Relief Valve (Signal Limiter Heavy Lift) PDF

20/11/2020 M318 Excavator 8AL01020-UP (MACHINE) POWERED BY 3116 Engine(SEBP2848 - 50) - Sistemas y componentes
Pantalla anterior
Bienvenido: cr080x0006886x02
Producto: EXCAVATOR
Modelo: M318 EXCAVATOR 8AL02823
Configuración: M318 Excavator 8AL01020-UP (MACHINE) POWERED BY
3116 Engine
Pruebas y Ajustes
M318 Excavator Hydraulic System
Número de medio -RENR1182-03 Fecha de publicación -01/02/2002 Fecha de actualización -14/02/2002
i01573556
Relief Valve (Signal Limiter Heavy Lift) - Test and Adjust

SMCS - 3210-025; 3210-081
S/N - 8AL1853-UP
S/N - 6ES237-UP
S/N - 8SS461-UP
Note: This procedure is used for machines that are equipped with the "heavy lift option". If the machine is
not equipped with the "heavy lift option", refer to Testing and Adjusting, "Relief Valve (Signal Limiter)".
The following procedure consists of two sections:
A testing and adjusting procedure for engine speed with the heavy lift circuit
A testing and adjusting procedure for the load sensing signal limiter valve
Both of the testing and adjusting procedures should be performed in order to ensure the optimum
performance of the heavy lift function. For testing and adjusting of the load sensing limiter valve alone, only
the second procedure is needed.
Table 1
Required Tools
Part Number Part Description Qty
8T-0861 Pressure Gauge 1
6V-3989 Unvalved Nipple 1
6V-4143 Coupler Assembly 2

6V-3014 Hose 1
123-6471 (1) (2) Diagnostic Tool Group 1
126-7877 M300 to PC RS-232 Cable 1

(1) 123-6472 Portable Diagnostic Tool (PDT) is included in 123-6471 Diagnostic Tool Group .
(2) A laptop computer may be used as a substitute. The laptop computer must use M300 Technician software.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&called… 1/8
Heavy Lift Circuit (Engine Speed)

Test (M300 Technician)
NOTICE
Ensure that the maximum allowable engine rpm for the heavy lift is set
to the proper value of 1150 ± 50 rpm.
Higher rpm settings can result in serious damage to the machine.
1. Prior to any adjustment, refer to the "Preparations" section in Testing and Adjusting, "Operational
Checks".
Illustration 1 g00293665
Left side of cab seat
(1) Service connector
2. Install a laptop computer (M300 Technician) to the service connector (1) .
Note: Refer to Special Instruction, REHS0701, "Instructions for the Use of the M300 Technician
Software with a Laptop Computer".
3. Start the engine.
4. Start M300 Technician.
5. Move the heavy lift switch to the ON position.
6. With the AEC switch in the OFF position, place the engine speed dial in the HIGH IDLE position.
7. Select the "Status" button.
8. "Select Group" should appear on the screen. Select "Engine Speed". If "Engine Speed" is not shown,
add "Engine Speed" to the parameters list.
9. Select the "OK" button.
10. Check the engine rpm.
Note: The engine rpm should be 1150 ± 50 rpm.
Adjust (M300 Technician)

1. Select the "Configuration" button.
2. Use the arrow keys to select the "Operation Mode" option.
3. Select the "Change Value" button.
4. Use the arrow keys to select the "Heavy Lift Solennoid" option.
6. Use the arrow keys to change the numeric value, until the engine rpm is 1150 ± 50 rpm.
7. Select the "Close" button.
8. Select the "Tools" function from the pull-down menu.
9. Select the "Teach" option.
10. Select the "Save Parameter(s)" option.
12. Select the "Yes" button.
13. Select the "Cancel" button.
Test (PDT)
NOTICE
Ensure that the maximum allowable engine rpm for the heavy lift is set
to the proper value of 1150 ± 50 rpm.
Higher rpm settings can result in serious damage to the machine.
1. Prior to any adjustment, refer to the "Preparations" section in Testing and Adjusting, "Operational
Checks".
Left side of cab seat
(1) Service connector
2. Install the 123-6471 Diagnostic Tool Group to the service connector (1) .
Note: Refer to Special Instruction, SEHS9825 for the use of the 123-6471 Diagnostic Tool Group .
4. Move the heavy lift switch to the ON position.
5. With the AEC switch in the OFF position, place the engine speed dial in the HIGH IDLE position.
6. Select the "Proc" mode. Use the arrow keys to select the "engine rpm" function on the PDT.
7. Check the engine rpm.
Note: The engine rpm should be 1150 ± 50 rpm.
Adjust (PDT)
1. Select the "F1 Config/Cal" mode, "Speed Limit", and "Heavy Lift".
2. By increasing or decreasing the numeric value, adjust the engine rpm to 1150 ± 50 rpm. Press the
"ENTER" button when you are finished.
3. Place the AEC switch in the ON position.
4. Select the "Teach" mode in order to store the new settings.
Pressure Test (Heavy Lift ON and Heavy Lift OFF)
The pressure tap is located in the battery compartment.
(2) Load sensing signal pressure
1. Connect a 60000 kPa (8600 psi) pressure gauge to pressure tap (2) .
3. Place the engine speed at the HIGH IDLE position.
4. Place the power mode switch in the MODE II position.
5. Place the heavy lift switch in the ON position.
6. Lower the left console.
7. Slowly move the bucket control lever to the full BUCKET CLOSE position. Check the load sensing
signal pressure at pressure tap (2). Refer to Testing and Adjusting, "Specifications" for the correct load
sensing signal pressure with heavy lift.
8. Place the heavy lift switch in the OFF position.
sensing signal pressure without heavy lift.
10. Stop the engine.
Adjustment for Load Sensing Signal Limiter Valve
(A) Main control valve
(3) Adjustment nut
(4) Locknut
(5) Piston
(6) Spindle
(7) Locknut
(8) Spool
(9) Signal limiter valve
1. Loosen the hose from signal limiter valve (9) .
2. Loosen locknut (4) .
3. Turn adjustment nut (3) clockwise until the nut contacts the stop in order to block piston (5) .
Note: When adjustment nut (3) is turned in, signal pressure from the heavy lift solenoid valve is no
longer required to achieve the pressure specification for heavy lift. The test should be done with the
heavy lift switch in the OFF position.
4. Tighten nut (4) while spindle (6) is held.
Adjustment for Heavy Lift Pressure

2. Place the engine speed dial in the HIGH IDLE position.
3. Place the heavy lift switch in the OFF position.
sensing signal pressure with heavy lift.
6. To adjust the maximum pressure for the heavy lift, turn spindle (6). Turning the spindle
counterclockwise will decrease the pressure and turning the spindle clockwise will increase the
pressure.
Note: Make the final pressure adjustments on the pressure rise.
7. Tighten locknut (7) by holding spindle (6) .
Adjustment for Normal Operating Pressure with Heavy Lift OFF
(A) Main control valve
(3) Adjustment nut
(4) Locknut
(5) Piston
(6) Spindle
(7) Locknut
(8) Spool
(9) Signal limiter valve
1. The heavy lift switch must be in the OFF position.
sensing signal pressure without heavy lift.
4. To adjust the maximum pressure for the heavy lift OFF, turn nut (3). Turning the nut counterclockwise
will decrease the pressure and turning the nut clockwise will increase the pressure.
Note: Make the final pressure adjustments on the pressure rise.
5. Tighten locknut (4) by holding nut (3) .
6. Tighten the hose from signal limiter valve (9) .
Note: For the assembly of the hose and the fitting at the port, hold nut (3) .
Torque
(3) Nut ... 10 ± 1 N·m (7.4 ± 0.7 lb ft) (4) Nut ... 10 ± 1 N·m (7.4 ± 0.7 lb ft) (6) Spindle ... 10 ± 1 N·m
(7.4 ± 0.7 lb ft) (7) Locknut ... 10 ± 1 N·m (7.4 ± 0.7 lb ft)
Copyright 1993 - 2020 Caterpillar Inc. Fri Nov 20 2020 18:31:31 GMT-0500 (hora estándar de Perú)
Todos los derechos reservados.
cr080x0006886x02
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Relief Valve (Signal Limiter Heavy Lift) PDF

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20/11/2020 M318 Excavator 8AL01020-UP (MACHINE) POWERED BY 3116 Engine(SEBP2848 - 50) - Sistemas y componentes

Relief Valve (Signal Limiter Heavy Lift) - Test and Adjust

The following procedure consists of two sections:

6V-4143 Coupler Assembly 2

123-6471 (1) (2) Diagnostic Tool Group 1

126-7877 M300 to PC RS-232 Cable 1

Heavy Lift Circuit (Engine Speed)

Higher rpm settings can result in serious damage to the machine.

(1) Service connector

2. Install a laptop computer (M300 Technician) to the service connector (1) .

3. Start the engine.

4. Start M300 Technician.

5. Move the heavy lift switch to the ON position.

7. Select the "Status" button.

9. Select the "OK" button.

10. Check the engine rpm.

Note: The engine rpm should be 1150 ± 50 rpm.

Adjust (M300 Technician)

2. Use the arrow keys to select the "Operation Mode" option.

3. Select the "Change Value" button.

5. Select the "OK" button.

7. Select the "Close" button.

8. Select the "Tools" function from the pull-down menu.

9. Select the "Teach" option.

10. Select the "Save Parameter(s)" option.

11. Select the "OK" button.

12. Select the "Yes" button.

13. Select the "Cancel" button.

Higher rpm settings can result in serious damage to the machine.

(1) Service connector

3. Start the engine.

4. Move the heavy lift switch to the ON position.

7. Check the engine rpm.

Note: The engine rpm should be 1150 ± 50 rpm.

3. Place the AEC switch in the ON position.

4. Select the "Teach" mode in order to store the new settings.

Pressure Test (Heavy Lift ON and Heavy Lift OFF)

(2) Load sensing signal pressure

2. Start the engine.

3. Place the engine speed at the HIGH IDLE position.

4. Place the power mode switch in the MODE II position.

5. Place the heavy lift switch in the ON position.

6. Lower the left console.

8. Place the heavy lift switch in the OFF position.

10. Stop the engine.

Adjustment for Load Sensing Signal Limiter Valve

(3) Adjustment nut

(9) Signal limiter valve

1. Loosen the hose from signal limiter valve (9) .

2. Loosen locknut (4) .

4. Tighten nut (4) while spindle (6) is held.

Adjustment for Heavy Lift Pressure

2. Place the engine speed dial in the HIGH IDLE position.

3. Place the heavy lift switch in the OFF position.

4. Loosen locknut (7) .

(2) Load sensing signal pressure

Note: Make the final pressure adjustments on the pressure rise.

7. Tighten locknut (7) by holding spindle (6) .

Adjustment for Normal Operating Pressure with Heavy Lift OFF

(3) Adjustment nut

(9) Signal limiter valve

1. The heavy lift switch must be in the OFF position.

2. Loosen locknut (4) .