CruiseControl Diagnostics2004 PDF

05742
DIAGNOSTICS
CRUISE CONTROL SYSTEM (April, 2003)
CRUISE CONTROL SYSTEM

0526X05
HOW TO PROCEED WITH TROUBLESHOOTING

1
VEHICLE BROUGHT TO WORKSHOP
CUSTOMER PROBLEM ANALYSIS (See page 05744)
CHECK AND CLEAR DTC (See page 05745)
PROBLEM SYMPTOM CONFIRMATION

SYMPTOM DOES NOT OCCUR (GO TO
STEP 5)
SYMPTOM OCCUR (GO TO STEP 6)
SYMPTOM SIMULATION (See page 0120)
DTC CHECK (See page 05745)

MALFUNCTION CODE (GO TO STEP 7)
NORMAL CODE (GO TO STEP 8)
DTC CHART (See page 05750)

GO TO STEP 9
PROBLEM SYMPTOMS TABLE (See page 05754)
2004 COROLLA (RM1037U)
Author:
Date:
907
05743
DIAGNOSTICS
CIRCUIT INSPECTION (See page 05755 05788)
10
IDENTIFICATION OF PROBLEM
11
PARTS INSPECTION
12
REPAIR
13
CONFIRMATION TEST
END
Author:
Date:
908
05744
DIAGNOSTICS

057SB01
CUSTOMER PROBLEM ANALYSIS CHECK

CRUISE CONTROL SYSTEM Check Sheet
Inspectors name:
Registration No.
Registration Year
Frame No.
Customers Name
Date Vehicle
Brought in
Condition of
Problem
Occurrence
Date of Problem
Occurrence

How Often does
Problem Occur?
Vehicle Speed when
Problem Occurred
Auto cancel
occurs
Cancel does not

occur
Symptoms
Cruise control
malfunction
Switch
malfunction
CRUISE main
indicator light
DTC Check
1st Time
2nd Time
km
Mile
Odometer Reading
/
Continuous
/
Intermittent (Times a day)
km
Mile
Driving condition
City driving Freeway Up hill Down hill
After cancel occurred, did the driver activate cruise control
again?
Yes
No
Brake pedal depressed
Except D position shift (A/T)
Clutch pedal depressed (M/T)
At 40km/h (25 mph) or less
When control main switch turns to CANCEL position

Slip to acceleration side

Slip to deceleration side
Hunting occurs
O/D cut off does not occur
O/D does not return
SET
ACCEL COAST RESUME CANCEL
Remains ON
Normal Code
Normal Code
Does not light up
Blinking
Malfunction Code (Code

Malfunction Code (Code
)
)
Author:
Date:
909
05745
DIAGNOSTICS

057SC02
PRECHECK
1.
(a)
(b)
(c)
(d)
(e)
PRECHECK
Check that the cruise control actuator assy, acceleration wire, accelerator auto drive cable assy, and
link assy are installed correctly and that the wire and link are securely connected.
Check that the operating movement of the acceleration pedal, cruise control actuator assy, acceleration wire, accelerator auto drive cable assy and link is smooth.
Adjust the acceleration auto drive cable assy and link system not to allow any play or excessive tension.
Check that the cruise control ECU assy, cruise control actuator assy, cruise control main switch assy
and connectors of each cancel switch are connected securely.
When turning on the main switch of the cruise control main switch assy by pressing the button with
the ignition switch to ON, check that the CRUISE main indicator light in the accessory meter assy lights
up.
2.
(a)
I32591
CG
HINT:
If the indicator check result is not normal, proceed to troubleshooting (See page 05638) for the combination meter
section.
(b)
DLC3
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
DIAGNOSIS SYSTEM
Check the indicator.
(1) Turn the ignition switch to ON.
(2) Check that the CRUISE main indicator light comes
on when the cruise control main switch button is
turned ON, and that the indicator light goes off when
the main switch button is turned OFF.
Check the DTC using diagnosis check wire.

(1) Turn the ignition switch to ON.
(2) Using SST, connect terminals Tc and CG of DLC3.
SST 0984318040
(3) Read the DTC on the CRUISE main indicator light.
Tc
F40034
Author:
Date:
910
05746
DIAGNOSTICS
HINT:
If the DTC is not output, inspect the diagnosis circuit (See page
05788).
As an example, the blinking patterns for codes are shown in the
illustration; normal, 11 and 21.
Normal Code
0.25 sec.
0.25 sec.
ON
OFF
Malfunction codes 11 and 21
0.5 sec.
0.5 sec.
1.5 sec. 2.5 sec.
4 sec.
1.5 sec.
ON
OFF
BE4032
BE4033
Code 11
Code 21
I30407
3.
USING HANDHELD TESTER
(a) Hook up the handheld tester to the DLC3.
(b) Monitor the ECU data by following the prompts on the tester screen.
HINT:
The handheld tester has a Snapshot function which records the monitored data.
Please refer to the handheld tester operators manual for further details.
(d) 5 times
within 3 seconds
(b) DLC3
CG
Tc
(c)
I30568
4.
DTC CLEARANCE (ERASE MODE)
HINT:
During in the erase mode, diag detection does not work.
(a) Drive at about 15 km/h or below.
(b) Using SST, connect terminals Tc and CG of DLC3.
SST 0984318040
(c) Pull the cruise control main switch assy to CANCEL.
(d) On the above mentioned condition, press on the cruise
control main switch button 5 times within 3 seconds.
Author:
Date:
911
05747
DIAGNOSTICS
5.
(a)
(1)
(3)
N17520
(b)
(3)
(1)
N17520
PROBLEM SYMPTOM CONFIRMATION

(ROAD TEST)
Inspect the SET switch.
(1) Press the cruise control main switch button to ON.
(2) Drive at a desired speed (40 km/h (25 mph) or higher).
(3) Push down the cruise control main switch assy to
the SET/COAST.
(4) After releasing the switch, check that the vehicle
cruises at the desired speed.
Inspect the ACCEL switch.
(3) Check that the vehicle speed is increases while the
cruise control main switch assy is pull up to RES/
ACC, and that the vehicle cruises at the set speed
when the switch is released.
(4) Momentarily press the cruise control main switch
assy upward, to the RES/ACC and then immediately release it. Check that the vehicle speed increases
by about 1.5 km/h (Tapup function).
(c)
Inspect the COAST switch.

(3) Check that the vehicle speed is decreases while the
cruise control main switch assy is push down to
SET/COAST, and the vehicle cruises at the set
speed when the switch is released.
(4) Momentarily push the cruise control main switch
assy downward to SET/COAST, and then immediately release it. Check that the vehicle speed decreases by about 1.5 km/h (Tapdown function).
(d)
Inspect the CANCEL switch.

(1)
(3)
N17520
(1)
N17520
Author:
Date:
912
05748
DIAGNOSTICS
(3)
(e)
(3)
(1)
N17520
(a), (d)
(a), (d)
(b), (g)
N17520
When operating one of the followings, check that

the cruise control system is cancelled and that the
normal driving mode is reset.

Depress the brake pedal.

Depress the clutch pedal (M/T).

Shift to except D position (A/T).

Press the cruise control main switch button to
OFF.

Pull the cruise control main switch assy to
CANCEL.
Inspect the RESUME switch.
(3) When operating one of the followings, check that
the cruise control system is cancelled and that the
normal driving mode is reset.

Depress the brake pedal.

Depress the clutch pedal (M/T).

Shift to except D position (A/T).

Pull the cruise control main switch assy to
CANCEL.
(4) After the cruise control main switch assy is pull up
to RES/ACC at the driving speed of more than 40
km/h (25 mph), check that the vehicle restores the
speed before the cancellation.
6.
INPUT SIGNAL CHECK
HINT:

For check No.1 No.3
Turn the ignition switch to ON.

For check No.4
Jack up the vehicle.
Start the engine.
Release the clutch pedal (M/T).
Shift to D position (A/T).
(a) Keep the cruise control main switch assy to SET/COAST
or RES/ACC position and hold it down or hold it up.
(b) Press the cruise control main switch button to ON.
(c) Check that the CRUISE main indicator light blinks twice
or 3 times repeatedly after 3 seconds.
(d) Turn the SET/COAST or RES/ACC switch to OFF.
(e) Operate each switch as listed in the table below.
(f)
Read the blinking pattern of the CRUISE main indicator
light.
(g) After performing the check, turn the cruise control main
switch button to OFF.
Author:
Date:
913
05749
DIAGNOSTICS
HINT:
When 2 or more signals are input to the cruise control ECU
assy, the lowest numbered code will be displayed first.
CRUISE main Indicator Light
Blinking Pattern
Operation Method
No.
0.25 sec.
Light
Turn SET/COAST switch ON
ON
0.25 sec.
SET/COAST switch circuit

is normal
1sec.
OFF
ON
2
Turn RES/ACC switch ON
Light
RES/ACC switch circuit

is normal
OFF
Turn CANCEL switch ON

ON
Shift to except D position

(Turn PNP switch OFF)
ON
Light
OFF
Depress clutch pedal

(Turn clutch switch assy OFF)
Drive at about 40 km/h
(25 mph) or higher
Light
Drive at about 40 km/h

(25 mph) or below
Light
Stop light switch circuit

is normal
PNP switch circuit is
normal
Switch ON
Switch OFF
Clutch switch circuit

is normal
ON
OFF
Vehicle speed sensor is

normal
ON
OFF
7.
(a)
Indicator Light
1.5 sec.
Switch ON
OFF
Depress brake pedal

(Turn stop lamp switch assy ON)
CANCEL switch circuit

is normal
Switch OFF
Light
3
Diagnosis
0.5 sec.
ON
AUTO CANCEL FUNCTION

If a malfunction occurs in the No.1 vehicle speed sensors
or actuator, etc. during cruise control driving, the ECU actuates AUTO CANCEL of the cruise control and turns ON
and OFF the CRUISE main indicator light to inform the
driver of a malfunction. At the same time, the malfunction
is stored in memory as a diagnostic trouble code.
OFF
BE4034
Author:
Date:
914
05750
DIAGNOSTICS

0527005
DIAGNOSTIC TROUBLE CODE CHART

If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details of
each code, turn to the page referred to under the See page for respective DTC No. in the DTC chart.
DTC No.
(See Page)
Detection Item
Trouble Area
Short in actuator motor circuit.
Cruise control actuator assy (Actuator motor)

Actuator motor circuit
Cruise control ECU assy
12
(05757)
Short in actuator magnetic clutch circuit.

Open (0.8 sec.) in actuator magnetic clutch circuit.
STOP Fuse
Stop lamp switch assy
Cruise control actuator assy (Actuator magnetic clutch)
Actuator magnetic clutch circuit
15
(05755)
Open in actuator motor circuit.
14
(05760)
Cruise control actuator assy mechanical malfunction.

(Actuator lock: motor, arm)
21
(05763)
Speed signal is not input to the cruise control ECU assy while
cruise control is set.
Combination meter assembly

Vehicle speed sensor
Vehicle speed sensor circuit
23
(05763)
Vehicle speed sensor pulse is abnormal.

41
Cruise control ECU
42
Source voltage drop
Power source
Short in idle signal circuit.
Throttle position sensor

Idle signal circuit
ECM
11
(05755)
51
(05765)
Author:
Date:
915
05751
DIAGNOSTICS

0527105
LOCATION
Cruise Control Actuator
Actuator Motor
Actuator Magnetic Clutch
Park/Neutral Position Switch
CRUISE Main Indicator Light
Cruise Control Main Switch Assy
Cruise Control ECU Assy
DLC3
ECM
Instrument Panel J/B
ECUIG Fuse
STOP Fuse
Clutch Switch Assy

Stop Lamp Switch Assy
I32590
Author:
Date:
916
05752
DIAGNOSTICS

057SD02
TERMINALS OF ECU
C14
I30419
Symbols (Terminals No.)
Wiring Color
+B GND
(C142 C1416)
BW WB
STP GND
(C143 C1416)
G W WB
GW
W B
D GND (C144
(C14 4 C1416)
C14 16)
PI GND (C145
(C14 5 C1416)
C14 16)
ECT (A/T) GND

(C146 C1416)
LW
WB
B
G R WB
GR
W B
LW
WB
B
MC GND
(C147 C1416)
R L WB
RL
W B
L GND
(C148 C1416)
G O WB
GO
W B
TC GND
(C1410 C1416)
CCS GND
(C14 11 C14
(C1411
C1416)
16)
PB WB
GY
G
YW
WB
B
Condition
STD Voltage (V)
Ignition switch ON
10 16
Depress brake pedal
10 16
Release brake pedal
Below 1
Depress clutch pedal (M/T)

Shift to except D position (A/T)
Below 1
Release clutch pedal (M/T)

Shift to D position (A/T)
10 16
Ignition switch ON
Cruise control main switch button ON
Below 1.2
Ignition switch ON
Cruise control main switch button OFF
10 16
During driving
Gear position 3rd
Below 1
During driving
Gear position O/D
8 16
During cruise control driving

COAST switch held ON
9 15

ACC switch held ON
Below 1
9 15
Except during cruise control driving
Below 1
Ignition switch ON
10 16
Ignition switch ON
Connect terminals Tc and CG of DLC3
Below 2
Ignition switch ON
10 16
Ignition switch ON
Cruise control main switch button held ON
Below 0.5
Ignition switch ON
CANCEL switch held ON
6.6 11.4
Ignition switch ON
SET/COAST switch held ON
4.5 8.1
Ignition switch ON
RES/ACC switch held ON
2.3 4.5
Author:
Date:
917
05753
DIAGNOSTICS
SPD GND
(C1412 C1416)
IDL GND
(C1413 C1416)
OD (A/T) GND
(C1414 C1416)
V W WB
VW
W B
L W WB
LW
W B
R Y WB
RY
W B
MO GND
(C1415 C1416)
R G WB
RG
W B
GND Body Ground

(C1416 Body Ground)
WB Body
Ground
Engine start Car stoppage.
Below 1.5 4.7 16
During driving (Pulse generated).
37
Ignition switch ON
Throttle valve fully opened.
10 16
Ignition switch ON
Throttle valve fully closed.
Below 1.5

O/D switch ON.
0 16 (*1)

O/D switch OFF (3rd driving)
Below 1

ACC switch held ON
9 15

COAST switch held ON
Below 1
Constant
Below 1
Oscilloscope wave (*1)

HINT:

Terminal: OD GND

Gauge set: 5 V / DIV, 50 ms / DIV

Condition: During cruise control driving O/D switch ON.
I30755
Author:
Date:
918
05754
DIAGNOSTICS

0527306
PROBLEM SYMPTOMS TABLE

If a normal code is displayed during the DTC check but the problem still occurs, check the circuits for each
problem, symptom in the order given in the table below and proceed to the relevant troubleshooting page.
Symptom
Suspect Area
See page
Cruise control main switch circuit (Cruise control switch)

Stop lamp switch circuit
Park/neutral position switch circuit (A/T)
Clutch switch circuit (M/T)
5. Actuator motor circuit
6. Cruise control cable
7. Cruise control ECU assy
05786
05763
05767
05773
SET not occurring or CANCEL occurring.

(DTC dose not output)
1. ECU power source circuit

05779
0130
821
05763
05770
Actual vehicle speed deviates above or below the set speed.

2. Vehicle speed signal abnormal
3. Electronically controlled transmission communication
circuit (A/T)
5. Idle signal circuit (Main throttle position sensor)
A/T:
Gear shifting frequent between 3rd and O/D when driving on uphill
road. (Hurting)

circuit
05770
Cruise control not cancelled, even when brake pedal is depressed.
1.
2.
3.
4.
Cruise control cable

Stop lamp switch circuit
821
05767
05755
0130
A/T:
Cruise control not cancelled, even when transmission is shifted to
N position.
1.
2.
3.
4.

Park/neutral position switch circuit
821
05773
05755
0130
Control switch does not operate.

(SET/COAST, ACC/RES, CANCEL not possible)

05755
0130
SET possible at 40 km/h (25 mph) or less, or CANCEL does not

operate at 40 km/h (25 mph) or less.
1.
2.
3.
4.
821
05763
05755
0130
821
05770
Poor response is ACCEL and RESUME modes.

circuit (A/T)
A/T:
O/D does not RESUME, even though the road is not uphill.

circuit
05770
DTC memory is erased.
0130
DTC is not output, or is output when it should not be.
1. Diagnosis circuit
05788
0130
Cruise main indicator light remains ON or falls to light up.
1. Cruise main indicator light circuit

05786
0130
SET not occurring or CANCEL occurring.

(DTC is Normal)
1.
2.
3.
4.
05776
821
0130
05755
05765
0130
0130
821

Vehicle speed signal abnormal
05755
0130
0130
Author:
Date:
919
05755
DIAGNOSTICS
DTC
11
ACTUATOR MOTOR CIRCUIT
DTC
15
ACTUATOR MOTOR CIRCUIT
0527405
CIRCUIT DESCRIPTION
The actuator motor is operated by signals from the cruise control ECU assy. Acceleration and deceleration
signals are transmitted by changes in the Duty Ratio (See below).
Duty Ratio:
The duty ratio is the ratio of the period of continuity in one cycle. For example, if A is the period of continuity
in one cycle, and B is the period of noncontinuity, then.
ON
A
Duty Ratio =
X 100 (%)
A+B
OFF
A
B
1 Cycle
DTC No.
DTC Detecting Condition
I32640
Trouble Area
11
Short in actuator motor circuit.

15
Open in actuator motor circuit.
WIRING DIAGRAM
C4
Cruise Control Actuator Assy
RL
MC 2
RG
MO 1
12
IA5
4
IA5
RL
RG
7
C14 MC
15
C14 MO
I24192
Author:
Date:
920
05756
DIAGNOSTICS
INSPECTION PROCEDURE
1
INSPECT CRUISE CONTROL ACTUATOR ASSY

MC ()
(a)
(b)
(c)
MO (+)
I30416
Turn the ignition switch to OFF.

Disconnect the cruise control actuator assy connector.
Measure the resistance between terminals 1 (MO) and 2
(MC) of cruise control actuator assy.
HINT:
If control plate position is fully opened or fully closed, resistance
cannot be measured.
OK:
Resistance: More than 4.2
NG
REPLACE
ASSY
CRUISE
CONTROL
ACTUATOR
OK
2
(a)
CHECK HARNESS AND CONNECTOR(BETWEEN CRUISE CONTROL ECU ASSY

AND CRUISE CONTROL ACTUATOR ASSY)
Check for open and short circuit in harness and connector between cruise control ECU assy and cruise
control actuator assy (actuator motor) (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
CHECK AND REPLACE CRUISE CONTROL ECU ASSY (See page 0130 )
Author:
Date:
921
05757
DIAGNOSTICS
DTC
12
057SE02
ACTUATOR MAGNETIC CLUTCH CIRCUIT
CIRCUIT DESCRIPTION
This circuit turns on the magnetic clutch inside the actuator during cruise control operation according to the
signal from the ECU. If a malfunction occurs in the actuator or speed sensor, etc. during cruise control operation, the rotor shaft between the motor and control plate is released.
When the brake pedal is depressed, the stop lamp switch assy turns ON, supplying electrical power to the
stop light. Power supply to the magnetic clutch is mechanically cut and the magnetic clutch is turned OFF.
When driving downhill, if the vehicle speed exceeds the set speed by 8 km/h (5 mph), the ECU turns the
safety magnet clutch OFF. If the vehicle speed later drops to within 5 km/h (3 mph) above the set speed,
then cruise control at the set speed is resumed.
DTC No.
12
Trouble Area
STOP Fuse
Stop lamp switch assy
Cruise control actuator assy (Actuator magnetic clutch)
Actuator magnetic clutch circuit
Short in actuator magnetic clutch circuit.

Open (0.8 sec.) in actuator magnetic clutch circuit.
WIRING DIAGRAM
S9
Stop Lamp Switch
Assy

5
IC
GW
1
STOP
14
IC
RW
RH J/B
1
IL
GW
1
IB

12
3
GW
3C
C14 STP
13
3C
13
IA5
Engine Room J/B
B
ALT
1
1A
1
1
1C
S9
RY
GO
3
4
C4
Cruise Control
Actuator Assy
Center J/B
FL MAIN
WB
A
21
4B
8
C14 L
GO
13
WB
4B
3
WB
IA5
4
GND
J6
J/C
Battery
IE
I24193
Author:
Date:
922
05758
DIAGNOSTICS
1
INSPECT FUSE(STOP)
(a)
(b)
(c)

Remove the STOP fuse from the instrument panel J/B.
Check continuity of the STOP fuse.
OK: Continuity
STOP Fuse
NG
REPLACE FUSE
I32648
OK
INSPECT STOP LAMP SWITCH ASSY
Push in Free
4
3
I04062
(a)
(b)
Disconnect the stop lamp switch assy connector.

Check continuity between each terminal of stop lamp
switch assy.
OK:
Terminal
Brake pedal
edal depressed
de ressed
(Switch pin free)
12
Continuity
34
No continuity
Brake pedal
edal released
(Switch pin pushed in)
12
No continuity
34
Continuity
NG
Specification
REPLACE STOP LAMP SWITCH ASSY
OK
Author:
Date:
923
05759
DIAGNOSTICS

GND ()
(a)
(b)
(c)
L (+)

Disconnect the cruise control actuator assy connector.
Measure resistance between terminals 3 (L) and 4 (GND)
of the cruise control actuator assy.
OK:
Resistance: 34.65 42.35
I30416
NG
REPLACE
ASSY
CRUISE
CONTROL
ACTUATOR
OK
CHECK HARNESS AND CONNECTOR(BETWEEN CRUISE CONTROL ACTUATOR

ASSY AND BODY GROUND)
(a)
GND
Check continuity between the terminal 4 (GND) of the

cruise control actuator assy and body ground.
OK: Continuity
NG
I30416
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
5
(a)

control actuator assy (actuator magnetic clutch) (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
CHECK AND REPLACE CRUISE CONTROL ECU ASSY (See page 0130)
Author:
Date:
924
05760
DIAGNOSTICS
DTC
14
0527605
ACTUATOR MECHANICAL MALFUNCTION
CIRCUIT DESCRIPTION
The circuit detects the rotation position of the actuator control plate and sends a signal to the cruise control
ECU assy.
DTC No.
14
Trouble Area
(Actuator lock: motor, arm)
Cruise control actuator assy mechanical malfunction.
WIRING DIAGRAM
C4
Cruise Control Actuator Assy

RL
12
IA5
RL
RG
4
IA5
RG
13
IA5
GO
MC 2
MO 1
4 GND
S9
RY
GO
L 3
7
C14 MC
15
C14 MO
8
C14 L
Center J/B
WB
3
IA5
WB
13
21
4B
4B
WB
A
J6
J/C
IE
I32644
Author:
Date:
925
05761
DIAGNOSTICS
1

(a)
L (+)
GND ()
I30416
L (+) MO (+)
GND ()
Inspect the cruise control actuator arm locking operation.

(1) Turn the ignition switch to OFF.
(2) Disconnect the cruise control actuator assy connector.
(3) Connect the positive (+) lead from the battery to the
terminal 3 (L) of cruise control actuator assy and the
negative () lead to terminal 4 (GND).
NOTICE:
Do not connect the high tension cables to the wrong battery terminal. You will damage the cruise control actuator
assy.
(4) Move the control plate by hand.
OK:
Control plate does not move.
(b) Inspect the cruise control actuator assy operation.
(1) Turn the ignition switch to OFF.
(2) Disconnect the cruise control actuator assy connector.
(3) Connect the positive (+) lead from the battery to terminals 1 (MO) and 3 (L) of cruise control actuator
assy, connect the negative () lead to terminals 2
(MC) and 4 (GND) of cruise control actuator assy.
OK:
Control arm moves to full open side.
MC ()
Fully Open Side
I32645
Author:
Date:
926
05762
DIAGNOSTICS
(4)
MO ()
L (+)
Connect the positive (+) lead from the battery to terminals 2 (MC) and 3 (L) of cruise control actuator
assy, connect the negative () lead to terminals 1
(MO) and 4 (GND) of cruise control actuator assy.
OK:
Control arm moves to full close side.
GND ()
MC (+)
Fully Closed Side
I32646
NG
REPLACE
ASSY
CRUISE
CONTROL
ACTUATOR
OK
2
(a)

control actuator assy (actuator motor) (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
CHECK AND REPLACE CRUISE CONTROL ECU ASSY (See page 0130 )
Author:
Date:
927
05763
DIAGNOSTICS
057SF02
DTC
21
OPEN VEHICLE SPEED SENSOR CIRCUIT
DTC
23
VEHICLE SPEED SIGNAL ABNORMAL
CIRCUIT DESCRIPTION
The vehicle speed sensor circuit is sent to cruise control ECU assy as a vehicle speed signal. For each rotation of the shaft, the vehicle speed sensor sends a signal through the combination meter assembly to the
cruise control ECU assy (See the following chart). The cruise control ECU assy calculates the vehicle speed
from this pulse frequency.
DTC No.
Trouble Area
21
Speed signal is not input to the cruise control ECU assy while
cruise control is set.
Combination meter assembly

23
Vehicle speed sensor pulse is abnormal.

WIRING DIAGRAM
C9
Combination Meter Assembly
Center J/B
8
4C
VW
10
WG
9
WG
(*1)
WG
(*2)
7
4C
10
IA3
4
II2
12
C14 SPD
VW
WG
(*1)
From
Skid Control ECU
Assy
WG
(*2)
From
Vehicle Speed
Sensor
*1: w/ ABS
*2: w/o ABS
I24194
Author:
Date:
928
05764
DIAGNOSTICS
1
INPUT SIGNAL CHECK

Indicator Light
Blinking Pattern
Input Signal
Drive at about
40 km/h (25 mph)
or below
Light
Drive at about
40 km/h (25 mph)
or over
Light ON
OFF
ON
OFF
(a)
(b)
See input signal check on page 05745.

Check indicator light operation when driving with vehicle
speed above 40 km/h (25 mph), and with vehicle speed
below 40 km/h (25 mph).
OK:
Vehicle speed above 40 km/h (25 mph):
Indicator light blinks
Vehicle speed below 40 km/h (25 mph):
Indicator light stays ON
OK
PROCEED TO NEXT CIRCUIT INSPECTION

SHOWN ON PROBLEM SYMPTOMS TABLE (See
page 05754)
NG
CHECK SPEEDOMETER CIRCUIT (See page 05645)

NG
REPAIR OR REPLACE HARNESS, CONNECTOR

OR COMBINATION METER ASSEMBLY
OK
3
(a)

AND COMBINATION METER ASSEMBLY)
Check for open and short circuit in harness and connector between cruise control ECU assy and combination meter assembly (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
929
05765
DIAGNOSTICS
DTC
51
0527G06
IDLE SIGNAL CIRCUIT
CIRCUIT DESCRIPTION
When the idle switch is turned ON, a signal is sent to the cruise control ECU assy. The cruise control ECU
assy uses this signal to correct the discrepancy between the throttle valve position and the actuator position
sensor values to enable accurate cruise control at the set speed. If the idle switch is malfunctioning, problem
symptoms also occur in the engine, so also inspect the engine.
DTC No.
51
Trouble Area
Throttle position sensor
Idle signal circuit
ECM
Short in idle signal circuit.
WIRING DIAGRAM
ECM
16
IDLO E6
13
C14 IDL
LW
N21220
Author:
Date:
930
05766
DIAGNOSTICS
1
INSPECT TERMINAL VOLTAGE(IDL)

(a)
IDL (+)
(b)
(c)
(d)
Remove the cruise control ECU assy with connector still

connected.
Disconnect the ECM connector.
Measure voltage between terminal 13 (IDL) of cruise control ECU assy connector and body ground when the
throttle valve is fully closed and fully opened.
OK:
I30401
OK
Throttle Valve Position
Voltage
Fully opened
10 16 V
Fully closed
Below 1.5 V

page 0120)
NG
2
(a)

AND ECM)
Check for open and short circuit in harness and connector between cruise control ECU assy and ECM
(See page 05638).
OK
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
NG
Author:
Date:
931
05767
DIAGNOSTICS
057SG02
STOP LIGHT SWITCH CIRCUIT

CIRCUIT DESCRIPTION
When the brake pedal is depressed, the stop lamp switch assy sends a signal to the cruise control ECU assy.
When the cruise control ECU assy receives this signal, it cancels the cruise control.
A failsafe function is provided so that CANCEL functions normally, even if there is a malfunction in the stop
light switch circuit.
The cancel conditions are: Battery positive voltage at terminal STP.
When the brake pedal is depressed, normal battery positive voltage normally is applied through the STOP
fuse and stop lamp switch assy to terminal STP of the cruise control ECU assy, and the cruise control ECU
assy turns the cruise control to off.
If the harness connected to terminal STP has an open circuit, terminal STP will have battery positive voltage and the cruise control will be turned off.
Also, when the brake pedal is depressed, the magnetic clutch circuit is cut mechanically by the stop lamp
switch assy, turning the cruise control OFF.
WIRING DIAGRAM
S9
Stop Lamp Switch
Assy

5
IC
GW
1
STOP
14
IC
RW
RH J/B
1
IL
GW
1
IB

12
3
GW
3C
C14 STP
13
3C
13
IA5
Engine Room J/B
B
ALT
1
1A
1
1
1C
S9
RY
GO
3
4
C4
Cruise Control
Actuator Assy
Center J/B
FL MAIN
WB
A
21
4B
8
C14 L
GO
13
WB
4B
3
WB
IA5
4
GND
J6
J/C
Battery
IE
I24193
Author:
Date:
932
05768
DIAGNOSTICS
1
(a)
CHECK OPERATION(STOP LAMP SWTICH ASSY)

Check that the stop light comes on when the brake pedal is depressed, and turns off when the brake
pedal is released.
NO
INSPECT STOP LAMP CIRCUIT
YES
INPUT SIGNAL CHECK

(a)
(b)
Input Signal
Stop Lamp
Switch ON
Indicator Light
Blinking Pattern
ON
SW OFF
Light
OFF
SW ON

Check the indicator light when the brake pedal is depressed.
OK:
The indicator light goes off when the brake pedal is
depressed.
OK

page 05754)
NG
INSPECT TERMINAL VOLTAGE(STP)

(a)
STP (+)
(b)
(c)
Remove the cruise control ECU assy with connectors still

connected.
Measure voltage between terminal 3 (STP) of cruise
control ECU assy connector and body ground, when the
brake pedal is depressed and released.
OK:
I30401
NG
Brake Pedal
Voltage
Depressed
10 16 V
Released
Below 1 V

page 05754)
OK
Author:
Date:
933
05769
DIAGNOSTICS
4
(a)

AND STOP LAMP SWITCH ASSY)
Check for open and short circuit in harness and connector between cruise control ECU assy and stop
lamp switch assy (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
934
05770
DIAGNOSTICS
0527A06
ELECTRONICALLY CONTROLLED TRANSMISSION

COMMUNICATION CIRCUIT
CIRCUIT DESCRIPTION
When driving uphill under cruise control, in order to reduce the number of shifting due to ONOFF overdrive
operation and to provide smooth driving, when down shifting in the electronically controlled transmission occurs, a signal to prevent upshift until the end of the uphill slope is sent from the cruise control ECU assy to
the electronically controlled transmission.
Terminal ECT of the cruise control ECU assy detects the shift change signal (output to electronically controlled transmission No.2 solenoid) from the ECM.
If the vehicle slows down, also when terminal ECT of the cruise control ECU assy receives down shifting
signal, it sends a signal from terminal OD to ECM to cut overdrive until the end of the uphill slope, and the
number of gear shifts are reduced and gear shift points in the electronically controlled transmission are
changed.
WIRING DIAGRAM
Cruise Control ECU
Assy
ECM
S2
14
E4
18
OD1 E5
D
J2
J/C
B
J3
3
II1
6
C14 ECT (A/T)
14
C14 OD (A/T)
RY
I32643
Author:
Date:
935
05771
DIAGNOSTICS
1
(a)
(b)
CHECK OPERATION(OVERDRIVE)
Drive the vehicle after the engine warms up.
Check that overdrive ON OFF occurs by an operation of the O/D switch ONOFF.
NO
GO
TO
ELECTRONIC
CONTROLLED
AUTOMATIC TRANSMISSION[ECT]
YES
INSPECT TERMINAL VOLTAGE(OD)

(a)
(b)
(c)
(d)
OD (+)
I30402
Remove the cruise control ECU assy with the connector

still connected.
Disconnect the cruise control ECU assy connector.
Measure voltage between terminal 14 (OD) of harness
side connector of cruise control ECU assy and body
ground.
OK:
Voltage: 10 14 V
NG
Go to step 5
OK
INSPECT TERMINAL VOLTAGE(ECT)

(a)
(b)
(c)
ECT (+)
Connect the cruise control ECU assy connector.

Perform the test drive after engine warms up.
Check voltage between terminal 6 (ECT) of cruise control
ECU assy connector and body ground when O/D switch
is ON and OFF.
OK:
I30401
OK
O/D Switch Position
Voltage
ON
Below 0.5 V
OFF
8 16 V

page 05754)
NG
Author:
Date:
936
05772
DIAGNOSTICS
4
(a)

AND ELECTRONICALLY CONTROLLED TRANSMISSION SOLENOID)
Check for open and short circuit in harness and connector between cruise control ECU assy and electronically controlled transmission solenoid (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
5
(a)

AND ECM)
Check for open and short circuit in harness and connector between cruise control ECU assy and ECM
(See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
937
05773
DIAGNOSTICS
057SH02
PARK/NEUTRAL POSITION SWITCH CIRCUIT

CIRCUIT DESCRIPTION
When the shift position is put in except D position, a signal is sent from the park/neutral position switch to
the cruise control ECU assy. When this signal is input during cruise control driving, the ECU cancels the
cruise control.
WIRING DIAGRAM
A2
Park/Neutral
Position Switch
J4
J/C
RW
B
L
7
RH J/B
4
II1
14
II2
RW
RW
20
3C
19
3C
20
3B
22
RW
3B
4
C14 D (A/T)

1
IA
AM1
IG1
BY
2
W
2
IF
IG1 Relay
5
GAUGE
2
IG
3
2
12
IF
10
IH
AM1
RW
WB
1
IB
I10
Ignition SW
Engine Room J/B
1
1D
B
Battery
1
1C
FL MAIN
J7
J/C
ALT
1
1A
1
IG
I24199
Author:
Date:
938
05774
DIAGNOSTICS
1
(a)
CHECK OPERATION(STARTER)
Check that the starter operates normally and that the engine starts.
NO
GO TO ENGINE TROUBLESHOOTING
YES
INPUT SIGNAL CHECK
Input Signal
(a)
(b)
Indicator Light
Blinking Pattern
Turn PNP Switch

ON SW ON
OFF (Shift to posi- Light
SW OFF
tions except D)
OFF

Check the indicator light when shifting into except D position.
OK:
The indicator light goes off when shifting into except
D position.
OK

page 05754)
NG
INSPECT TERMINAL VOLTAGE(D)

(a)
(b)
D (+)

Measure voltage between terminal 4 (D) of cruise control
ECU assy connector and body ground when shifting into
D position and other positions.
OK:
Shift Position
Voltage
D position
10 16 V
Other positions
Below 1 V
I30401
OK

page 05754)
NG
Author:
Date:
939
05775
DIAGNOSTICS
4
(a)

AND PARK/NEUTRAL POSITION SWITCH)
Check for open and short circuit in harness and connector between cruise control ECU assy and park/
neutral position switch (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
940
05776
DIAGNOSTICS
057SI02
CLUTCH SWITCH CIRCUIT

CIRCUIT DESCRIPTION
When the clutch pedal is depressed, the clutch switch sends a signal to the cruise control ECU assy. When
the signal is input to the cruise control ECU assy during cruise control driving, the cruise control ECU assy
cancels the cruise control.
WIRING DIAGRAM
C13
Clutch Switch Assy
RW
1
RH J/B
L
2
RW
14
IA5
17
3C
19
3C
5
IA5
RW
19
3B
22
3B
C14 D (M/T)
RW
1 AM1
IG1 Relay
IA
IG1
BY
2
2
IF
GAUGE
3
2
AM1
12
2
IG
RW
10
IH
WB
1
IB
IF
I10
Ignition SW
Engine Room J/B
1
1D
B
Battery
1
1C
FL MAIN
ALT
1
1A
J7
J/C
IG
I24200
Author:
Date:
941
05777
DIAGNOSTICS
INPUT SIGNAL CHECK

Indicator Light
Blinking Pattern
Input Signal
(a)
(b)
Clutch Switch
ON SW ON
Light
OFF (Depress
SW OFF
clutch pedal)
OFF
See the input signal check on page 05745.

Check the indicator light when the clutch pedal is depressed.
OK:
The indicator light goes off when the clutch pedal is
depressed.
OK

page 05754)
NG
INSPECT TERMINAL VOLTAGE(D)

(a)
(b)
D (+)

Measure the voltage between terminal 4 (D) of the cruise
control ECU assy connector and the body ground when
the clutch pedal is depressed and released.
OK:
Clutch Pedal
Voltage
Clutch pedal depressed
Below 1 V
Clutch pedal released
10 16 V
I30401
OK

page 05754)
NG
Author:
Date:
942
05778
DIAGNOSTICS
INSPECT CLUTCH SWITCH ASSY

(a)
(b)
Push in
2
Free
Disconnect the clutch switch assy connector.

Check continuity between terminal 1 and 2 of clutch
switch assy.
OK:
Clutch Switch Assy Position
Specification
Switch pin free
No continuity
Switch pin pushed in
Continuity
1
I31382
NG
REPLACE CLUTCH SWITCH ASSY
OK
4
(a)

AND GAUGE FUSE)
Check for open and short circuit in harness and connector between cruise control ECU assy and gauge
fuse (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
943
05779
DIAGNOSTICS
0527C06
ECU POWER SOURCE CIRCUIT

CIRCUIT DESCRIPTION
The cruise control ECU assy power source supplies power to the actuator and sensors, etc., when terminal
GND and the case of the cruise control ECU assy are grounded.
WIRING DIAGRAM
BW
5
3B

10
IG1 Relay
ECUIG
3
2
1
IB
BW
WB
I10
Ignition SW
IA
2
IF
BY
2
12
IF
AM1
6
3B
2
C14 +B
WB
IH
9
IF
Cruise Control
ECU Assy
RH J/B
16
C14 GND
AM1 1
IG1
W
W
WB
14 4B
Engine Room J/B
1
1A
FL MAIN
1C
21 4B
1
1D
Battery
Center
J/B
ALT
WB
A
J7
J/C
J6
J/C
IE
IG
I24201
Author:
Date:
944
05780
DIAGNOSTICS
1
CHECK FUSE(ECUIG)
(a)
(b)
Remove the ECUIG fuse from the instrument panel J/B.

Check the continuity of the ECUIG fuse.
OK: Continuity
ECUIG
Fuse
I32648
NG
REPLACE FUSE
OK
INSPECT TERMINAL VOLTAGE(B)

(a)
+B (+)
(b)
(c)
GND ()
Remove the cruise control ECU assy with connector still

connected.
Measure voltage between terminals 2 (B) and 16 (GND)
of the cruise control ECU assy connector.
OK:
Voltage: 10 16 V
I30401
OK

page 05754)
NG
Author:
Date:
945
05781
DIAGNOSTICS

AND BODY GROUND)
(a)
Measure resistance between terminal 16 (GND) of the

cruise control ECU assy connector and body ground.
OK:
Resistance: Below 1
GND
NG
I30401
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
CHECK AND REPAIR HARNESS AND CONNECTOR BETWEEN CRUISE CONTROL ECU ASSY
AND BATTERY
Author:
Date:
946
05782
DIAGNOSTICS
057SJ02
CRUISE CONTROL SWITCH CIRCUIT

CIRCUIT DESCRIPTION
This circuit carries the SET/COAST, RES/ACC and CANCEL signals (each voltage) to the cruise control ECU
assy.
WIRING DIAGRAM
C10
Cruise Control Main Switch Assy

CCS GY
2
CANCEL
SET/
COAST
RESUME/
ACC
11
C14 CCS
CRUISE
WB
3 ECC
Center J/B
12
4B
21
4B
J6
J/C
WB
A
IE
I24197
Author:
Date:
947
05783
DIAGNOSTICS
1
INPUT SIGNAL CHECK

(a)
(b)
Indicator Light
Blinking Pattern
Input Signal
SET/COAST
Switch
RES/ACC
Switch
CANCEL Switch
ON
2 Pulses
OFF
ON
3 Pulses
OFF
ON
OFF
SW OFF

Check the indicator light operation when each of the SET/
COAST, RESUME/ACCEL and CANCEL is turned on.
OK:
SET/COAST, RESUME/ACCEL switch:
The signals shown in the table on the left should be
output when each switch is ON. The signal should
disappear when the switch is turned OFF.
CANCEL switch:
The indicator light goes off when the cancel switch is
turned ON.
SW ON
OK
WAIT AND SEE
NG
INSPECT TERMINAL VOLTAGE(CCS)

(a)
CCS (+)
(b)
(c)
Remove the cruise control ECU assy with the connector

being connected.
Measure the voltage between terminals 11 (CCS) of the
cruise control ECU assy connector and the body ground
when each control switch is operated.
OK:
I30401
NG
Switch Position
Voltage
Neutral
10 16 V
CRUISE ONOFF
Below 0.5 V
RES/ACC
2.3 4.5 V
SET/COAST
4.5 8.1 V
CANCEL
6.6 11.4 V

SHOWN ON PROBLEM SYMPTOMS TABLE
(See page 05754)
OK
Author:
Date:
948
05784
DIAGNOSTICS
INSPECT CRUISE CONTROL MAIN SWITCH ASSY

(a)
RES/ACC
(b)
(c)
Remove the steering wheel center pad (See page

508).
Disconnect the control switch assy connector.
Check continuity between terminals 2 (CCS) and 3 (ECC)
of control switch assy connector when cruise control main
switch assy is held ON and OFF.
OK:
SET/COAST
CANCEL
ECC CCS
Switch Position
Resistance
Neutral
(No continuity)
CRUISE ONOFF
0 (Continuity)
RES/ACC
210 270
SET/COAST
560 700
CANCEL
1,380 1,700
I32737
NG
REPLACE CRUISE CONTROL MAIN SWITCH

ASSY
OK
4
(a)
CHECK HARNESS AND CONNECTOR(BETWEEN CRUISE CONTROL MAIN

SWITCH ASSY AND BODY GROUND)
Check for open and short circuit in harness and connector between cruise control main switch assy
and body ground (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
5
(a)

AND CRUISE CONTROL MAIN SWITCH ASSY)
control main switch assy (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
949
05785
DIAGNOSTICS
INPUT SIGNAL CHECK(See step 1)

OK
WAIT AND SEE
NG
Author:
Date:
950
05788
DIAGNOSTICS
0527F05
DIAGNOSIS CIRCUIT
CIRCUIT DESCRIPTION
This circuit sends a signal to the cruise control ECU assy that DTC output is required.
WIRING DIAGRAM
D1
DLC 3
Center J/B
TC
PB
3
4C
2
4C
WB
16
4B
21
4B
13
CG
10
C14 TC
PB
WB
A
J6
J/C
IE
I24226
1
INSPECT DLC3 TERMINAL VOLTAGE

CG
(a)
(b)
DLC3
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
Tc

Measure voltage between terminals 13 (Tc) and 4 (CG) of
DLC3.
OK:
Voltage: 10 16 V
OK
F40034

page 05754)
NG
Author:
Date:
953
05789
DIAGNOSTICS
2
(a)

AND DLC3)
Check for open and short circuit in harness and connector between cruise control ECU assy and DLC3
(See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
954
05786
DIAGNOSTICS
0527E05
CRUISE MAIN INDICATOR LIGHT CIRCUIT

CIRCUIT DESCRIPTION
When the cruise control main switch assy button is turned to ON, CRUISE main indicator light comes on.
WIRING DIAGRAM
C9 Combination Meter
Assembly
I10 Ignition Switch
IG2
AM2
Cruise Control ECU

Assy

BW
6
5
IL
8
IK
AM2
6
IM
BO
32
3
IM
CRUISE
2
IA4
BR
5
GR
C14 PI
23
BR
Engine Room J/B and R/B

MAIN
Battery
1A
FL MAIN
BR
I24202
1
INSPECT TERMINAL VOLTAGE(PI)

(a)
(b)
PI (+)

Measure voltage between terminal 5 (PI) of cruise control
ECU assy and body ground, when the cruise control main
switch button is ON and OFF.
OK:
Cruise Control Switch Button Position
Voltage
OFF
10 16 V
ON
Below 1.2 V
I30401
OK

page 05754)
NG
Author:
Date:
951
05787
DIAGNOSTICS
INSPECT COMBINATION METER ASSY (See page 05638)

NG
REPLACE COMBINATION METER ASSY
OK
3
(a)

AND COMBINATION METER ASSEMBLY)
Check for open and short circuit in harness and connector between cruise control ECU assy and combination meter assembly (See page 0130).
NG
REPAIR OR
CONNECTOR
REPLACE
HARNESS
OR
OK
Author:
Date:
952

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05742

CRUISE CONTROL SYSTEM (April, 2003)

CRUISE CONTROL SYSTEM

HOW TO PROCEED WITH TROUBLESHOOTING

VEHICLE BROUGHT TO WORKSHOP

CUSTOMER PROBLEM ANALYSIS (See page 05744)

CHECK AND CLEAR DTC (See page 05745)

PROBLEM SYMPTOM CONFIRMATION

SYMPTOM SIMULATION (See page 0120)

DTC CHECK (See page 05745)

DTC CHART (See page 05750)

PROBLEM SYMPTOMS TABLE (See page 05754)

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

CIRCUIT INSPECTION (See page 05755 05788)

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

CUSTOMER PROBLEM ANALYSIS CHECK

Cancel does not

Slip to acceleration side

ACCEL COAST RESUME CANCEL

Does not light up

Malfunction Code (Code

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

Check the DTC using diagnosis check wire.

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

1.5 sec. 2.5 sec.

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

PROBLEM SYMPTOM CONFIRMATION

Inspect the COAST switch.

Inspect the CANCEL switch.

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

When operating one of the followings, check that

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

Turn SET/COAST switch ON

SET/COAST switch circuit

Turn RES/ACC switch ON

RES/ACC switch circuit

Turn CANCEL switch ON

Shift to except D position

Depress clutch pedal

Drive at about 40 km/h

Stop light switch circuit

Clutch switch circuit

Vehicle speed sensor is

Depress brake pedal

CANCEL switch circuit

AUTO CANCEL FUNCTION

2004 COROLLA (RM1037U)

CRUISE CONTROL SYSTEM (April, 2003)

DIAGNOSTIC TROUBLE CODE CHART

Short in actuator motor circuit.

Cruise control actuator assy (Actuator motor)

Short in actuator magnetic clutch circuit.

Open in actuator motor circuit.

Cruise control actuator assy (Actuator motor)

Cruise control actuator assy mechanical malfunction.