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Article history: This is a review of the existing studies on the permeability of gas molecules in nanocom-
Received 26 June 2008 posite materials that consist of inorganic platelet-shaped llers in polymeric matrices. We
MACROMOLECULAR NANOTECHNOLOGY
Received in revised form 12 January 2009 describe the dominant mechanisms for the transport of small molecules in polymers and
Accepted 14 January 2009
polymer nanocomposites, as well as the procedures for the measurement of the permeabil-
Available online 30 January 2009
ity and the diffusivity. The emphasis is given on the various models that have been pro-
posed for the prediction of permeability in polymerclay nanocomposites. The inuence
of the characteristics of the inorganic particles on the barrier properties of the composite
Keywords:
Gas permeability
membrane is discussed and tested using the model and the available experimental data.
Barrier properties Some aspects on the methods of improving the barrier properties of the nanocomposite
Permeation models are examined and a few applications of these materials as gas barriers are presented.
Nano-clay 2009 Elsevier Ltd. All rights reserved.
Nanocomposite
Contents
* Corresponding author.
E-mail address: gchoudalakis@isc.tuc.gr (G. Choudalakis).
0014-3057/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.eurpolymj.2009.01.027
968 G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984
1. Introduction: Nanocomposites with phyllosilicate philic. This can be achieved by ion exchange reactions with
reinforcement and polymeric matrix cationic surfactants including primary, secondary, tertiary,
and quaternary alkylammonium cations or phosphonium
Nanocomposites materials are two phase systems that cations which contain various substituents. At least one
consist of a polymeric matrix and dispersed inorganic par- of these substituents must be a long carbon chain of 12
ticles of nanometer scale. The most common inorganic carbon atoms or more, in order to make the clay mineral
particles belong to the family of 2:1 phyllosilicates. Their compatible with the polymer [24].
crystal structure (Fig. 1) [1] consists of an aluminium or The alkylammonium cations lower the surface energy
magnesium hydroxide octahedral sheet sandwiched be- of the inorganic reinforcement, improve the wetting char-
tween two silicon oxide tetrahedral sheets. The layer thick- acteristics of the polymer matrix, and result in larger inter-
ness of each platelet is around 1 nm, and their lateral layer spacing (swelling). Additionally, the alkylammonium
dimensions may vary from 30 nm to several microns. cations can provide functional groups that react with the
The layers are located on top of each other like the polymer matrix or, in some cases, can initiate the polymer-
pages of a book. Van der Waals gaps are created between isation of monomers to form the polymer in-situ [5].
the layers, called galleries. The isomorphic substitution of The phyllosilicate particles present a very high aspect
the tetrahedral or octahedral cations, e.g. the substitution ratio of width/thickness, in the order of 101000. For very
of Al3+ with Mg2+ or Fe2+ with Li1+, generates negative low concentrations of particles, the total interface between
charges that are counterbalanced by alkali and alkaline polymer and layered silicates is much greater than that in
earth cations located inside the galleries. In the case of conventional composites. Depending on the strength of the
tetrahedral substitution, the negative charge is located on interfacial interaction, four types of morphology are possi-
the surface of the silicate layers and, thus, the polymer ble in nanocomposites (Fig. 2) [1]:
MACROMOLECULAR NANOTECHNOLOGY
their high mechanical properties. The complete dispersion tion of the gas in the membrane, cx; t, reaches a steady
of clay nanolayers in a polymer optimises the number of distribution, Jt reaches the steady state ux, J1 . In a at
available reinforcing elements that carry an applied load membrane of thickness d, J 1 depends on the (constant)
and deect the evolving cracks. The coupling between gas pressure, P 0 :
the large surface area of the clay and the polymer matrix
P0
facilitates the stress transfer to the reinforcing phase J1 K : 2:2
d
allowing for the improvement of the tensile stress and
MACROMOLECULAR NANOTECHNOLOGY
toughness [810]. The constant of proportionality, K, is the permeability
The second major advantage of the nanocomposites is coefcient. Eq. (2.2) is a special case of the fundamental
their enhanced barrier properties. The impermeable clay law of diffusion:
layers force a tortuous pathway for a permeant transvers- Jr; t Drcr; t; 2:3
ing the nanocomposite. It is reported that gas permeability
through polymer lms can be reduced by 50500 times When the ux density and the concentration vary with
even with small loadings of nanoclays. The relevant re- time, one has to solve also the time dependent diffusion
search on polymerclay nanocomposite concerns mostly (Ficks) equation in a semi-innite body:
oxygen, carbon dioxide and nitrogen barrier lms, a.o., ocr; t
for packaging food and carbonated drinks. Other applica- Dr2 cr; t : 2:4
ot
tions include gas tanks and coatings.
The 1D solution applicable in the experiments shown in
Fig. 3 is subject to the following conditions [11]:
2. The measurement of the permeability
t 0 The entire cell is initially under vacuum. The gas is
The permeation of gases through an organic membrane, introduced suddenly, at t 0, into the volume V 0
such as a polymer lm, is a complex process that consists at pressure P 0 ; thus cx; t 0 0 (Fig. 3).
of four processes: the sorption of gas molecules on the sur- t > 0 The compartment V 0 is kept at constant pressure, P0 .
face of the membrane; the dissolution of the gas inside the The solubility of the gas in the membrane is the ratio
membrane; the diffusion through it; and, nally, the of its concentration to the external gas pressure,
desorption of gas from the other surface of the membrane. when these two phases are in equilibrium. The
The permeability coefcient, K (in mol Pa1 m1 s1), is the
product of the diffusion coefcient, D (in m2 s1), and the
sorption coefcient or solubility, S (in mol m3 Pa1):
x=0 x=d
K D S: 2:1
The permeability can be measured directly using a per- P0 P0
meation cell, or indirectly in sorption/desorption
experiments. P0 ,V 0 P0 ,V
A c0 cd (t)
2:5
At x d Eq. (2.3) for 1D gives the ux of the gas that per-
meates the membrane: t0 t
" #
DSP0 X
1
m2 p2 Dt Fig. 4. Typical diagram of experimental measurements. The time lag is
Jt 1 2 cos mp exp 2
: 2:6
d m1 d estimated from the extrapolation of the steady state line.
2
P0 DX d
J1 DS ; 2:7 Jt 2SP 0 exp 2m 12 : 2:11
d pt m1 4Dt
which gives back Eq. (2.1) when compared to Eq. (2.2). For short times Eq. (2.11) can be approximated by
By integrating Eq. (2.6) from time 0 to t, and since ignoring all but the rst term of the sequence. Multiplying
Jt dc=Adt, with A the area of the membrane, one ob- then with t 1=2 and taking the logarithm on both sides one
tains the concentration, cd t (in mol/m3), at the right hand gets:
side of the experimental cell: " 1=2 # 2
" 2 2 2
# 1=2 D d
ADSP 0 d 2d X
1
expm2 p2 Dt=d lnft Jtg ln 2SP0 : 2:12
cd t t 1m : p 4Dt
Vd 6D p2 D m1 m2
Plotting the left hand side of Eq. (2.12) against the reci-
2:8
procal time we obtain a straight line. The diffusion coef-
2
For long times Eq. (2.8) becomes: cient can be calculated from the slope of this line (d =4D).
ADSP 0 The permeability measurements are often conducted in
cd t t t0 2:9 a WickeKallenbach device similar to the cell in Fig. 3 [13].
Vd
2 A mixture of gases (e.g. CO2 and N2) is introduced in the
d
with t0 : 2:10 left chamber, while the right chamber is fed with a pure,
6D reference gas (e.g. N2). Both chambers remain at the same
The characteristic time t0 is a measure of the time that pressure. The outlet stream from the right chamber con-
is required to establish a constant ow. If we plot cd vs. t for sists of the reference gas i.e. N2, and the test gas, i.e. CO2,
sufciently long times to reach a linear response, then we that permeates through the membrane. This stream is fed
can determine the time lag, t 0 , as shown in Fig. 4, and the to a mass spectrometer or analyser in order to determine
diffusion coefcient D from Eq. (2.10). The slope of the line the permeate concentration.
gives the product D S, i.e. the permeability coefcient. Two types of experiments can be established. First, if
This is a simple and direct way for the determination of the time lag is relatively small (i.e. diffusion coefcient in
the coefcients D, S and K. In practise, it is only necessary the order of 106 cm2 =s, or membrane thickness in the or-
to introduce gas in volume V 0 , and record the mass ux der of 100 lm, or both) one can perform the steady state
in volume V as a function of time, until a straight line ap- experiment using Eq. (2.9). Otherwise a transient experi-
pears. Then the straight line is extrapolated and the time ment should be performed using Eq. (2.12). It has been re-
lag is determined. ported [14] that the diffusion coefcient measured at
In spite of the simplicity of the calculations, the above steady state differs from the one that is extracted from
method has practical difculties because t0 is very large transient experiments because of the existence of dead-
in many cases. Indeed, the diffusion coefcient for small end pathways in the membrane. In some cases the perme-
gas molecules in most polymers is about 106109 cm2/ ation measurements are conducted using pressure differ-
s. For polyethylene or polystyrene the diffusion coefcient ence between the two compartments of the cell in order
is about 108 cm2/s and a membrane of these polymers to accelerate the process. The diffusion coefcient calcu-
with 1 mm thickness requires approximately two days to lated from this kind of experiments does not reect the ac-
reach steady state. An alternative solution for Eq. (2.3) tual diffusion process due to the existence of an external
was proposed by Rogers et al. [11]: driving force.
G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984 971
2.2. Sorption/desorption experiments Applying the above methods, the diffusion coefcient
can be determined in isothermal and isobaric sorption/
Sorption/desorption experiments are used to measure desorption experiments. These methods present, however,
both the diffusion coefcient and the solubility and, there- an uncertainty in the time interval over which they are va-
from, the permeability using Eq. (2.1). In the simplest form lid. A more detailed description of methods that are used to
of such an experiment, the membrane remains initially un- extract the diffusion coefcients from gravimetric data is
der vacuum and the gas is introduced and maintained at presented in [16,17].
constant pressure. The gas is dissolved and diffuses into The solubility coefcient is found by measuring the con-
the membrane, and the weight gain is estimated with a centration of the soluble gas as a function of pressure. In gen-
balance. The fractional mass uptake is reported as a func- eral, the total concentration, C, of gas molecules absorbed in
tion of time. Assuming a at membrane of thickness d a macroscopically non-porous glassy polymer consists of the
and uniform concentration of the gas in the membrane gas molecules in the dissolved state or Henrys population,
there are two possible solutions for Eq. (2.4) [15]: C d , and the Langmuir population, C H , which represents the
s" !# adsorption of gas molecules into the micro-voids or free vol-
Mt Dt 1 X1
md
8 p
2 1 m
ierfc ; 2:13 ume holes that exist in the glass [18]:
2
M1 d p m0 4Dt1=2
" # C 0H bP
Mt 8 X 1
1 D2m 12 p2 t C Cd CH : C d kd P; CH ; 2:17
1 2 exp ; 2:14 1 bP
M1 p m0 2m 12 d
2
with kd the solubility coefcient, P the partial pressure of
where Mt and M 1 are the mass uptakes at times t and 1, the gas, and C 0H and b the hole saturation and hole afnity
and ierfc is the error function integral. constants.
Henrys law, which describes the sorption behaviour of
MACROMOLECULAR NANOTECHNOLOGY
Eq. (2.13) converges rapidly for short times and can be
approximated then by: C d , is similar to the case of swelling in rubbers, where sol-
1=2 vent molecules dissolve among the polymer chains and
Mt 8 Dt swell the polymer matrix. The Langmuir holes, on the other
1=2 : 2:15
M1 p d
2
hand, are considered to be non-equilibrium defects and
p their sizes and numbers depend on the thermal history.
By plotting Mt =M1 against t =d we obtain a straight
The coefcients kd , b and C 0H can be determined by tting
line until t1=2 , the half life time when M t =M1 1=2
the experimental isotherms with Eq. (2.17) [19].
(Fig. 5). The diffusion coefcient is calculated from the
slope of this line.
Alternatively, Eq. (2.14) converges rapidly for long
3. Mass transport in polymers
times. Keeping, then, only the rst term and taking the log-
arithms on both sides one obtains a straight line in the
3.1. Free volume and diffusion in amorphous polymers
form:
Mt 8 p2 Dt Gas permeation in a membrane is a complex process
ln 1 ln 2 : 2:16 and has two main stages: initially the gas molecules are
M1 p 2
d
adsorbed on the surface of the membrane, and then they
By plotting the right hand side against t we can calcu- diffuse through the membrane. During adsorption, the
late D from the slope of this line. gas molecules are positioned in the free volume holes of
the polymer that are created by Brownian motions of the
chains or by thermal perturbations. The diffusion process
occurs by jumps through neighbouring holes. Thus, it de-
pends on the number and the size of these holes (static free
volume) and on the frequency of the jumps (dynamic free
volume). The static free volume is independent of thermal
motions of the macromolecules and is related to the gas
solubility, while the dynamic free volume originates from
the segmental motions of the polymer chains and is related
to the gas diffusivity. Thus, the diffusion coefcient is a ki-
netic factor that reects the mobility of the gas molecules
in the polymeric phase, while the solubility coefcient, S, is
a thermodynamic factor related to the interactions be-
tween the polymer and the gas molecules. The latter is
associated with the specic free volume, v f [20]:
S
vf v v0 ; 3:1
qg
where Ed is the activation energy for diffusion and DHs is In combination with Eq. (3.5) this gives
the heat of sorption. Therefore, for the permeability: A fB
D e v 3:13
E d DH s bs
K K 0 exp : 3:7
kT The chain segment immobility factor b is given by:
h p i2
where Ed DHs is the total activation energy for perme- b exp k d /L =2 3:14
ation. Since DHs is often negative, the permeation activa-
tion energy is less than the Ed . where k is independent of the penetrant, d is the diameter
p
The free volume theory neglects the diffusion through of the penetrant and /L =2 is approximately equal to the
the pores. When the pore size is between 0.002 and mean unoccupied distance between two chain segments.
0.05 lm, then the main transport mechanism is Knudsen Increasing the crystallinity leads to an increase in the fac-
ux [23]: tor b because the mean unoccupied distance decreases.
Fig. 6. Inuence of the degree of delamination on the tortuosity factor and the aspect ratio of nanoplatelets [26]. W is the thickness of the stacks.
tics as the neat polymer. Therefore, a decrease of the solu- sion of the gas molecules. Some of these models are
bility is expected in the nanocomposite due to the reduced outlined in the following.
polymer matrix volume, as well as a decrease in diffusion
due to a more tortuous path for the diffusing molecules. 4.1. Regular arrangement of parallel nanoplatelets
The reduction of the diffusion coefcient is higher than
that of the solubility coefcient. Indeed, the volume frac- One of the rst attempts to describe the permeability of
tion of nanoplatelets is low and, thus, the reduction of membranes, where a second phase is dispersed in a regular
the matrix volume is small. The major factor, then, is the arrangement, was made by Barrer and Petropoulos [27].
MACROMOLECULAR NANOTECHNOLOGY
tortuosity, which is connected directly to the shape and These authors calculated the diffusion through a regular
the degree of dispersion of the nanoplatelets. array of parallelepipeds of a second phase dispersed in a
The degree of dispersion of the nanoplatelets is deter- matrix with a different diffusion coefcient. When this ap-
mined by the degree of delamination of the clay. The fully proach is applied in the case of dispersed impermeable
delaminated (exfoliated) nanocomposite presents much thin plates, the change of the permeability is found to be
higher values for the tortuosity factor and the aspect ratio proportional to the fractional cross section (slit) that is
in comparison with the partially delaminated (interca- available for the diffusant to move forward and depends
lated) nanocomposite (Fig. 6) and it is much more effective on the tortuosity of the path.
to be used in barrier membranes for gasses. A simple permeability model for a regular arrangement
The terms intercalated and exfoliated layered silicate of platelets has been proposed by Nielsen [28] and is pre-
nanocomposites are often used to describe two extreme sented in Fig. 7. The nanoparticles are evenly dispersed
states of silicate layer organisation in the composite mor- and considered to be rectangular platelets with nite
phology. Intercalation implies the insertion of polymer width, L, and thickness, W. Their orientation is perpendic-
chains in the galleries of the initial layered tactoids. This ular to the diffusion direction.
leads to a longitudinal expansion of the galleries. Exfolia- The solubility coefcient of this nanocomposite is:
tion implies complete breakage of the initial layer stacking
order and homogeneous dispersion of the layers in the S S0 1 /; 4:1
polymer matrix.
Several models have been developed in order to de- where S0 is the diffusion coefcient of the neat polymer,
scribe the mass transfer within the nanocomposites. Most and / is the volume fraction of the nanoplatelets that are
models assume that the platelets have a regular and uni- dispersed in the matrix. In this approximation the solubil-
form shape (rectangular, sanidic or circular) and form a ity does not depend on the morphological features of the
regular array in space. They are either parallel to each phases.
other or have a distribution of orientations with the aver- The platelets act as impermeable barriers to the diffusing
age orientation at an angle to the main direction of diffu- molecules, forcing them to follow longer and more tortuous
Fig. 7. Regular arrangement of orthogonally shaped platelets in a parallel array with their main direction perpendicular to the diffusion direction.
974 G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984
as it diffuses through the membrane, then: lets, d=a a is the particle aspect ratio and s=a r is the
slit aspect ratio. Cussler et al. [30] neglected the second
L
0 hNi : 4:5 term of Eq. (4.8), since it is relatively much smaller, and
2 suggested for narrow slits (r 1) the following simpler
Since hNi /=W, the factor s becomes: expression for the enhancement of the barrier properties
of the membrane:
L
s1 /: 4:6 !1
2W K composite a2 /2
1 : 4:9
Eq. (4.4), then, gives: K matrix 1/
K composite 1/ This model predicts a rapid reduction of the relative
; 4:7
K matrix 1 a2 / permeability at small values of / [30], in contrast with
the model of Nielsen (Eq. (4.7)) [28], which needs either
where a L=W is the aspect ratio of the nanoplatelets. high volume fraction or high aspect ratio for the same
This equation shows that the permeability of the nanocom- reduction. This is probably attributed to the different re-
posite decreases with the increase of / and a. In practise gions over which the above models are applicable.
however, the limit for its validity is / 6 10%, because the Two variations of Eq. (4.8) were given by Falla et al. [31]
particles have a tendency to aggregate, which increases based on Aris [32] and Wakeham and Mason [29]:
with /. From the most common nanoparticles, such as syn-
!1
thetic mica, montmorillonite, laponite and vermiculite, the K composite a 2 /2 a / 4 a/ pa2 /
1 ln 4:10
last one is believed to have the highest aspect ratio and is K matrix 1 / r p1 / r1 /
the most efcient for the reduction of K composite . The predic- !1
tions of this model for different values of the aspect ratio, K composite a 2 /2 a / 1/
1 21 /ln 4:11
a, are shown in Fig. 8. K matrix 1/ r 2r/
The diffusion through a multiperforated single laminae
The fourth term in Eq. (4.10) was derived from arguments
was studied by Wakeham and Mason [29]. These authors
presented in [32]. The same term in Eq. (4.11) was derived
found that the resistance to diffusion through such a mem-
based on [29].
brane had a contribution from the need of the diffusant to
enter the constriction into the pore/slit, and a contribution
due to the length of the pore. This approach was extended
by Cussler et al. [30] to multiple layers of parallel platelets
of innite third dimension, separated by slits. The result
was:
2 !1
K composite da d 2b d
1 ln ;
K matrix sa b ba b l 2s
4:8
where, l is the thickness of the membrane, and the other
dimensions are shown in Fig. 9. In this arrangement, Fig. 9. Ribbon arrangement and characteristic parameters.
G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984 975
The second term of equations (4.10) and (4.11), that in- The distance that the solute molecule diffuses through the
volves a2 , reects the contribution of the tortuous path of nanocomposite, becomes in this case:
the diffusant through the plates. The third term is due to
0 hNihdi: 4:16
the resistance to diffusion of the slits and depends on their
aspect ratio, r. The last part represents the constriction which is the same with Eq. (4.5), except that L=2 is replaced
from the wide space between the plates into the narrow by hdi, the average distance the solute must travel to reach
slits and it should depend on the constriction ratio, a=r, the edge of platelet. Using simple statistical considerations
as it is the case in Eq. (4.10). hdi can be estimated considering that the molecule hits the
Hexagonal akes arranged in regular parallel arrays platelet at a random point along its length, and that the
were examined by Moggridge et al. [33]. The same argu- resistance to mass transfer is proportional to the length
ments as for Eq. (4.9) were used: of the path travelled. Thus 0 becomes:
!1 1
K composite 2 a2 /2 0 1 a/ : 4:17
1 4:12 3
K matrix 27 1 /
Eq. (4.17) differs from Eq. (4.6) by a factor 2=3, which is
The difference due to the specic platelet-shape is re- due to the randomness of the positions of the
ected by the coefcient (2/27), which reduces the effec- nanoplatelets.
tiveness of the barrier. The area available for diffusion, Af , can be determined
by dividing the volume available for diffusion by the dis-
4.2. Random spatial positioning of parallel plates tance travelled to cross the membrane:
Af V m V f =0
MACROMOLECULAR NANOTECHNOLOGY
To describe the actual positioning of parallel platelets in ; 4:18
A0 V m =
the form of ribbons Brydges et al. [34] used the stacking
parameter c x=2d (x and 2d are dened in Fig. 9, and where V m is the total volume of the membrane and V f is
c < 1). This parameter expresses the deviation from the the volume of all platelets. The relative permeability then
periodicity, by dening the horizontal offset of each ribbon becomes:
layer with respect to the layer underneath it. The value K composite 1/
c 1=2 represents the case when the ribbons in one layer
2 : 4:19
K matrix 1 a3 /
are centered over the gap in the layer below. Obviously,
c 1=2 gives the lowest permeability, while for c 0 the The case where the nanoplatelets are circular disks
permeability is maximum. Brydges et al. [34] calculated with radius R, thickness W and aspect ratio a R=W
the different mass uxes around the platelets. In the cases (Fig. 10) was examined by Fredrickson and Bicerano
where the aspect ratio is very large a 2d=a > 100 and [36] using multiple scattering theory. When, the disks
2s a this model gives: were spaced by an average distance exceeding R (dilute
!1 regime), the following expression for the diffusion coef-
K composite a2 /2 cient was derived:
1 c1 c 4:13
K matrix 1/ Dcomposite 1
4:20
This expression has a form analogous to the equation of Dmatrix 1 ja/
Cussler (Eq. (4.9)), except for the factor c1 c. where j p= ln a. This case corresponds to low values of
Cussler et al. [30] also examined the case of slits formed the volume fraction and the aspect ratio of the nanoplat-
between randomly positioned parallel platelets of innite elets (a/ 1), and presents a form similar to Nielsens
third dimension and suggested the following expression equation (Eq. (4.7)). For low values of / but high values
for the permeability: of a (a/
1), the disks are overlapping (semi-dilute re-
!1 gime) and the relation becomes:
K composite l0 a2 /2
1 ; 4:14 Dcomposite 1
K matrix 1/ ; 4:21
Dmatrix 1 la2 /2
where l0 is a combined geometrical factor, characterising 2
also the randomness of the porous media. Some ideas on where l p2 =16ln a. This equation has a similar form
the calculation of this parameter are described by Aris [32]. with the equation of Cussler (Eq. (4.9)).
In a similar case, Lape et al. [35] considered rectangular In a different approach, Gusev and Lusti [37] developed
nanoplatelets of the same aspect ratio arranged randomly a 3D computational model for a random array of parallel
but parallel to each other and perpendicular to the diffu- circular disks. This model is based on the solution of the La-
sion direction. The permeability of the nanoplatelet rein- place equation for the local chemical potential:
forced membrane is reduced then from that in the pure rKr rl 0 4:22
polymer by the product of the reduced area and the in-
creased path length. with a space dependent local permeability coefcient. The
latter is assumed to have a value of zero inside the platelets
K composite Af and K matrix anywhere else. The proposed expression for the
0 4:15
K matrix A0 global permeability becomes:
976 G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984
K composite 1/
2 3 ; 4:28
K matrix P wi 2 2
ni t
6 7
41 13 / P n wi 5
i
it
i
0.7
The tortuosity, s, is the highest when the nanoplatelets
eq. 4.7 are aligned perpendicular to the diffusion direction. For
0.6 other orientation angles Nielsens equation should be mod-
eq. 4.9
eq. 4.20 ied accordingly.
0.5 For non-uniform orientation of the platelets an order
eq. 4.23
eq. 4.21 parameter, S0 , is introduced to quantify the degree of their
0.4 orientation around the diffusion direction [26]:
0.00 0.02 0.04 0.06 0.08 0.10
vol. fraction 1
S0 h3 cos2 h 1i; 4:29
2
b 1.0
eq. 4.7
where h is the angle between the diffusion direction and
eq. 4.9 the unit vector normal to the surface of a platelet, and
0.8 eq. 4.23 the average is taken over all platelets with all possible ori-
eq. 4.21 entations. When all platelets are parallel to the direction of
diffusion (h 0), then the order parameter is S0 1=2.
MACROMOLECULAR NANOTECHNOLOGY
Kcomp / Km
0.6
ability in nanocomposites with randomly (3D) oriented
platelets has been proposed by Maksimov et al. [39] in
0.4 the form of:
From a practical point of view, complete exfoliation is In many cases, the permeability of the nanocomposite
difcult to be achieved at high clay fractions and the actual can be affected by the existence of interfacial regions be-
aspect ratios are much lower than what is needed for ef- tween the matrix and the inorganic particles. Such do-
cient enhancement of the barrier properties. For interme- mains may enhance the diffusion coefcient. The
diate cases, and given the comparisons with the few interfaces are caused either by the surfactant that is used
available experimental data in the following sections, we for the modication of the particles or/and are due to the
could conclude that the simple model of Nielsen is ade- formation of voids between the different phases.
978 G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984
Fig. 12. Values of the order parameter for three orientations of the platelets [26].
The relative diffusion coefcient in such cases has been where N is the number of layers in the layer stack. Obvi-
expressed by Sorrentino et al. [40] as: ously, the value N 1 corresponds to complete layer
delamination (exfoliation). Again, the larger the degree of
Dcomposite a0 stacking, i.e. the higher the value of N, the less efcient is
; 4:32
MACROMOLECULAR NANOTECHNOLOGY
a S0 1 / : 4:36
Ds , V s are the diffusion coefcient and the volume of the K matrix 1 3N 2
interfaces, D0 is the diffusion coefcient for the neat poly-
mer and V f is the volume of the nanoplatelets. If V s =V f is 4.6. Experimental and numerical validation of the models
negligible, then b0 1 and a0 1 /. However, the
parameters Ds , V s are not easily measurable. The value of A common feature in all the models that were pre-
the parameter b has a strong effect on the diffusivity for sented above is the dependence of the permeation proper-
all concentrations of the impermeable phase. ties of the nanocomposite on the volume fraction and the
aspect ratio of the reinforcing inorganic phase. In fact,
4.5. Inuence of the particle aggregation the predictions of all the models are similar. When used
in the reverse way, i.e. to predict the aspect ratio from
A crucial factor that affects the permeation properties of the measured permeation properties, however, these mod-
the nanocomposite is the aggregation of silicate layers els give different results. Some such predicted results for a
which leads to a decrease of the aspect ratio of nanoparti- number of the above described methods has been tabu-
cles. Manninen et al. [19] indicated that the processing lated by Picard et al. [38] as applied in a nylon-6/montmo-
path taken to prepare the nanocomposites may result in rillonite system.
agglomeration of the organoclay layers. These agglomer- The average aspect ratio of the particles is difcult to
ates may cause the formation of large scale holes (pores) determine experimentally and, therefore, the comparison
in the matrix, which can act as low resistance pathways of the models is not straightforward. It has been observed
for gas transport within the nanocomposite. In such a case that during the preparation of the nanocomposites the ob-
the diffusion becomes mostly of the Knudsen ux type. tained aspect ratio depended on the volume fraction. In
For high clay contents, it is difcult to keep a high de- chlorobutyl/montmorillonite nanocomposites, e.g., the ob-
gree of platelet dispersion and avoid the presence of inter- tained aspect ratio decreased with increasing /, using
calated structures. Nazarenko et al. [41] modied Nielsens either modied or non-modied particles [42]. Obviously,
equation to take into account the case of stacks of layers increasing / results in a reduction of the degree of delam-
(aggregates) dispersed homogeneously in the polymer ma- ination and, consequently, in the reduction of the nal par-
trix and oriented perpendicular to the diffusion direction. ticle aspect ratio.
The proposed expression is: The decrease of the relative permeability is attributed in
K composite 1/ all models mainly to the inorganic phase. If their aspect ra-
a / 4:35 tio and volume fraction are the same, the particles will in-
K matrix 1 2N
G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984 979
duce the same relative reduction of the permeability in any The reduction of the permeability in the platelet-rein-
matrix they are dispersed, provided that the same degree forced nanocomposites is attributed to the lowering of
of delamination is obtained. Further, if there are no special the diffusion coefcient due to a more tortuous path for
interactions between the solute gas and the particles, the diffusing molecules, and to the decrease in solubility due
relative enhancement of the barrier properties is not af- to a reduced polymer matrix volume. An enhancement in
fected by the kind of the gas that is used [43,44], solubility with the addition of inorganic particles has been
(Fig. 13). In other words, the improvement of the barrier reported by Ogasawara et al. [47], with the permeability,
properties of the material are determined solely by the dis- D S, remaining unchanged. This appeared to be the result
persed inorganic phase. either of gas adsorption at the surface of the inorganic par-
Fig. 14 gives the predictions of Eq. (4.7) for some pub- ticles or it might be caused by defects in the nanocompos-
lished data, with the corresponding values of a for best ite. None of these effects is accounted for by the mentioned
t. The gure shows that the model of Nielsen (Eq. (4.7)) models.
gives reasonable predictions for most experimental data, An almost linear reduction of the relative permeability
such as butyl rubber/vermiculite composites [14], poly(e- has been reported in some cases, e.g. H2 O vapour or CO2
caprolactone)/MMT [45], siloxane modied epoxy resin/ in nanocomposites of the type PE/HDPE-g-MA20/MMT
MMT [43], PLA/MMT [46]. Each tting curve requires a dif- [44] and poly(e-caprolactone)/mica [48] (Fig. 15). This lin-
ferent value of the aspect ratio. In Fig. 14a and c the clay ear reduction cannot be predicted by any of the models
particles are the same but the matrices in which they are and is probably attributed to the behaviour of the solubil-
dispersed are different. The variation of the aspect ratio ity coefcient. These experimental results indicate that the
seems to be the result of the different degrees of exfolia- tortuous path model may not be enough to cover all per-
tion of MMT in these matrices. In Fig. 14d a value of meation processes. On the other hand, the permeability
a 150 for the vermiculite particles seems logical as these
MACROMOLECULAR NANOTECHNOLOGY
of water vapour in montmorillonite/styrene-acrylate
particles have greater aspect ratio than montmorillonite. copolymers was found by Maksimov et al. [39] to follow
Nielsens model (Eq. (4.7)) at low weight fractions for
a 210. At / > 0:03 incomplete exfoliation and decrease
of the particle aspect ratio of the montmorillonite lead to
a reduction of the efciency of the barrier properties.
Assuming that Nielsens model holds at / 0:07 (wt.), an
average stacking index of 1.8 can be calculated from the
data of [39] using Eq. (4.35).
Comparisons of the results of Eqs. (4.10) and (4.11) with
Monte Carlo calculations for the diffusion through mem-
branes containing impermeable akes were conducted by
Falla et al. [31] and Swannack et al. [49]. Both papers re-
ported rather good agreement between the theoretical
and the simulation results, verifying the tortuous paths
around the akes and the effects of the constrictions into
the slits and the diffusion through them. Falla et al. [31]
showed that Eq. (4.10) is in general more sensitive to
changes in the ake arrangement that will inuence the
diffusion mechanism, and can predict more accurately
the resulting changes in the permeability of the mem-
brane. Swannack et al. [49] indicated the need for 3D cal-
culations and showed that Eq. (4.10) over-predicts the
barrier effect of the membrane in this case, as the trans-
verse slits are omitted.
Fig. 14. Predictions of Eq. (4.7) for the relative permeability of gasses compared to experimental results taken from [43,45,46,14]: (a) oxygen in epoxy/MMT
(b) water vapour in poly(e-caprolactone/MMT nanocomposite; (c) carbon dioxide in butyl rubber/vermiculite nanocomposite; (d) oxygen in PLA/MMT
nanocomposite. Each tting curve corresponds to a selected value for the aspect ratio L=W.
systems is a balance between the barrier properties of the lation process of o-Ps in the free volume holes. This is the
impermeable nanoplatelets and the possible increase of process that is used to estimate the free volume in amor-
the free volume of the matrix. Therefore, the nanoplatelets phous polymers.
may not always promote efciently the nal barrier proper- The size of the free volume holes, R, in the polymer can
ties of the material. be determined from the measured lifetime, soPs , using the
Positron Annihilation Lifetime Spectroscopy (PALS) is a semi-empirical equation:
nondestructive technique that provides an effective ap- 1
1 R 1 2pR
proach for the study of the free volume in the solid state. soPs 1 sin : 5:1
2 R0 2p R0
It is based on the localisation of the positronium (Ps) in
the free volume holes because of their repulsion by the sur- The relative intensity gives the probability for the for-
rounding atoms. Generally, the annihilation spectra in mation of o-Ps, which is proportional to the number of
polymers consist of three exponentially decaying compo- holes, i.e. the overall free volume [21,50]. Plotting the mea-
nents that correspond to the three main processes of their sured life time of the o-Ps and the intensity as a function of
annihilation [21]. Each of these processes is characterised clay particles loading, one can estimate any variation in the
by the mean life time and the probability of annihilation polymer free volume that may be caused by the presence
(intensity). The longest life time corresponds to the annihi- of the nanoclay particles [51].
G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984 981
The interactions between the polymer matrix and the 6. Methods to inuence the permeability of the
inorganic particles may cause the creation of distinct inter- nanocomposite
facial layers. These interfaces provide a favourable area for
positron trapping and annihilation, even in the absence of 6.1. Electrically modulated permeability using side-chain
extra free volume. Thus, the results of the PALS method liquid crystalline polymers
conducted in nanocomposites can be complicated to inter-
pret, because the o-Ps intensity may not reect always di- Because the orientation of the impermeable barriers
rectly the free volume hole concentration [52,53]. (crystallites, platelets etc.) is paramount for the efcient
Despite these difculties, Garcia et al. [23] have found enhancement of the barrier properties of the material, at-
that the presence of the nanoplatelets increased the tempts have also been reported of changing this orienta-
amount of free volume in Nylon 6=SiO2 nanocomposites tion by means of external elds. An example is the use of
and, therefore, compromised the reduction of the perme- an electric eld to modulate the orientation of liquid crys-
ability. Thus, in some cases the presence of the inorganic talline (LC) polymers and control, thus, the barrier proper-
particles may even act destructively in the barrier proper- ties of the material [54].
ties of the membrane. On the other hand, in the case of Side-chain liquid crystalline polymers (SCLCP) present a
coatings reinforced with laponite, the free volume was similar picture for their permeability with that of semi-
found not to depend on the volume fraction of the clay crystalline polymers. Here the LCP side-chains may form
[51]. It seems, therefore, that every system should be stud- LC domains by association, which can be impermeable to
ied separately. the gas and are the equivalent of the crystallites in the
semicrystalline polymer. There is a signicant difference,
however, in that the impermeable LC domains can become
MACROMOLECULAR NANOTECHNOLOGY
aligned by the application of an external electric eld [54].
These domains have strong dielectric anisotropy. Thus, if
a the external electric eld strength exceeds a threshold,
1.0 experimental points H2 O
the domains can become oriented parallel or perpendicular
to its direction, depending on the sign of their dielectric
0.8 anisotropy. Due to their dense structure, the LC domains
can be considered as barriers for the diffusion of other mol-
ecules. Therefore, depending on their orientation, more or
0.6
m
less tortuous paths are created for the gas molecules with-
Kcomp / K
e0 e e1 E
0.00 0.05 0.10 0.15 0.20 hsin hi : 6:3
ND l
clay content (wt%)
From Eqs. (6.1) and (6.3) it seems that s 1= sin h and
Fig. 15. Relative permeability of the nanocomposites versus clay volume sin h E so s 1=E. Therefore, depending on the strength
fraction or clay content: (a) poly(e-caprolactone)/mica [48] for H2O
and the orientation of the applied eld we can adjust the
vapour, and (b) PEmet/HDPE-g-MA20/MMT [44] for CO2. An almost linear
reduction is observed, probably due to the contribution of the solubility tortuosity factor and consequently the permeability of
coefcient. The line does not correspond to any of the described models. the SLCP.
982 G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984
a LC domains where c1;0 and c2;0 are the initial concentrations of the gas
and the additive respectively, m is the stoichiometric coef-
cient for the reaction between gas and additive, and H is
the partition coefcient of the gas.
Setting 0 equal to the membrane thickness, we can esti-
mate the time lag:
2 c2;0
b t0 : 6:6
field direction
2mDH c1;0
After this time the ux comes to steady state. The model
fails for c2;0 0, as it gives gives t 0 0 then. This is attrib-
diffusion
uted to the approximation of the pseudo-steady state that
direction
was used.
If one compares the time lag for the membrane with
c and without additives, then:
t0 3c2;0
: 6:7
t0without mHc1;0
diffusion
Since H is a property of the polymer, the key parameter
direction
that can be adjusted is the concentration of the additive:
field direction the more the better.
MACROMOLECULAR NANOTECHNOLOGY
Fig. 16. (a) Uniform and parallel LC domains with an angle h to the 7. Low permeability nanocomposite coatings and other
diffusion direction. (b) Alignment of the LC domains due to the external
applications
applied electric eld. This arrangement corresponds to the maximum
tortuosity factor. (c) Minimisation of the tortuosity factor due to the
horizontal electric eld. The arrows indicate the dipole moment of each Low permeability nanocomposite materials can be used
domain. in a variety of applications especially in liquid and food
packaging. Generally, polymers present many advantages
in comparison with conventional glass containers, such
6.2. Improving the barrier properties using reactive additives as, e.g., low weight and mechanical strength. Polyethylene
(PE), Polypropylene (PP) and poly(ethylene terephthalate)
The barrier properties of the nanocomposites may fur- (PET) are widely used in bottles and containers. However,
ther be improved by the addition to the membrane of a their limited barrier properties to oxygen make them inap-
substance which either has higher afnity or can react propriate for products requiring long self life. Polyester
with the penetrating gas molecules, stopping them from nanocomposites offer superior barrier properties to oxygen
advancing their diffusion. The additive must preferably and high transparency and are suitable for use in the man-
be immobilised inside the membrane and distributed in ufacture of closed containers [56]. Nanoplatelets rein-
channels with low resistance to permeation. In this way forced blends are also used for barrier properties to
an increase may be accomplished in the needed time lag, oxygen and to organic solvents, as they also offer high
t0 . The process is delayed, thus, while the steady state mechanical properties [57,58]. Materials for hydrogen
properties remain unchanged. storage tanks is another area of applications for organoclay
Let us suppose that the reaction between the gas mole- compositions [59]. The use of the microbial barrier proper-
cules and the additive material is very fast and irreversible. ties of the organoclays in polymers has been studied by
While the additive molecules are immobilised, the perme- [60].
ating gas reacts and consumes them. The reaction occurs at The working time, tactiv e for such a packaging lm is gi-
a front in depth 0 t, which propagates deeper in the mem- ven by Cussler [61]:
brane [33]. If the quantity of the additive material is con- 2
siderable, this front will move slowly. dfilm
tactive ;
We assume a quasi-steady state for the diffusion of the Dfilm
gas molecules from the surface to the front:
where dfilm is the thickness of the lm and Dfilm its diffusion
2 coefcient. If the latter is reduced, according to any of the
d z
D 2
0; 6:4 models described in this review, then the working time of
dz
the lm will increase accordingly. e.g. [31]:
where z is the distance from the surface of the membrane !
2
where the gas molecules enter. This equation is solved for d a2 /2 a/ 4a/ pa2 /
tactive film 1 ln
the appropriate boundary conditions to give the penetra- D0 1 / r p1 / r1 /
tion depth, 0 t:
7:1
s
0 2mDHc1;0 t If, further, use is made of reactive additives (Eq. (6.7)), then
; 6:5
c2;0 the working time of the composite lm becomes:
G. Choudalakis, A.D. Gotsis / European Polymer Journal 45 (2009) 967984 983
MACROMOLECULAR NANOTECHNOLOGY
ist) can improve the barrier properties, at least in the case
meability of coatings used for the long time protection of
of (also) polar penetrants. Making the diffusion channels
large marble and stone surfaces against polluting gasses.
more polar can also be useful for the indirect estimation
of the slit aspect ratio via dielectric measurements.
8. Conclusions and recommendations
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MACROMOLECULAR NANOTECHNOLOGY