Sheet 1

1 Bin
Horn
Log Bout
2 Bin
Prestart
Log Bout
3 Sheet Bin Output
TransOilFault
PLC
4 Sheet Bin Output
Hyd Oil Fault
PLC

O R / A ND
H orn
P restart
TransO ilF ault
H y d O il F ault

I1
I2
I3
I4

OR

Item 1

S iren

Sheet 1
PLC Item 1

Input 1 Horn (Log Bout)

Input 2 Prestart (Log Bout)
Input 3 Sheet 3 :TransOilFault (PLC)
Input 4 Sheet 4 :Hyd Oil Fault (PLC)

OR/AND:OR

Output Siren (PLC)

-->

ID.BO11

Sheet 2
1 Plc Setpoint
CntrWrd1
PLC
2 Plc Setpoint
CntrWrd2
PLC

C ntrWrd1

C ntrWrd2

D ecomposer
O1
O2
I
O3
O4
Item 2

D ecomposer
O1
O2
I
O3
O4
Item 3

Start/S top
G earS elect
SpareC nt1
C rashS top

F orce P rot.
C rashS top

Lv 1
Lv 2
F ls
Item 4

F aultReset
C lutchEngage
SpareC nt2
SpareC nt3

Sheet 2
PLC Item 2

Input

CntrWrd1 (Setpoints->PLC)

First bit

Decomp

Out bit1 Start/Stop (PLC)

Out bit1 used

Yes

Out bit2 used

Yes

Out bit3 used

Yes

Out bit3 SpareCnt1 (PLC)

Out bit4 used

Yes

Out bit4 CrashStop (PLC)

-->

-->

-->

PLC Item 3

PLC Item 4

LBI:Rem Start/Stop

Out bit2 GearSelect (PLC)

PLC Item 4: Level 2

Input

CntrWrd2 (Setpoints->PLC)

First bit

-->

LBI:Fault Reset

Out bit1 used

Yes

-->

LBI:Horn Reset

Out bit2 used

Yes

Out bit2 ClutchEngage (PLC)

Out bit3 used

Yes

Out bit3 SpareCnt2 (PLC)

Out bit4 used

Yes

Out bit4 SpareCnt3 (PLC)

Level 1

Not configured

Level 2

CrashStop (PLC)

Sensor fail

Not configured

Protection Type Wrn+Shutdown

Alarm message Crash Stop

Decomp

LBI:Rem On/Off

Force Prot

Out bit1 FaultReset (PLC)

Sheet 3
1 Bin
Engine Running
Log Bout
2 Bin
TransOilPres
ID BI 2
3 Bin
TransOilTemp
ID BI 5

O R / A ND
Engine Running
P LC -BO U T 3.2
O R / A ND
TransO ilP res
TransO ilTemp

AND

I1
I2

OR

Item 5

I1
I2

P LC -BO U T 3.2
Item 6

P LC -BO U T 2.2

P LC -BO U T 2.2
10.0 [s]
0.0 [s]
P LC -BO U T 3.2

D elay
I
Up
Dn
Res
Item 7

1 TransOilFault

TransO ilF ault

Sheet 3
PLC Item 5

PLC Item 6

PLC Item 7

Input 1

<NEG> TransOilPres (Binary CU)

Input 2

<NEG> TransOilTemp (Binary CU)

Input 1

Engine Running (Log Bout)

Input 2

PLC-BOUT 3.2 (PLC)

Input time up

10.0

Input time down 0.0

Input

PLC-BOUT 2.2 (PLC)

Input reset

PLC-BOUT 3.2 (PLC)

Pulse on edge

No

OR/AND:OR

OR/AND:AND

Output PLC-BOUT 3.2 (PLC)

-->

PLC Item 6: Input 2

-->

PLC Item 7: Input reset

Output PLC-BOUT 2.2 (PLC)

-->

Delay

PLC Item 7: Input

Output TransOilFault (PLC)

-->

Sheet 1 :PLC Item 1: Input 3

Sheet 4
1 Bin
Engine Running
Log Bout
2 Bin
Lo HydOilLev
ID BI 3
3 Bin
Hi HydOilLev
ID BI 4

O R / A ND
Engine Running
P LC -BO U T 3.4
O R / A ND
Lo H y dO ilLev
H i H y dO ilLev

AND

I1
I2

OR

Item 8

I1
I2

P LC -BO U T 3.3

P LC -BO U T 3.4
Item 9

P LC -BO U T 3.3
10.0 [s]
0.0 [s]
P LC -BO U T 3.4

D elay
I
Up
O
Dn
Res
Item 10

1 Hyd Oil Fault

H y d O il F ault

Sheet 4
PLC Item 8

PLC Item 9

PLC Item 10

Input 1

Lo HydOilLev (Binary CU)

Input 2

Hi HydOilLev (Binary CU)

OR/AND:OR

Input 1

Engine Running (Log Bout) OR/AND:AND

Input 2

PLC-BOUT 3.4 (PLC)

Input time up

10.0

Input time down 0.0

Input

PLC-BOUT 3.3 (PLC)

Input reset

PLC-BOUT 3.4 (PLC)

Pulse on edge

No

Output PLC-BOUT 3.4 (PLC)

-->

PLC Item 9: Input 2

-->

PLC Item 10: Input reset

Output PLC-BOUT 3.3 (PLC)

-->

Delay

PLC Item 10: Input

Output Hyd Oil Fault (PLC)

-->

Sheet 1 :PLC Item 1: Input 4

Sheet 5
1 Plc Setpoint
IdleRPM
PLC
2 Plc Setpoint
RunRPM
PLC
3 Bin
Close Load
Log Bout
4 Plc Setpoint
Limit Up
PLC
5 Plc Setpoint
Limit Down
PLC
6 Plc Setpoint
Ramp Up Rate
PLC
7 Plc Setpoint
Ramp Down Rate
PLC
8 Bin
SpeedUp
ID BI 6
9 Bin
SpeedDown
ID BI 7

A na Sw itch
IdleRP M
RunRP M
C lose Load

I1
I2
I-SW

Required RP M

Item 11

U p / D ow n
Limit U p
Limit D ow n
C lose Load
Ramp U p Rate
Ramp D ow n Rate
SpeedU p
S peedD ow n
Required RP M

Lim1
Lim2
Res
S pU p
S pD n
Up
Dn
D efO
Item 12

Requested RP M

Sheet 5
PLC Item 11

PLC Item 12

Input 1

IdleRPM (Setpoints->PLC)

Input 2

RunRPM (Setpoints->PLC)

Input SW

Close Load (Log Bout)

Limit 1

Limit Up ( Setpoints->PLC)

Limit 2

Limit Down (Setpoints->PLC)

Speed up

Ramp Up Rate (Setpoints->PLC)

Speed down

Ramp Down Rate (Setpoints-> PLC)

Up

SpeedUp (Binary CU)

Down

SpeedDown (Binary CU)

Reset

Close Load (Log Bout)

Default output value Required RPM (Values->PLC)

Ana Switch

Output Required RPM (Values->PLC)

-->

Up/Down

PLC Item 12: Default output value

Output Requested RPM (Values->PLC)

-->

ECU-1.AOUT1 (converted)

Sheet 6
1 Bin
Close Load
Log Bout

1 InGear
ID .BO 7
C lose Load
10.0 [s]
0.0 [s]

C lose Load
0.0 [s]
10.0 [s]

Delay
I
Up
O
Dn
Res
Item 13

Delay
I
Up
O
Dn
Res
Item 14

InG ear

2 OutGear
ID .BO 8

O utG ear

Sheet 6
PLC Item 13

Input time up

10.0

Delay

Input time down 0.0

Input

PLC Item 14

-->

ID.BO7

Close Load (Log Bout)

Input reset

Not configured

Pulse on edge

Yes

Input time up

0.0

Input time down 10.0

Input

Output InGear (PLC)

Close Load (Log Bout)

Input reset

Not configured

Pulse on edge

Yes

Delay

Output OutGear (PLC)

-->

ID.BO8

Sheet 7
1 Bin
Close Load
Log Bout
2 Bin
Probe
ID BI 8
3 Bin
Engine Running
Log Bout

O R / A ND
C lose Load
P robe
Engine Running

I1
I2
I3

AND

P LC -BO U T 2.3

I1
I2

OR

Item 15

4 Bin
ManVacPump
ID BI 9
5 Plc Setpoint
DelayVcmPump
PLC

O R / A ND
P LC -BO U T 2.3
P LC -BO U T 2.5

Item 17
[s]

M anV acP ump

0.0 [s]
D elay V cmP ump[s]

D elay
I
Up
O
Dn
Res
Item 16

P LC -BO U T 2.5

V acumP ump

1 VacumPump
ID .BO 13

Sheet 7
PLC Item 15

PLC Item 16

Input 1

Close Load (Log Bout)

Input 2

< NEG> Probe (Binary CU)

Input 3

Engine Running (Log Bout)

Input time up

0.0

OR/AND:AND

-->

Delay

Input time down DelayVcmPump (Setpoints->PLC)

PLC Item 17

Input

ManVacPump (Binary CU)

Input reset

Not configured

Pulse on edge

No

Input 1

PLC-BOUT 2.3 (PLC)

Input 2

PLC-BOUT 2.5 (PLC)

Output PLC-BOUT 2.3 (PLC)

Output PLC-BOUT 2.5 (PLC)

-->

OR/AND:OR

PLC Item 17: Input 1

PLC Item 17: Input 2

Output VacumPump ( PLC)

-->

ID.BO13

Sheet 8
1 Bin
Engine Running
Log Bout
2 Bin
Idle/Nominal
Log Bout
3 Bin
Cooling
Log Bout

O R / A ND
E ngine Running
Idle/Nominal
C ooling

I1
I2
I3

AND

Item 18

E ngine Running

Sheet 8
PLC Item 18

Input 1 Engine Running (Log Bout)

OR/AND:AND

Output Engine Running (PLC)

Input 2 Idle/Nominal (Log Bout)

-->

ID.BO5

Input 3 <NEG> Cooling (Log Bout)

-->

ID.BO12 (WorkLights)