C-10 and C-12 Left Side View

Electronic
Unit
Injector
Connector

Fuel
Temperature
Sensor

C-15 and C-16 Left Side View

3406E Left Side View

Boost
Pressure
Sensor

Atmospheric
Pressure
Sensor

Oil
Pressure
Sensor

Engine
Ground
Stud

Engine
Control
Module
(ECM)

Camshaft
Position
Sensor

Inlet
Manifold
Air
Temperature
Sensor

Electronic
Unit
Injector
Connector

RENR2237-02
May 2001

Engine
Ground
Stud

Boost
Pressure
Sensor

Inlet
Manifold Air
Temperature
Sensor

Camshaft
Position
Sensor

Engine
Control
Module
(ECM)

Camshaft
Position
Sensor

Electronic
Unit
Injector
Connector

Engine
Control
Module
(ECM)

OEM
Vehicle
Harness
Connector
J1/P1

Fuel
Temperature
Sensor

Engine
Ground
Stud

OEM
Vehicle
Harness
Connector
J1/P1

OEM
Vehicle
Harness
Connector
J1/P1
Engine
Harness
Connector
J2/P2

Crankshaft
Position
Sensor

Engine
Ground
Stud

Coolant
Temperature
Sensor

C-10 and C-12 Front Right Side View

Inlet
Manifold
Air
Temperature
Sensor

C-10 and C-12 Front Top View

Boost
Pressure
Sensor

Atmospheric
Pressure
Sensor

Atmospheric
Pressure
Sensor

Engine
Harness
Connector
J2/P2

Crankshaft
Position
Sensor

C-10, C-12, 3406E, C-15, and C-16

Truck Engine Electrical System

Engine
Harness
Connector
J2/P2

CPD1-UP
1MM1-UP
2KS1-UP
2WS1-UP
3CS1-UP
6NZ1-UP
7CZ1-UP

Coolant
Temperature
Sensor
Oil
Pressure
Sensor

3406E Right Side View

2001 Caterpillar
All Rights Reserved

Crankshaft
Position
Sensor

Atmospheric
Pressure
Sensor

Oil
Pressure
Sensor

Coolant
Temperature
Sensor

Inlet
Manifold Air
Temperature
Sensor

Fuel
Temperature
Sensor

3406E Front View

Printed in U.S.A.

C-15 and C-16 Front Top View

C-10, C-12, 3406E, C-15, and C-16 ENGINE HARNESS WIRING DIAGRAM

INJECTOR
CYLINDER
NO.1

INJECTOR
CYLINDER
NO.2

INJECTOR
CYLINDER
NO.3

INJECTOR
CYLINDER
NO.4

INJECTOR
CYLINDER
NO.5

J300 P300
L983-WH 12
L984-OR 10
8
L985-YL
6
A706-GY
5
A705-BU
4
A704-GN
3
A703-BR
2
A702-PU
1
A701-GY
J700-BR 11
9
J701-GN
7
J702-BK

INJECTOR
CYLINDER
NO.6

ENGINE RETARDER
SOLENOID CYLINDERS
1 & 2 NOTE H

ENGINE BOOST PRESSURE

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

GN
YL
OR
P200

C A746-PK
B G829-GN
A G828-WH
J200

ENGINE ATMOSPHERIC
PRESSURE SENSOR

ENGINE ATMOSPHERIC PRESSURE

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

GN
YL
OR
P203

C A747-GY
B G829-GN
A G828-WH
J203

OUTPUT SIGNAL WIRES FROM ECM

ENGINE OIL
PRESSURE SENSOR

ENGINE OIL PRESSURE

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

GN
YL
OR

SENSOR SUPPLY VOLTAGE

44
45
46
55
54
39
38
37
36
10
11
9
8
19
12
13
43
20
21
61
62
63
64
28
29
15
40
14
24
25
16
3
2
41
1
51
56
57
67
68
69
70
65
66
52
31
49
48
30
47
53
4
59
58
6
7
32
35
33
34
18
5
42
27
17
22
23
26
50
60

G884-YL
A746-PK
A747-GY
994-GY

(+) BATTERY SUPPLY WIRES

INPUT SIGNAL WIRES TO ECM

L983-WH
L984-OR
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
J700-BR
J701-GN
J702-BK

ENGINE RETARDER
SOLENOID CYLINDERS
3 & 4 NOTE H

ENGINE RETARDER
SOLENOID CYLINDERS
5 & 6 NOTE H

ENGINE BOOST
PRESSURE SENSOR

ENGINE HARNESS CONNECTOR

P2 J2

G829-GN
G828-WH

SIGNAL PLUS
SIGNAL MINUS
(-) BATTERY / SENSOR RETURN

CRANKSHAFT
POSITION SENSOR

C 994-GY
B G829-GN
A G828-WH
P201 J201

CRANK SPEED/TIMINGCRANK SPEED/TIMING+

1
2

E963-BK
E964-WH

E963-BK
E964-WH

E965-BU
E966-YL

E965-BU
E966-YL

J401 P401

CAM SPEED/TIMINGCAM SPEED/TIMING+

CAMSHAFT
POSITION SENSOR

1
2

J402 P402
ENGINE COOLANT
TEMPERATURE SENSOR

ENGINE COOLANT TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

1
2

995-BU
C967-BU
A751-YL

995-BU
G833-PK

J100 P100
ENGINE INTAKE
MANIFOLD AIR
TEMPERATURE SENSOR

ENGINE INTAKE MANIFOLD AIR TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

1
2

G833-PK
G832-OR
G827-BU

C967-BU
G833-PK

J103 P103

G856-WH
G857-YL

1
ENGINE TIMING CALIBRATION PROBE POSITIVE
2
ENGINE TIMING CALIBRATION PROBE NEGATIVE
J400 P400

A751-YL
ENGINE FUEL TEMPERATURE 1
G833-PK
ENGINE TEMPERATURE SENSOR COMMON 2
J105 P105

ENGINE FUEL
TEMPERATURE SENSOR

G883-GN

INJECTOR COMMON CYLINDERS 1 & 2

INJECTOR COMMON CYLINDERS 3 & 4
INJECTOR COMMON CYLINDERS 5 & 6
INJECTOR CYLINDER 6
INJECTOR CYLINDER 5
INJECTOR CYLINDER 4
INJECTOR CYLINDER 3
INJECTOR CYLINDER 2
INJECTOR CYLINDER 1
RETARDER SOLENOID MED/HI
RETARDER SOLENOID LOW/HI
RETARDER SOLENOID COMMON

INPUT #17
ENGINE BOOST PRESSURE
ENGINE ATM PRESSURE
ENGINE OIL PRESSURE
ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

CRANK SPEED/TIMING NEGATIVE

CRANK SPEED/TIMING POSITIVE

CAM SPEED/TIMING NEGATIVE

CAM SPEED/TIMING POSITIVE
ENGINE COOLANT TEMPERATURE
ENGINE INTAKE MANIFOLD AIR TEMPERATURE
ENGINE FUEL TEMPERATURE
ENGINE TEMPERATURE SENSOR COMMON
INPUT SENSOR COMMON #4
INPUT SENSOR COMMON #3
ENGINE TIMING CALIBRATION PROBE POSITIVE
ENGINE TIMING CALIBRATION PROBE NEGATIVE
INPUT #16

P1 J1
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. FOR SPEEDOMETERS WITH A SINGLE SIGNAL INPUT
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM MAY BE USED.

NOTE J: ENGINE BLOCK MUST HAVE A DIRECT WIRE CONNECTION

TO BATTERY(-). THIS CONNECTION CAN BE MADE AT THE
STARTER(-) TERMINAL OR MAINFRAME GROUND LUG

ECM GND STRAP

NOTE L: SENSOR COMMON CONNECTION FOR INPUTS #1 THROUGH #8

AND #11 MAY BE MADE TO EITHER J1-5 OR J1-18
J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS

TO ECM
MOUNTING
BOLT

ALL SWITCHES ARE SHOWN IN THE OFF POSITION

UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE SXL
OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

NOTE M: J1922 AND J1939 DATA LINKS MUST BE PROGRAMMED FOR ECM TO
INTERACT ON DATA LINK, J1939 MUST NOT BE PROGRAMMED UNLESS USED
IF PROGRAMMED WITHOUT PROPER CONNECTION A DIAGNOSTIC
CODE WILL RESULT

NOTE F: AN ELECTRONIC SIGNAL MAY BE PROVIDED IN PLACE OF A PASSIVE

MAGNETIC SENSOR, THE ELECTRONIC SIGNAL INPUT WILL BE
CONNECTED TO THE +SIGNAL PIN.
NOTE H: A DASHED LINE INDICATES AN OPTIONAL FEATURE NOT AVAILABLE
ON ALL SYSTEMS.

C-10, C-12, 3406E, C-15, and C-16 OEM VEHICLE HARNESS WIRING DIAGRAM
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

TO +BATTERY

N/O
RELAY
TO VEHICLE
COMPONENTS

CHECK ENGINE LAMP

OFF C
ON
S
START
R

WARNING LAMP

KEY SWITCH
S

SPEEDOMETER
NOTE E
NOTE H

BAT MTR
ALTERNATOR
GROUND

STARTER
MOTOR
(12V)

- 12V+

- 12V+

BATTERY 3 BATTERY 2

P2 J2

L994-YL
L994-YL
659-PK
K998-BU
G880-PK
J906-BR
G881-BU
G882-WH

659-PK

SIGNAL+
SIGNAL-

TACHOMETER SIGNAL+
NOTE E
NOTE H SIGNALCAB DIAGNOSTIC TOOL CONNECTOR

C974-PU

450-YL
451-BR

+BAT. C
-BAT. E
D
F
J1587 DL NEGATIVE B E793-BU
J1587 DL POSITIVE A E794-YL
TO J1939 DATA LINK CONNECTOR
TO J1939 DATA LINK CONNECTOR
TO J1939 DATA LINK CONNECTOR
TO J1922 DATA LINK CONNECTOR
TO J1922 DATA LINK CONNECTOR

- 12V+
BATTERY 1

NOTE J

C974-PU
C973-GN
E718-PK
E991-GY
G836-WH

C973-GN

COOLING FAN SOLENOID

NOTE H
NOTE H

ENGINE
BLOCK

14 AWG GXL
14 AWG GXL
14 AWG GXL
14 AWG GXL

20A

SET/RESUME SWITCH
C978-BR
C979-OR

H795-PK
CRUISE CONTROL ON/OFF SWITCH
H795-PK

C975-WH

45.5mA MAX

SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

C992-PU

CLUTCH PEDAL POSITION SWITCH N/C

C977-BU

H795-PK
(PEDAL RELEASED POSITION)

A/C HIGH PRESSURE SWITCH

N/C
NOTE H
H795-PK
E971-GN

LO
MED

NOTE H

H795-PK

HI

ENGINE RETARDER
SOLENOID
ON/OFF SWITCH

LO
MED
HI

E716-GY
ENGINE RETARDER
SOLENOID SELECTOR SWITCH

NOTE C
NOTE F
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON

+8 V
ACCELERATOR PEDAL POSITION
SENSOR ACCELERATOR
PEDAL POSITION

BK
B
RD
A
WH
C
J403

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
E721-WH
E720-PK
101-RD
101-RD
229-BK
229-BK
G933-YL
C453-YL
993-BR
F713-OR
C978-BR
C979-OR
K999-GN
K980-PK
C975-WH
K982-YL
G841-GN
C992-PU
L901-GY
G842-GY
G843-OR
G844-PK
C977-BU
E716-GY
G879-OR
C983-WH
C984-YL
E717-GN

E717-GN

PASSIVE
MAGNETIC
VEHICLE SPEED
SENSOR

450-YL
451-BR
G837-YL
G838-BR
G839-BU
G840-PU

G808-BU
G809-GN

1
2

E971-GN
G834-PU
G835-OR
G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR

H795-PK
C985-BU
C986-BR
P403

28
29
30
31
70
62
64
61
36
37
10
12
13
15
16
38
39
11
19
20
21
57
9
8
42
34
50
1
14
48
43
52
53
65
67
27
26
3
17
35
44
56
58
59
60
7
45
18
47
6
46
22
63
23
2
49
54
40
51
55
41
24
25
32
33
69
68
5
4
66

CHECK ENGINE LAMP

WARNING LAMP
OUTPUT #1
OUTPUT #9
IGNITION KEY SWITCH
INPUT #12
INPUT #13
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
OUTPUT #2
OUTPUT #3
OUTPUT #4
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
OUTPUT #5
OUTPUT #6
OUTPUT #7
OUTPUT #8
J1587 DATA LINK NEGATIVE
J1587 DATA LINK POSITIVE
J1939 DATA LINK SHIELD (NOTE K & NOTE M)
J1939 DATA LINK NEGATIVE (NOTE K & NOTE M)
J1939 DATA LINK POSITIVE (NOTE K & NOTE M)
J1922 DATA LINK POSITIVE (NOTE M)
J1922 DATA LINK NEGATIVE (NOTE M)
UNSWITCHED +BATTERY (NOTE D)
UNSWITCHED +BATTERY (NOTE D)
-BATTERY
-BATTERY
INPUT #9
INPUT #10
INPUT SENSOR COMMON #2
INPUT #14
SET
RESUME
INPUT #1 (NOTE L)
INPUT #2 (NOTE L)
CRUISE CONTROL ON/OFF SWITCH
INPUT #3 (NOTE L)
INPUT #4 (NOTE L)
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT SENSOR COMMON #1
INPUT #5 (NOTE L)
INPUT #6 (NOTE L)
INPUT #7 (NOTE L)
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
+5V
ENGINE COOLANT LEVEL NORMAL (NOTE G)
ENGINE COOLANT LEVEL LOW (NOTE G)
RETARDER SOLENOID MED/HI SWITCH
INPUT #11 (NOTE L)
INPUT #15 POSITIVE
INPUT #15 NEGATIVE
VEHICLE SPEED IN POSITIVE (NOTE F)
VEHICLE SPEED IN NEGATIVE
INPUT #8 (NOTE L)

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON

+8V
ACCELERATOR PEDAL POSITION

P1 J1
VEHICLE HARNESS CONNECTOR

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED

ECM Side

ECM Side

ECM Connector P1

ECM Connector P2

ECM Connectors

DT Connector Receptacle

Receptacle Wedge

Receptacle Wedge

Receptacle Wedge

HD Connector Receptacle

Harness Side

DT Connector Plug

Plug Wedge

Plug Wedge

Plug Wedge

HD Connector Plug

Sealing Plug

Harness Side

IAPCV Connector

Socket Contact

Speed/Timing Sensor Connectors

150 Series Plug

Pin Contact

150 Series Receptacle

Diagnostic Code Listing

PID-FMI
0-00
1-11
2-11
3-11
4-11
5-11
6-11
22-11
22-13
30-08
30-13
41-03
41-04
43-02
54-05
54-06
55-05
55-06
64-12
71-00
71-01
71-14
84-00
84-01
84-02
84-08
84-10
84-14
91-08
91-13
100-01
100-03
100-04
100-11
102-00
102-03
102-04
105-00
105-03

Description
No Detected Faults
Cylinder 1 Fault
Cylinder 2 Fault
Cylinder 3 Fault
Cylinder 4 Fault
Cylinder 5 Fault
Cylinder 6 Fault
Cam Sensor to Crank Sensor Calibration
Check Timing Sensor Calibration
Invalid PTO Throttle Signal
PTO Throttle Sensor Calibration
8 Volt Supply Above Normal
8 Volt Supply Below Normal
Ignition Key Switch Fault
Multi-Function Output #6 Open Circuit
Multi-Function Output #6 Short Circuit
Multi-Function Output #7 Open Circuit
Multi-Function Output #7 Short Circuit
Loss of Engine Cam Sensor RPM Signal
Idle Shutdown Override
Idle Shutdown Occurrence
PTO Shutdown Occurrence
Vehicle Overspeed Warning
Loss of Vehicle Speed Signal
Invalid Vehicle Speed Signal
Vehicle Speed Out of Range
Vehicle Speed Rate of Change
Quick Stop Occurrence
Invalid Throttle Signal
Throttle Sensor Calibration
Low Oil Pressure Warning
Oil Pressure Sensor Open Circuit
Oil Pressure Sensor Short Circuit
Very Low Oil Pressure
Boost Pressure Sensor Stuck High
Boost Pressure Sensor Open Circuit
Boost Pressure Sensor Short Circuit
High Intake Manifold Temp Warning
Intake Manifold Temp Sensor Open Circuit

Flash
Codes
55
72
72
73
73
74
74
42
42
29
29
21
21
71
66
66
67
67
34
01
47
47
41
31
36
36
36
00
32
28
46
24
24
46
25
25
25
64
38

PID-FMI
105-04
105-11
108-03
108-04
110-00
110-03
110-04
110-11
111-01
111-02
111-11
121-05
121-06
122-05
122-06
168-02
171-03
171-04
171-11
174-00
174-03
174-04
190-00
190-12
191-07
224-11
224-14
231-11
232-03
232-04
244-02
246-11
247-11
249-11
252-11
253-02
253-11
253-14

Description
Intake Manifold Temp Sensor Short Circuit
Very High Intake Manifold Temp Warning
Atmospheric Pressure Sensor Open Circuit
Atmospheric Pressure Sensor Short Circuit
High Coolant Temp Warning
Coolant Temp Sensor Open Circuit
Coolant Temp Sensor Short Circuit
Very High Coolant Temp Warning
Low Coolant Level Warning
Coolant Level Sensor Fault
Very Low Coolant Level
Retarder Solenoid Lo/Hi Open Circuit
Retarder Solenoid Lo/Hi Short Circuit
Retarder Solenoid Med/Hi Open Circuit
Retarder Solenoid Med/Hi Short Circuit
Low or Intermittent Battery Power to ECM
Outside Air Temp Sensor Open Circuit
Outside Air Temp Sensor Short Circuit
No Ambient Air Temp Data
High Fuel Temp Warning
Fuel Temp Sensor Open Circuit
Fuel Temp Sensor Short Circuit
Engine Overspeed Warning
Loss of Engine Crank Sensor RPM Signal
Transmission Not Responding
Theft Deterrent Enabled
Emergency Cranking With Theft Deterrent Enabled
J1939 Data Link Fault
5 Volt Supply Above Normal
5 Volt Supply Below Normal
Event Recorder Data Lost
Brake Switch #1 Fault
Brake Switch #2 Fault
J1922 Data Link Fault
Incorrect Engine Software
Check Customer or System Parameters
Check Transmission Customer Parameters
Truck Manufacturer Parameter Not Programmed

Flash
Codes
38
64
26
26
61
27
27
61
62
12
62
14
14
14
14
51
00
00
00
65
13
13
35
34
68
00
00
58
21
21
02
00
00
58
59
56
56
56