Unit No 5:- Numerical

A. A dimension 25 mm is to be produced. For inspection, four batches of 3 component

each are taken. The observation made are given below:
Batch A B C D
Component 1 25.10 24.60 25.41 24.50
Component 2 24.90 25.20 25.15 24.94
Component 3 25.30 24.90 25.60 24.90

If the standard deviation of the dimension is 0.280 plot the X chart.

AB. The following readings were taken for a control chart (shown in Table)
(a) Calculate (X ) and R
(b) Calculate control limits
(c) Draw X and R chart and comment whether the process is in control or not ?
Take A2=0.577, d2=2.326, D3=0, D4=2.115
Sample No X1 X2 X3 X4
1 80.74 80.76 80.77 80.75
2 80.73 80.76 80.72 80.75
3 80.82 80.75 80.77 80.81
4 80.74 80.73 80.71 80.77
5 80.74 80.75 80.73 80.74
6 80.76 80.75 80.74 80.74
7 80.78 80.77 80.76 80.80
8 80.78 80.77 80.80 80.81
 P1. Table given below show the number of defective found in inspection of 10 lots of
100 items each.
Lot no. 1 2 3 4 5 6 7 8 9 10
No of 6 3 1 4 3 0 5 5 2 3
defective

(a) Determine the control limits for P chart and state whether the process is in control.
(b) If the point that goes outside the control limits is analysed and eliminated what
will be the value of new control limits and revised fraction defectives ?

P2. Following is the record for successive lots of part being produced by a plastic
molding press. As each lot is come off the line a random sample of 150 pieces were
inspected (Result are expressed to the nearest 0.1%) calculate (P Bar) control limits and
plot control chart and comment.
Lot No. Sample size No of defective
1 150 4
2 150 8
3 150 2
4 150 4
5 150 4
6 150 6
7 150 10
8 150 4
9 150 6
10 150 8

P3. The following data shows number of defective in inspection of 10 lots of 100 sample
size each for a connecting rod. Determine the control limits. And the revision made in
case the chart is out of limits.
Lot No. 1 2 3 4 5 6 7 8 9 10
Defective 4 5 6 7 11 1 5 9 5 4
 C0. Ten castings were inspected in order to locate defect in them. After inspection total 37
defects were found. Compute control limit for C-chart.

C1. The number of defects found in each sample of cloth of 1 square metre area shown
below. Draw the appropriate control chart and state whether the process is in control or not.
Samples 1 2 3 4 5 6 7 8 9 10 11 12
No of defects 8 9 5 8 5 9 9 11 8 7 6 4
found

C2. Following given table shows the number of defective found in inspection of 9 lots of
100 items each.

Lot No. 1 2 3 4 5 6 7 8 9
No. of 6 3 1 4 3 11 5 2 3
defectives

A0. The following data show the values of sample mean ( X Bar ) and its range ( R ) chart
for the samples of size five each. Calculate the values for control limits for mean, range chart
and determine whether the process is in control.

Sample number 1 2 3 4 5 6 7 8 9 10
Mean 11.2 11.8 10.8 11.6 11.0 9.6 10.4 9.6 10.6 10.0
Range 7 4 8 5 7 4 8 4 7 9
( conversion factors for n = 5, A2 = 0.58 , D3 = 0 and D4 = 2.115 )
 A1. A machine is set to deliver packets of a given weight. Ten samples of size five each
were recorded. Below are given relevant data:

Sample number 1 2 3 4 5 6 7 8 9 10
X 15 17 15 18 17 14 18 15 17 16
R 7 7 4 9 8 7 12 4 11 5

Calculate the control limits for mean chart and the range chart and then comment on the
state of control. (conversion factors for n = 5, A2 = 0.58 , D3 = 0 and D4 = 2.115 )

A2. Ten samples each of size five are drawn at regular intervals from a manufacturing
process. The sample means ( ) and their ranges ( R ) are given below:

Sample 1 2 3 4 5 6 7 8 9 10
number
X 49 45 48 53 39 47 46 39 51 45
R 7 5 7 9 5 8 8 6 7 6

Calculate the control limits in respect of chart. ( Given A2 = 0.58 , D3 = 0 and D4 =

2.115 ) Comment on the state of control.

A3. Construct x bar and R charts for the following data:

Sample Number Observation

1 2 3
1 32 36 42
2 28 32 40
3 39 52 28
4 50 42 31
5 42 45 34
6 50 29 21
7 44 52 35
8 22 35 44
(Given for n = 3, A2 = 0.58 , D3 = 0 and D4 = 2.115 )