Professional Documents
Culture Documents
International Meeting
Humidification systems
Isothermal humidifiers
compactsteam
immersed electrode
1-3 kg/h
mains water
1-130 kg/h
mains water
2-60 kg/h
45-180 kg/h
1-45 kg/h
mains water
heatersteam
immersed heaters
gasteam
gas fired
KUE kits
immersed electrode
1-900 kg/h
International Meeting
Humidification systems
Adiabatic humidifiers
humifog
compressed water
60-500 l/h
demi water
60 or 230 l/h
1 or 6,5 l/h
mains water
0,5-18 l/h
mc
compressed air
humidisk
centrifugal
humisonic
mechanical resonance
WTS
reverse osmosis system
180-500 l/h
Dryclim
de-humidifier
13-27 l/day
International Meeting
International Meeting
Adiabatic humidifiers
Adiabatic humidifiers
Peculiar
applications
Low power
consumption
High capacity
Adiabatic
cooling
Energy
saving
Up to
5000l/h
adiabatic humidifiers
International Meeting
Adiabatic humidifiers
Centrifugal (humiDisk)
130
Ultrasonic (humiSonic)
Immersed heaters (heaterSteam)
750
Electrodes (humiSteam)
750
750
116
4
W / kg/h
International Meeting
Adiabatic humidifiers
Humidifiers by size
6,5
Ultrasonic (humiSonic)
18
60
130
180
230
500
kg/h
International Meeting
Adiabatic humidifiers
Adiabatics
ASEPTIC HUMIDIFICATION
CAPACITY
Huge: 500kg/h
(up to 5000kg/h)
POWER CONSUMPTION
TEMPERATURE CHANGE
WATER
International Meeting
International Meeting
humiFog AHU
humiFog large
Up to 500kg/h capacity
Up to 500kg/h capacity
Up to 5000kg/h capacity
With VFD
Without VFD
pCO2 controller
International Meeting
International Meeting
International Meeting
Office buildings
Clean rooms
Hospitals
Theatres and museums
Food industries
other industrial
applications
International Meeting
International Meeting
Integrated
controller
Water filters 5m + 1m
Electric motor
Temperature sensor
Temperature safety valves
Damper
International Meeting
Max capacity:
Power:
955W
60kg/h
955W
120kg/h
955W
180kg/h
1150W
250kg/h
1150W
350kg/h
1800W
500kg/h
STAGING valves
Ventilation valve
Pressurized water,
Hygienically safe:
controlled by VFD
S.S. manifold
Automatic washing
cycles
DRAIN valves
rack
ORIFICE
0.15/0.20mm
International Meeting
Stainless steel
filtering material
Hygienically safe:
Stainless steel doesnt
promote microbiological
colonization
(VDI6022 Blatt 1/Part 1
pag 15)
International Meeting
standard modules
complete draining frame made of stainless steel
If air speed higher than 2,5 m/s OR discharge humidity higher than 85%rH,
then
two layers of drop separator are suggested
International Meeting
Working principle
Step 1:
the probe measures the relative
humidity %rH OR external signal
(BMS)
Step 2:
humiFogs controller:
calculates the water flow it has to
atomize
calculates how many nozzles have to
work
calculates the speed of the pump
International Meeting
Working principle
Step 3:
The nozzles atomize the water in
billion of small droplets
The droplets are carried by the air
flow so that they flight in the air
stream
During the trip they quickly
evaporate (water->steam) until they
reach the drop separator.
(Minimum absorption path 700mm.)
International Meeting
Working principle
Step 4:
The droplets that are not completely
evaporated are caught by the drop
separator and drained out.
= water drainage
International Meeting
Working principle
International Meeting
Working principle
100
90
input signal %
80
70
60
50
40
30
20
10
0
0
20
40
60
80
100
120
140
160
180
200
International Meeting
Supply water
less maintenance
less dust sprayed into the environment
more hygienic
less than (100S/cm, 5fH) UNI8884 (VID6022/VDI3803)
Requirements and treatment of water cooling and humidification system
International Meeting
m1
hygienic certification!
No chemical biocide
Certified by the
Drop separator in
stainless steel
International Meeting
Design data:
Air temperature and humidity
AHU 1
Altitude a.s.l.
5,0%
32,0 C
1,5 g/kg
65,0%
16,5 C
7,7 g/kg
6,2 g/kg
The diagram below shows the adiabatic transformation in red. Blue lines represent curves at a fixed relative humidity,
while cyan ones are constant-enthalpy curves.
Water flows
Psychrometric diagram
Water to be absorbed
45
Gv
156,9 kg/h
(2) Absorbtion
40
88%
efficiency
35
(2) It's the estimated ratio between the water absorbed by the air and the sprayed water.
30
177,4 kg/h
25
Rack
Width
Height
2218 mm
1116 mm
h = 36 kJ/kg
20
14
7
15
Nozzle selection
Choose either 1 (MTP1 2,8 kg/h) or 2 (MTP2 4 kg/h)
10
0
-5
35
40
45
(3) Nozzles are distributed over the indipendent circuits (1 to 4) according to the table below. The first circuit is connected directly to the pumping station w/o valves in between, while the others are controlled by
electrical valve/s to keep the outlet pressure within 20 to 80 bar (look at the functional diagram below).
(4) Always start with overlap=10% to have the widest possible water flow range. In case the chosen pump (below) couldn't yield the min water flow, increase the overlap to reduce the water flow range until the leftmost
(1)
(1) It's the ratio between the required difference of specific humidity and the difference to achieve saturation with 2 = 100%.
First
Second
Third
Fourth
Circuit:
Number of nozzles per circuit
13
7
10
15
2300 mm
Number of manifolds per circuit
1
1
1
2
D1
1236 mm
The 1st circuit is connected directly to the pump, while the others are controlled by electrical valve/s.
Duct
Internal width C1
Internal height C2
Distance nozzle drop separator DL
Air flow V
1200 mm
90
21.000 m^3/h
Air flow GA
Air speed
70
24.266 kg/h
60
2,05 m/sec
C2
80
Pressure Bar
AHU dimensions
0m
x g/kg
Air flow
D2
Vm
DL
C1
50
40
30
20
10
0
0
20
40
60
80
100
120
140
160
180
200
The blue line shows the min possible water flow produced by the selected pumping station.
Pumping station
Type
010
000
010
001
011
brass pump
brass pump with dampener
pump made of steel AISI316
pump made of steel AISI316 with dampener
International Meeting
Design data
Inlet
AHU1
25000m3/h
Heating
Adiabatic
humidification
Outlet
T RH X
J
T
C % g/kg Kcal/kg C
-4
30,7
70
7
1,9
1,9
J
RH X
Kcal/k
% g/kg
g
0,2
30,7
8,5
18,5
50
2
1,9
6,6
8,5
8,4
Custom-made humidifier
Altitude a.s.l.
0m
7,0%
30,7
1,9
%2 rH
t2 C
x2 g/kg
g/kg
50,0%
18,7
6,7
4,8
The diagram below shows the adiabatic transformation in red. Blue lines represent curves at a fixed relative humidity,
while cyan ones are constant-enthalpy curves.
Psychrometric diagram
45
40
35
30
h = 35,8 kJ/kg
25
20
15
10
0
-5
10
15
20
25
30
35
40
45
D B T C
50
55
66%
(1) It's the ratio between the required differenc e of specific humidity and the differenc e to ac hieve saturation: finale umidity 100% rH.
Duct
Internal width C1
Internal height C2
Distance nozzle drop separator DL
Air flow V
1200 mm
25.000 m^3/h
Air flow GA
Air speed
28.992 kg/h
2,31 m/sec
Water flows
Water to be
absorbed Gv
(2) Absorbtion
efficiency
kg/h
143,7
93%
2000 mm
1500 mm
D1
C2
Vm
D2
DL
C1
(2) It's the estimated ratio between the water absorbed by the air and the sprayed water.
International Meeting
AIRBUS (France)
Dassault (France)
Toyota (USA)
Kodak (Norway)
Denso (CZ)
BDN (Poland)
BKM - (Deutschland)
PIRELLI Rome
ST microelectronics - Italy
Lufthansa (Deutschland)
AERO (CZ)
Jaguar (UK)
ST microelectronics (France)
Cottage (Russia)
Seagate (USA)
AXA insurance - (Deutschland)
Manresa (UK)
Continental (CZ)
Hochtief (Deutschland)
International Meeting
International Meeting
International Meeting
printing factories
to avoid variation in paper size, misprinting, electrostatic damage,
adhesion and dust attraction
textile factories
to reduce breakage of the threads and dust problems to a minimum;
the adiabatic cooling process absorbs the heat produced by the looms
adiabatic cooling
the droplets absorb heat from the air to evaporate so that the air is
cooled. A 100kg/h system cool the air with a power of about 70kW
International Meeting
It is a source of water at
constant pressure (70bar)
High Capacity
Low power consumption
International Meeting
Integrated
controller
Water filters 5m + 1m
Pressure gages
Electric motor
Max capacity:
Power:
955W
60kg/h
955W
120kg/h
955W
180kg/h
1150W
250kg/h
1150W
350kg/h
1800W
500kg/h
International Meeting
System components
Capacity control
valve (fill)
Manifold
with nozzles
International Meeting
MTP1
2.8 kg/h
@ 70bar
MTP2
4.0 kg/h
@ 70bar
International Meeting
Installation constraints
International Meeting
System components
A tangential fan generates an air flow that supports the droplets making
their path essentially horizontal.
It can also contain a pressure switch that automatically activates the
solenoid valves, without electrical connections with the pump station.
International Meeting
no wetting!
simple installation!
International Meeting
Compact
and
powerful!
International Meeting
Complete
and
simple!
International Meeting
working principle
Step 1:
the probe measures the relative
humidity %rH OR external signal
(BMS)
Step 2 - humiFogs controller:
calculates how many lines (nozzles)
have to work
Step 3 - humiFog:
opens the FILL and DRAIN valves and
closes the MAIN DRAIN valves
starts the pump to wash and fill all the
pipes
International Meeting
Working principle
Step 4 - humiFog:
Closes all the DRAIN and the FILL valves
of the lines that dont have to work
Step 5:
the nozzles atomize the water in billions
of small droplets that quickly evaporate
completely (water->steam)
International Meeting
Adiabatic cooling
Cooling effect:
Adiabatic process:
a 100kg/h humiFog
cool the air
with an equiv. power of about 70kW
with an electric power consumption
of only 0,95kW
International Meeting
Supply water
less maintenance
less dust sprayed into the environment
more hygienic
less than (100S/cm, 5fH) UNI8884 (VID6022/VDI3803)
Requirements and treatment of water cooling and humidification system
International Meeting
International Meeting
Features
CAREL humiFog
Condair Dual
Capacity
Up to 500kg/h
Up to 5000 kg/h
Up to 1000 kg/h
Modulation
CONTINOUS:
pump speed + 4 stages
STEPWISE:
3 steps Or 7 steps
Absorption efficiency
Up to 95%
Up to 85%
yes
no
Hygienically certified
yes
Resolution
0,2%
Pressure drop
70Pa always
IMPORTANT NOTE: these benchmarks have been produced with the best knowledge available and can be integrated whenever further information is gathered. The documents are
confidential information for Carel personnel only; severe laws exist on comparative advertisement, so please take care of this if you want to distribute the material to your closest
partners.
International Meeting
Features
Benefits
Inverter + staging
modulation strategies
Hygienically safe,
no chemical biocide
Low maintenance
Cost saving
No compressed air
in the nozzles
Noiseless
Small droplets
International Meeting
International Meeting
MM1
New mc multizone
Advanced and
easy to use
International Meeting
New mc multizone
Adiabatic humidification
system for medium/large
industrial environments
and large volumes of air
International Meeting
International Meeting
MM6
New mc multizone
International Meeting
International Meeting
MM2
International Meeting
Rational hydraulics
Compressed air line
Pressure gauge (inlet)
Modulating air pressure valve
Air valve
Pressure gauge (outlet)
Water line
Pressure gauge (inlet)
Pressure regulator
Water valve
Pressure gauge (outlet)
Drain valve
International Meeting
International Meeting
Droplets diameter:
510 m
Available nozzles:
2.7 l/h
4.0 l/h
5.4 l/h
6.8 l/h
10.0 l/h
International Meeting
Working principle
Step 1:
the probe measures the relative
humidity %rH OR external signal (BMS)
Step 2:
MCmultizones controller
calculates the water flow needed
modulate the air pressure to control
the air+water flow
International Meeting
Working principle
Step 3:
The nozzles atomize the water in
billion of small droplets
The droplets fly away from the
nozzles
During the trip they quickly
evaporate (water->steam)
humidifying and cooling the air
International Meeting
New mc multizone
LARGE CAPACITY!
New mc multizone
International Meeting
New mc multizone
Washing/Flushing cycles
The controllers will automatically wash/flush the
lines after a long inactivity period
- default: every 6h of inactivity (water savings)
- solenoid drain valves at the end of the water
lines (better hygiene)
Manually (keyboard)
Can be automatically performed
periodically
Can be disable (no drain valve at
the end of the line/s)
International Meeting
MM3
New mc multizone
International Meeting
International Meeting
International Meeting
Main Screen
Humidifier state
Humidity probe (or T, P, C)
Limit probe (H)
Nozzle icon
Scheduler icon
International Meeting
Power supply:
230V/1ph/50Hz
or
110V/1ph/60Hz
Input signals:
Modulation:
Certifications:
International Meeting
Electrical Input/Output:
Alarm relay output
Aux digital output : atomizing / standby
Digital input for:
Air compressor
Water treatment
Flow switch
Fittings:
Certifications:
International Meeting
MM4
Easy to use
Modulating OR ON/OFF control
Mains OR demineralized water
Up to 60 l/h OR up to 230 l/h
H or T control, with Limit
Multizone
high capacity,
multi-room,
multizone in a room
High hygiene
Easy commissioning
International Meeting
Diapositiva 102
MM4
Installation constraints
International Meeting
MM5
Installation constraints
International Meeting
International Meeting
Selection table
Tabella di caratterizzazione
Acqua normale
(acquedotto)
ON/OFF
modulation
Acqua agressiva
(demineralizzata)
Capacit
massima
60kg/h
Acqua normale
(acquedotto)
Continous
modulation
Acqua agressiva
(demineralizzata)
Acqua normale
(acquedotto)
ON/OFF
modulation
Acqua agressiva
(demineralizzata)
Capacit
massima
230kg/h
Acqua normale
(acquedotto)
Continous
modulation
Acqua agressiva
(demineralizzata)
Codice
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
Descrizione
MC060C1M00
MC060CDM00
MC060C1S00
MC060CDS00
MC060C1M01
MC060CDM01
MC060C1S01
MC060CDS01
MC060H1M00
MC060HDM00
MC060H1S00
MC060HDS00
MC060H1M01
MC060HDM01
MC060H1S01
MC060HDS01
MC230C1M00
MC230CDM00
MC230C1S00
MC230CDS00
MC230C1M01
MC230CDM01
MC230C1S01
MC230CDS01
MC230H1M00
MC230HDM00
MC230H1S00
MC230HDS00
MC230H1M01
MC230HDM01
MC230H1S01
MC230HDS01
International Meeting
International Meeting
Features
Benefits
High usability
Complete system
Hygienically safe
High connectivity
Easy installation
Small droplets
International Meeting
mc vs humiFog
humiFog
MC
No
Yes
Price
Medium high
Low-medium
Air compressor
(higher than humiFog if demi water and more
than 100kg/h)
Capacity
Up to 500kg/h (5000kg/h)
Up to 230kg/h
Modularity
Maintenance
Very low
Noise
(direct room)
Noiseless
Yes
Accuracy
High
Low
Water
Demineralised
Tap or demineralised
Compressed air
International Meeting
ITALY
BMW Italia - MILAN
Bologna Airport G. Marconi BOLOGNA
Dole (Banane) - ROMA
Dole (Banane) - MILAN
ST Microelectronics CATANIA
Bolzano Fair - BOLZANO
MION Tessuti, Cloth mill - PADUA
ITAM Tessuti, Cloth mill MILAN
ZORZI FRIGOTECNICA SRL - celle per mele - BOZEN
FERRARI COLD SRL - celle per mele - BOZEN
PANTEX Tessuti, Cloth mill - PRATO
BARILLA, pasta factory MENFI
Ospedale Cattinara, hospital Trieste (Guerrato)
BUITONI, pasta factory - AREZZO
VICTOR, tape factory - PADUA
COFIBOX, tape factory - COMO
BALLI, wool factory - PRATO
IBM, professional training centre - COMO
BOERINGER, pharmaceutical factory, VALDARNO
SAMP, AHU manufacture - MILAN
Regione Lombardia, regional council of Lombardy - MILAN
SGS, electronic component manufacture MILAN
SAN PAOLO, bank office headquarter - TURIN
TECHNIMONT, cloth mill
Banca di Credito Cooperativo, Nave bank office - BRESCIA
Banca di Credito Cooperativo, Gussago - bank office
TELECOM ITALIA, Via Galli - Public telephone service company - MILAN
TELECOM ITALIA, Via Giacosa - Public telephone service company - MILAN
TELECOM ITALIA, Via San Vincenzo - Public telephone service company GENOA
International Meeting
International Meeting
humiDisk
Powerful and
simple
International Meeting
humiDisk
International Meeting
m2
Step 1
The motor makes the cone spin fast
The cone sucks the water so that it
will reach the atomizer disk
Step 2
The disk is spinning at high speed so
that the water quickly move toward
the impact frame and it is atomized in
billion of very small droplets
Step 3
The fan blows the air out through
the mist diffuser
The air is humidified and cooled
International Meeting
humiDisk
HIGENICALLY SAFE!
Small water tank, 0.055 litre ONLY!
Water tank emptied at the end of every cycle, no
stagnant water
Washing procedure at the begin of every cycle
(humiDisk65 + CARELs control panel ONLY)
International Meeting
New humiDisk
10
International Meeting
New humiDisk
10
International Meeting
humiDisk: controllers
humiDisk65:
Microprocessor- based Carel control
unit that controls the humidity using a
humidity probe (not included).
ON/OFF modulation.
It can control one or two humiDisk65
in parallel (up to 13kg/h).
Wa
beg shing
inn
p
ing roce
of e dure
ver
a
y c t the
ycl
e!
humiDisk10:
humidistat, on/off modulation. It cans
be connected to up to 10 humidisk10
in parallel!
International Meeting
International Meeting
Features
Benefits
Washing cycle
Hygienically safe
Small dimensions
Easy to install
Complete system
International Meeting
International Meeting
humiSonic
Powerful and
simple
International Meeting
humiSonic
International Meeting
humiSonic: models
Room
AHU / Duct
Max capacity
Max capacity
Water
Demineralized
Water
Demineralized
Display cabinet
Fan coil
Max capacity
1, 2 l/h on/off
Max capacity
Water
Demineralized
Water
Demineralized
International Meeting
resonator
International Meeting
International Meeting
HSE06MP230
HSE10MP230
HSE18MP230
HSE02SL230
HSE06SL230
HSE10SL230
HSE18SL230
HSE02CP230
Controller
Transformer 48V
Contro, panel Display
cabinet & Fan coil
International Meeting
International Meeting
International Meeting
International Meeting
International Meeting
International Meeting
Brochure
Technical brochure
International Meeting
International Meeting