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Re92060 - 2014 - Pump Controllers PDF
Re92060 - 2014 - Pump Controllers PDF
Features
Contents
DR pressure controller
11
16
19
22
25
General instructions
28
02
03
04
A4VS
05
06
07
08
09
10
11
12
13
Hydraulic fluid
01 For details see data sheet 92050
Axial piston unit
A4VS
Operating mode
O
71
125
180
250
355
500
750
1000
DR1)
DRG1)
DP1)
DPF
FR
FRG
FR1
05 Geometric displacement
Control device
06 Pressure controller
remote controlled
Pressure control for parallel operation
with flow control
Flow controller
DR
DR
DP
DP
FR
FR
FR
FRG
FRG1
DFR
DFR1
07 Series 1, index 0
10
Series 3, index 0
30
DFR
DFR
Series
1)
= Not available
DR pressure controller
The pressure controller limits the maximum pressure at the
Static characteristic
50
qv min
tion
20bar is set when port B is plugged.
The Vg max stop is set to nominal Vg max. When ordering, please state other settings values in plain text
(possible setting ranges Vg max to 50 % Vg max).
The pressure controller for mooring and swivel-through
operation is available on request. For decompression, the
pump swivels over zero in operation as a motor.
Remote controlled pressure control optionally available
qv max
Flow
clockwise
left
counter-clockwise
right
1)
15 0 15
350
Dynamic characteristics
Load step by opening and closing a pressure line with a
pressure-relief valve as load valve 1 m after the connection
flange of the axial piston unit.
400
Swivel times
NG
tSA [s]
tSA [s]
tSE [s]
against 20 bar
40
approx. 0.12
approx. 0.08
0.02
71
approx. 0.20
approx. 0.10
0.03
125
approx. 0.30
approx. 0.20
0.04
350
180
approx. 0.30
approx. 0.20
0.05
300
250
approx. 0.40
approx. 0.30
0.06
355
approx. 0.40
approx. 0.30
0.08
500
approx. 0.50
approx. 0.30
0.10
750
approx. 1.00
approx. 0.60
0.15
1000
approx. 1.50
approx. 0.90
0.20
200
100
The values of the outward swivel time tSA (Vg min Vg max)
can be shortened by the factor 2 to 3 if required (please
contact us).
Vg max
Displacement
(swivel angle)
This does not have any effect on the inward swivel time tSE .
Vg min
Swivel time t
Outward swivel time tSA Inward swivel time tSE
Note
Characteristics are measured median values at:
n = 1500/1800 rpm
Pressure safeguarding at 400 bar
B1 B MB
B1 B MB
1.1
U S MS
1.1
U S MS
K1 K2 T R(L)
M1 K1 K2 T R(L)
M2
3
B1 B MB
M2
M1
1.1
U S MS
K1 K2 T R(L)
Components
1.1
The setting value for the external pressure relief valve plus
control.
control valve
Pressure control at
330 bar
20 bar
330 + 20 = 350 bar
max.350
20
qv min
Flow
qv max
For the function, description, and swivel times of the pressure controller DR, see pages 3 and 4.
XD
B1 B MB
B1 B MB
1.1
1.1
U S MS
U S MS
K1 K2 T R(L)
M1 K1 K2 T R(L)
M2
B1 B MB
M2
M1
1.1
U S MS
K1 K2 T R(L)
Components
1.1
Dimensions [mm]
Dimensions DR / DRG
A4VSO, sizes 40 and 71
A7
XD
A8
A2
B
Pressure control valve mounting
for clockwise rotation
A5
15 0 15
Einschraubloch M33
A6
A1
LR
A3
XD
A4
R(L)
NG1)
A1
A2
A3
A4
A5
A6
A7
A8
40
260
140
147
137
47
67
209
128
71
298
157
142
142
42
72
236
144
Port
XD (DRG)
Standard
Size2)
DIN 3852
XD (DR)
1)
2)
3)
State4)
O
X
4)
Dimensions [mm]
A7
Intermediate plate
XD
A8
A2
B
M2(M1)
A5
Einschraubloch M33
A6
LR
15 0 15
A1
XD
R(L)
B
M1(M2)
NG1)
A1
A2
A5
A6
A7
A8
125/180
354
191
41
71
305
172
250/355
424
238
41
71
367
208
Port
XD (DRG)
For detailed dimensions and technical data of the variable pump, see data
sheet 92050 (A4VSO)
Standard
Size2)
DIN 3852
400
DIN 3852
400
XD (DR)
M1; M2
1)
2)
3)
State4)
O
X
4)
X
X
10
Dimensions [mm]
A7
A8
A2
XD
B
M2(M1)
Pressure control valve mounting
for clockwise rotation
A5
Einschraubloch M33
A6
15 0 15
LR
A1
XD
R(L)
M1(M2)
NG1)
A1
A2
A5
A6
A7
A8
500
510
283
41
51
452
216
750
582
322
41
51
484
235
1000
622
350
41
51
550
269
Port
XD (DRG)
For detailed dimensions and technical data of the variable pump, see data
sheet 92050 (A4VSO)
Standard
Size2)
DIN 3852
400
DIN 3852
400
XD (DR)
M1; M2
1)
2)
State4)
O
X
For sizes 40 and 71 see page 8; for sizes 125 to 355 see page 9
Observe the general instructions on page 28 for the maximum
tightening torques.
3)
4)
parallel control.
100%
Swivel angle a
10%
pressure control.
qv min
Flow
qv max
pressure-relief valve.
350
Operating pressure
p [bar]
33
qv min
qv max
Flow
High-pressure port
clockwise
left
counter-clockwise
right
1)
able on request.
right
left
15 0 15
p = 6.52 bar
activated pumps.
12
DP schematics
Controller range (gray field) applicable for A4VSO
Example A4VSO, sizes 40 and 71
Connection
of further axial
piston units
4
Mst
XD
Mst
XD
7
5
B1 B MB
B1 B MB
1.1
1.1
U S MS
K1 K2 T R(L) M2
U S MS
K1 K2 T R(L) M2
4
Mst
XD
Mst
XD
Connection
of further
axial piston
units
7
5
B1 B MB
5
B1 B MB
1.1
1.1
U S MS
K1 K2 T R(L) M2
Port
XD
MSt
U S MS
K1 K2 T R(L) M2
Connection
of further axial
piston units
4
Mst
Mst
XD
M2
M1
B1 B MB
M2
M1
B1 B MB
1.1
1.1
U S MS
XD
K1 K2 T R(L)
U S MS
K1 K2 T R(L)
Port
XD
MSt
1.1
Throttle valve
Dimensions [mm]
14
Dimensions DP
A4VSO, sizes 40 and 71
A6 to flanging face
A6 to flanging face
XD
XD
3
2
2
A7
A2
1.1
A7
A2
1.1
M2(M1)
XD
M14x1.50
A3
XD
M14x1.50
M14x1.50
R(L)
MSt
15 0 15
LR
A5
A1
Einschraubloch M33
A4
15 0 15
A5
LR
A1
M14x1.50
Einschraubloch M33
R(L)
MSt
Schl.weite: 30 mm
B
M1(M2)
A1
A2
A3
A4
A5
A6
A7
40
260
210
147
137
39
133
170
71
225
225
142
142
39
155
187
125/180
354
261
39
192
221
250/355
424
306
39
237
268
Port
Standard
Size2)
State4)
XD
DIN 3852
400
MSt
DIN 3853
S8 shape W
400
M1; M2
DIN 3852
400
X
X
2)
3)
Dimensions [mm]
A6 to flanging face
XD
3 2
MSt
A7
A2
1.1
B
Control valve mounting
for clockwise rotation
M2(M1)
15 0 15
LR
A5
A1
XD
Einschraubloch M33
R(L)
MSt
Components
1
1.1
M1(M2)
Throttle valve
NG
A1
A2
A5
A6
A7
500
510
353
39
268
313
750
582
392
39
290
352
1000
622
419
39
349
379
Port
Standard
Size1)
State3)
XD
DIN 3852
400
MSt
DIN 3853
S8 shape W
400
M1; M2
DIN 3852
400
1)
2)
For detailed dimensions and technical data of the variable pump, see data sheet
92050 (A4VSO)
3)
16
Static characteristic
350
p = 6.52 bar
Operating pressure
p [bar]
33
qv min
Flow
qv max
Flow direction S to B
High-pressure port
clockwise
left
counter-clockwise
right
1)
right
left
15 0 15
Connection
of further
pumps
4
Mst
XF
XD
B1 B MB
Mst
XF
U S MS
M1 K1 K2 T R(L)
XD
B1 B MB
1.1
1.1
M2
U S MS
M1 K1 K2 T R(L)
M2
Port
XD
XF
MSt
M1,
M2
Components
1
1.1
Intermediate plate
Throttle valve
Dimensions [mm]
18
Dimensions DPF
A4VSO, size 125 to 355
A11 to flanging face
A9 to flanging face
A7 to flanging face
XD
XF
A8
A11
A2
1.1
XD
MSt
A5
Einschraubloch M33
A6
15 0 15
LR
A12
A1
XF
R(L)
B
M1(M2) (Valve mounting for counterclockwise rotation)
NG
A1
A2
A5
A6
A7
A8
A9
A10
A11
A12
125
354
261
41
71
191.5
172
345
220.5
371
39
180
354
261
41
71
191.5
172
345
220.5
371
39
250
424
306
41
51
236.5
208
407
267.5
433
39
355
424
306
41
51
236.5
208
407
267.5
433
39
Port
Standard
Size
1)
State
3)
XD
400
XF
DIN 3852
400
MSt
DIN 3853
S8 shape W
400
M1; M2
Measurement of stroking
chamber pressure
DIN 3852
400
X
X
2)
3)
Static characteristic
350
max
The opening cross section of the measuring orifice determines the flow of the pump.
The flow controller compares the pressure before the
measuring orifice with that after the orifice and maintains
the pressure drop encountered here (differential pressure
p) and thus controls the flow.
If the differential pressure p increases, the pump is swiveled back (towards Vg min), if the differential pressure p
14 min
0
qv min
Flow direction S to B
Direction of rotation Swiveling range1)
pump
High-pressure port
clockwise
left
counter-clockwise
right
1)
right
left
15 0 15
qv max
Flow
tion
The Vg min stop is set so that a pressure of 15 to
20bar is set when port B is plugged.
The Vg max stop is set to nominal Vg max. When ordering,
(possible setting ranges Vg max to 50 % Vg max).
Flow qv
Rotational speed n
Max. flow deviation
Size
40
71
125
180
250
355
pv [l/min]
10
20
Dynamic characteristic
Swivel times
400
75
300
50
200
25
Load pressure
[bar]
Displacement Vg [%]
350
100
50
Standby
NG
tSA [s]
standby...350 bar
tSE [s]
tSE [s]
350 bar...standby
50 bar...standby
40
approx. 0.1
0.02
0.050
71
approx. 0.2
0.03
0.075
125
approx. 0.3
0.04
0.100
180
approx. 0.4
0.05
0.120
250
approx. 0.4
0.06
0.150
355
approx. 0.5
0.07
0.180
The values of the outward swivel time tSA (Vg min Vg max)
can be shortened by the factor 2 to 3 if required (please
contact us).
This does not have any effect on the inward swivel time tSE .
Swivel time t
FR/FR1 schematics
A4VSO, sizes 40 and 71
for FR1
plugged
XF
XF
4
2
B1 B MB
U S MS
K1 K2 T R(L)
Port
Pilot pressure flow controller
1.1
B1 B MB
1.1
XF
1.1
U S MS
M1 K1 K2 T R(L)
M2
Dimensions [mm]
A7 to flanging face
A7 to flanging face
XF
1.1
3
2
XF
2
A8
A2
A8
A2
1.1
B
Valve mounting for
clockwise rotation
M2(M1)
A3
XF
M14x1.50
XF
M14x1.50
A5
A5
M14x1.50
Einschraubloch M33
A6
15 0 15
LR
A1
Einschraubloch M33
A6
15 0 15
A1
LR
M14x1.50
A4
R(L)
Schl.weite: 30 mm
R(L)
B
(Valve mounting
for counter-clockwise rotation)
NG
A1
A2
A3
A4
A5
A6
A7
A8
40
260
140
147
137
47
67
209
128
71
298
157
142
142
42
72
236
144
125/180
354
191
41
71
305
172
250/355
424
238
41
71
367
208
Port
Standard
Size1)
State3)
XF
DIN 3852
400
M1; M2
Measurement of stroking
chamber pressure
DIN 3852
400
X
X
1)
2)
M1(M2)
(XF for counterclockwise rotation)
3)
22
Characteristic
max
350
20 min
0
qv min
Flow
qv max
Flow direction S to B
High-pressure port
clockwise
left
counter-clockwise
right
1)
right
left
15 0 15
XF
XF
XD
B1 B MB
XD
K1 K2 T R(L)
B1 B MB
1.1
U S MS
for FRG1
plugged
1.1
U S MS
M1 K1 K2 T R(L)
M2
Port
XD
XF
1.1
24
Dimensions [mm]
Dimensions FRG/FRG1
A4VSO, size 125 to 355
A9 to flanging face
A9 to flanging face
A7 to flanging face
A7
to flanging face
XF
XD
XD
1.1
2
XD
M2(M1)
XD
A5
15 0 15
Einschraubloch M33
LR
A1
A5
XF
Einschraubloch M33
A4
R(L)
A6
A6
15 0 15
LR
A1
A3
XF
Schl.weite: 30 mm
R(L)
Schl.weite: 30 mm
B
(Valve mounting for counterclockwise rotation)
A1
A2
A3
A8
A2
A8
A2
1.1
NG
XF
A4
M1(M2)
(Valve mounting for counterclockwise rotation)
A6
A7
A8
A9
A10
40
260
140
147
137
47
67
209
128
249
275
71
298
157
142
142
42
72
236
144
276
302
125/180
354
191
41
71
305
172
345
371
250/355
424
238
41
71
367
208
407
433
Port
Standard
Size1)
M14 x 1.5; 12 deep
400
State3)
XD
DIN 3852
XF
DIN 3852
400
M1; M2
DIN 3852
400
X
X
2)
3)
Static characteristic
FR (page 19).
The DFR1 version has no connection from XF to the tank.
350
50
qv min
qv max
Flow
Flow direction S to B
High-pressure port
clockwise
left
counter-clockwise
right
1)
right
left
15 0 15
26
DFR/DFR1 schematics
A4VSO, sizes 40 and 71
for DFR1
plugged
XF
XF
2
4
B1 B MB
B1 B MB
1.1
U S MS
K1 K2 T R(L)
Port
XF
1.1
1.1
U S MS
M1 K1 K2 T R(L)
M2
Dimensions [mm]
A9 to flanging face
A9 to flanging face
A7 to flanging face
A7 to flanging face
XF
1.1
A3
A5
Einschraubloch M33
A6
15 0 15
Einschraubloch M33
LR
A1
A5
XF
A6
15 0 15
A1
M2(M1)
XF
A4
R(L)
Schl.weite: 30 mm
R(L)
Schl.weite: 30 mm
B
(Valve mounting for counterclockwise rotation)
A1
A2
A3
A4
A5
A6
M1(M2)
A7
A8
40
260
140
147
137
47
67
249
128
275
298
157
142
142
42
72
276
144
302
125/180
354
191
41
71
345
172
371
250/355
424
238
41
71
407
208
433
Standard
A9
71
Port
Size1)
State3)
XF
DIN 3852
400
M1; M2
DIN 3852
400
X
X
1)
2)
A8
A2
A8
A2
NG
XF
1.1
LR
3)
28
General instructions
Basically, the installation instructions for the variable
pump A4VSO - data sheet 92050 apply.
The DR, DP, FR, and DFR controllers together with the
pump A4VSO are intended for open circuit operation.
The project planning, installation and commissioning of
Pressure controls are not backups against pressure overload. A separate pressure-relief valve is to be provided in
the hydraulic system.
The following tightening torques apply:
Fittings:
person.
Before using the axial piston unit, please read the corre-
Mounting bolts:
Rexroth.
ing table.
Ports
Standard
Thread size
Maximum permissible
Required
tightening torque
tightening torque of the
of the female threads M G max threaded plugs MV
DIN 3852-1
M14 x 1,5
80 Nm
35 Nm
6 mm
M18 x 1,5
140 Nm
60 Nm
8 mm
S8 shape W
50Nm
40 Nm
DIN 3853
Bosch Rexroth AG
Mobile Applications
An den Kelterwiesen 14
72160 Horb a.N., Germany
Tel. +49 7451 92-0
info.ma@boschrexroth.de
www.boschrexroth.com/brm
WAF
Hexagon socket for the threaded plugs