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Piping Systems, Inc.

Piping Systems, Inc.

Module Fabrication

We begin with our customers process design

We can use our customers orthographic


drawings or work with their process
engineers to develop an efficient equipment
and piping arrangement

Support Frame Design Drawings are


prepared from the orthographic drawings

Each piece of the frame is detailed to


ensure that it is fabricated to fit accurately
within the completed assembly

We prepare piping isometric spool drawings


for extensive pre-fabrication prior to module
assembly, maximizing productivity,
configuration accuracy, and quality

The module support frame is fabricated and


painted to customer specifications, ready to
receive equipment and piping

Piping spools are pre-fabricated, examined,


cleaned and inspected prior to final assembly

Component Expediting, Receiving and Control


Module Fabrication involves a wide variety of valves,
instruments, pumps, heat exchangers, and other specialized
components.
Piping Systems project managers establish comprehensive status
and expediting reports for each module, ensuring that all
components are on-hand for assembly and that each component
has been inspected, tagged and verified.
Whether purchased by Piping Systems or provided by the
customer, equipment and components are received, stored and
controlled; tagged and segregated by project and module.

Quality Assurance is an integral part of our


fabrication process
Our Quality Programs include:
ASME NQA-1 and 10CFR50B Nuclear QA Program
ASME Code U, S, and PP Symbol Stamps and National
Board R Symbol Stamp QA Program
ASME B31.1 Power Piping QA Program
ASME B31.3 Chemical Piping QA Program
When necessary, Piping Systems prepares project specific
programs or procedures to meet unique customer
specification requirements.

Quality Assurance is an integral part of our


corporate culture
Our project managers, supervision and craft understand their
roles within the quality programs and are dedicated to QA
program compliance.
Instructions and procedures provide documented assurance
that the completed project meets specification requirements.
Our material control and traceability program is unequaled.
Shop inspectors are AWS Certified Welding Inspectors
(CWI and CAWI) as well as ANSI N45.2.6 certified.

Piping Systems work is accepted at union


jobsites throughout North America

We are a United Association (UA) Union Label shop,


signatory to the National Commercial Pipe Fabrication Shop
Agreement.
Our local union, Steamfitters Local 400, is known for
quality craftsmanship and, with over 1200 active members,
can support our labor needs for fabrication projects of any
scope.

Partnering with electrical, insulation and


painting subcontractors ensures that each
craft works together in our shop as an
integral part of the project team

Control wiring

Piping Insulation

Planning and organization ensure accurate


efficient assembly of the piping and
components and a quality product

Selective Catalytic Reduction Urea Dissolver Skid

Loading and Shipping


The final step in a successful module project

Selective Catalytic Reduction :


Vaporizer, Unloading and Compressor Skids

Piping Systems
Module Fabrication Experience
Piping Systems has provided modular fabrications,
incorporating piping and valves, structural supports,
equipment, process controls, instrumentation, electrical
wiring, and insulation to customers throughout the Americas.
The following photographs illustrate the wide range of
industries and processes for which we have provided
modules, skids and other pre-assembled fabrications.

Power Plant

Selective Catalytic Reduction Dilution Air Skid

Power Plant

Selective Catalytic Reduction


Forwarding Pump Skid
Selective Catalytic Reduction
Ammonia Unloading Skid

Nuclear

Safety Related Steam Generator Sludge Lancing Platforms

Shop Pre-assembly - Frame

Connection Details

Brewery

Brewery
Process module
Pneumatic/Electrical Controls

Brewery

Brewery
Refrigeration module
Brewery
Beer Release Manifolds

Brewery

Brewery
Carbon Filter Modules

Brewery

Brewery
Keg Line Module

Brewery
Hops Injection Module

Orange Juice

Orange Juice Roof & Bridge Modules (Installed)

Food Processing

Trombone Coil precision


assembly using laser-cut
templates
Enzyme Reactor Trombone Coils

Petrochemical

Refinery
Truck Loading Racks

Refinery
Additive Injection System

Petrochemical

Refinery Compressor Modules


Two of these modules were fabricated,
assembled and shipped in two weeks

Mining

Mining Equipment Blast Hole Compressor Skid

Caribbean

Brewery Pipe Bridge Modules

Piping Systems, Inc.


Shop Facilities

New London, WI

Kaukauna, WI

Piping Systems ships modules


throughout North America and the
Caribbean

Piping Systems will become a true partner


and a member of your project team

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