ACFM Engineering & Construction Sdn. Bhd. Mechanical Erection, Equipment's Structure & Piping Works WPS Number : AFCM-WPS-01/13, ReyNo 0 WELDING PROCEDURE SPECIFICATION ‘GTAWISMAW (6G UPHILL) P-No, 1 - SINGLE VEE Material Thickness : 1.5 mm to 6.0mm 1.6mm 0 8.22 mm WELDING CODE & STANDARDS ASME IX (2013) TY | DATE [PREPARED AY | REVIEWED RY [APPROVE Name Name [Sign | NameACFM Engineering & Construction Sdn. Bhd. Mechanical Erection, Equipment's Structure & Piping Works WELDING PROCEDURE SPECIFICATION (WPS) In Accordance with Section IX, ASME Boiler and Pressure Vessel Cole Welding Procedure Spietion No Aronwesoyis Rev: Due _ 20° NoveneR 2013, Supporting POR No.) AEIEPR-O ae: 20" novEMBER2013 Welling Prces(e) ‘GTAW8 SHAW Type: TANGA as (Way Preheat (OW 6) i Soin Tp sincte vee rorzne | Pest Temp. Min AMBIENT — REMOVE MOISTURISED Ducking MA Catron os | inerpss Temp. Mx 250°C Daeking Mal (ope) “WA ereonstrin | Prat Manone i Revie NA | ening ant we eat Treat (OW-07) ase tas OW) Tenperaue Rane a PX Groupe | Time ange roP.No — Goowpne 4 rb ps7 aa Nh Poi aS COW-HH) “ASHE SAI06Gr.B [CM] — comtey | %Compaion a ‘ASHE SALOS Gr. 6 [CNS | ete) se Mew eke: a Groowe 15-60mm | 160822 __ | Taing A | rae SOR mT — | eine, RN Pipe Dis Rang: “roo uwuMmeD eet Charteris (WA) ie ‘UNLIMITED Curent” "DC Polariy—STRAIGHT_| REVERSE Oe: EACNSHTEMASSINL NOT ECEED BG — | Amp (aap ein | 9-150 Von ans) Toes | 2538 “angst Feeds Size 8 Type Tier ea (OWI Mas of Met Tas ie GMAW sal Spe No (SFA) sFasie seas Ekoode Wie edspetrarse IRS AWS No.(Chss)_ ERVOS 7018 aint No. 6 [a4 Ate 1 ‘Technique QW) eco ax (a8) Nk Singer Weave Bad __ som Hoe Trade Name A Ian ners Cling ‘GRINDING / BRUSHING Consus e Math ock Gouging ~ One ORel co 16 SAB 58 OR EQUAVALET Cont Teta Wek Disc Muli o Sing as pre) estos (OW) Mali Single Hectiss Fesins)ofGreee nies Gas Cp site Weking Monession Pat Ovation rosie) oie NA Travel Spot (Rang) rnin ———_| ening 0° 1)NIA= Not Appeal 2) NI = Not oe ~ fie Cae Tana aT wat : ‘Ya ange vrocess [Case [Damier | yc peigy | A Le anes er lave) cas) | Peo” | Brenan | AMEN || ervey ROOT eew e 2 es my HROOTR | craw | enmosc | 24 | 2X | go~ 120 | 10-15 | 60-100 | maxasion LING & PLUNGE | swan | eros | 26 | oce | som1s0 | 2532 | cows0o | max2sKymm age 1661ACFM Engineering & Construction Sdn. Bhd. Mechanical Erection, Equipment's Structure & Piping Works PROCEDURE QUALIFICATION RECORDS {In Accordance with Section IX, ASME Boiler and Pressure Vessel Code Procedure Quaiicaton Record No AFCO FRO IS Dae 20 NOvENER 2013 ‘Wre Number prow pqR-o0ip13 Wiking recs (es) ‘GiAW 8 SH Trea) nun “ORNS (aa) ‘BASE METALS (awa) Maefal Spec. ASMESA105 To. _ASMESA105_ Tygeor Cae 8 to 6 wn pieiGL——ToRN. —— Pai Ge ‘PREHEAT awe) Probes Tere. Feria No. Inppass Temp. ‘Weld Nett Anais A. ner ‘Sie of er Meta 230m 26m Wild Meta Tuctrass 30min ann ‘GAS (aWa08) Oat EAC SINGLE PASSSHALL NOT ECEED 13.0 mm = ‘POSTWELD HEAT TREATIANT (QW07) snetang ARGO Temparaure NA Taira NA Time ae Becking NA Omer NN TECHNOL (OWAADY ave Speed ‘Sting or eave Bead Osaiaton wa = sips oil Pass (par aio) MULTI Sng ort Eecode “SINE omer = a Typect Faure & Location {See etched HTS Report No. MTS18L6-1/13) 7 To | — 6a —| 0a ‘DUCTILE FAILURE - BROKE AT RAGE METAL 12—[ 1905 | see | 17 UCT FAIRE = BROKE AT EASE MEAL ‘GUIDED BEND TESTS (GW-160)~ASTHTASTO" Ta "est Tempore! 126610 120% 1 inet ee ese eee (see tated MIS Rear Nb S183) f (7a | 0 ea acer Ti delet was eee _ sa 7a. cy ACCEPTED, i defect was ebered Sarat | 0. 2 ACCEPTED. No defect was cbstried 33710. na ACCEPT "eet was cbse = NESS TEST (QW.170) =: eet ipsa Vass —— ‘Diop weet tt Shear —[ fm) |B coma ee ICCET-WELD TES (QW=100) ‘OTNER TESTE Resa Yen |X] Peraitieninio Yes [—K ect et 8a0NES ES fer: sett Seteacory fe Parental No epost Analisis —— Husco=Resuts SATISFACTORY [Report Nos MTS/8161-173) | OMner ep EARN RIOD ‘Weer Nane MHD IMRNUDIN FAL ABLOW "Teak Conticiod by RENTRDE TESTING STRUCES SOW BAD NRICKO. = rp Labora Test No, —_[RS)IBI61-i/13 THROUGH MTSTOTOLATIT en age tof 2ACFM Engineering & Construction Sdn. Bhd. Mechanical Erection, Equipment's Structure & Piping Works ELD PASS RECORD =F PaLER MEAL cone Tee races vour | SED | pearwwureaons NERS oss | Oa | revo | a rn) DIRT : caw | wee |e | all, = [2 a or 2 | ew [owes | | utile | = [2 | = one a A oo a 12 e NOTE, ELECTRODE METAL: ".KOBELCO TG-S50[ER705-G), 024mm 2. ROBELGO Ls sze e701, Ozer Lp SEQUENCE esas : atom eee 23) Ty 2m sors | wr) aaa gy ‘Ween NORD PUNO 7 BRT ee oa che nn tk a Stamp weshe in accordance with the reqi Manufacurer si Date ‘AL Tid Party! Inspector Examine BodyiGient ‘Signature Page 20f2ACFM Engineering & Construction Sdn. Bhd. Mechanical Erection, Equipment's Structure & Piping Works WELDER PERFORMANCE QUALIFICATIONS In Accordance with Section IX, ASME Boiler and Pressure Vessel Cod Welds Nave NIC 860530236561 _ Stamp No ‘test bescraPrion. entiation of WPS fotowes arou.wscay/ [5e] Testecupon —] Pretaon wott ‘Spacatn of ase Mata) ‘Sus GE “ene 7aLnm ‘TESTING CONDITIONS AND QUALIFICATION LIMITS ‘Manual or Semiatamate Varabes for Each Process (2.250) Actualalues Range Qustfed Welang processes) raw Type rare, seiverste, machine automat) used ‘Bing cts, wed mata ste weld te) [APP [a] Pepe 1683mm_ (eter dame, ps) ‘tera Pr Noro P-9" SN Frit oc wecrode pocticatrts) (SFA (hf ony) Fier Metal or ecrode dastctn(s) (rf ot) Far Metal Number) ‘Consul ner (STA of PAW) “H Far ype (slaneal or tx eran (GTAW 0c PAW) ‘SO ‘OUD Depostticiness fo each press, Process: _GTAW _Stayers minimum — [=] Yor DE] Wo Process 2: SMAW _—Stayersminimum — [X_] Yes [—] No Poston gui (26, 66.2, Versa! pogresson (pir dow) ‘Type atte gas (OFM) re {nat as bazcing (GTAW. PAW. GAAWO 2 {rant mode cryin pe a shot eu MAW (GTAW earn pelt (AC, CEP, OCEN) Deen Note: 1.5660 nm 15622 mm 2. wir anowrmHour 2, PN 1 through Peo 15F, Po. 34 and P-No. 41 through Poo. 49, sours i Banana Camp (a0) sonsacon ia (HE) somrou, (] tamene tena OW At2 50; waa et maton; [K] saroHe2 sedan arete eitea sal pete ce nan ectesc cocker ete aa Naceioruemana2 so | Mabotet einen ay ie et i See hed Sp os HTB eratyaeaogegic waite mt(OW01) SATISFACTORY pat ran fearon acces SRO cai ryocina oa ioscan) TT eg te cakaeeeR oe Se bd HTS Rain NoMa AT- TRIES = Pine penen ey MU a Comey, cu NSE oD (icienEstse cence. HEME eT SERNCESSO wh, "lary ‘ating sipevsed oy NORZAEDANIN NOHO NOI [AFCH ENGINEERING & CONSTRUCTION SON HD] Wi crt thatthe statamants inthis record are coroct and that tho tot coupons wore prapared, wold, and testd in accordance wih the ‘eauiramonts of Section ofthe ASIE Bolo ane Pressure Vessel Code. Page tof"ty, ep PLO 110, Jalan Cyber 5, Kawasan Perindustrian Senai Fasa 3, 81400 Senai, Johor, MALAYSIA. oS ma eonecn tes ‘Te: 607598 8898 Fax: 607-598 3898 Email menuade tesng@yshoocom “7 NS SAME NO z74 TEST REPORT ORIGivac ot ot Mentrade Testing Services Sdn Bhd (co. No. 586617?) WU, ON (Member of MENTRADE Group) WI 2 Laporatory Test Ho MIS / 18161-1713 ORK Dato Tested 19 November 2013 TotatPage 4 Paes customer Engincering & Construction Sdn, Bhd Suite A-33-2, Menara UOA Bangsar, No. 5 alan Bangsar Ulam 59000 Kuala Lamp. Pos ouerno Your Ret Dato of Receipt of Fest Kes 18 November 2013 Reterence Code ASME IX :2013 Subject as received) 1: welded stel pipe st sample, Size: 06" Sch 40, marked : WPS No : ACFM-WPS-01/13, Process : GTAW/SMAW, Position : 6G (Uphill), Joint Type : Single Wee, Welder Name : Molid Imanusin Fauzi Bin Abloh, UC No : $60630-23-6561, material grade : SA106 Gr. By filler mal: ERTHS-G / E7018, for Welding Procedure Qualification Test Tensile Test : Test Temperature : +25°C; Test Method : ASME IX: 2013, ‘Type of Test Specimen : Reduced Section Trancverse Weld Specimen Specimen Number risen Z sama ar [Measured Thickness (ram) 687 a 658 E Measured With (rm) 9.08 19.05 |Eftective Area rom?) 130.80 132.97 [utimateTensie toed ON) 68.68 z 957 lUtimate Tensile Stess (Nimm?) | ____525 (76.100 psi 524 Location of Fae Broke at base etal Brokat bse mal Hype of Fae Duele flute Ductile faiure Bend Test ; Test Method : ASMEIX:2013 Test Temperature +280 Test Specimen Width 38mm —_-Bend Angle : 180 Degree Tost Specimen Thicknoss——: 7.11 __mm__Former Diameter: 28mm Type of Bend Face Bend Type of Bend Root Bend Spectnen | oct Rena Specimen | Result Remarks [Fi Acct ‘No defect was observed RI ‘Accepted | No defect was obsrved ("8 ‘Accented ‘No defect was observed Ro “Accepied | No defect was observed Macro-Etch Examination (10X Magnification) Test Method: ASTM E340-00 2005) Test Specimen Thicknoss T1l___mm__ Test Specimen Width 10mm Seamer | most Renan Specimen | Result ae M Accepted No defect was observed - = i ao “est Conducted By Mr Shara Nizam Bin Neuron ‘est Witessed Oy Mr Mazlam bin Dean of Intelligent Inspection & Engineering Sd, Bhd Mr alk Arfin of Lloyd's Repister EipmentUsed (GOTECH COMPUTERISED UNIVERSAL TESTING MACHINE, Mog -G-700-L0-, Seal No TCOSMO, Caps: 5008N (&) Bend Test: Fukunaga Hyuravlic Machine, Model : FEP-IDS, Serial No 608007 Approved Signatory ‘ite pe nmptrntsr conte ponte cay anaes[ PLO 110, Jalan Cyber 5, Kawasan Perindustrian Senai Fasa 3, 81400 Senai, Johor, MALAYSIA, e ‘Tel: 607-598 8898 Fax: 607-598 3898 Email: mentrade_testing@yahoocom ote, oa ier gti ZS MS nS SUN, ‘'SAMM NO. 274 Mentrade Testing Services Sdn Bhd (co. no. 5986176) SW, Ii (Member of MENTRADE Group) SA “S TEST REPORT AL abort Testo MTS /181612/13 reget: 2 bate Teste 19 November 2013, Toialpoge 4 Pages customer ACEM Engnsering & Construction Sdn. Bh Suite-32-2, Menara UOA B No, 5, Jalan Bangsar Utama 1, 39000 Kuala Lumpur P.O! OuerNo = Your Ret - Date of Receipt of Test Kems [x November 2013, Reference Code ASME IX: 2010 Test Load Appled Livtoker Force Application Tine 10 Second Suoject os received) ‘One welded steel pipe test sample, Size : 6" Sch 40, marked : WPS No : ACPM-WPS-01/13, Process : GTAW/SMAW, Position : 6G (Uphild, Joint Type : Single Vee, Welder Name : Molid Imanusin Fauzi Bin Abloh, UC No : 860630-23-6561, material grade : SALD6 Gr. B filler meal : ER7OS-G / E7018, for Welding Proceduce Qualification Test Hardness Test Location riers ener mene Line 2] y+ 303° & Nays HAZ Indentation 0 Smm apart ‘Test Conducted By (Me Shara! Nizam Bin Neaditan ‘Test winessea By [Me Mactan bin Berahim of Intelligent Inspection & Engineering Sdn. Bhd, Me Zulkili Arifin of Lloyd’s Register Remake Equipment Use © AKASHI Viekers Hardness Tester, Model : AVK-C100, Serial No : 190803 Approved Siguatory Subaila“Chinad, 6.” Asst, Laboratory Manager81400 Senai, Johor, MALAYSIA, i-wee rt Mentrade Testing Services Sdn Bhd (co. No. 586617-P) y (Member of MENTRADE Group) PLO 110, Jalan Cyber 5, Kawasan Perindustrian Senai Fasa 3, = MS ISONEC 17025 “Tel: 607-598 8898 Fax: 607-598 3898 Email: mentrade_testing@yahoocom —“/( as on NO. 274 A TEST REPORT Laboratory Testo MTS / 181613 (13 Page No Date Tested 19 November 2013 Totatrage = 4 Pages Customer ACFM Engineering & Construction Sén. Bhd, >. Menara UOA Bangsar, No, 5, Jalon Bangsar Utams 1 39000 Kula Lumpur P01 0erNo Your ret bate of Recesp of Tes tems 18 November 2013 Relorence Cove ASME IX: 2013 Test Load Applied HvlOket Force Application Time 10 Second ‘Subject as receives) ‘One welded steel pipe test sample, Size : 06" Sch 40, marked : WPS No : ACFM-WPS-O1/13, Process : GTAWISMAW, Position : 6G (Uphill), Joint Type : Single Vee, Welder Name : Mokd Tmanudin Fawzi Bin Abtoh, VC No : $60630-23-6561, material grade : SALO6 Gr. B, filer metal : ER7OS-G/ E7018, for Welding Procedure Qualification Test ardaess Test Results: ‘Test Method : ASTM E92 : 1982 (2003)? gpaaen ae Test Vickers Hardaess Number (HV) Ldeniietion Location No Line Line 2 1 163 166 Base Metal 2 169 16H 3 161 167 SA106 Gr. B 4 v7 168 WPSNo Heat Aftected Zone [5 170 175 ACEM-WPS.OU/13 (HAZ) 6 17 176 7 176, 180 % 18 162 Process Weld Metal 9 174 159 GTAWISMAW a Ton 3 in 186 170 eat atteved Zone [12 178 173 aan) az) B 168 13 SA106 Ge. B u 166 165, 5 153 ur, ase Metal 16 169 151 0 152 161 “est Conducted 9 Mr Shah Nizam Bin Neadiran “eat nese By Mr Mazlam bia Berahim of Itligent Inspection & Engineering Sn. Bhd Mr Zaki Artin of Loyd’ Register femarts na auipment Used [AKASH Vickers Hardness Tester, Model : AVK-C100, Serial No: 190803 Approved Sigaatory/Mentrade Testing Services Sdn Bhd (Co. o.ss6617P) WU), SS, (Member of MENTRADE Group) gS ED PLO 110, Jalan Cyber 5, Kawasan Perindustrian Senai Fasa 3, Hlac-MRA aces 81400 Senai, Johor, MALAYSIA. CNS SS Meare ‘ ‘Tel: 607-598 8898 Fax: 607-598 3898_ Email: mentrade testing@yzhoocom —“a/q\. SAMMI NO, 274 TEST REPORT ORIGINAL Laboratory Testo 2 MIS/1BI61-4/ 13 Paseo 4 Date Tested + 19 November 2013 ToulPege = 4 Pages Customer + ACFM Engineering & Consiistion Sn, Bh Suite A-33-2, Menara UOA Bangsar, No, 5, Jalan Bangsar Utama 1 59000 Kuala Lumpur. POF Order No Your Ret Date ot Receipt of Test items =-18 November 2013 Reference Code 5 ASME IX: 2013, Subject (0s recived) ‘One welded stet pipe test sample, Size = 06" Sch 40, marked : WPS No : ACEM-WPS-01/13, Process : GTAWISMAW, Position 6G (Uphill, Joint Type : Single Vee, Welder Name : Mohd Imanudin Fauzi Bin Abloh, UC No : 860630-23-6561, material grade : SA106 Gi. B, filler metal : ER7OS-G / E7OIS, for Welding Procedure Qualification Test Macro-photograph of Sample Marked WPS No : ACFM.WPS-01/13, Process : GIAW/SMAW, Postion : 6G (Uphill) Test Conducted By Nizam Bin Ngadiran Test witnessed By ‘Mr Mazlam bin Berahim of Intelligent Me ZulkifliAriffin of Lloyd’s Register nspection & Engineering Sdn. Bhd, Sf co.no. Ve ZL (3\ stceire JS sana Kved wth Asst. Laboratory Manager i Tecra Save p08 |sort, 17-2528434 Emai RADIOGRAPHIC INSPECTION TEST REPORT [CLIENT ; ACFM ENGINEERING & CONSTRUCTION 5/B SUITE A-33-10, MENARA UOA BANGSAR, NO. 5, JALAN BANGSAR UTAMA 1, [INSPECTION DATE: 15/11/2013, [TIME + 2030 t02300 HRS intelligent_inspection@yahoo.com IREPORT NO, : IE/RT-5033/1-1/008/2013 INTELLIGENT INSPECTION & ENGINEERING SDN BHD. 1163911) No. 36&36A, Jalan Lampam 41, Taman Tanjung Puteri 81700 Pasir Gudang, Johor Darul Takzim. 59000 KUALA LUMPUR, MALAYSIA. PROJECT _:seemeLow [FILM TYPE : FUJI 80 |ACCEPTANCE CRITERIA: ASMEIX(2010) SIZE/QTY : 4" x15" / 10 |PROCEDURE NO. + IIE/ ASME-RT/ REV-1 Pb SCREEN : YES [TECHNIQUE NO. : DWSI |SOURCE/STRENGTH = IR 192.7 18 Ci oma TASTM [MATERIAL : CARBON STEEL SOURCE SIZE : 2x2 mm DESIGNATION :1B ISFD/FED : 152.4mm IDenstry 12-35 WELDING PROCESS : GrAW/SMAW [SOD/OFD : 145.3mm/7.0mm SENSITIVITY :2% [POSITION: - FILM INDENTIFICATION WEDERT osn | OP | WT INTERPRETATION = xo. m_| ne Jaccerm | wee PROJECT: ACFM-WPS 01/13 ITEM NO: MOHD IMANUDIN FAUZI BIN ABLOH ( 860630-23-6561 ) PIPE 1 oo | or | o PG 12 2-0 [TECHNICIANS + MOHD ANUAR/SAIFUL ABIDIN JASNT LEVEL: bare: 15/11/2013, INTERPRETED BY: MOHD}S “APPROVED BY ASNT LEVEL: 11 i pate: t6/tij203 || DATE. aWT woLoaasxt 43149 “CLT “OD (GNVTIVHL) FILM SUN THOM <— cvaeayrnce aprons of Se Taoearen |e nae cs pox osname, zo | wo> | eo a a ere] S-SOLU STSY SMV | e06891I j ¥z 0SS-9L [__Noivouev De NOMNOMDEES eVoTEAY | "oR ODE ASE Ty sonwxoiszqaavar ALVIISLLYAD NOLLIAESNI 131d GHOAVONTS) DNIGTEM TEOM| wasveounal‘G11 “Bld 9isldvd YiS¥ ONIGTEM OOT380¥ >noay ovary ANBWULYEEL LvaH onamisos 1931 ss3xouvit #04831 Lovawn we 2000 ve NOLISOgWOD WOAH 1 erova t 3e eeeeat (uw) oN'oaK noiswania Nouwnoisza saved BLVOISILYAD NOILI3dSNI