institute of Technology
Rincon-Mora.gatech.edu
Chapters
1. Powering Microsystems
2. Analog Electronics
3. Bias Currents
4. Voltage References
5. Linear Regulators
6. Linear Power Supplies
7. Switched-Inductor Regulators
8. Switched-Inductor Supplies
Final Notes on Design
Page 1
Power IC Design
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A
1.4. Design
D
LC
1.5. IC Requirements
0 22 mW
110 mW
Micro-sensor
40250 mW
Lightweight
Self-powered (with onboard power source)
Self-sustained (with ambient energy)
Silicon microchip (i.e., on-chip, in-package,
and on-package integration)
Page 2
Bio-monitor
Micro-robot
Power IC Design
B. Technological Constraints
Portable and Unobtrusive
High Integration
Power (W)
Mode 3
Mode 1
PA vg
Mode 2
Time (t)
PAVG is low, PPEAK is high, and load power and transfer losses limit battery life.
Page 3
Power IC Design
A. Terminology
Battery:
Energy-constrained source.
Primary:
Non-rechargeable battery.
Secondary:
Rechargeable battery.
Parameters:
Page 4
Power IC Design
Inductor:
High Power
Very Low Energy
Quasi Lossless
Cumbersome
Capacitor: High Power
Very Low Energy
Quasi Lossless
Very Fast
Li Ion & Moderate Power
Super
Moderate Energy
Capacitor: Moderate Speed
Fuel Cell: Low Power
High Energy
Slow
Nuclear
Very Low Power
Battery:
Very High Energy
Unsafe and Costly
or
Inductors
PPEAK
Page 5
Energy Sources:
Low PAVG
Charger
Power Banks:
High PPEAK
Burst Power
Conditioners:
Instant Power
Transfer Energy
Power IC Design
On-chip.
Photons separate
electronhole pairs.
Thermoelectric Piles:
d
ry
ma
Pri
il
HP
Co
LR
Rich
Source
we
r
Changing LT current
ary
nd
co
Se
Page 6
il
Co
Power IC Design
Motion
Vibrations and shocks are abundant and often steady at 1300 Hz.
Electromagnetic
Low voltage.
Transducer:
1 W/cm3.
ACDC conversion.
Piezoelectric Transducer:
Deformation offsets
200300 W/cm3.
ACDC conversion.
MEMS compatible.
50100 W/cm3.
Synchronization.
Pre-charge CVAR.
Page 7
Power IC Design
Nickel-Based Batteries
Nickel Cadmium:
Higher cycle life.
Lower RESR.
Lower leakage.
Li-Ion Batteries
Li Ions:
Most energy
is between
4.2 and 2.7 V.
10002000 Cycles
Charge Sequence:
Thin-Film
Li Ion
Page 8
Power IC Design
...
M ixed-Signal
Layout
Supervisory
Ckts.
DC-DC Cont.
Op-Amps
V/I
References
Protection
Ckts.
Oscillator
Linear Reg's
Power
Switches
Analog/Digital
Drivers
Passive/Active
Filters
Energy-/Power-Supply System
Management
Circuits
Functional
Load
Sensor
Micro Battery
Driver
Ultra Capacitor
Processor
Sleep Mode
Etc.
Condition
Source
Telemetry
Etc.
Etc.
Circuit Management
Transfer
Energy/Power
Condition
Power
Energy Source:
Switched-Inductor ChargerSupply
Low PAVG
Power Source:
High PPEAK
Page 9
Power IC Design
Page 10
Power IC Design
Comparison
Linear Power Supply
No switching noise
Switching noise
Quick to respond
Slow to respond
Switch voltage 50 mV
Lossy Inefficient
Low-noise/-power applications
Design Considerations
Point-of-Load (PoL) Regulation:
Regulate vOUT at the load More accurate.
Satisfy specific load Better performance.
Shunt power-supply noise Less noise.
Classify supplies according to voltage, power, accuracy, speed, etc.
High power and poor accuracy Switched-inductor supply.
High power and good accuracy Switched-inductor supply + Linear supply.
Low power and good accuracy Linear supply.
Boost, low power, and poor accuracy Switched-capacitor supply.
Example:
Data
2.7-4.2V
Thin-F. Li-Ion
0110
0.9-1.4V
Fuel Cell
Chrgr
0.5-1V
P/DSP
Core
0110
2.5-5.5V
PA
Fixed Buck/Boost
DC-DC Converter
LCD
Page 11
Power IC Design
Point-of-load (PoL)
regulation for accuracy.
Multiple outputs
for PoL performance.
Dynamically adaptive
for better efficiency.
Harvester-assisted for
longer operational life.
One inductor for
Top-level
Verification
Design Flow
1.4. Design
k=0
k=1
Mixed-Level Sim 1
k=2
Mixed-Level Sim 2
Page 12
Power IC Design
Design architecture.
TopDown Design
DownTop Assembly
Circuit
Design
Top-level
Verification
Design Flow
System
Design
Top-Level Specification
System-Level Simulation
Spec
U1
Spec
U2
Spec
UN
Circuit
Design
U1
Circuit
Design
U2
Circuit
Design
UN
Circuit
Sim
U1
Circuit
Sim
U2
Circuit
Sim
UN
Design architecture.
Verify operation with simulations.
Design physical implementation (layout).
Top-level assembly:
Assemble top-level circuit and layout.
Ensure circuit matches layout.
Verify circuit with simulations.
Extract circuit from layout and simulate.
Fabricate IC
Top-Level Simulations
Transistor-level simulations can be computationally intensive and long
Start with behavioral-based simulation using macro-models.
system by sequentially
substituting least-to-most
Top-level
Verification
Design Flow
k=1
Mixed-Level Sim 1
k=2
Mixed-Level Sim 2
11%
Page 13
60%
Simulation Time
Power IC Design
1.5. IC Requirements
Parameter
Linear Regulator
Vout (overall accuracy)
Line Regulation
Load Regulation
Short Ckt Current
Specifications
Min.
Typ.
2 85
Max.
3
Simulated Perf.
Min.
Typ.
Max.
3 15
10
50
2 87
3
190
31
7
42
250
Meas. Perf.
Mean Sigma
3 05
10
45
225
01
2
5
30
Un
V
m
m
m
Reference
Market Demand
Unobtrusive
On-chip, in-package, and on-package integration.
Powered from a tiny battery.
Wide input-voltage range: 0.91.8 V for NiMH or 2.74.2 V for Li Ion.
Low headroom vIN(MIN).
Limited energy and power.
Low quiescent power:
Page 14
Power IC Design
High functionality
Parameter
Linear Regulator
Vout (o erall accuracy)
Line Regulation
Load Regulation
Short Ckt. Current
Multiple outputs
Wide output-voltage range:
Specifications
Min.
Typ.
2.85
Max.
3
Simulated Perf.
Min. Typ.
Max.
3.15
10
50
2 87
3
190
3.1
7
2
250
Meas. Perf.
Mean Sigma
3.05
10
5
225
01
2
5
30
Un
V
m
m
m
Reference
Noise-sensitive loads
Accurate power supplies: Within maybe 1%2%.
Fast power supplies: Variation within maybe 2%5%.
Reliable and low cost
Design simple circuits because fewer transistors
Occupy less silicon area Yield more chips per wafer.
Exhibit less parasitic capacitance Higher-frequency poles.
Incorporate fewer nodes.
Introduce fewer poles
Faster response.
More stable feedback loops.
I.e.: Highly functional: complex, fast, accurate, low cost: CMOS and few components,
small: SoC/SiP/SoP, long life: low power, reliable: few transistors, etc.
Page 15
Power IC Design
Two-Port Models
Page 16
Power IC Design
Examples
Sample InputOutput Model
Sample Model:
Popular Model:
Page 17
Power IC Design
A. PN-Junction Diode
Large-Signal Model:
v
i D = IS exp D 1
Vt
v D >3Vt
v
IS exp D A J
Vt
v D 0.6 0.7 V
Junction Area AJ
Reverse-Saturation Current IS
Thermal Voltage Vt
Small-Signal Model:
rd
1 Vt
gd ID
Diffusion Capacitance
C D = C DIF + C DEP
C DIF
qC
= gd F = F
vC
rd
Forward-Transit Time F
Depletion Capacitance
C DEP =
A J C J0 ''
v
1 D
VBI
v v
iC IS exp BE 1+ CE A E
Vt VA
iB =
iC
0
i E = i B + iC
v BE 0.6 0.7 V
Base-Width Modulation VA
Small-Signal Model:
v v
iC IS exp EB 1+ EC A E
Vt VA
Emitter Area AE
gm
1
I
C
rgm Vt
r 0 rgm =
C C BE = C DIF + C DEP q
C C BC = C DIF + C DEP q
Transitional Frequency fT
gm
2(C + C )
Page 18
Current Gain 0
0
gm
C DIF
C DEP
ro
VA
IC
Power IC Design
Channel Width W
Large-Signal Model:
NMOS
Channel Length L
v
W
IST exp GS
L
nVt
v GS <v TN
i D(SUB,SAT) v
DS >4Vt
n 1.53
W
2i D
K N' ( v GS v TN ) v DS , VDS(SAT) v GS v TN
W
L
K N'
Inversion and Saturation
L
v GS >v TN
W
2
i D(SAT) v V
0.5 K N'( v GS v TN ) (1+ N v DS )
Threshold vT
DS
DS(SAT)
L
v GS >v TN
i D(TRI) v
PMOS
DS <VDS(SAT)
v TN = VTN 0 + N
2 v BS 2
vSG > v TP
i D(SAT) v
SD VSD(SAT)
W
2
0.5 K P'( v SG v TP ) (1+ P v SD )
L
v TP = VTP0 + P
2 v SB 2
Small-Signal Parameters
Small-Signal Model:
g m(SUB)
g mb
Page 19
ID
nVt
g m(INV)
W
g m(INV) 2I D K'
L
2 2 VBS
rds
fT =
1
V
A
N ID ID
gm
2(CGS + CGD )
Power IC Design
SubthresholdInversion Transition
IDL
VDS(SAT) = 2nVt VDS(SUB).
2
2n 2 Vt K '
gmfT
Tradeoff
For high gm, edge subthreshold WCH should not exceed WCH(SUB) by much.
Page 20
Power IC Design
f=
1
pC
2R SH CSH
= R SH
v IN v O
ZC
v O =0
= v INsC FF z
FF =
GM
2C FF
= ( iGM i ZO ) v
O =0
= iGM = v IN G M
Short-Circuit Transconductance
An in-phase capacitor removes the effects of a pole zLHP recovers 090.
An out-of-phase capacitor opposes circuit zLHP 180 zRHP subtracts 090.
B. Current-Limiting Zeros
f=
1
z LIMIT
2R LIMIT CSHUNT
Page 21
= R LIMIT
Power IC Design
C. Miller Split
iFF zRHP
C MI = (1+ A V ) C M A VC M
!
1 $
C MO = ##1+
&& C M C M
" AV %
When vIN rises, vO falls more vIN vO rises more than vIN:
(vIN vO)CM demands more current than vINCM, like higher capacitance would.
Z MI
v IN
v IN
v IN
1
1
=
=
=
iC ( v IN v O ) sC M ( v IN + v IN A V ) sC M s (1+ A V ) C M sC MI
vO rises when vIN hardly falls vO vIN rises nearly as much as vO.
(vO vIN)CM demands nearly as much current as vOCM.
Z MO
vO
vO
vO
1
1
=
=
=
#
sC MO
iC ( v O v IN ) sC M #
1 &
vO &
( sC M s %1+
( CM
% vO +
AV '
$
$ AV '
Page 22
1
.
2 #$Avg R EQC EQ %&
Power IC Design
BJT
Page 23
MOS
Power IC Design
Transconductor
B. Transistor Primitives
Possible Transistor Configurations
Common Emitter (Source)
Base to collector: ic = vbGM Transconductor.
Common Collector (Drain)
Voltage Follower
Current Buffer
Relative Magnitudes:
gm
>>
1/gm
<<
<<
Moderate <<
High
<< COFF-CHIP
C. Signal Flow
Possible Signal-Flow Paths
First Input: Higher vB (+) raises vBE iC rises (+) iC lowers vC () and raises vE (+).
Page 24
Power IC Design
D. Expressions
Small-Signal Translations:
RE/S degenerates vbe/gs in gm.
gm
ic/d/s
G M(EQ)
v b/g
1+ g m R E/S
R E/S' = R E/S || ( r + R B )
v eg m' =
v eg mr
r + R B
RGM
E. Analysis
Analysis: Trace small-signal path and track voltagecurrent conversions.
Example: iin vg(CS) id(CS) ve(CB) ie(CB) vo1 ie(CC) vo
# 1 &
v o1
(( ( rds(PL) || R B(CC) ) R Sg m(CS)rds(PL)
= ( R S ) (g m(CS) ) ( rds(CS) || r(CB) || R GM(CB) ) %%
i in
$ R GM(CB) '
g m(CC)
vo
rds(NL) 1
=
v o1 1+ g m(CC)rds(NL)
Where:
R GM(CB) =
2
g m(CB)
Page 25
Power IC Design
and
Page 26
vO VCE(MIN) or VDS(SAT).
Power IC Design
GD
v id
v id
=
= 2r
i id # 0.5v id &
%
(
$ r '
R OD
v od
v od
=
= 2ro
iod " 0.5v od %
$
'
# ro &
= g m
v id
v id v id
v id
v id
C. Summing Transconductor
Matched differential pairs project voltages to matched currents:
iOD = (vP vN)gm + (vAP vAN)gmA iOD = vIDgm + vAgmA.
GM = gm
if gmA = gm.
Analog
Summer
Page 27
Power IC Design
MT sinks ITAIL.
Negative feedback ensures vI1 vI2 M1 and M2 split ITail.
M9 and M10 source I9,10 > ITAIL M5 and M6 sink excess I9,10 0.5ITAIL.
where
" 1 %
i 6 = 0.5v id (g m2 ) ( rds2 || rds10 || R S6 ) $
' igm4
# R S6 &
" 1 %
v
o 2 ( 0.5g m12 ) R S56 $
' rds4 = g m12 rds4
v id
# R S56 &
Page 28
Power IC Design
sI
s
I 0
1+ A LG A LG
B. Feedback Concepts
Gain Relationships: AOL sO/sE
Mixers:
and
FB sFB/sO.
Samplers:
Z OL
Z OL
=
A OLFB 1+ A OLFB
Page 29
Power IC Design
C. Frequency Response
A CL =
A OL
1
= A OL ||
1+ A OLFB
FB
Example
When AOL dominates, poles and zeros in AOL appear in ACL: zOL1 and pOL4.
1/FBAOL crossings remove and add poles and zeros in ACL: pCL1 and pCL2.
A CL =
A OL
1
= A OL ||
1+ A OLFB
FB
Poles in FB are zeros in 1/FB and zeros are poles: pFB1,2 and zFB1 in the example.
When 1/FB dominates, poles and zeros in 1/FB appear in ACL: pFB1and pFB2.
Example
1/FBAOL crossings remove and add poles and zeros in ACL: pCL1, pCL2, and pCL3,4.
ACL's phase follows whichever dominates: ACL's phase after pCL3,4 is AOL's 90.
Page 30
Power IC Design
D. Embedded Loops
Outer Loop:
Processes
external I/O's
sI and sO.
Embedded Loops:
Trace and identify outer loop and determine if it is negative feedback.
Trace and identify inner loops and determine if they are negative feedback.
Analyze inner loops first one at a time with outer loop open.
Analyze outer loop last using inner loop's two-port closed-loop model.
Analyze overall gain using outer loop's two-port closed-loop model.
ACL I's change with frequency Designers often ensure fIN CL(3dB) > fOUT OL(0dB).
E. Stability Criterion
With two poles below f0dB, phase shift is 180 at f0dB.
A CL f0dB = A CL fBW(CL) =
A OL
1+ A OLFB
=
A OL FB=1180 o
A OL
Uncontrolled
11
Stability Criterion: ALG should reach f0dB with less than 180 of phase shift.
Phase Margin PM: Margin of phase at f0dB to 180 before system becomes unstable.
Gain Margin GM: Margin of gain below 0 dB at f180.
Page 31
Power IC Design
F. Compensation
Objective:
Establish dominant low-frequency pole p1.
Approach:
Keep second pole p2 at or above f0dB
for 45 or more of phase margin.
Use in-phase zeros to offset poles.
Keep parasitic poles above 10f0dB
to keep phase margin from
avalanching near f0dB.
Since out-of-phase zeros invert signals
to close a non-inverting loop
at higher frequency, keep them above 10f0dB.
2.7. Simulations
Page 32
Power IC Design
Static Parameters
Input Common-Mode Range ICMR
Bias in unity-gain configuration.
Sweep vIN slowly.
Monitor vO and iTAIL.
ICMR when
vO vIN and
B. Dynamic Parameters
Dynamic Parameters
Open-Loop Gain AV: Bias in unity-gain
when VIN is within ICMR, nil feedback with LDC 1 kH
and CAC 1 kF, inject ac signal with vin 1, and monitor vo = vo/vin.
Page 33
Power IC Design
C. Small-Signal Response
Open the loop at a convenient location vB'vB.
Reconnect bias without closing the loop: With high LDC.
Reconstruct the load without altering the bias: With ZIN through high CACO.
Inject distinguishable small signals: Through high CACI.
Simulate: ALG = vb'/vb.
A CL0 = 180
E.g.: LDC = 1 kH and CAC's = 1 kF.
Page 34