Dh Ata apeter s ators eyCustomer asetanss Fetoy “na parinens t The Lean Elsetne Company’e manulacunng ad slg hh aly weidrg equprwrt, consumes, and bata eatoment. Ow chalenga se meu tho nd fox! ‘castorers ara aveees ther sxpeciatons. On occasion pu {abere ay ak Lian Bocifor aave or formation bo ‘arise of our predicts. We reszen ou cstamers basa on ‘best forma mou pesesin ata re. Lech Elstner not m= pasean in aman’ rgunetne such ace snd aeumos no lea, wah rosped os nexnain of faves. We exes cay any weary ef ay na. lh ing sty want Ras er aty esos parla pubes, “Wer respec! ta acs lemon or aares. Aa a mater of rac: St veneration wa eo cant sso ary rossonsbNy for Upding ar earctng ary su eloaren or saves orcs Fas oor gin, nar ove srovsin tiormaen or aaike co: ate, excand or air an wary witrespect oe sal ot prose, uncon Bcc esporive manufac but te scan and uso of specie prods slay Lrosin Sect 1s 0) wth= ine cel of ansernas the ei respons oe cue tomer. Mary yaraules beara he contel of Laon ele Sitar a ate ates n appro ype anise ‘eta and serie oq. ‘Sungate Chango — Ti rlomaton# acest ho boat ot Burkes the tne pny lear ale to ‘iinaainetcic com fray updates miomatn,Table of Contents Welding Procedures iN: peveee hd ‘Qut-ot-Pesition Weldirg (Vartical and Overhead) AT High Depostton Welding’. tere BAB: Welding Inclined Plates sees MEAT: High Speed Welding (Sheet Metal) 1)... 18-23 Low Hydrogen Welding. cieces BAGH Iinimum Preheat end inierpass Temper 35 Stick Electrode Selection Guide . a ) Welding Safety Precautions re)WELDING PROCEDURES ‘Qut-OF-Position Welding (Vertical and Overhead) Wen welding out-ct-position, the maften metal tends to spi out Cf the joint. To offsct this tendency, en electrode with a fast freezing deposit is neat \Waleing rracie with aut-ct postion elactrades is slow, rletely ‘expensive and require a high degree of operator shit. Therefore, \hanaver possita, work should be pasttined for downhand \walding using High-Depostion electrodes ~ see pages €-15. Procedures Vertical Up Groove Welds page 6 Vertical Down Welds. secs sage 6 Vertical Up Filet Welds ‘page 7 Ovethoad Flat Welds oo... page 7 For vertical up and vertical down pipe walding tschricue, fequest Lineoin bullet C2.620, Welding Pressure Poalines. Alternate Electrodes Vertical, overhised, and horizontal groove welds on plate ticker than 1/2" are most econeicaly dore wih ow ydrogen | electrodes ~ see pages 24-34. Vertical Up vs. Vertical Down Vertical down « recorrmended for fastest welding of 18 gauge 10 8/18" thick steel. A dascrioton of the recommended crag technique along with sheet metal prceadures are given in she section High-Speed Weluing on paces 18-23 Vertical up techniques provide deeper penetration and lower ‘overal welding costs on plate over 3/16” thik, Electrode, Gurrent and Polarity The Vertical up anc overhead procackires in ths section recommend 4/18" and smalar Feetweld BP or SP |EB010) elactrade using electrode postive and currants inthe lawer potion ofthe elacttode’s range. When only AC oluput = fvalable, use Fleetweid 25 or Fleets 180 [E501 1) elactade at about 10% higher curentVertical Up Techniques for Fillet and Groove Welds at Simo we a TCU 1. Make rst pass root beads wih 2 whipping technique, Wie the elacrace tp cut of a moken crater and up ora shart fie to lt the eraler cool before returning the electrode tip to the creter area to ark rrore Wald mot 2, Rot pass baads, particularly when mada with 2 ‘whipping technique, tard to be humped in the midds. ‘Trevetere, 2 box weave $ often nected for tha saconé pass fo essure good fusion along the adge of the frst uead. The eax weave is similar tote straight weave excep a sight Upward motion is maveat Loth sides of the weld. Mantein ‘Seer LAG vat ro WHER, 2, Employ a straight weave forthe final passes, Simply move the elactoce tip back and forth across the surface of the: {Wald pausing sight st botn edges to insure penetration end washin without undercut. Overhead Techniques Weld overhead as a series of root beads using a slight culation motion in the exster epmetines accompanied by 8 whip. Weave beads ar toa fluc and wil epi %§Vertical Up Groove Welds Plas Sai Tin) we | a8 ] vet No, of Pasves v2 | 12 | om Bacraca7avS Case | Flaine SP Peeled oP EOI Disnsier fn) Ba] a] TO] ae Cure (anv) io | 220 | 150] 160 Polarty por | oer | ocr | ocr Acspesdinmn [ove] « | 5 | 4 FLawoar n | ss | 1 | so ns of best orwets] ses | 440 | 580 | Tan a, vey ee 73 4 [tment se ETT ¥ 27 7 T| [Nooreses [3 6 [0 otouth'|a6 [aa [aa [re tbs etext [920] a8 faos Pile Sie T tm) SAB — ea Se Lh) = 5f32 No.of Pease 12 i ZrOdWAWS Cass | FbotwoK 5P, Faatwou GPx E6010 Dameron wise ‘Curent (Arica) 120 Panty cc. Are ee nn 1041 ofVslelttr c 2% 5 Los of Elec /Pat Wad | 108 on It) Fest sss ory. Go ater passes cut ae seed eb orp bea eae 12 Tato a pene, 10% opera ates,Vertical Up Fillet Welds o %, aa 9. of Passes +3 [i Leg Size Lh ae | 9a ecroaeAWs Dass E61 Diamar.) a6 [916 Curentitmos) — | 160 ]455 | 185] 185 | 160 | 100 | 100 Ptarty C+ Joc+ |Dc- Joc ocr }c+ }oc. prcspooamainel 8 [5 [os | 2 [ave [ewe [sv rowan | ao | 25 | 15} 10 | 58 | a | oo bs ot Elect ot | 237] 211 | 24a} sia] asa | 131 | 188 et ‘Overhead Fillet Welds Aller frst heed, the sequence cf bead placements stats on vortcal plate for each yer Ka ereaes | 1 Loasie-t— fstsols asrces ANE Ca Dames [eae] S92 [se [sre] ara | ane] are [ane Guretwna [rao] wo [so] 170] wo | wo] ato | 70 Patty e,) coi|pci] 90) pes] 90] acs | oc acsodnmneirval ote lri7 |r} 77 Ft ol woke [2s [aa | 12 Line of Beare ot |500) a5 | 255] saa) sce Vise (1) Se-aecrods con oe anata alow om cent 12} Pre sea. late ores ie te Sead # btn cp mason (Teena pons, WD epsrna aosHigh-Deposition Welding High deposition applications inclides groove, tlt, lap and ‘corner welds in 3/16" and thicker pits weldad with the work level or slighty Gawnhil. These janis ate capable of holding a large molten pool of wald metal ae It freezes, “These wolde are made with Jetweld lsotroces because the high ron ovicer content in the costing otoduces high Gepost rates {oil joints in the shortest time for economical welding. Procedures: Lap welds page 11 Commer Welds oo ences page 11 Geoeve Welds jpage 12 Flat Flat Wels erenenrereeens “= Horizontal Fliet Wales ‘page 15 Alternate Electrodes Wien dasived, the folowing alternate elactraces can ba sack ‘th similar procedures: Hacommengea sremate, detwald {(E7024-1) ely 3 (E7024) Jetwald 1 oS (E7024) —cetweld LH-3800 (E7028+8) r Polaity and Cuntnt - Use AC for fast welding speeds, high Genel rates, and good aro charadterities, DC can be used bul ‘he resung arc blow may compicata contro ofthe molten puddte (Optimum current for most jobs #8 5-10 amps above the canter of the electodas range. Do not exceed the center ofthe range for ‘xray quailty depos. (Use @ Orag Tacinique ~Tip the electrode 10 to 30° inthe deo ‘Yon of travel and make stringer oaadk. Weld with tha electrode lend ighty cragging on the work to forve the molten sta out ftom under the slectrods no allwing adequate penetration. The ‘meoth welds look ahnost Fae automatic WoldsSion ave! oe WRONG 11 et ap etme a7 code cozy on aks Fast ret RIGHT lose costing Travel ast, but not 190 fast for goed slag coverage. Stay about 1a" t0 9/8" alead of the moten slag. travel spaed is too slow, small fal nf maiten Slag May form and all aheari of the are causing erratic bead shane spattac and poor penetration, Daep Groove Graave Welds — To had the large poo of atten \Weld metal from Jetweld electrode, either a weld backing plata 1 @ roct pass made with deep penetrating electrode (usualy 6010 oF E6011) is required. Deposit detwead ooade with a singer tecrnique or a sight weave to obtain fusion te bath patos. Splt weave welds ere batter than a wide weave near te ‘op of deep grooves. 826 the second to last layer so the last layer wil not exceed 0 1/16" bulldup,Filet and Lap: Welds ~ The ideal filt or lap weld nas equel lags ‘ands fat or sighty convex baad. Excess convexity wastes weld ‘metal. A concave bosad Is susceptise to shrinkage cracks. Fat filet and lao welds are made with the same general techniques 3s groove welds. Ne co + « Eo See ve Weld single pase filets using a drag technique withthe tip ofthe elactrade touching doth plates. Usual weld with the sisctraae al. 245° angle end view) from the herizontal plate. However ‘adjust this angle em as ite as 20° to as much as BOF when reguired to maintain squat leg sizas cn both plates. Wher iwo passes are nesdad, deposit the fist bead mostly on the hottam plate, Ta weld the sacardi pass nol tha alectroda at about 45° angle fusing info the vertical plate and the fret baad, Make multiple pass horizonta filets 2s shawn in tha sketch, Put the first bead In ne ener with fatty high current evan though | ‘there may ba sight undercut, succeeding paasas wi bum It out. Deposit the second bead on ths horeonial olale using into the fist bead. Haid the slectrada angle neeced 10 deposit the fitar tbeads as shown, putting the final bead againet tre vertical palaLap Welds c ot ie Use filet weld procedures forlps on 38" and 7 thicker plata, Fiaesietin) [aie | va | sre tpseeLin) fans | va | sas a of Passa 1 5 i TecradAWS Game | __ deine VETORAT lata) we | wa | Ta ‘rants | aso | a0 Polaty a | ac | a0 AoSoedinwn fisi@ | is | 18 Fr. Wei we | am | os Lbs oreo. ctwat} iro | 21) | 259 Comer Welds Mit ie e tencee-teal | aoe | ts |r [She] ve = ee Sea iE Greta 25 [ab] Be [za] nay is [fe | ae || 20 Seiiesinatn | es [5 [ons |S [bs Tavares [ae [spo | | \Gieateec srw] dm [ana ie [ve | 2 Nola Masri svengt fu sizo comer wads, a Hsiratod, ‘cap be made usr the naxt eral’ E702 elcid, ker ‘cura, slower ar: sped ane Somer tae soced. Uso 2 ascas Gn 7/2" palo when ‘lang Tul eze corer wold. I #008 essen eter¥ ie 102 De not use for code quality work This squata edge groove joint requires the Geep penetration of Flooiwold SP or SP 4, Fciesze—tin) [sae | wa | aie | oe Ne, oF Passes: 2|2|[2] 2 Bissmoe AWS Oass | Resiwsd 6P, Resiwae 6s EBU10 Dierater fn) va [ata | aie | aie Curent (Amps) 2a | ws | aa0 | aro olanty bos | doe | nes | oo+ ae Sreedinaan |e | ie | te |e Ft of Wai? a | as | as | as Lis. of Blow. of Wald] 17+ | 27s | ais | 20 oh aaa (2) a ora pens. C0 onemng oer Groove Welds First Pass 3/18" Jetweld 2 E6027 200 amps. AC et 14"/Min Prato S20 ee [ae] 2 [oye No.of Fl Passos 23 |2s| 21 [a6] o8 Bectrode /AWS Class Jotweld 2/6007 Diam} Ta ‘Curent Aros} 320 Povaty ac ‘Are Sees n/N ie Rol Wea zo 22] iz | | ae Lbs at BeesFt atwod | 624 | 627 | 1.00 | 19] 2ar 0) Fiatpass en On i pose tu aoepacd Soni pra 1 Tt passes. 100% aperaing net JB) Pw 208 eof 71 COE wt 8 ps 12Pas 1 Joint A L EBOIT 1 tne] L- woutotrapase™ Foot passes -Jonts A, B& C3016 Flew 35 E6014) 7 ‘Ame. AC at 69 kuin JOINT A Fass Soe a) we] | se] ae Nb of Passes es} aa| as} “a Bisro3e/ AWE Omas ‘enwek 2/E62T Diameter (in) wa] ve] ve] ae Gurene (amps) vo | sao] ae | so Polarty wc | ac] ac] ac FL of Welt a] 2] ul uw Lhe afBiac FL of Waitt] 266] aio] 705] 238 |p) earalpaeeee_ 1h ooemtng on (2) Pus. 1e0lle er EROH of wal ae Over EAL Root Passes SRE eons caory ws « eeestaac em Gea JOINT Praiesoe—Ton] foun] a | 1 Novoi Pass pala ectrse/AWS Class Diameter fn) ie curentiarre) [220 ]220 ]e0 J 30 [ono 396) Pasty #0 | ac [ac | ac [ac 4G srotwastte | 2 |r [14] 92 [ss foo | ex | aa Absorber ot |.ite }2% 35a] 47 Joon [72e | 145 [808 ke |n) foal pam OS oooning Bate (2) Pon t00oe o(a/1e" E6Ov Yo Wel re 2 a, 13(faa |asil baajooiina]@ fie] : No.of Passos tt 1 1 LopSea-Liny | — | — | — [see ete} a6. Tenino Ave Gas aieats VETORNT Diamater saa] [18 [oe ESE ‘Curent (amos) — | 98 | 160 | 160] 180] 210 | 230] 270 Polarity ac ac | es ]ac| ac | ac | ac aw speeainaani [1s hrifrad v7 freve] iz fate reorwoaret [75 | ae | os [as | ax | as | ve Le of Elaevrt. ot [4a | 076 | 082 | 197] 192 | 20 | 29 ws (i) Fes paar, ar panic aa ne spend > ran tat ce, (2) Ta rat pases, 0% ogra aor For Xray quality 4. Use low hyatiogar pracodures, 2agos 24-34, ie 2, Void 9/18" to S716" Wis wih 65027 elacbodee atthe EON procedures. okt 2/8" and ara Hat wh 1/4" E5027 a pout 400 amps. Tavs peed WE bestow,Horizontal Fillet Welds sponds ol cue sununo hc SIMBIB 8 JB: sane 2/4 OAS PM ae po Sate sainp9960 UoBOAphy Hoh asp) 1 we 4s he os ‘Aba sea Low Hyorogen Froceakres 15.Welding Inclined Plate ‘These procedures are usec whan: 11. The wor cannot be positionsd in the evel postion for high speed welding with High Depostion otweld electrodes. 2. The weld is mace party inthe level posttan end partly downhil Flesiweld 47 electrodes have a fail high ton powder conte in the ccating, which provides a good depostion rate consistant wth downfil welding abalty. Using = drag technique, maintain aboul a 5/82" distancs ‘petween the end of the eeoxace and the moten slag. Ifthe Cistange is too great, skies ocour in the weld. the distances too shart, the slag wl flow undar the arc causing slag holes CI Le BPWelding Inclined Plate sss; siawepatsess tu) —2a5 Bi sessed 1-0 TH) om MORO irHigh Speed Welding (Sheet Metal) Welcing sheet steal (18 througy!2 gauge) requires electrodes thal weld a high travel speed wath minimum skips, misses, lag lenirepment, ana undercut. Procedures Groove wales oo scea page 20 Edge Welds age 20 Filet Wekis page 21 Lap Welds page 21 Corner Welds evel page 22 Burnthrough Spot Vella page 23 Altarnate Electrodes Wher the racommended electrodes are not available, ori Preferad, the follwing electrodes orn pe substituted sng ‘approximate ihe Same procedures: Electro Glass Aternata Flootweta SP E5010 Es001 Flaotwekl SP + 5010 E6011 Flaotwate 25 E5011 F500 Flaotwveld 7 EBOI2 E6013 Flaotwetd 37 E519 E7018 ‘Welding Teohniquas: (Generally, use the highest current passols that will not burn= {rovgh undeeout, oF mel the edges of lap, corner, oF edge weds. Fast welding dapends upon the cperators ski 2t staying on the joint andiraveling ata untiorm speed, few ays practice may be needed by good welders when fst slaring sheet metal welding. For maiirnurm welding speed, minima cistortion and fat Welds ‘oereray postion joints for welding 45° to 75° downhit ‘The procedure tables assume tint fi-ua and acleauate ‘lamnping or tacking for fast ravel peed and minimum Cistortin. Use copper backang whenever possible to dacrease, ‘burnthrough tendencies, When poor ft-up encountered 41, Reduce the ourent, 2. Ineranse tha dog angle 8, With £6910 or E6017 electrodes use a quick whip techniqua with a sight craular motion inthe crater to bridge the gap. 44, Woh E5012 ar E5019 slactradas, use a small quick weave fechnique to ida te dap.When welding with High Speed electrodes (EEO12 and E8013) ‘deposit the entre weld in one paps using nor weave beads or a sightweave, Drag the electrode an the [ant and stay ahead of the motten pool, Use enough drag angle so the arc force pushes tha weld metal back. Use cirents in the high portion of the ec: trodes range. ‘When welding with Out-OF-Poaltion electrodes (E6010 anc EEO), denost the entire veld in on pass using non-weave ‘beads ora sight weave. Hoid a 1/8" or shorter are. Move a fast as possible while mantaining good fusion. Use cuirents in the midda of the aectrode’s range. Weld overhead joints using E6010 or E601 eloctrodes with 2 \ohip technique and a sight circular motion « the crater. Do not Weave, Point ie electods diecty into the joint and slighty for \wad into the akeotion of travel. Usa a fairy short arc and travel fast enough to avod sping. Use curents in tha loner portion, Cf the electrodes ranga, Overhead welding of 18 gauge and thinnar is not recommended.Groove Welds ZEA |B Fat oral (wei dr ale Se teg: [02 | 4a2 [14 | toa EacrdUAWS Case | Festwoid 5, Rostwotd SP icra) ae. ie | we [one Poston 0-20" Down ‘Curent ames) 40] 70 ] 0 | 10 | Foe oc: | oc- | vce | ac | oc woseced-nimin® | 24 | a2 | a8 | ze | ia Lbeot BecwFi.orwon |.024 | 2a | coe | oa | or Poston SE Dove Carona) 45 feo | 30 Foun ee be | Oe Actoresinasn |B 25 | 20 \ Geraci ores | dee bea | ry Ege Wolds fm vere nl so a Tue] oe J seen [29a | 100 Tecroan/aVAT Case | Fea SF Reet EBO10 Darter ny wale |e [9 [ae Postnt 0-0" Boar Garena ao] | |] wo eave oc] ee | oe | oe | 0 frespess-nins 6 | v6 | as | 3 | 0 Ge oreeerrt aria or6| 22 | 20 | ox | se Paso 30.0 Corti Guen-ane |] mo | [is] Pout oe | ce oc | oe Respmdrnans | 35 | ‘3 oo | Gs s1Geor owe] Ora | 82s ce | ove (0) 45107 dow pula wstronendad or eaby open an a ape 2) AC ean tad 208 page 22 For Nf wale mul low, by 100H meray tt 20)‘Also spe High Depostion Pocedures on page 28 for 1 to 10 gauge filet Welds with Jetweld electrodes, aa as me Feces as | Rata TEROTS Soma Poot Seeiaren | 2 sees 2 4 See mst ‘3 feat a aes i Saal cre | Pr eas & é re dunn | A errr ial det Lan as = cana fae lm = ae = 2 7 roa ate zg im Saxena] e Seen Minas |e ih asi Greta | a Cent E e Teter namme |S : (ieee (ie i a Fanos ape can beta wil Psa 7 ung BO pry teteraComer Welds AD Dewan Vetch 8 ori indica (Come Ea toame = ‘won| [we [ame | ON Deeiacw ASG |For 010, Diam fr Tae [1 [se [are ston 338 Down Gaenwons | as] a |e [so] ie amar ce-| ox | oe. |e | doe revtpona-maaneo |as | aa | ae | | 20 Choresoumorne [ceo [are | ceo | ors | oss Poa S089 ow cuanwond | oo | @ | a8 | a] am Paar Se |oe | xe | oe | eb Keenamne | |e | a | a0 | se \iis Mecca] ove [a | ces | os | os (0) Sa at ar nbc etre waa one : Ferrera ci najeananpne etre 2, Aaa ce cane i eoeeteone Sod ev Wea Tae ] Poation_ taa_| 1699 tga_| 71290 | 10g Fil eda | Tal oa | 1 ar | we | te soar | a8 | 19 a | ao | ta Lap Welds | OF wv | eo oer | 21 |e 3 | | te ‘Grocws Welds j 03 2 9 wile | ow seer | 26 | wo | ae | ako Wolds Sano a8 06 Gomer Wide - Same as OC (5) Fort ula mtpy hon by (0D ena ta‘Bumthrough Spot Welds ‘Roof Decking to Beam) on t ine i/itieasions| ti | ohn | ase [eB ponies |__— weal ca Stadt || HB | vm [Bea 1 to | me Fein Re caren [vo [tee [eo] wo] vs |e aly ce Joo Joe [oe foe foe Bie pec |ano|scc|anc|aac )Low Hydrogen Welding Low fiydrogen electrodes are recommended for thrse broad ‘reas of appication: 41. On lew alloy, high camon, high suf; or other steels whore ‘cracking is problem. 2, When specified by governing codes, . For lowest costs on vertical, overhead and horizontal gcoove welds on heavy (over 1/27 plas Procedures Vertical Us Groove Weis pene 27 Overhead Groove Weds ‘page 27 Vertical Us Filet Welds... page 28 ‘Overhead Flat Wels age 28 Horizontal Groove Welds + penes 29-30 Fat Filet Welds pages 31-32 Horzontal Filet Welas pages 83-34 Recommended Cass dotwod LH7D E71. VetLH7@MR E7018 Excalibur? 7018 — E7018 Excalbur7018-1 E7018-1 Jetweld LH-3800 (E7026) Technicues Employ the sare techniques for ths High- Deposition electrode ‘58 recommended for E7024 electrcdes, Clean the slag farm ‘every bead on rutile past welds 0 prevent stag inclusions ‘which would appear on X-ray inspection: EXX18 Welding Techniques Procedures and fechniquas ior E7018 electrodes can bs usd for £3018, £90}, or E1103 Lincchn electrodes. Polarty - Whenever possible use electrode posite for 5/32" and ‘sale elctrodes, AC can ba usecat about 10% higher ourents. Use AC on 8/16" and larger dametar elactrades to inimiga are blow for best operating characteristics. DC++ can also ba usedt at about 10% lower curents, 2a:Drag the electrode lity. Since low hydragen elactrades rly on the molten slag for shielding, naver hold along arc, whip, laawe tha crater, or move rapidly 7 ary Orection. Faiure to folow these techniques may reeult in poroeity and/ar reduce machen cal ooparties. For Cigen Tiesns — Strike the arc ahead of the cratar, move ‘gulokty back into the crater, than proceed In the direction of \Welding. Ths technique welds over the strkina area, eminating porosity or tendancy for poor starting bead shape, Multiple Pass Welds - Clean the slag ater gach bead. When \Waiding Inthe downhand psiton, use stinger paeds or smal eaves rather than wide weaves fo avoid slag incisions, Use 5/32" or smaller alectradas and currents in the lw portion bf the electrodes ranga. Techniques are as folows: 1. Use a triangular weave far haauy single gass welds. Hoay Single Pass Been ll Mutipass BE — serene SS myn A2. For multipass welds, deposit a fist pass bead Using sight weave. Wa eriphasize the Imporance af moving fe the ‘corner to assure penetration into “ne comer. Wald adibonal leyors witha side-to-side weave heslating atthe sos jong ‘enough to met out any small slag packets and minimize Uundercut, Travel stow enough fo iaintan the sh without sping weld metal ‘3 With this technique, slag spits down the weld. As long as no metal api. operation s normal. Once welders are familar with the BXXt3 techniques, they will quick lear to make ‘ound welds of excellant appearence. ‘Weld witha series of fet pass beads using a sight ckcular ‘mation in the crater. Do nat whip. Use 5/@2" or sraler electrodes and currants In the lower aonton af ta elactrode’s range.Vertical Up Groove Welds [Ao 862 Out-of:Pastion Procedures, page 4 Bee em tah ag re at. ¥ w/ oO ‘aio Sian) ee] as Pape Re! Paz eee TAY TRRRTANS Gas [TAUETEMR, Excalinr TOTWETOTE Breau: 18 7018-1 Cramatar tn 5/32 Curent Arps 186 Pures Dee des Sone nM) a2 Pot Waae@ sa [ar | 27 Uber ot Hen of wet] 750% 1.21] 1.78 Overhead Groove Wolds irre eun Kamat aes] YT Ween ee ela SecA OR PUR BE FE TOE Ceti (Verne oe Far curentirwo | eo] |] eo] 10 rete 0s | ee | fe | den Resemonmin’ [ava |va|sval | rowan — [a [ra] sofas | 15 Loo tte wae ae | A500 sh ef) Lice Rasa N SDar are TE Baer eens 27.Vertical Up Fillet We Legsee-Lory [are] va fowe}ae | ve | se | oa EeoiecS AWS Gass) LALA 7ENR, Scaler TO1S EVOTS Eval 7018-1 ETO Demeter) 3:62 | va | vs face] sae | sree arco curenttamns — |[a0 | 190 | 139] v55 | 185 | 155 [15s Posty pcs Joc [pcs |oc+} ocr Joe Joe nespeetnrani| a [a [es] 2 |r | 225|ze fos [as [s1 a7} 79 [ate Jat rrawearu 19 | 20 Ls ofEtecurt of [15 | 22 Wet Overhead Fillet Welds ‘A’so see Out-of Pasition Procedures, page 4 fio. of Passes 1]ifafals Ji] 2 LegSve-Linr [sb] ve [ste] | v2 [oe | oa eatrade/awS Gass] Jet LH 7EMR, Eicalbar 7018 E7018 Excaleur 7018-1 ETO 1 Diameter) 773 | 02 [512] 502] sae [a2 [a2 curentiamoa [430 | 190 [109] 180] 160 | 100 [100 Play loos Joo Joc-} oc} ace Joc Joc AcSpetnmint [es | os fes| 2 | 7s | 75 [as rwowni | 3 | is Lbs of leouR ot |1s | .2e to | 5 |e | 26Hodizontal Groove Welds Back gouge fst bead 2s needed Plate Size —T In + Z No, of Passes Tee pee | ae esiede/AnvS Glass | Jol 72MIR, Excobur 018 E7018 eb F018 VETO Diane (9) ED ‘Current (ames) zo | 200 | 20] 200 Play ccs | pe- | ocr | ace ArcSpecdinmn) | 9 | as | 9 | a6 q Ri (shy Sy faateath wm we feats pet acraae TET | [i VOTE Boats TS OT sesame Dar) ave a a pat See hecrerdnnint [8 [as | 8 Rawat 32 25 es iB (1) eases at taro ns Sr (2) Toa al pases "00% pat ck 29)Horizontal Groove Welds ft —| Fate S28 Tina er Nb. of Passes 7 Tope ye Electrode/Aws Cras | det LH-7A0R, Excalbui 7018 E7OIE Excalbur 7018-1 E7051 Diatater 9) sia usrent arias) 230 | 200 [20 | 200 Potty lace | 0c Joes | oc nvseinminn |e |ss | o | a5 Frat wea 36 2 Lina of eA of Wats | 3.12 6.18 Use steel backang jas on page 25) (fae Se Tin} i 1a io. of Pasa Te 13 [ae bctredeyANS Caso | Jor LH-TAMR Bec 7018 /EPONE Excalibur (018-7 7018-1 Biamster (0) ana ‘Curent (Armes) 20] 200 | 200 | 200 | 220 | 200 Pourty Der | Bes Joos Joe: | bc | Do ArcSpecdinimin | 9 | a6] 2 fas | 5 | as of Wala He 38 44 ag Ube ef Blea ot 458 ese | aaa Wet (1) Aospaie a fara anon hh (2) Fallon peis. S00 aperig eter 20Flat Fillet Welds Also sve, high Doposition Procoduras, page 8. Y repose poe02 Buea PRPURLULD=SSeD/ =p KE pao wera VEO RENE roi mmc oo, "ese w]e 20 em end ues ans ie apo Sone) fe [i-FL mien pmenep ents pce uo fl pan meade PY Bos ev} wu | ow | sey | soz | ee | a we] vo | ow | or | ts | ee | ca =| ofa! 6 paola] nm ov} ov fo | ov | ov [oo | ov vor | cor | oor | oo | cee | owe | ae mal we fom | on | eee [ove [ oe SEaLSODEE THON ve] as] | wl os] moe] as] Cn-esen efoefoe pepe pepo SES ONL ‘spon AZO UUWAlso sae High Deposition Procedures, page 11 Flat Fillet Welds paevpamnaaie ose} os fos | oss | coe | az | sz | ove (seu ing wi wi | we | eu] cen | oe Tu aS FOL MAES OL HTAEWENTUNBE KT | SEO Sayaparog aes | (u)a-aes6ey t sean ay) =2p0nD0 81023 LANEGS ane TENT TUE SW DONTE a] we los] wm] on] ae Fy to Kpelle pete, ep ey ‘9200 08 eponse3 ezOLa LMort ame (sky) ving a SNenORRE n= pone B10L3 LAY Horizontal Fillet Welds. 24Minimum Preheat and Interpass Temperatures) Forslick electrode welding only Based on AWS Spectication 01-1 Tay Hrcrogen Beoads 7 Ins cat, | one | cas foas Th sla" we [aor | sor for sanwisie | sor | sor | sor [aor tvzim2-ve | 22s | tere | ose | oor ver 25172 sar | ase | soor Jace Definitions ‘T—Thicknoss of te thickest par’ point of welding. Cal. 1—Far the folowing steels when welded with athar than low hydrogen electrodes ASTM AS6, 5S Grade Bi ‘A106 Grade Bi A131 Graces A, B, OS, D, DS, E; A139. Grade B; ASI Grade Y35 A5DO Grades A, B; AEOT; ‘A816; A524 Grados |; A5TO Al grades; ABTS Grade 85; APOY Grade 38 («9/4 fh. (20mm); APISL Grades 5, X42; ABS Grados 4, B, 5, D, CS, DS, €. Gol. — For the folowing stools: I stots ised in Colurnn 1. ‘and ackitionaly: ASTM ASG (4/4 in, [20mm ABS Grado B; A108 Grade B; A131 Grades A, B. CS, D, DS, AHS? 898, DH.9? & Sn FHA? RG: A199 Grade ‘8981 Grade ¥39; AT; ASDO Grade A, Grade B; ‘ABO; AB'16 Grades 55 & £0, Grades 65 & 70, A524 (Graces 1 & 2, A529 Grades 50 8.55; ASST Classes | AS7O All Grados, A572 Gredes 42, 60, 88; AS73 Grace 80; ABBS, ASD Graces A,B, Q; AGG; ABOT Grades 45, 50, 85; AB18 Grades 9, I ih; ABS Grades A, B. (Grades ©, D; A709 Grades 96 f< 3/4 in. 20mm), 50, BOM; A710 Grane A, Clase 2 (22 In, [SOs ABD8; A913 Grace 50, A992; API SL Grade B, Grade X42, API ‘Spec, 2H Grades 42, 50; API BWV Grades 42, 60, 507: API2Y Grades 42, 50, SOT, ABS Grades AH 32 & 36, DH 32 & 86, EH 32 §.26; ABE Grades A, B, 0, OS, OS, Grade E (Gol. 3 For steels ASTM AST? Grades 60 and 65, A639 Grade E: AP! 5. Grade X52; AST AQIS Grades 60, 85, ATI Grade.A, Class 2 f=2 in, fmm); A710 Clase 3 (s 2 in, [S0mm). A709 Grade 7D\y, ABE2, API 2W Grads 60, API2 Grade BO Col 4~ Al thicknesses = 1/8 in, [Srim), ASTM A710 Grade A {all classes); ASTM AQIS Crades 50, 60, 85, SMAW lactrodes cavable of depositing weld motal with a. maximum cftusalshytrogan content ot 8 mi/1009 (HE), uhen lested according to AWS A4.3,Minimum Preheat and Interpass Temperaturet") continued For stick electrads welding only Based on AWS Sxeciication D141 Notes (6) Weong snat nat ne aone when ante tem. lower ban OF Parts on wri mets bang depcsted shal te st or abowe te ‘spected Temperatre for @ tens equal tothe tyckness ofthe pert peng woltee, rut not BS than 2, nallcrecrens om te porn cP \yeiding, Preheat and interpass tsmperature must be sutiant to prevent cracking. Temperature zbove the minimum may be Tequired for highly restrained weds. Far ASTM\A7O® Grane 7OW ‘nu ASTM ABE Gras 70, tho miu prove an Wp fom erature shal na oxco0d 400° fer ices ru 1-172". nt ASDF fer aster Wick osu. (2) When the base meta emoarstue is alow 3F preneat to at east TOF ana mantan tis minimum tereeretue ding weld Stick Electrode Typical Operating Procedures -Out-ot Position” Group ‘purpose sek cts tr gener! purse atonal nenance Ye, ire pate ey at ee poston Pate ro veal a Daetms oop paren ih sam asian. gaa art Ba vince es, ry Rims’ Sic ‘Ba avaze ya giay ses yaa wom | OC | aban] Yor | Ie | xh] ANTS] Trew “ah fot. | Fano [00 sem | so vs alee meee 20 i nb | i529 12 [reese ra | a 5 | 8] sao eon) | pal wales) — | fa , [ee ae roware [ime] te) — [roel — | — | — | ‘wean env ay]ocs] woo] rosa)] 75] abe swusdaitrs earoesfoca] — | san) sos | sanz - srussw7oe es foci] — ron) cos | anza8 3 Sweaess eeres foci) — | eve ww] voz woo | — siadaeso poms foo) — | rer) eois| vos) — | —“High Deposition” Group gros depconen ie oth oesrodbs ak orzo and ary ar [15 macnin| posto ory. Easy grea wel ore, poke ats Se faerclaty cone nana aca, soo Rae qos MS ae pedis SW | ye ae yng ives |omes] ac [sano] uae | acco | as | son Ot, | Sate | are | Sate | sat | Scamp fomen2 | ear ac ss-ns! ena | 2mais | aman | psn Sts [ole | ene | 2525 | 23m | Hea woes | eer | ae | — | eae | 2c | wasn | sspaso fe |= | tiie | Bazin | Sacaat | Sah “Migh Speed” Group (Ghats al neon tut act wet uas doer ezrin oro es mo {ir or ger a fst cs he change econ eee. Mery spear fea ana rocum earasaton.Ascaairos rags ame ar reo ‘oo ever oh ce ei acne Sat tr a ens Eee ie!) aor tee sae ane pare peeasd? feure | nc- — | wes stone era sais) ase [ae =a aso [races 2 lemma | a el ae mae Ee lel wale = | = fenwsew [sow | ac wa [Hem os an Baw ange SBS NAG RSA Ss SO Tagg lee Tes 1 wa SEerncet a7Low Hydrogen Group Fo wou aor row moto aoa 7000 pero srnsin "heost, Tae ay Peocen secre an oc ete ySy d ‘nh nr oa nese ecabs TAGE) aos fe Fox" haactbtes ae he S7O2S eozvoce has Fas Se cio at anal Ae at heat an oe | AS Re ase eae ae rea ac ror] a [van |e esac ata” |S) en | an | aw uni0 team |e |) so | x wo temas ano] poo He" [set] fea es | a See oas aeons ene |x rt | fe. i fecaree (roan [ap lane] owe] ee weap nan] — ie ir | wa a0]. Es = fittest} aan) Low Hydrogen, Low Alloy Steel Grou Nec fo wal an ay seta es pec rectal ciel opens oan reas secre Spacey er nin yoga. NE farpatre appt, rd yay maura Ts cr Oe lou tegen I Passo open coraorctec omar m0 Us To. ie soreetngs im eae xs ie (3 Ss iets ee | Fa TTTHRATA (IST RET fawcuraaia amie lo — fice pa-m em —— — ae) = [ba lings | pea cna ibs a asl ew eR — # (tal em ee = = AIRS INE FOEC e 1 Ree eR ean nc > || es ET BY frswmnccom fonccve| oc) — |auota|maw | woz ae) = |epv mem | Sa for nncsmleoraria| go | mil are |pze wom SP (Bin |i [ieee eae nema foe [ob [oD] ew | fe lavia|tioe eae Torin RaW] oC [rrp swa [wee wa — Pease snes || ME a aRNOTET: Joining Electrodes, Non-Charpy V-Notch Rated “Thess alectrades (see helow) and others of the sane AWS Classitcation, are not requutedto dapost weld metal cepable ‘of detvering ary minimum spaciied Charpy V-Notch (CN) properties. I should not be uted in auploations vArere mini mum speciied CYN proportes are required. Typical ali Tiana where minimum species GVN properties are required Include, out are nat restricted to, rages, prassure vassets, ‘and buldings in seismic zones, The user of this product(s {esponsible for determining whether minimum CVN preper fies are required for the spect apolication, Flociwold 7 Flestvaid 22 Fleetvnid 37 Fleetveid a7 Jetwels S| NOTE 2: Joining Electrodes, Non-Low Hydrogen Thave electrodes (see bolows and others of the same AIS classifies, ate nat required ta Gepasit weld ret thas ow in cftustnlehycrogen, Theretore, nese electrodes should not be used in applications where the hhyctogen content of the wed metal is required to be Cconlicbd, such as applications that invohwe stpels wath Higher carbon and allay content, and highor trong Fleetweld BP Shielc- Ave 90 Flectweld 5+ Shield. Ave HYP Fleetweld 35 Fleetweid 47 Flectweld 36LS —Jetwreld 1 Floetweld 180 Jebel 2 Flectweld 7 etwold 3 Flectweld 3 (ld-Are 704 Flectweld 22 Shelve 80 Shie-Arc 5 4 WARNING ‘ARG WELDING can be hazardous. PROTECT YOURSELF ano OTFERS FROM POSSILE SEROUS fweancne sHouLD CONSULT WITH THEIR DoCTOR BEFORE Seesc ete mw ot wy ai ee a EL ae eae BN ae ee eSB ime nce Sine 8 Sa a kT Be SUE THAT AL mSTALATIo, OPERATION MANTENANCE, auaurieo moNOUALS.ELECTRIC SHOCK can kill. ‘Tima vs x re ros re cal Yo sates nat an Ya yee eves 1. sulle youl ran work nd oun gy tl ‘hn isnt ison geen co Yr ‘ora ot nyueatoonise her wereseagreuna. bn adit othe crm ality prin, wang mint be per ‘KE Welse th Reuse Vobage Cont, 16 ageptorate or tomate nie ing, lead chads a, wi raze oa 1 Poa be ao Ba wor edn es goes ecg! comscton wih ra ad Sa i cn AR Ga pa 8 Grund re wok or meta ooo wold b= good sociale) gourd UL Meal aerota ae, ark clan wes abi an welding machine ated sa spomng connor Hepaacamsbea nouaton {a Never pte lecelen wer cong, "Uh over emuancouty oueh okey "ot pars of ecu nokere on tain enon nan vc Sates tc Fe tpen crcut nage oom mene 11 nen woking above tore, sea salty bl a protet yours an a lyn pes has Moa we tom 4. ara Shen wear or tava open ae nadir easels 3nd wrung fous corn ANS! 287 Tatars 2 Use suet ction rs ‘ott ju sn a at on Pap toy "ARG RAYS can burn. ag a 24. uinastoa nna pene tty adc 6 Pea arn ren oto wtenfe a nr exoseemseres oN 40“ FUMES AND GASES can be Dy Eongeroes. NGD Sceeaneee ess eens = ‘avalon sa cana ale we (a Roep fas ad esau soe esepeed atid et ‘ances, outdoors ratory Be Fol isons prec au doar oso yf Adana ro tions sre sso veh ‘ein on ganized |b: Go not weld n loeaens rast eNomhatod nycrocarbon vapors son HWomast-eeeia cal spray operant het ar aya {he re Exp ton mth seed ap ft phosgene & hy fae (Bre sher ag po Sere et a ae ae Suen ree 1. eas and understand tne manutacwrrs ebustone fore eaupmect “tig corsanaas fo Dose ncaa ate Flo oat 338 "ana fokow your emoyers safety pectss, SDS rns se ‘Senne rm yu welding da bur or ret ts manufac Be Aso te am Te. fire or explosion. As Remove We haze Yom be ween ae fet posse. gover hem fo prevent he weting spares {font ea. Raabe at wary pas a met irate ig on emt ce i ea ac ‘prec tre aves ne angry a Were creme gt te be ad ths site, geil rein ‘rol be un pevrt zac stone wrt Sih Wa {rd Cubieg (ANH Siondas 2081) cna be cpetng Wan Yr Ie ‘Sidumor nave. S = WELDING SPARKS can cause 42 ran not woddng, make eatin na pao he dats ere err feleoneoh gman Redon cots cise omesing ta os 8 4, a otras, ele al tanks, nso conkers ul bw props ap5 have beer ater i heute suey pocecure ut ft ean aro ‘one vapors om subctarase ede Ty ech cane an taon evo “fouptney nave ween seaned For rlrmasen ouragseaconmanded ‘ZaPracos tr te Preparton fr Wang ana Gung e Connor and Piping That ove eld zseanis Susanne AWS ET rom Ihe msnaan Weg Boca ore een above 442, Yor alow castigo cortainas ee hat. lng oF wal Tey ay pode “Spire ana sear ro ram te wot ae. Year of sprains “Brant sch a lar Jove Nay sno rouaote gh sho nuts op ver yout fr. Wour cy: when wotung ut et paten ory Samed ece Aree west ay ganas vise mie then M0 ‘ore cain consac whe titre Wanewo or ler wees se Noto mela ss Perea We possi oe wslana caren pag ecg mg chan, era avo tet aerats eeu. Ti can te Bote azure or ovomactNang cae recs url yea sn. saan tom 7CYLINDER may explode if damaged. 5. Us cry cmp gui contaring coed ‘ran ger pees ned wd ey aig fe oe ses ane ne Solesten 359 an tea nocd SD, Avaya xeapcyncers an upright poston asciely Shaned oan Ursa ne upper Se Oyindere stl be exis Thay from areas wher Wey may be slruck ot subjected (6 prvsedldavage eae itane Fm are wet a tng ern ar “ryote seuesofnea, sett hare Sd Nver ali tne electoge, elo Folder a any thar lacthy "hot ne touch cys 5 Keep you hae ns ae way rom he yer va tl when peng rcv ie 5L Vale cotton caps shuld aay bon plac and hand expe wn ‘roinder muse eonoaaes ae 5.0, Read ana teow the petutens cn eamgresed ase evinder, anes Touement ans CGR gutenton Presa train Hansng ot Compras Cases n Cyinierssaate Iran ne Campresead Gat ‘teins 1285 enor Daag, oogin VA 2208 FOR ELECTRICALLY power equipment. £8 Tar a pt pon: wana re acre sen a to Si gant seers wit) te U8, Natal maniac rncommensaio (e Gound be eaomertmaesordanes wih the US, Nation Eerie CodeFOR ENGINE powered equipment. 7.2 um wa engrave voubeshooing anc maintenance wate wis the montenane wore reaureatisceninng 1. Opeiaieenaes in pen lvoe sata on Iie ene ena ome cuits. vars ee stung. Soy the engre wow 1 ‘see eeng overt sate fn rom ear Sh contd wih et ang pane and pnt. Do at oe ‘aise ig im Ph pan we oa oot {AR sit in ssn te es sa cra ie “ings when sting. operating &r epeirig exiorient. ‘ep some cases may be noceasary to remeve safety auards to per- “orm regused mtenarox: Remeve guar an wen necessary ‘Sed rope hem wen te malenance ragucine tee femovel inelee hin Law grata ere whan working ear NOD 114.0 not put your tan nar the ange fan. De pa tame wo ovride ‘tgoeror rie oy ating rine trot conc os wee 79 Topevert acer statis gente eens a amin he eg ot Viren or gree wre seepcpraw Ag ntimenye een mmr ELECTRIC AND MAGNETIC FIELDS may be dangerous ‘8a, Bric cane fwng tough ary comutr caus. ‘2 losntes Be on Magnet Fv EF) Wot =e Sega ene cir ees ein wetng ene on 8, EME fete ay nl wl) some ces an welds tavog Tacemvaker shld corse tha pysican Pte wang = 2 Exar UF an mag ray bye a ls hae (At wees hui ne the odoning paces noo rine exo ‘sie ut tas hom ne nay Sra 4841, he acto and wok ble getters emt tapetuen poset 802, Neveccot taco ad nd yous. 843. Dove pace yur tay btneen re sleciose ant owen fhe sotrose ae anya de Inewore cla thos ae eon ur "go 204 Connect he work ae ene workiace ws doee we poscoimuatatens wood 805, Doran pet weld pn SND‘THE UNCOU LECTRACCOMPRIY 2osoy sant air Avenus lene. OH + 4b1\7 +S. Bhane41 7184818100 swale com Pubkeaten 2410 | IsseDate 11/6 incon Gabel ne AS Reseed