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Quality Control Chart Analysis

The following data may be used to illustrate the construction of a c-chart. They show the number of defects per group in successive groups of 5 radio sets each. Prepare the c-chart and comment on the picture revealed by the chart. Group No 1 2 3 4 5 6 7 8 9 10 11 12 13 No.of defects per group 77 64 75 93 45 61 49 65 45 77 59 54 41 Group No 14 15 16 17 18 19 20 21 22 23 24 25 No.of defects per group 87 40 22 92 89 55 25 54 22 49 38 20 The data shown here are X ̅ and R values for 24 samples of size n=5 taken from a process producing bearings. The measurements are made on the inside diameter of the bearings, with only the last three decimals recorded(i.e, 34.5 should be 0.50345). No X ̅ R No X ̅ R 1 34.5 3 13 35.4 8 2 34.2 4 14 34.0 6 3 31.6 4 15 37.1 5 4 31.5 4 16 34.9 7 5 35.0 5 17 33.5 4 6 34.1 6 18 31.7 3 7 32.6 4 19 34.0 8 8 33.8 3 20 35.1 4 9 34.8 7 21 33.7 2 10 33.6 8 22 32.8 1 11 31.9 3 23 33.5 3 12 38.6 9 24 34.2 2 Set up X ̅ and R charts on this process. Does the process seem to be in statistical control? If necessary, revise the trial control limits. If specifications on this diameter are 0.5030±0.0010, find the percentage of nonconforming bearings produced by this process. Assume that diameter is normally distributed. Suppose that you wished to continue charting this quality characteristic using X ̅ and R charts on a sample size n=3. What limits would be based on the X ̅ and R charts. What would be the impact of the decision you made in part (iii) on the ability of the X ̅ chart to detect a 2σ shift in the mean? If n=8, revise the parts (iii) and (iv).

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199 views2 pages

Quality Control Chart Analysis

The following data may be used to illustrate the construction of a c-chart. They show the number of defects per group in successive groups of 5 radio sets each. Prepare the c-chart and comment on the picture revealed by the chart. Group No 1 2 3 4 5 6 7 8 9 10 11 12 13 No.of defects per group 77 64 75 93 45 61 49 65 45 77 59 54 41 Group No 14 15 16 17 18 19 20 21 22 23 24 25 No.of defects per group 87 40 22 92 89 55 25 54 22 49 38 20 The data shown here are X ̅ and R values for 24 samples of size n=5 taken from a process producing bearings. The measurements are made on the inside diameter of the bearings, with only the last three decimals recorded(i.e, 34.5 should be 0.50345). No X ̅ R No X ̅ R 1 34.5 3 13 35.4 8 2 34.2 4 14 34.0 6 3 31.6 4 15 37.1 5 4 31.5 4 16 34.9 7 5 35.0 5 17 33.5 4 6 34.1 6 18 31.7 3 7 32.6 4 19 34.0 8 8 33.8 3 20 35.1 4 9 34.8 7 21 33.7 2 10 33.6 8 22 32.8 1 11 31.9 3 23 33.5 3 12 38.6 9 24 34.2 2 Set up X ̅ and R charts on this process. Does the process seem to be in statistical control? If necessary, revise the trial control limits. If specifications on this diameter are 0.5030±0.0010, find the percentage of nonconforming bearings produced by this process. Assume that diameter is normally distributed. Suppose that you wished to continue charting this quality characteristic using X ̅ and R charts on a sample size n=3. What limits would be based on the X ̅ and R charts. What would be the impact of the decision you made in part (iii) on the ability of the X ̅ chart to detect a 2σ shift in the mean? If n=8, revise the parts (iii) and (iv).

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c -chart.

They show the

1. The following data may be used to illustrate the construction of a

number of defects per group in successive groups of 5 radio sets each. Prepare the

c -chart

and comment on the picture revealed by the chart.


Group No
No.of defects per
group

1
77

2
64

Group No

14

15

16 17

18

19

20

21

22

23

No.of defects per


group

87

40

22 92

89

55

25

54

22

49

2. The data shown here are

3
75

and

4
93

5
45

6 7
61 4
9

8
65

9
45

10
77

values for 24 samples of size

11
59

12
54

2
4
3
8

25

13
41

20

n=5 taken from a

process producing bearings. The measurements are made on the inside diameter of the
bearings, with only the last three decimals recorded(i.e, 34.5 should be 0.50345).
No

a) Set up

1
2
3
4
5
6
7
8
9
10
11
12
and

34.5
34.2
31.6
31.5
35.0
34.1
32.6
33.8
34.8
33.6
31.9
38.6
R charts on

No

3
4
4
4
5
6
4
3
7
8
3
9

13
14
15
16
17
18
19
20
21
22
23
24

35.4
34.0
37.1
34.9
33.5
31.7
34.0
35.1
33.7
32.8
33.5
34.2

8
6
5
7
4
3
8
4
2
1
3
2

this process. Does the process seem to be in statistical

control? If necessary, revise the trial control limits.


b) If specifications on this diameter are 0.5030 0.0010 , find the percentage of
nonconforming bearings produced by this process. Assume that diameter is normally
distributed.

c) Suppose that you wished to continue charting this quality characteristic using
R

charts on a sample size

n=3 . What limits would be based on the

and

and

R charts.

d) What would be the impact of the decision you made in part (iii) on the ability of the
chart to detect a 2 shift in the mean?
e) If n=8 , revise the parts (iii) and (iv).

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