Harness 243-1069 Connector and Splice Locations

A-C1 A-C2 A-C9

RENR9523-06 Harness And Wire Electrical Schematic Symbols
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG May 2013
GN-16-HV K738-A5 1
2
180-9340
-
PU-16-HV
YL-16-HV
T957-A16
T958-A17
1
2
180-9340
180-9340
BU-18
PK-18
C967-A15
G833-A45
1
2
180-9340
180-9340
Symbols
GY-18 T852-A32 3 180-9340
BR-16-HV T959-A18 3 180-9340 ACCESSORY TABLE
4 -
BU-18 T855-A34 5 180-9340 BU-16-HV T960-A19 4 180-9340 QTY PART NAME P/N
6 8T-8737 GY-16-HV T858-A23 5 180-9340 1 PLUG AS. 155-2269
7 - WH-16-HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202 T
BR-16-HV K737-A4 8 180-9340 BU-16-HV X983-A7 7 180-9340 1 WEDGE 155-2261
9 - Pressure Temperature Level Flow Circuit Breaker
10 8T-8737 OR-16-HV X985-A14 8 180-9340
11 8T-8737 BR-16-HV X987-A37 9 180-9340 Symbol Symbol Symbol Symbol Symbol
A-C10
12 8T-8737 BR-16-HV K737-A54 10 180-9340
BU-18 995-A12 13 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BU-16-HV K739-A3 14 180-9340
GN-16-HV
BU-16-HV
K738-A5
K739-A56
11
12
180-9340
180-9340
YL-18 F421-A13 1 180-9340 Symbols and Definitions
PK-18 R746-A20 15 180-9340 PK-18 G833-A46 2 180-9340
16 8T-8737 ACCESSORY TABLE
ACCESSORY TABLE
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
QTY PART NAME P/N
FRONT VALVE COVER REAR VALVE COVER Fuse: A component in an electrical circuit that will open the circuit if too much current flows
18 8T-8737 1 PLUG AS. 155-2252 through it.
19 8T-8737 1 PLUG AS. 155-2269 CONNECTOR CONNECTOR
200mm PAINT/PRO 110-3202
20 8T-8737
1 WEDGE 155-2258
200mm PAINT/PRO 110-3202
INTAKE VALVE ACTUATION A-C2 A-C3
21 8T-8737 1 WEDGE 155-2261
A-S4
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
22 8T-8737 PRESSURE SOLENOID VALVE circle indicates that the component has screw terminals and a wire can be disconnected from it.
23 8T-8737 (H807 YL-18)
24 8T-8737 A-C3
A-C11
A-C15
BK-18 E963-A27 25 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-A8 26 180-9340 CLR-GA WIRE NAME POS TERM/PLUG Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
BR-16-HV K737-A55 1 180-9340
27 8T-8737 BU-18 995-A12 1 180-9340
BU-16-HV K739-A57 2 180-9340 No circle indicates that the wire cannot be disconnected from the component.
GY-18 994-A10 28 180-9340 PK-18 G833-A44 2 180-9340
29 8T-8737 GN-16-HV T961-A28 3 180-9340
ACCESSORY TABLE
PK-18 G833-A47 30 180-9340 WH-16-HV T962-A29 4 180-9340
31 8T-8737
QTY PART NAME P/N Ground (Wired): This indicates that the component is connected to a grounded wire. The
OR-16-HV T860-A25 5 180-9340
32 8T-8737 YL-16-HV X986-A22 6 180-9340
1 PLUG AS. 155-2269 grounded wire is fastened to the machine.
33 8T-8737 200mm PAINT/PRO 110-3202
34 8T-8737
BR-16-HV X984-A30 7 180-9340 INTAKE VALVE ACTUATION FUEL
1 WEDGE 155-2261
WH-18 E964-A26 35 180-9340 WH-16-HV T856-A31 8 180-9340 PRESSURE SENSOR TEMPERATURE Ground (Case): This indicates that the component does not have a wire connected to ground.
YL-18 G857-A9 36 180-9340 GN-16-HV T857-A36 9 180-9340 A-S6 A-S5 It is grounded by being fastened to the machine.
37 8T-8737 OR-16-HV X989-A51 10 180-9340 A-C12
A-C13 SENSOR (K739 BU-16-HV) (K737 BR-16-HV)
38
39
8T-8737
8T-8737
PU-16-HV X988-A52 11 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C10
40 8T-8737 12 8T-8737 WH-18 G856-A8 1 180-9340 ENGINE COOLANT Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
41 8T-8737 ACCESSORY TABLE YL-18 G857-A9 2 180-9340
TEMPERATURE SENSOR contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
INTAKE MANIFOLD

C15 On-highway Engine

42 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
43 8T-8737 1 PLUG AS. 155-2252 QTY PART NAME P/N A-C11 AIR TEMPERATURE
44 8T-8737 Sender: A component that is used with a temperature or pressure gauge. The sender
45 - 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269 SENSOR measures the temperature or pressure. Its resistance changes to give an indication to
YL-18 E966-A49 46 180-9340 1 WEDGE 155-2258 1 RECEPTACLE AS. 3E-3364 SECONDARY ENGINE A-C9
Electrical System
T
BU-18 E965-A48 47 180-9340 2 PLUG 8T-8737 the gauge of the temperature or pressure.
48 8T-8737 200mm PAINT/PRO 110-3202
SPEED/TIMING
A-C4
49
50
8T-8737
8T-8737
1 WEDGE 155-2261 SENSOR (CAMSHAFT) A-S1 A-S3 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 WH-18 G828-A38 A 180-9339 A-C7 (G828 WH-18) (G833 PK18) It has a coil that makes an electromagnet when current flows through it. The
52 -
GN-18 G829-A43 B 180-9339 A-C13 electromagnet can open or close the switch part of the relay.
PU-16-HV
BU-18
X988-A52
G827-A50
53
54
180-9340
180-9340 GY-18 994-A10 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG A-S2
KRA1-UP
55 8T-8737 ACCESSORY TABLE BR-18 G826-A21 A 180-9339 (G829 GN-18)
BU-18
GY-18
C967-A15
R747-A6
56
57
180-9340
180-9340
QTY PART NAME P/N BU-18 G827-A50 B 180-9339 TRB1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
1 RECEPTACLE AS. 3E-3370 OR-18 T853-A11 C 180-9339 TIMING coil that makes an electromagnet when current flows through it. The electromagnet
58
59
8T-8737
8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE BOOST
CALIBRATION JEP1-UP can open or close a valve or move a piece of metal that can do work.
60 8T-8737 1 WEDGE 3E-3371 QTY PART NAME P/N PRESSURE
OR-16-HV
YL-18
X989-A51
F421-A13
61
62
180-9340
180-9340
1 RECEPTACLE AS. 3E-3370
SENSOR
(TC) PROBE MXS1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
1 WEDGE 3E-3371
ENGINE OIL CONNECTOR
63
64
8T-8737
8T-8737 CLR-GA
A-C5
WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 A-C6
PRESSURE A-C12 NXS1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
65 8T-8737 that make electromagnet when current flows through them. It also has an internal switch that places
66
67
8T-8737
8T-8737
WH-18
GN-18
G828-A40
G829-A42
A
B
180-9339
180-9339 A-C14 ATMOSPHERIC SENSOR RKS1-UP the latch coil circuit open at the time the coil latches.
68 8T-8737 GY-18 R747-A6 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE A-C4
69
70
-
8T-8737 QTY
ACCESSORY TABLE
PART NAME P/N
BU-18
YL-18
T855-A34
H807-A35
1
2
180-9340
180-9340
SENSOR ENGINE
Harness and Wire Symbols
WH-18 G828-A1
71
72
8T-8737
180-9340 1 RECEPTACLE AS. 3E-3370 ACCESSORY TABLE A-C5 CONTROL Wire, Cable, or Harness Harness Identification Letter(s):
73 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
OR-18 T853-A11 74 180-9340 1 WEDGE 3E-3371 1 PLUG AS. 155-2269
MODULE Harness Identification Letters and
75 8T-8737 ENGINE COOLANT A-C1 Harness Connector Serialization
Harness Connector Serialization Code:
76 -
200mm PAINT/PRO 110-3202
DIVERTER SOLENOID PRIMARY ENGINE The "C" stands for "Connector" and the
1 WEDGE 155-2261 Codes (see sample).
BR-16-HV X987-A37 77 180-9340 A-C6
VALVE SPEED/TIMING number indicates which connector in the
78 8T-8737 harness (C1, C2, C3, ...).
YL-18 H807-A33 79 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
SENSOR (CRANKSHAFT) AG-C4 L-C12 L-C12
BR-18 G826-A21 80 180-9340
WH-18 G828-A39 A 180-9340 A-C15 A-C14 111-7898 3E-5179
81 8T-8737 GN-18 G829-A41 B 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C8 3E-5179
82 8T-8737 PK-18 R746-A20 C 180-9340 GY-18 T852-A32 1 180-9340 Part Number: for Connector Plug 1
83 8T-8737 ACCESSORY TABLE YL-18 H807-A53 2 180-9340 Part Number: for Connector Receptacle
84 8T-8737
85 8T-8737
QTY PART NAME P/N ACCESSORY TABLE 2
86 8T-8737 1 PLUG AS. 155-2267 QTY PART NAME P/N
87 8T-8737 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269 Plug Receptacle
88 8T-8737 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202 Pin or Socket Number
89 8T-8737 1 WEDGE 155-2261 5A
90 8T-8737
1 Deutsch connector: Typical representation
91 8T-8737 A-C7 Component
92 8T-8737 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
93 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 2 sockets and the receptacle contains all pins.
94 8T-8737 BU-18 E965-A48 1 180-9340
95 8T-8737 YL-18 E966-A49 2 180-9340 325-AG135 PK-14
96 8T-8737 ACCESSORY TABLE 1 Sure-Seal connector: Typical representation Harness identification code:
97 8T-8737 QTY PART NAME P/N
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
98 8T-8737
1 PLUG AS. 155-2269
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
OR-16-HV T860-A25 99 180-9340
GN-16-HV T857-A36 100 180-9340 200mm PAINT/PRO 110-3202
YL-16-HV X986-A22 101 180-9340 1 WEDGE 155-2261
WH-16-HV T856-A31 102 180-9340
BR-16-HV X984-A30 103 180-9340
GY-16-HV T858-A23 104 180-9340 A-C8
WH-16-HV
BR-16-HV
T962-A29
T959-A18
105
106
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG 2013 Caterpillar All Rights Reserved Printed in U.S.A.
BK-18 E963-A27 1 180-9340
GN-16-HV T961-A28 107 180-9340
BU-16-HV T960-A19 108 180-9340 WH-18 E964-A26 2 180-9340
109 8T-8737 ACCESSORY TABLE
110 8T-8737 QTY PART NAME P/N
BU-16-HV X983-A7 111 180-9340
1 PLUG AS. 155-2269
112 -
OR-16-HV X985-A14 113 180-9340 200mm PAINT/PRO 110-3202
114 - 1 WEDGE 155-2261
WH-16-HV T859-A24 115 180-9340
PU-16-HV T957-A16 116 180-9340
117 - A-C9
YL-16-HV T958-A17 118 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
119 - BU-18 C967-A15 1 180-9340
120 8T-8737
ACCESSORY TABLE PK-18 G833-A45 2 180-9340
QTY PART NAME P/N ACCESSORY TABLE
1
200mm
PLUG AS.
PAINT/PRO
227-4002
110-3202
QTY PART NAME P/N Connector Tables for Harness 321-4323
1 PLUG AS. 155-2269
J-C1 J-C5
200mm PAINT/PRO 110-3202 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG FRONT VALVE COVER
1 WEDGE 155-2261 PU-16-NW T957-J1 1 180-9339 BU-16-NW T960-J4 1
CONNECTOR INTAKE VALVE
YL-16-NW T958-J2 2 180-9339 WH-16-NW T859-J15 2
BR-16-NW T959-J3 3 180-9339 ACCESSORY TABLE J-C1 ACTUATOR 2 1&2 RETARDER
BU-16-NW T960-J4 4 180-9339 QTY PART NAME P/N J-C7 SOLENOID
GY-16-NW T858-J5 5 180-9339 1 CONNECTOR AS 7E-6513
WH-16-NW T859-J6 6 180-9339 220 TUBE 112-8144
BU-16-NW X983-J7 7 180-9339
J-C8
OR-16-NW X985-J8 8 180-9339 J-C6 3&4 RETARDER
Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations ENGINE COOLANT DIVERTER
BR-16-NW X987-J9
BR-16-NW K737-J10
9
10
180-9339
180-9339
CLR-GA WIRE NAME POS TERM/PLUG
BU-16-NW X983-J7 A 154-2389 SOLENOID INTAKE VALVE
GN-16-NW K738-J11 11 180-9339

(Dimensions: 39 inches x 28 inches)

BR-16-NW X987-J20 B 154-2389
A-C1 A-C2 A-C10 SOLENOID VALVE FRONT VALVE COVER BU-16-NW K739-J12 12 180-9339 ACCESSORY TABLE
J-C9 ACTUATOR 1
(NOTE G) CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR J-S3
CLR-GA WIRE NAME POS TERM/PLUG A-C14 ACCESSORY TABLE QTY PART NAME P/N J-S4 (X987 BR-16-NW) J-C6
PU-16 HV T957-A16 1 180-9340 YL-18 F421-A13 1 180-9340 QTY PART NAME P/N 1 PLUG 153-9693 (K739 BU-16-NW)
GN-16 HV K738-A5 1 180-9340
YL-16 HV T958-A17 2 180-9340 PK-18 G833-A46 2 180-9340
A-C2 REAR VALVE COVER 1 RECEPTACLE AS. 290-8858 1 SEAL 154-0877
2 -
GY-18 T852-A32 3 180-9340 BR-16 HV T959-A18 3 180-9340 ACCESSORY TABLE 1 WEDGE 3E-5180 1 CLIP 154-3769
4 -
CONNECTOR
BU-16 HV T960-A19 4 180-9340 QTY PART NAME P/N
BU-18 T855-A34 5 180-9340 GY-16 HV T858-A23 5 180-9340 1 PLUG AS. 155-2269 A-C3 J-C2 J-C7

RENR9523-06
PK-18 386-A61 6 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
7 - WH-16 HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202 PU-16-NW T957-J1 1 OR-16-NW X985-J8 A 154-2389
BR-16 HV K737-A4 8
9
180-9340
-
BU-16 HV
OR-16 HV
X983-A7
X985-A14
7
8
180-9340
180-9340
1 WEDGE 155-2261 GY-16-NW T858-J13 2
ACCESSORY TABLE
BR-16-NW X987-J19 B
ACCESSORY TABLE
154-2389
Harness 321-4323 J-S1
10 8T-8737 BR-16 HV X987-A37 9 180-9340 QTY PART NAME P/N QTY PART NAME P/N (T858 GY-16-NW) 3

11
12
8T-8737
8T-8737
BR-16 HV K737-A54 10 180-9340
A-C11
1
220
CONNECTOR AS 7E-6513
TUBE 112-8144
1
1
PLUG
SEAL
153-9693
154-0877
Connector and Splice CYLINDER
NUMBER
GN-16 HV K738-A5 11 180-9340
BU-18 995-A12
BU-16 HV K739-A3
13
14
180-9340
180-9340 BU-16 HV K739-A56 12 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 995-A12 1 180-9340 J-C3
1 CLIP 154-3769
Locations J-S2
LABEL

PK-18 R746-A20 15 180-9340 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
16 8T-8737 PK-18 G833-A44 2 180-9340 A-S5 J-C8 (T859 WH-16-NW)
QTY PART NAME P/N (K739 BN-16-HV) YL-16-NW T958-J2 1 CLR-GA WIRE NAME POS TERM/PLUG
GN-18 G829-A2 17 180-9340
1 PLUG AS. 155-2252
ACCESSORY TABLE ENGINE COOLANT GY-16-NW T858-J14 2 BR-16-NW K737-J10 A 154-2389
18 8T-8737 QTY PART NAME P/N
19 8T-8737 200mm PAINT/PRO 110-3202 TEMPERATURE SENSOR ACCESSORY TABLE BU-16-NW K739-J17 B 154-2389
1 PLUG AS. 155-2269 QTY PART NAME P/N ACCESSORY TABLE
20 8T-8737 1 WEDGE 155-2258 A-C11 A-S6 1 CONNECTOR AS 7E-6513
21 8T-8737 200mm PAINT/PRO 110-3202
(K739 BU-16-HV) 220 TUBE 112-8144
QTY PART NAME P/N INJECTOR 4 INJECTOR 1
22 8T-8737 1 WEDGE 155-2261 1 PLUG 153-9693
23 8T-8737 A-C3 1 SEAL 154-0877 J-C5 J-C2
24 8T-8737 J-C4 1 CLIP 154-3769
CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-A27 25 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-A8 26 180-9340 BR-16 HV K737-A55 1 180-9340
A-C12
FUEL BP-16-NW T959-J3 1 J-C9
27 8T-8737 BU-16 HV K739-A57 2 180-9340 INTAKE VALVE ACTUATION TEMPERATURE WH-16-NW T859-J16 2 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
GY-18 994-A10 28 180-9340 GN-16 HV T961-A28 3 180-9340
WH-18 G856-A8 1 180-9340
PRESSURE SOLENOID VALVE INTAKE VALVE ACTUATION SENSOR
ACCESSORY TABLE GN-16-NW K738-J11 A 154-2389
29 8T-8737 WH-16 HV T962-A29 4 180-9340 QTY PART NAME P/N BU-16-NW K739-J18 B 154-2389
PK-18 G833-A47 30 180-9340 YL-18 G857-A9 2 180-9340 A-C15 PRESSURE SENSOR A-C10 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
31 8T-8737 OR-16 HV T860-A25 5 180-9340
ACCESSORY TABLE 220 TUBE 112-8144
32 8T-8737 YL-16 HV X986-A22 6 180-9340 A-C13 QTY PART NAME P/N
QTY PART NAME P/N 1 PLUG 153-9693
33 8T-8737 BR-16 HV X984-A30 7 180-9340
1 PLUG AS. 155-2269 1 SEAL 154-0877 INJECTOR 2
34 8T-8737 WH-16 HV T856-A31 8 180-9340 1 CLIP 154-3769
WH-18 E964-A26 35 180-9340
GN-16 HV T857-A36 9 180-9340
1 RECEPTACLE AS. 3E-3364 J-C3
YL-18 G857-A9 36 180-9340
37 8T-8737 OR-16 HV X989-A51 10 180-9340
2 PLUG 8T-8737 INJECTOR 3
200mm PAINT/PRO 110-3202
38 8T-8737 PU-16 HV X988-A52 11 180-9340
1 WEDGE 155-2261
J-C4
39 8T-8737 12 8T-8737
40 8T-8737
ACCESSORY TABLE A-C13
41 8T-8737
42 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG HARNESS 243-2321
43 8T-8737 1 PLUG AS. 155-2252 BR-18 G826-A21 1 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202
ONLY
BU-18 G827-A50 2 180-9340
45 - 1 WEDGE 155-2258

30 Page,
OR-18 T853-A11 3 180-9340
YL-18 E966-A49 46 180-9340
ACCESSORY TABLE
BU-18 E965-A48 47 180-9340
BOOST PRESSURE AIR SHUTOFF
48 8T-8737 QTY PART NAME P/N
A-C4 INTAKE MANIFOLD
49 8T-8737 1 PLUG AS. 230-4013 SENSOR A-C16
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 WH-18 G828-A38 1 180-9340
200mm PAINT/PRO 110-3202 A-C6 AIR TEMPERATURE
52 - GN-18 G829-A43 2 180-9340 SENSOR
PU-16 HV X988-A52 53 180-9340
BU-18 G827-A50 54 180-9340
GY-18 994-A10 3 180-9340 A-C14 A-C9
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N BU-18 T855-A34 1 180-9340 AIR SHUTOFF
GY-18 R747-A6 57 180-9340 1 PLUG AS. 237-0227
58 8T-8737
YL-18 H807-A35 2 180-9340 SWITCH
200mm PAINT/PRO 110-3202 ACCESSORY TABLE SECONDARY ENGINE
59 8T-8737
QTY PART NAME P/N
A-C17
60 8T-8737
1 PLUG AS. 155-2269
SPEED/TIMING
OR-16 HV X989-A51 61 180-9340 A-C5
YL-18 F421-A13 62 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 SENSOR (CAMSHAFT)
63 8T-8737 1 WEDGE 155-2261 A-C7 A-S7
64 8T-8737 WH-18 G828-A40 1 180-9340 A-S1 A-S3 (386 PK-18)
65 8T-8737 GN-18 G829-A42 2 180-9340 (G828 WH-18) (G833 PK-18)
66
67
8T-8737
8T-8737
GY-18 R747-A6 3 180-9340 A-C15
A-S4 Connector Tables for Harness 321-4324 REAR VALVE COVER
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG (H807 YL-18)
68 8T-8737 E-C1 E-C5
69 - QTY PART NAME P/N GY-18 T852-A32 1 180-9340 A-S2 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG INTAKE VALVE CONNECTOR
70 8T-8737 1 PLUG AS. 230-4013 YL-18 H807-A53 2 180-9340 (G829 GN-18) BR-16-NW K737-E1 1 180-9339 BR-16-NW X984-E7 A 154-2389 E-C1 INTAKE VALVE
71 8T-8737 200mm PAINT/PRO 110-3202 BU-16-NW K739-E2 2 180-9339 OR-16-NW X989-E12 B 154-2389
ACTUATOR 5
ACCESSORY TABLE
WH-18 G828-A1 72 180-9340
QTY PART NAME P/N GN-16-NW T961-E3 3 180-9339 ACCESSORY TABLE 5&6 RETARDER E-C6 ACTUATOR 4
73 8T-8737 WH-16-NW T962-E4 4 180-9339 QTY PART NAME P/N
OR-18 T853-A11 74 180-9340 A-C6
1 PLUG AS. 155-2269
OR-16-NW T860-E5 5 180-9339 1 PLUG 153-9693
SOLENOID E-C5
75 8T-8737 200mm PAINT/PRO 110-3202
76 -
CLR-GA WIRE NAME POS TERM/PLUG YL-16-NW X986-E6 6 180-9339 1 SEAL 154-0877 E-C8 E-S2
1 WEDGE 155-2261 BR-16-NW X984-E7 7 180-9339 1 CLIP 154-3769
BR-16 HV X987-A37 77 180-9340
WH-18 G828-A39 1 180-9340 TIMING (X989 OR-16-NW) INTAKE VALVE
78 8T-8737 GN-18 G829-A41 2 180-9340 WH-16-NW T856-E8 8 180-9339 INTAKE VALVE
CALIBRATION GN-16-NW T857-E9 9 180-9339 E-C6 ACTUATOR 3
YL-18 H807-A33 79 180-9340 PK-18 R746-A20 3 180-9340 A-C16 OR-16-NW X989-E10 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
ACTUATOR 6
BR-18 G826-A21 80 180-9340 ACCESSORY TABLE (SPECIFIC TO HARNESS PRIMARY ENGINE ENGINE OIL (TC) PROBE E-C4
81 8T-8737
PU-16-NW X988-E11 11 180-9339 WH-16-NW T856-E8 A 154-2389 E-C7 E-S3
82 8T-8737
QTY PART NAME P/N 243-2321 ONLY)
SPEED/TIMING PRESSURE SENSOR CONNECTOR 12 180-9339 PU-16-NW X988-E15 B 154-2389 (X988 PU-16-NW)
1 PLUG AS. 237-0227 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE ACCESSORY TABLE
83 8T-8737
PK-18 386-A59 1 180-9340 SENSOR (CRANKSHAFT) A-C4 A-C12 ENGINE CONTROL QTY PART NAME P/N QTY PART NAME P/N
84 8T-8737 200mm PAINT/PRO 110-3202
1 RECEPTACLE AS. 290-8858 1 PLUG 153-9693
85 8T-8737 BU-18-HV K739-A58 2 180-9340 A-C8 MODULE 1 WEDGE 3E-5180 1 SEAL 154-0877
86 8T-8737 ACCESSORY TABLE
87 8T-8737
A-C7
QTY PART NAME P/N
A-C1 1 CLIP 154-3769
CLR-GA WIRE NAME POS TERM/PLUG E-C2
88 8T-8737 1 PLUG AS. 155-2269
BU-18 E965-A48 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG E-C7
89 8T-8737
200mm PAINT/PRO 110-3202
90
91
8T-8737
8T-8737
YL-18 E966-A49 2
ACCESSORY TABLE
180-9340
1 WEDGE 155-2261
ATMOSPHERIC
GN-16-NW T961-E3
OR-16-NW T860-E17
1
2
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T857-E9 A 154-2389 Harness 321-4324
ACCESSORY TABLE PU-16-NW X988-E14 B 154-2389 E-S1
92
93
8T-8737
8T-8737
QTY
1
PART NAME
PLUG AS.
P/N
155-2269 A-C17
PRESSURE SENSOR QTY
1
PART NAME P/N
CONNECTOR AS 7E-6513 QTY
ACCESSORY TABLE
PART NAME P/N
Connector and Splice (T860 OR-16-NW)
94 8T-8737 A-C5
95
96
8T-8737
8T-8737
200mm
1
PAINT/PRO
WEDGE
110-3202
155-2261
(SPECIFIC TO HARNESS
243-2321 ONLY)
220 TUBE 112-8144 1
1
PLUG
SEAL
153-9693
154-0877
Locations
97 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG E-C3 1 CLIP 154-3769
98 8T-8737 PK-18 386-A60 1 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
OR-16 HV T860-A25
GN-16 HV T857-A36
99
100
180-9340
180-9340
A-C8
CLR-GA WIRE NAME POS TERM/PLUG
2 8T-8737 Harness 243-2321,248-4233 WH-16-NW T962-E4
OR-16-NW T860-E16
1
2
E-C8
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
YL-16 HV X986-A22
WH-16 WH T856-A31
101
102
180-9340
180-9340
BK-18 E963-A27 1 180-9340 QTY PART NAME P/N & 263-9001 Connector and QTY
ACCESSORY TABLE
PART NAME P/N
BR-16-NW K737-E1
BU-16-NW K739-E2
A
B
154-2389
154-2389
INJECTOR 6
BR-16 HV X984-A30 103 180-9340
WH-18 E964-A26 2 180-9340 1 RECEPTACLE AS. 3E-3364 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE E-C3
GY-16 HV T858-A23
WH-16 HV T962-A29
104
105
180-9340
180-9340 QTY
ACCESSORY TABLE
PART NAME P/N
200mm PAINT/PRO 110-3202 Splice Locations 220 TUBE 112-8144 QTY
1
PART NAME
PLUG
P/N
153-9693
1 WEDGE 3E-3365
BR-16 HV T959-A18 106 180-9340 1 PLUG AS. 155-2269 E-C4 1 SEAL 154-0877
GN-16 HV T961-A28 107 180-9340 200mm PAINT/PRO 110-3202 CLR-GA WIRE NAME POS TERM/PLUG 1 CLIP 154-3769
BU-16 HV T960-A19 108 180-9340 YL-16-NW X986-E6 A 154-2389
1 WEDGE 155-2261
109 8T-8737 OR-16-NW X989-E13 B 154-2389
110 8T-8737 ACCESSORY TABLE
BU-16 HV X983-A7 111 180-9340 QTY PART NAME P/N
A-C9
112 - 1 PLUG 153-9693
OR-16 HV X985-A14 113 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
1 SEAL 154-0877
114 - BU-18 C967-A15 1 180-9340 1 CLIP 154-3769
WH-16 HV T859-A24 115 180-9340 PK-18 G833-A45 2 180-9340
PU-16 HV T957-A16 116 180-9340
ACCESSORY TABLE
117 -
QTY PART NAME P/N
INJECTOR 5
YL-16 HV T958-A17 118 180-9340
119 - 1 PLUG AS. 155-2269 E-C2
120 8T-8737 *1 *PLUG AS. *230-4011
ACCESSORY TABLE
200mm PAINT/PRO 110-3202
QTY PART NAME P/N
1 PLUG AS. 227-4002 1 WEDGE 155-2261
 8 7 6 5 4 3 2 1
A-C13 J-C2
2304013 7E6513
INTAKE VALVE ACTUATION A
PRESSURE SENSOR
+5 VOLTS
GROUND B
G826-A21 BR-18
G827-A50 BU-18
T957-J1 PU-16-NW
T858-J13 GY-16-NW
1
2 INJECTOR 1
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
223-0099 SIGNAL C T853-A11 OR-18
N/O
AIR INLET AIR INLET SHUTOFF J-C6 RELAY
SHUTOFF SOLENOID RELAY (N/O) 1539693 TO VEHICLE
213-1626 241-8371 COMPONENTS
A-C13 NOTE H NOTE H X983-J7 BU-16-NW A KEY SWITCH
3E3370 X987-J20 BR-16-NW B INTAKE VALVE ACTUATOR 1
OFF TO +BATTERY
INTAKE VALVE +5 VOLTS OR-16 A G826-A21 BR-18 RD-12 TO +BATTERY ON P1
ACTUATION PRESSURE GROUND YL-16 B G827-A50 BU-18 211-7888 START CHECK ENGINE LAMP TWISTED 1607689
L994-YL
SENSOR 224-4535 SIGNAL GN-16 C T853-A11 OR-18 NOTE H PAIRS
J-C3 1

HARNESS 243-1069 7E6513 G879-OR 2 +5V

T958-J2 YL-16-NW 1 993-BR 3 INPUT SENSOR RETURN #2
WARNING LAMP 659-PK
GROUND T858-J14 GY-16-NW 2 INJECTOR 2 L994-YL C985-BU 4 +8V
9 PIN CAB 659-PK H795-PK 5 AP SENSOR/SWITCH RETURN(NOTE L)
CONNECTOR NOTES B AND E
A-C16 G843-OR 6 INPUT #6
+BATTERY B SPEEDOMETER G841-GN INPUT #4
A-C13 1552269 NOTE Z
7
2304013 J-C7 -BATTERY A SIGNAL+ C974-PU C974-PU E794-YL 8 J1587 DATA LINK POSITIVE
INTAKE
F VALVE ACTUATION +5 VOLTS
GROUND
1
2
G826-A21 BR-18
386-A59 PK-18
K739-A58 BU-16-HV
1
2 TOP VIEW
1539693 ALTERNATOR
STARTER
J
H SIGNAL- C973-GN
C973-GN E793-BU
E718-PK
9
10
J1587 DATA LINK NEGATIVE
OUTPUT #2
F
PRESSURE SENSOR G827-A50 BU-18 X985-J8 OR-16-NW A J1587 - G E793-BU NOTES B AND E
SIGNAL 3 T853-A11 OR-18 X987-J19 BR-16-NW B INTAKE VALVE ACTUATOR 2 GROUND
MOTOR TACHOMETER G837-YL 11 OUTPUT #5
248-2168 AIR INLET J1587 + F E794-YL E991-GY 12 OUTPUT #3
A-C17 A-C18 AIR INLET J1939 SHIELD E A249-BK 450-YL
HARNESS 248-4233 SHUTOFF SIGNAL+ G836-WH 13 OUTPUT #4
3E-3364 155-2269 SHUTOFF J1939 - D K990-GN 450-YL
SOLENOID 14
386-A60 PK-18 1 RELAY J-C4 NOTE D J1939 + C K900-YL SIGNAL- 451-BR 451-BR 15
2 MOMENTARY 7E6513 NOTE D 16
F713-OR 17 INPUT #14
PUSHBUTTON (NO) T959-J3 BR-16-NW 1
A-C15 T859-J16 WH-16-NW 2 INJECTOR 3 E793-BU L901-GY 18 INPUT SENSOR RETURN #1(NOTE L)
1552269 TO +BATTERY T957-J1 PU-16-NW - 12V + -12V + - 12V + E794-YL G838-BR 19 OUTPUT #6
INTAKE VALVE ACTUATION T958-J2 YL-16-NW A249-BK G839-BU 20 OUTPUT #7
TO CHASSIS
PRESSURE SOLENOID VALVE RD-16 1 T852-A32 GY-18 MANUAL AIR INLET T959-J3 BR-16-NW BATTERY 3 BATTERY 2 BATTERY 1 J1939 DATALINK K990-GN G840-PU 21 OUTPUT #8
RD-16 2 H807-A53 YL-18 SHUTOFF SWITCH T960-J4 BU-16-NW K900-YL C977-BU 22 CLUTCH PEDAL POSITION SWITCH
231-3269(12V) J-S1 J-C8 B-C1 B-C2 J906-BR E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
T858-J5 GY-16-NW T858-J13 GY-16-NW 1552269 3E3364 7E6513 G834-PU 24 INPUT #15 NEGATIVE
INTAKE VALVE ACTUATION T858-J14 GY-16-NW K737-J10 BR-16-NW A K737-B1 BR-16 1 1&2 RETARDER G835-OR 25 INPUT #15 POSITIVE
GN-16 1 14 AWG GXL 101-RD 26 INPUT #10
PRESSURE SOLENOID VALVE K739-J17 BU-16-NW B K739-B2 BU-16 2 SOLENOID 10A
GN-16 2 J-S2 G933-YL 27 INPUT #9
236-9837(24V) 14 AWG GXL 101-RD L994-YL CHECK ENGINE LAMP
T859-J6 WH-16-NW T859-J15 WH-16-NW 10A 28
T859-J16 WH-16-NW 659-PK 29 WARNING LAMP
J-C9 B-C1 B-C2 ENGINE 14 AWG GXL
10A 101-RD K998-BU 30 OUTPUT #1
A-C14 3E3364 7E6513 BLOCK
X983-J7 BU-16-NW 1552269 G880-PK 31 OUTPUT #9
1552269 X985-J8 OR-16-NW K738-J11 GN-16-NW A K737-B1 BR-16 1 3&4 RETARDER G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
ENGINE COOLANT DIVERTER J-S3
14 AWG GXL 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
SOLENOID VALVE RD-16 1 T855-A34 BU-18 K739-J18 BU-16-NW B K739-B2 BU-16 2 SOLENOID 14 AWG GXL
RD-16 2 X987-J9 BR-16-NW X987-J20 BR-16-NW 229-BK K990-GN 34 J1939 DATA LINK NEGATIVE
H807-A35 YL-18 14 AWG GXL 229-BK C978-BR SET
240-7339(12V) X987-J19 BR-16-NW 35
C974-PU SPEEDOMETER POSITIVE
AIR SHUTOFF
36
J-C5 C973-GN 37 SPEEDOMETER NEGATIVE
ENGINE COOLANT DIVERTER MANUAL AIR 7E6513
1 K737-J10 BR-16-NW C978-BR C978-BR 450-YL 38 TACHOMETER POSITIVE
GN-16 INLET SHUTOFF
SOLENOID VALVE
240-6822(24V)
GN-16 2 CIRCUIT SWITCH CONNECTOR
K738-J11 GN-16-NW
J-S4
T960-J4 BU-16-NW
T859-J15 WH-16-NW
1
2 INJECTOR 4
H795-PK
C979-OR
SET/RESUME SWITCH
C979-OR 451-BR
E717-GN
39
40
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
K739-J12 BU-16-NW K739-J18 BU-16-NW SERVICE BRAKE PEDAL POSITION SWITCH N/C E971-GN 41 INPUT #11
K739-J17 BU-16-NW C992-PU C992-PU A249-BK J1939 DATA LINK SHIELD
LEFT VIEW H795-PK 42
43
C979-OR 44 RESUME
(PEDAL RELEASED POSITION) C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
A-C14
E-C4 H795-PK C975-WH C975-WH G844-PK 46 INPUT #7
1552269 G842-GY INPUT #5
ENGINE COOLANT DIVERTER 1539693 CRUISE CONTROL ON/OFF SWITCH
47

SOLENOID VALVE RD-16 1 T855-A34 BU-18 101-RD 48 UNSWITCHED +BATTERY

RD-16 2 NOTE X
H807-A35 YL-18 LO E716-GY C983-WH 49 ENGINE COOLANT LEVEL NORMAL
240-6825(12V) A-C2 J-C1 X986-E6 YL-16-NW A MED K900-YL 50 J1939 DATA LINK POSITIVE
X989-E13 OR-16-NW B INTAKE VALVE ACTUATOR 3 H795-PK
1552252 290-8858 HI 51
RETARDER SOLENOID ON/OFF SWITCH 101-RD UNSWITCHED +BATTERY
ENGINE COOLANT DIVERTER LO 52

SOLENOID VALVE GN-16 1 T957-A16 PU-16-HV 1 T957-J1 PU-16-NW E-C5

MED
E717-GN 101-RD 53 UNSWITCHED +BATTERY
GN-16 2 T958-A17 YL-16-HV 2 T958-J2 YL-16-NW K737-E1 BR-16-NW 1539693
HI C984-YL 54 ENGINE COOLANT LEVEL LOW
240-6822(24V) CLUTCH PEDAL POSITION SWITCH N/C
T959-A18 BR-16-HV 3 T959-J3 BR-16-NW K739-E2 BU-16-NW NOTE X
55
T960-A19 BU-16-HV 4 T960-J4 BU-16-NW T961-E3 GN-16-NW H795-PK C977-BU C977-BU K999-GN 56 INPUT #1
HARNESS 243-1069 T858-A23 GY-16-HV 5 T858-J5 GY-16-NW X984-E7 BR-16-NW A 57
T962-E4 WH-16-NW X989-E12 OR-16-NW B INTAKE VALVE ACTUATOR 4 (PEDAL RELEASED POSITION)
T859-A24 WH-16-HV 6 T859-J6 WH-16-NW E-S1 K980-PK 58 INPUT #2
E X983-A7 BU-16-HV
X985-A14 OR-16-HV
7
8
X983-J7 BU-16-NW
X985-J8 OR-16-NW
T860-E5 OR-16-NW T860-E16 OR-16-NW C975-WH
K982-YL
59
60
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
E
T860-E17 OR-16-NW A/C HIGH PRESSURE SWITCH N/C
X987-A37 BR-16-HV 9 X987-J9 BR-16-NW E-C2 TWISTED PAIRS 61
A-C11 K737-A54 BR-16-HV 10 K737-J10 BR-16-NW X986-E6 YL-16-NW 7E6513 H795-PK E971-GN E971-GN G881-BU 62 INPUT #12
2304011 K738-A5 GN-16-HV 11 K738-J11 GN-16-NW X984-E7 BR-16-NW 229-BK 63 -BATTERY
K739-A56 BU-16-HV 12 K739-J12 BU-16-NW T961-E3 GN-16-NW 1 PASSIVE MAGNETIC G882-WH 64 INPUT #13
ENGINE COOLANT T856-E8 WH-16-NW T860-E17 OR-16-NW 2 INJECTOR 5 NOTE C VEHICLE SPEED G808-BU 1 G808-BU
SIGNAL 1 995-A12 BU-18 T857-E9 GN-16-NW NOTE F G809-GN 2 G809-GN 229-BK 65 -BATTERY
TEMPERATURE SENSOR GROUND 2 FRONT VALVE COVER COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR C986-BR ACCELERATOR PEDAL POSITION
G833-A44 PK-18 E-S2
66
234-5012 CONNECTOR ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 229-BK 67 -BATTERY
X989-E10 OR-16-NW X989-E13 OR-16-NW E-C6
X989-E12 OR-16-NW +8 V RD A C985-BU C985-BU G845-PU 68 INPUT #8
1539693 69
E-S3 NOTE X ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
A-C11 X988-E11 PU-16-NW X988-E14 PU-16-NW G837-YL J906-BR 70 IGNITION KEY SWITCH
T856-E8 WH-16-NW A ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN
1552269 X988-E15 PU-16-NW INTAKE VALVE ACTUATOR 5 ARC
X988-E15 PU-16-NW B
SOLENOID SUPPRESSOR
ENGINE COOLANT A-C3 E-C1 ENGINE CONTROL MODULE (ECM) J1
SIGNAL 1 995-A12 BU-18
TEMPERATURE SENSOR GROUND 2 1552252 2908858
G833-A44 PK-18
130-9811 E-C3
K737-A55 BR-16-HV 1 K737-E1 BR-16-NW 7E6513
HARNESS 243-1069 K739-A57 BU-16-HV 2 K739-E2 BU-16-NW
T961-A28 GN-16-HV 3 T961-E3 GN-16-NW T962-E4 WH-16-NW 1
T860-E16 OR-16-NW 2 INJECTOR 6
T962-A29 WH-16-HV 4 T962-E4 WH-16-NW
T860-A25 OR-16-HV 5 T860-E5 OR-16-NW
X986-A22 YL-16-HV 6 X986-E6 YL-16-NW E-C7
X984-A30 BR-16-HV 7 X984-E7 BR-16-NW
T856-A31 WH-16-HV 8 T856-E8 WH-16-NW 1539693
A-C9 NOTE X
2304011 T857-A36 GN-16-HV 9 T857-E9 GN-16-NW
INTAKE MANIFOLD AIR X989-A51 OR-16-HV 10 X989-E10 OR-16-NW T857-E9 GN-16-NW A
SIGNAL 1 C967-A15 BU-18 X988-E14 PU-16-NW B INTAKE VALVE ACTUATOR 6
TEMPERATURE SENSOR GROUND 2 X988-A52 PU-16-HV 11 X988-E11 PU-16-NW
G833-A45 PK-18 12
234-5013
REAR VALVE COVER E-C8
CONNECTOR B-C1 B-C2
1539693
A-C9 3E3364 7E6513
NOTE X
1552269 K737-E1 BR-16-NW A K737-B1 BR-16 1 5&6 RETARDER
INTAKE MANIFOLD AIR
SIGNAL 1 C967-A15 BU-18 K739-E2 BU-16-NW B K739-B2 BU-16 2 SOLENOID
TEMPERATURE SENSOR GROUND 2 ECM
G833-A45 PK-18
130-9811 MOUNTING
HARNESS 243-1069 A-S5 BOLT
K737-A54 BR-16-HV K737-A4 BR-16-HV A-C1 ECM
K737-A55 BR-16-HV 2274002 GROUND
P2/J2 STRAP
A-S6 K738-A5 GN-16 1 RETARDER SOLENOID LOW/HI
K739-A56 BU-16-HV K739-A3 BU-16-HV 2
K739-A57 BU-16-HV T852-A32 GY-18 3 INTAKE VALVE ACTUATOR OIL VALVE
K739-A58 BU-16-HV 4
A-C10 T855-A34 BU-18 5 COOLANT DIVERTER SOLENOID VALVE
FUEL 230-4011 386-A61 PK-18 6 AIR SHUTOFF
SIGNAL 1 F421-A13 YL-18 7
TEMPERATURE SENSOR GROUND 2 A-S7 K737-A4 BR-16-HV 8 RETARDER SOLENOID MED/HI
G833-A46 PK-18
234-5013
D 386-A59 PK-18
386-A60 PK-18
386-A61 PK-18 9
10
11
D
HARNESS 243-1069
12
ONLY
A-C10 995-A12 BU-18 13 ENGINE COOLANT TEMPERATURE
1552269 K739-A3 BU-16 14 RETARDER COMMON
K738-A5 GN-16-HV R746-A20 PK-18 15 BOOST PRESSURE SENSOR
FUEL TEMPERATURE SIGNAL 1 F421-A13 YL-18 T856-A31 WH-16-HV
SENSOR 130-9811 GROUND 2 G833-A46 PK-18 T857-A36 GN-16-HV
16 INTAKE MANIFOLD AIR
G829-A2 GN-18 17 PRESSURE SENSOR RETURN
TEMPERATURE SENSOR REAR VALVE COVER
T858-A23 GY-16-HV 18 FRONT VALVE COVER
HARNESS 243-1069 T860-A25 OR-16-HV 19 SECONDARY ENGINE BOOST PRESSURE A-C9 CONNECTOR
T957-A16 PU-16-HV CONNECTOR
T958-A17 YL-16-HV
20 SPEED/TIMING SENSOR A-C3
21 A-C2
T959-A18 BR-16-HV 22 SENSOR (CAMSHAFT) A-C6
T960-A19 BU-16-HV 23 A-C7
A-C12 T961-A28 GN-16-HV 24 INTAKE VALVE ACTUATION
1552269 T962-A29 WH-16-HV E963-A27 BK-18 25 PRIMARY ENGINE SPEED/TIMING-
TIMING CALIBRATION(TC) 1 G856-A8 WH-18 X983-A7 BU-16-HV G856-A8 WH-18 26 TIMING CALIBRATION PROBE(+)
PRESSURE SENSOR
PROBE CONNECTOR 2 G857-A9 YL-18 X984-A30 BR-16-HV 27 A-C13
X985-A14 OR-16-HV 994-A10 GY-18 28 ENGINE OIL PRESSURE SENSOR
X986-A22 YL-16-HV 29
HARNESS 243-2321 & 248-4233 ONLY X987-A37 BR-16-HV G833-A47 PK-18 30 TEMPERATURE SENSOR COMMON
X988-A52 PU-16-HV
T859-A24 WH-16-HV
31
32
INTAKE VALVE ACTUATION SYMBOL DESCRIPTION
A-C7 X989-A51 OR-16-HV 33 PRESSURE SOLENOID VALVE
SECONDARY 1552269 34 A-C15 CIRCUIT CONNECTED
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18 E964-A26 WH-18 35 PRIMARY ENGINE SPEED/TIMING+ ENGINE COOLANT DIVERTER
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 G857-A9 YL-18 36 TIMING CALIBRATION PROBE(-) SOLENOID VALVE CIRCUIT NOT CONNECTED
37
201-6616 A-C14
G856-A8 WH-18 38 ELECTRICAL CONNECTION TO
A-C8 G857-A9 YL-18 39
MACHINE STRUCTURE
1552269 T853-A11 OR-18 40
PRIMARY G826-A21 BR-18 41 INTERNAL ELECTRICAL CONNECTION
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E963-A27 BK-18 ENGINE COOLANT
G827-A50 BU-18 42 TO SURFACE OF COMPONENT
SIGNAL+ WH-18 2 E964-A26 WH-18 995-A12 BU-18 TEMPERATURE SENSOR
(Dimensions: 39 inches x 28 inches)

(CRANKSHAFT) 43

201-6615 F421-A13 YL-18 44 A-C11 CONNECTOR

C967-A15 BU-18 45
TIMING CALIBRATION (TC)
T852-A32 GY-18 E966-A49 YL-18 46 SECONDARY ENGINE SPEED/TIMING+ H# CIRCUIT GROUPING DESIGNATION
T855-A34 BU-18 E965-A48 BU-18 47 SECONDARY ENGINE SPEED/TIMING- PROBE CONNECTOR
P401 48 A-C12
PRIMARY ENGINE 1552269 A-S4 49 ATCH WIRE, CABLE, COMPONENT
SPEED/TIMING SENSOR SIGNAL- 1 E963-A27 BK-18 H807-A35 YL-18 H807-A33 YL-18 50

(CRANKSHAFT) SIGNAL+ 2 E964-A26 WH-18 H807-A53 YL-18 51 SPLICE

52
RENR9523-06

191-8303 A-S3 X988-A52 PU-16 53 INTAKE VALVE ACTUATOR 5&6 BLADE, SPADE, RING OR SCREW
HARNESS 243-1069 G833-A44 PK-18 G833-A47 PK-18 G827-A50 BU-18 54 IVA OIL SENSOR COMMON TERMINAL
G833-A46 PK-18 55
G833-A45 PK-18 C967-A15 BU-18 56 INTAKE MANIFOLD AIR TEMPERATURE
R747-A6 GY-18 57 ATMOSPHERIC PRESSURE
58
A-C6
C BOOST +5 VOLTS 1
2370227
G828-A39 WH-18
59
60 ABBREV COLOR C
X989-A51 OR-16 61 INTAKE VALVE ACTUATOR 3&4
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 F421-A13 YL-18 62 FUEL TEMPERATURE RD RED
249-0096 SIGNAL 3 R746-A20 PK-18 A-S2 63
G829-A42 GN-18 G829-A2 GN-18 64 WH WHITE
G829-A43 GN-18 65
G829-A41 GN-18 66 OR ORANGE
A-C6 67
155-2267 68 YL YELLOW
BOOST +5 VOLTS OR-18 A G828-A39 WH-18 69
PRESSURE SENSOR GROUND YL-18 B G829-A41 GN-18 70 PK PINK
SIGNAL GN-18 C R746-A20 PK-18 A-S2
239-3478 71
G829-A42 GN-18 G829-A2 GN-18 G828-A1 WH-18 72 PRESSURE SENSOR SUPPLY +5V BK BLACK
HARNESS 243-1069 G829-A41 GN-18 73
G829-A43 GN-18 T853-A11 OR-18 74 INTAKE VALVE ACTUATION OIL PRESSURE GY GRAY
75
HARNESS 243-1069 76 PU PURPLE
A-C6
X987-A37 BR-16 77 INTAKE VALVE ACTUATOR 1&2
2370227 78 BR BROWN
BOOST +5 VOLTS 1 G828-A39 WH-18 H807-A33 YL-18 79 CDV & IVA OIL VALVE RETURN
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 G826-A21 BR-18 80 IVA OIL PRESSURE SENSOR +5V GN GREEN
SIGNAL 3 R746-A20 PK-18 A-S2
248-2165 81
G829-A41 GN-18 G829-A2 GN-18 82 BU BLUE
HARNESS 248-4233 G829-A42 GN-18 83
G829-A43 GN-18 84
85
HARNESS 248-4233 86 (+) BATTERY
87
88 (+) BATTERY SWITCHED
A-C5 89 J1
2304013 90
ATMOSPHERIC STARTING CIRCUIT
+5 VOLTS 1 G828-A40 WH-18 A-S1 91
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 G828-A39 WH-18 G828-A1 WH-18 92
SIGNAL 3 (-) BATTERY / SENSOR RETURN
249-0094 R747-A6 GY-18 G828-A40 WH-18 93
G828-A38 WH-18 94
SENSOR / ACTUATOR SUPPLY
95
96
A-C5
30 Page,

97
SIGNAL TO ECM
3E3370 PRIMARY ENGINE ENGINE CONTROL
ATMOSPHERIC A-S1 98 CONTROL (POSITIVE) FROM ECM
+5 VOLTS OR-18 A G828-A40 WH-18 T860-A25 OR-16 INJECTOR 5&6 SUPPLY MODULE (ECM)
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18
G828-A39 WH-18 G828-A1 WH-18 99
SPEED/TIMING CONTROL (NEGATIVE) FROM ECM
G828-A40 WH-18 T857-A36 GN-16 100 INTAKE VALVE ACTUATOR 6 RETURN
194-6722 SIGNAL GN-18 C R747-A6 GY-18 G828-A38 WH-18 X986-A22 YL-16 101 INTAKE VALVE ACTUATOR 3 RETURN SENSOR (CRANKSHAFT) CAT DATA LINK
T856-A31 WH-16 102 INTAKE VALVE ACTUATOR 5 RETURN A-C8 FUEL ATMOSPHERE
HARNESS 243-1069 X984-A30 BR-16 103 INTAKE VALVE ACTUATOR 4 RETURN TEMPERATURE PRESSURE SENSOR
HARNESS 243-1069 HIGHWAYS
T858-A23 GY-16 104 INJECTOR 1&2 SUPPLY SENSOR A-C5
T962-A29 WH-16 105 INJECTOR 6 RETURN TIMING ENGINE OIL
T959-A18 BR-16 106 INJECTOR 3 RETURN A-C10 PRESSURE SENSOR
A-C5 T961-A28 GN-16 107 INJECTOR 5 RETURN
CALIBRATION
2304013 A-S1 T960-A19 BU-16 108 INJECTOR 4 RETURN PORT A-C4 A-C1 Related Electrical Service Manuals
ATMOSPHERIC 1
B PRESSURE SENSOR
+5 VOLTS
GROUND 2
G828-A40 WH-18
G829-A42 GN-18
G828-A39 WH-18
G828-A40 WH-18
G828-A1 WH-18 109
110
ECM P2/J2
Title Form Number B
248-2162 SIGNAL 3 R747-A6 GY-18 G828-A38 WH-18 X983-A7 BU-16 111 INTAKE VALVE ACTUATOR 1 RETURN
112 Troubleshooting RENR5088
HARNESS 248-4233 HARNESS 248-4233 X985-A14 OR-16 INTAKE VALVE ACTUATOR 2 RETURN
LEFT SIDE VIEW RIGHT SIDE VIEW
113
114 Systems Operation / Testing and Adjusting SENR9692
T859-A24 WH-16 115 INJECTOR 3&4 SUPPLY
A-C4 994-A10 GY-18 T957-A16 PU-16 116 INJECTOR 1 RETURN
2370227 E963-A27 BK-18 117
ENGINE OIL +5 VOLTS A G828-A38 WH-18 E964-A26 WH-18 T958-A17 YL-16 118 INJECTOR 2 RETURN
PRESSURE SENSOR GROUND B G829-A43 GN-18 E965-A48 BU-18 119

249-0098 SIGNAL C 994-A10 GY-18 E966-A49 YL-18 120 IDENT HARNESS CHG
R746-A20 PK-18 A 248-4233 01 (J2 / ENGINE / EARLY PRODUCTION)
R747-A6 GY-18 A 243-1069 01 (J2 / ENGINE / EARLY PRODUCTION)
A 263-9001 05 (J2 / ENGINE)
A-C4
3E3370 A 243-2321 00 (J2 / ENGINE /AIR SHUTOFF)
ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18 E 321-4324 00 (REAR - IVA/INJECTOR/RETARDER)
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18 J 321-4323 00 (FRONT - IVA/INJECTOR/RETARDER)
194-6725 SIGNAL GN-18 C R747-A6 GY-18 NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
HARNESS 243-1069 TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
A-C4 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
2370227 Diagnostic Code Listing NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
ENGINE OIL +5 VOLTS 1 G828-A38 WH-18 TO THE BATTERY IS NOT REQUIRED.
PRESSURE SENSOR GROUND 2 G829-A43 GN-18 Flash Flash Flash Flash NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
248-2167 SIGNAL 3 994-A10 GY-18 160-7689 PID-FMI Description PID-FMI Description PID-FMI Description PID-FMI Description
Codes Codes Codes Codes VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
HARNESS 248-4233 N/A No Diagnostic Codes Detected 55 0084-00 Vehicle Overspeed Warning 41 0111-11 Very Low Coolant Level 62 Intake Valve Actuation System Oil Pressure SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
0283-05 Solenoid current low 97 THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
0001-05 Cylinder #1 Injector current low 72 0084-01 Vehicle Speed loss of signal 31 0111-14 Low Coolant Level Warning
13 1 Intake Valve Actuation System Oil Pressure OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
23 14 0001-06 Cylinder #1 Injector current high 72 0084-02 Vehicle Speed signal invalid 36 0121-05 Low/High Retarder current low 14 0283-06 Solenoid current high 97 J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
155-2267 3E-3370 31 24 7E-6513 153-9693 (NOTE X) 0002-05 Cylinder #2 Injector current low 72 0084-08 Vehicle Speed signal out of range 36 0121-06 Low/High Retarder current high 14 0283-07 Intake Valve Actuation Oil Pressure not responding 91 OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
39 32 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
0002-06 Cylinder #2 Injector current high 72 0084-10 Vehicle Speed signal rate of change 36 0122-05 Med/High Retarder current low 14 0284-05 Engine Coolant Diverter current low 98
47 40 MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
B A 57 48 Wire 1 0003-05 Cylinder #3 Injector current low 73 0084-14 Quick Stop Occurrence 0122-06 Med/High Retarder current high 14 0284-06 Engine Coolant Diverter current high 98 THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
A B 70 58 0003-06 Cylinder #3 Injector current high 73 0091-08 Throttle Position Invalid 32 0166-14 Rated Engine Power Special Instructions 0285-05 Intake Valve Actuator #1 current low 92 OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
B 0004-05 Cylinder #4 Injector current low 73 0091-13 Throttle Position out of calibration 28 NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS
A B 0168-01 Low ECM Battery Power 17 0285-06 Intake Valve Actuator #1 current high 92
C 243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
C Wire 2 0004-06 Cylinder #4 Injector current high 73 0100-01 Low Oil Pressure Warning 46 0171-03 Ambient Air Temperature voltage high 0285-07 Intake Valve Actuator #1 not responding 92 CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
0005-05 Cylinder #5 Injector current low 74 0100-03 Oil Pressure voltage high 24 0171-04 Ambient Air Temperature voltage low 0286-05 Intake Valve Actuator #2 current low 92 248-2433.
0005-06 Cylinder #5 Injector current high 74 0100-04 Oil Pressure voltage low 24 0171-11 Ambient Air Temperature Data Lost NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
0286-06 Intake Valve Actuator #2 current high 92 NOTE L: SENSOR RETURN CONNECTION FOR INPUTS #1, #8, AND #11
155-2252
0006-05 Cylinder #6 Injector current low 74 0100-11 Very Low Oil Pressure 46 0174-00 High Fuel Temperature Warning 65 0286-07 Intake Valve Actuator #2 not responding 92 MAY BE MADE TO EITHER J1-5 OR J1-18.
227-4002
A 12 11 10 9 8 7
155-2269 230-4011 0006-06
0022-11
Cylinder #6 Injector current high
Primary to Secondary Engine Speed Calibration
74
42
0102-03
0102-04
Boost Pressure voltage high
Boost Pressure voltage low
25
25
0174-03
0174-04
Fuel Temperature voltage high
Fuel Temperature voltage low
13
13
0287-05 Intake Valve Actuator #3 current low 93 J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
A
0287-06 Intake Valve Actuator #3 current high 93
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
0022-13 Engine Speed Signal Calibration Not Performed 42 0105-00 High Intake Manifold Air Temperature Warning 64 0190-00 Engine Overspeed Warning 35 0287-07 Intake Valve Actuator #3 not responding 93 NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
10 9 8 7 6 5 4 3 2 1 0030-08 PTO Throttle signal invalid 29 0105-03 Intake Manifold Air Temperature voltage high 38 0190-08 Primary Engine Speed Loss of Signal 34 0288-05 Intake Valve Actuator #4 current low 93 AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
22 21 20 19 18 17 16 15 14 13 12 11 2 1
0030-13 PTO Throttle out of calibration 29 0105-04 Intake Manifold Air Temperature voltage low 38 0191-07 Transmission Not Responding 68 THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
1 2 3 4 5 6
0288-06 Intake Valve Actuator #4 current high 93
32 31 30 29 28 27 26 25 24 23 2 1 -BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
0041-03 8 Volt Supply voltage high 21 0105-11 Very High Intake Manifold Air Temperature 64 0224-11 Theft Deterrent Active 00 0288-07 Intake Valve Actuator #4 not responding 93
44 43 42 41 40 39 38 37 36 35 34 33 TOOL CABLE 139-4166.
52 51 50 49 48 47 46 45
0041-04 8 Volt Supply voltage low 21 0108-03 Barometric Pressure voltage high 26 0224-14 Theft Deterrent Active with Engine Cranking 00 0289-05 Intake Valve Actuator #5 current low 94
60 59 58 57 56 55 54 53 0043-02 Key Switch Fault 71 0108-04 Barometric Pressure voltage low 26 0231-02 J1939 Data Incorrect 58 0289-06 Intake Valve Actuator #5 current high 94
290-8858
0054-05 Auxiliary Output #06 current low 66 0110-00 High Coolant Temperature Warning 61 0231-12 J1939 Device Not Responding 0289-07 Intake Valve Actuator #5 not responding 94
68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
237-0227 230-4013 0054-06 Auxiliary Output #06 current high 66 0110-03 Coolant Temperature voltage high 27 0232-03 5 Volt Supply voltage high 21 0290-05 Intake Valve Actuator #6 current low 94 THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM
88 87 86 85 84 83 82 81 80 79 78 77 7 8 9 10 11 12 0055-05 Auxiliary Output #07 current low 67 0110-04 Coolant Temperature voltage low 27 0232-04 5 Volt Supply voltage low 21 0290-06 Intake Valve Actuator #6 current high 94
98 97 96 95 94 93 92 91 90 89 0055-06 Auxiliary Output #07 current high 67 0110-11 Very High Coolant Temperature 61 0246-11 Brake Pedal Switch #1 Fault 0290-07 Intake Valve Actuator #6 not responding 94
MEDIA NUMBER: RENR9523-06
110 109 108 107 106 105 104 103 102 101 100 99 0111-01 Low Coolant Level Warning 62
0064-08 Secondary Engine Speed loss of signal 34 0247-11 Brake Pedal Switch #2 Fault
120 119 118 117 116 115 114 113 112 111
0385-01 Low Intake Valve Actuation System Oil Pressure SCHEMATIC PART NUMBER: 267-4805, CHANGE: 00, VERSION: -
6 5 4 3 2 1 GRAY RED 0071-00 Idle Shutdown Override 01 0111-02 Coolant Level signal invalid 12 0252-11 Engine Software Incorrect 59 0385-03 Intake Valve Actuation System Oil Pressure voltage high 95
3 2 1 3 2 1 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
0071-01 Idle Shutdown 47 0111-03 Coolant Level voltage high 12 0253-02 Check Customer or System Parameters 56 0385-04 Intake Valve Actuation System Oil Pressure voltage low 95 in neutral and with parking brake set.
0071-14 PTO Shutdown 47 0111-04 Coolant Level voltage low 12 0253-11 Check Transmission Customer Parameters 56
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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