Lay PENJINIRING & & Nomor (06.007/TM.20.2011/21/PLNEMVU2013 6 Juni 2014 Ref, Surat Lampiran —: 1 (satu) set Petal Persetujuan DCR 029 Kepada PLU Tembitahan (2x7 MWY) PT PLN (Persero) UIP 1 UPK KIT SUM IV 4 Pertambangan No. 39 Desa Tanjung Sebatak, Ronggom, Teting Tanjung Balai Karimun Yih. Hermanu Wing Wiraman Project Manager Menunjuk Design Change Request (OCR) 028 Konsorsium PT Adhi Karya tanggal § Mei 2014, terlampir kami sampaikan salu (1) set review comment dan status gambar dengan rincian sebagai berikut : 4. PTN-306-CS-MC-0001 Belt Conveyor Design Calculation (Status B) Demikian disampaikan atas perhatiannya diucapkan terima kasih. aln Mangjet Senior Pembangkitan Team Leader PLTU Tembilahan 2x7 MW Tembusan 1. Manajer Perencanaan — PLN UIP 1 2. Mangjer-PT PLN (Persero) JMK 3. Project Manager PLTU Tembilahan - PT Adhi Karya PY. Prima Layanan Nasional Enjiniring I ipada KS. Tubun No, 2 Lanta 2, Jakarta 13420 Tel: (6221)5608918, 5608432, $609044, Fax: (6221)5640132ce Ay PT. PLN (PERSERO) DESIGN CHANGE REQUEST pRosEcr pLTU PT. ADHI KARVA TeMBILAHAN 27 mW. (DcR) fo: Pr. PLN (Unit induk Pembangunan (2/0) Pr. PrmaLayanan Enjing (PY, PLN [4/) ceo. Subject: Date locro2s = Perubahan Calculation of Belt Conveyor Design SeMay-14 DOCUMENT NO. | REV Te prn-206-cs me-co0a 1 | sect convevor oEsion catcutarion REASON AND CONTENT Perubahan Belt Conveyor Design Calculation dikarenakan perubahan Vertdor Coal Handling System JCONTRACTOR RESPON puv's comment SIGNATURE q Teearding ts dieg ne, 10-206 -19.76.001, menkioned the leelf speed we 1.6 m/s g. Please rmenteon the coopiciant of yrehion ‘ADHI ‘The Representative of Owner (PLN) moat | oman | eh mew Pal Pe @ /w approven | S.May-16 at smroveo |@ ADH KARYA (Pra) T At CALCULATION Document No. Rev.:0 BELT CONVEYOR DESIGN CALACULATION Page Number Presoposiccon1 OWNER PT. PLN (Persero) PROJECT NAME : PLTU TEMBILAHAN (2X7 MW) [DCR PROJECT TITLE sPTN JOB NUMBER 12011000088 LOCATION : TEMBILAHAN, RIAU ~ INDONESIA PLTUTEMBILAHAN (2X7 MV) CONTRACTOR DOCUMENT REVIEW ‘PLTU TEMBILAHAN (2X7 iN) Tow ioe | EFS Se cowmucronnocinenrreuew | ® [ween —| cers -] 16 [bate [ec ww [own 1 frac a= ® a) Pro &, [Sieeorr 2 GZ) aPproven as NoreD © APPROVES ROTOTED LJ nor aperoven [e“LET worarenove | p-|-coweacror [1 1 EJ inromiearion Caron 1b recors 1 APPROVED DOES NOT RELIEVE APPROWAL DOES NOT RELEIVE 7 [ wortang.o0c. fa CONTRACTOR FROM Gpiimctesreouregngaury | RESPONSIBILITY FOR ERROR OR remronteeuasrion | DEVIATIONS FROM CONTRACT zi u seep w Bare r wi pret ort ios [aE ° | [| Loo BY ‘ur | comm s OUT) REF NG. <= BERUSATIAAN LISTRIK NEGARA ( i -Y OF THE MINISTRY OF Mi : ‘GOVERMENT OF THE REPUBLIC OF INDONESIA DLTU TEMBILAHAN (2X 7MW) CONTRACTNO. = 1-7/ 41 1/001/03-201 wi FEMsINIRING = | [LETT no I 1 “| 2 4 —_| i 5is04e issued for DOR WHN_| “ARN | MDI 0) 26/03/2012 Issued for Approval ‘ARD [ADA [ADA REV DATE DESCRIPTION PREPD | CHECKD | APP C PLTU Temibiahan (2x 7 Mf)O7 Apr 2014 13:24 Conveyor Design Summary Page 1/8 Gaz Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) Project No. Prepared By QM Conveyor No. BCO1A Design Date 07 April2014 acon ae —— eee Material Description Tm Gonveved Mater COAL BITUMINOUS <50 Surcharge Angle ‘MESH Low Bulk Density 200 kgim3—_Angle of Repose High Bulk Density 870 kgim3 Material Lump size aso “Conveyor Data AE : ‘ Conveying Distance 51.78 m Design Capacity 66. tonnes/tr Nei Lift / Lower (-) 13.39 m Bolt Speed 1.8 mis ee Blew Bistanet vom: ay Belt Wiath Selected 500 mm Calculated Belt % Full 53.9 % BeltClass & Run Safely Factor «40/4 24.87 Top Cover Thickness 4mm Bel Rated Tension 40 kNim Bottom Cover Thickness 2mm Bel Total Length 1142 m Belt Mass 5.54 kgim Belt Tensions and Power Calculations’ CEMA Effective Tens. Fully Loaded 3.46 kN Belt Power - Empty Belt 2.49 kv Maximum Tension Tmax att kN Belt Power Inciines Loaded 5.18 kW Minimum Tension Tin 4.69 kN Belt Power - Declines Loaded 2.56 KW Sag Tension 2% 1.31 iN Belt Power- Fully Loaded 5.19 KW Takeup Type Vertical Gravity Drive Efficiency 250 % Takeup Mass 1000 kg Absorbed Power Fully Loaded 6.11 kW Takeup Pulley Belt Tension 4.90 kN Installed Motor Power 75 kW 4 Carry and Réture’ldiors Carry aler Trough Angle 35° Relum Idler Trough Angle O° Carry idler Spacing 12m Reetum idler Spacing am Carry ler No Rolls x Dla 3x89. mm Relurn Idler No Reis x Dia 1x89.4 mm ceniadly c Djhainies and Miscellaneous Data chi RARE Startup Factor - Fully Loade« 150 % CEMA Temperature Factor Kt 1.00 Startup Facior- Empty 150% Total Braking Torque LSS 0.00 km Starting Time -Fully Loaded 0.92 sec Slop Time - Loaded, Braking 0.82 sec Starting Time - Empty 0.45 sec Slop Time - Loaded, Coastin 0.92 see Desig SoamenISy > | Technaones|07 Apr 2014 13:24 Conveyor Sections - Input Data Page 2/8 ae Project PLTU Tembilahan 2x7 MW ‘Client PT. PLN (Persero) Project No. Prepared By QM Conveyor No. BCO1A Design Date 07 April 2014 noma ° 2 Im Pt 080 046 = 128 «600055 ose 080. 0.6000 3 Im oso 016 teH Om oto 030 0.60 ‘9.0000 4 Heppar 060 016 = 242-000 08? 030060 0.0000 5 int PL 120 031 300 000 10266. 060 120 0.0600 5 in Pt fas 92 416 000 138 120 .0000 7 Drive 04s 092 5250 900 14020 10.00 2 9.0000 8 Sab 2% 320 520) 000 137 3.00 0.0000 9 Bend 189-169 40.11 900 10450 1000 0.0000 10 Tokeup 162 168 5073 0.00855 10.00 0000 1 Bona 4085 1060 3938 000 1025 0 3.00 1 0.0000 Fora Designers Conan Vvers0.149 Tecmo3/8 O7 Apr 2014 13:24 Belt Details Report Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) Project No, Prepared By QM Conveyor No. BCO1A Design Date 07 April 2014 Cee Ome NY Me Low BD = 800kg/m3 High 8D = 870kg/m3 ‘Conveyed Material’ 7 = wr Top | BeWiSpeed & Capac tan ae ‘Angle of Repose 45 deg (Re DIMenS One ae Belt Width Selected 500 mm | Belt Load Arealand Capacity at S00kKgima= Belt Modulus 2050. kNim Minimum Rec. Edge Distance 50 mm Belt Rated Tension / m width 40 kNim Recommended Edge Distance 0.0283 m2 Belt Raled Tension for width 20 KN Bulk Density 0.0153 m2 Minimum Tension Tmin 469. kN \iBell Coal Areaiand Capacity at 670KgimnS) Bulk Density 0.014 m2 Belt Carcass Mass 2.2. kg/m Edge Distance e-naeE me. ‘Total Mess (Wb + Wm) 17.8 kgim (Besigners Coniments a> Ee Toowong:07 Apr 2014 13:24 Conveyor Idler Details Report Page 4/8 PT. LAN Project PLTUTembilahan 2x7 MW Client PT. PLN (Persero) ProjectNo. — - Prepared ay QM ConveyorNo. BCO1A Design Date 07 April 2014 cma 7 Cary Side aera Idler Category Carry Idler Descriotion - ; loler Design Belt Wieth 500 mm 00. mm Ioter Series : 7 Drawing Number Nominal Idler Spacing 12m am Total Number of ilers 50 18 Idler Price ° ° Troughing Angle 35.0 eg 0.0 deg Idler Shaft Diameter 20.9 mm 27.0 mm Idler Bearing Diameter 20.0 mm 200° mn umber of liter Rolls 3 1 Idler Rot Diameter 89.4 mm 89.4 mm Idler Rotation Speed 322 tom 322 rom Roll Face Width 186. mm 591 mm Rol Bearing Centres 131.8 mm $36.8 mm Shatt Support Centres 212 mm 617 mm Idler Support Fixing Widih 750, mm 70 mm Idlerset Rotating Mass 43 kg 3.28 kg Idlersot Total Mass 129 kg 3.20 kg Idler Vertical Misalignment Alowance 2.0mm 56.3 mm Dynamic Load Factor 1.03 1.40 Belt Deviation Load 1,200. N 1,901 N Total Lead on Centre Rell 1/368 N 4,012 N Type of Bearing Ball Ball Bearing Designation 6208 e204 Bearing Dynamic Load Rating C 12700 N 12,700 Bearing Lt0h Life 331,500 rs 142,777 hrs Allowable Shaft Deflection at Bearing 3.00. min 8.00 min Actual Shaft Deletion a Bearing 3.77_min 6.12 min Designers Cones (ala an ww a ‘vers 0.140 Teanooaes07 Apr 2014 13:24 Takeup Travel Report Page 5/8 Ga Project PLTU Tembllanan 2x7 MW Client PT. PLN (Persero) ProjectNo. = Prepared 8y QM Conveyor Na. BCOIA Design Date 07 April 2014 Takeup Travel a keup Travel Caleulation : ‘Takeup Type Vertical Gravity Takeup Travel Calculation Auto Calc Takeup Mass Takeup Mass step increment 250 kg Max.no. of Cale Increments 100 Takeup Mass kg (Manual 2250 kg Input) Tekeup Mess Caloulated 1000 kg ey cTakeuip Tavel Eetirate’” Safely Margin Top + Belt Splice Allowance + Dynamic Travel Up + om om Dynamic Travel Down Safely Margin Bottom /erhermal Expansion Distances 0 Minimum Site Temperature “0 deg Maximum Site Temperature 45 deg Belt Expansion co-efficient mim per degree C ee Total Belt Length 114.20 m ‘Thermal Expansion Distance + 0.03 m Petinanent Bel Sitch Pormanent Stretch co- efficient % of Belt Length fe Permanent Belt Stretch 0.914 m Distance + Total Takeup Travel Distance 0.94 m irc Wasa —@y TEE) \verso.140 TeetigerO7 Apr 2014 13:24 Drive Gearbox Details Report Page 6/8 Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) ProjectNo. Prepared By QM Conveyor No. BCO1A Design Date 07 April 2014 son, Coie’ a i I RN, Dive Desoto Mead Motor Power Rating Number of Hojrson Drv Pulley 4 Motor FullLooe Speed 1438 ton Solcion Mode auto Noor Torque @ FL Speed 30 Nm Gearbox Category Fender Mater Torque ot Pulley Speed 4280 Nm Gentbox Destin Flender Heical Bovel Gear | Gearbox Rated Traue 3400 Nm Type Helical Bevel Gear Sonice Facor Routed 18 Sue 3 Sense Fac: Colette zn one eosig Ps Spt Seton Toran an ‘ind 7 Minus Speed Selection Tolerance 5% Beemer el sarap oe Fluid Coupling Slip 0 % Design Efficiency (Input) 35 % Required Gearbox Ratio 25.045 1 Georbox Aetial Ettency ss % | Seleced Gear Rain 8 1 Maximo Input Shaft Speed 1500 rpm | Required Puy Speed 513 pm inna np Set Speed 700 tpm | Cateulted Putey Speed for Reducor 57.8 pm Input Sha Bieter 23 mm | Required Bet Speed 18 mis Ounput Shot Dameter 85 mm | Colodated et Speed 13 ms Gearbox nea fame | Mass of Geotox 130 to [Designers Comments: Perea ro Toe Ee Necmobaes07 Apr 2014 19:28 Conveyor Sections - Input Data Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) Projecto. - mr au Conveyor No, C024 Design Date 07 April 2014 Page 2/8 o 2m 040 010 242 000 tHe oso 940 6.0000 amr 030 008 ©2890 000 121 0x0 680 0.0000 4 Hopper 180 029 409 0) 13268 030330 0.0000 5 Hooper 030 008 554000 116 020 020 oc000 5 in. 450039 883000 1786s oso 150 00000 Timer eae: 7188728000 2a7 120 4.0000 8 Dine o4s 00s 8830 am) 2002 oo 19.00 2 pono 9 smb 387 Aor e780 0m m2 oo 3.00 0000 10 Bora 190 489 408 000 29 1000 0000 11 Tehewp 162 159 260 000 mao 1000 10000 12 Gaus eer? z238 9931 om m0 300 + 00000 Tae fe oe i ee | Desionars Comments > Ee Teemacoies07 Apr 2014 13:28 Project 'PLTU Tembilahan 2x7 MW ProjectNo, Conveyor No, BCO2A Belt Details Report Page 3/8 Client PT. PLN (Porsero) Prepared By OM DesignDate 07 April 2014 Low 8D = 800Kgin Qe? ee High 80 = s7oKgm Designers Comment ‘ConveyeniMiateral Fina a BE Spo Ai Capaely COAL BITUMINOUS <50 | Belt Speed 1.5. mis MESH Low Bulk Density 800 kgim3 | Belt Design Capacity Input 66 tonnesthr High Buk Density 870 kgim3 _| Section Loading Max Capacty 66 tonnesthr Surcharge Angle 30 deg | Gary leer Trough Angle 35° Angle of Repose 45 dea ensone aE Material Lump size 50 mm "Top Cover Thikness 4mm Belt Makee Cass PA] Bottom Cover Thickness 2 mm Belt Category Fabric Belt Carcass Thickness 48 mm Belt Deseription 2 Belt Total Thickness 10.8. mm Belt Class / Pies 4004 4 | Belt Total Bett Length (L) 4188.3 m Belt Reinforcement Fibre Fabric Time for 1 Revolution 125.5. sec Belt Width Selected 500 mn BeltiLoad Area and Capacity ar G0kalma Belt Modulus 2950 KNim | Minimum Rec. Edge Distance 50. mm Actual Edge Distance Low 8D 97 mm Load Burden Depth 73. mm Load Burden Width 276 mm Bal Tensions Belt Load Area al Minimum Belt Rated Tension / m widih 40 Khim — | Recommended Edge Distance «0.0283 m2 Calculated Tension /m width 19.6 kNim | BeltLoad Area Uitlised at Low Belt Rated Tension for width 20 kN Bulk Density 0.0153 m2 Caloulated Max Run Tension 9.80 kts Belt Actual % Full at Low BO 539% Minimum Tension Trin 433 KN “Bolt Load Area and Capacny at a7OKgina Allowable Tension Rise, Starting 150 % Minimum Rec. Edge Distance 50mm Allowable Belt Tension, Starting 30 kN ‘Aclual Edge Distance High BD 402 mm Actual Belt Tension, Starting 13.78 kN Belt Load Area Uitiised at High Buk Density 0.014 ma | Bell and Material Mass, >. an | Belt Actual % Full at High 8D. 496% Bell Top Cover Mass 2.3 kgin [7 Flagded Belt Gapacity at 870KgIms Bolt Botlom Cover Mass 14 kgim | Flooded Belt Load Area at Zero Belt Carcass Mass 2.2 kgim Edge Distance peas Boll Mass Wo (per linear m) 5.5 kgim | Flooded Bett Capacity 246 tonnesihr Meter Mass Wm 12.2 kgim _| Flooded Belt Material Mass 40 kgim Total Mass (Wb + Win) 17.8 kg/m Total Belt Mass (Wb x L) 4043_kg [eae ECE Ean SS7 Apr 2014 13:28 Conveyor Idler Details Report Page 4/8 Project PLYU Tembilanan 2x7 MW Client PT. PLN (Persero} ProjectNo, = Prepared By QM Conveyor No. BCO2A Design Date 07 Apri 2014 cows Carty SOTA MN Ru SHAS FT Idler Category cary Return Idler Description * : Idler Design Bolt With 500 sam 500. mm Idler Series - - Drawing Number Nominal Idler Spacing 12m 3m Total Number of Idlers 83 30 Idler Price : 0 0 Troughing Angle SS 35.0 deg 0.9 deg Idler Shaft Diameter 20.0. mm. 27.0 mm \dler Bearing Diameter 20.0 mm 20.0 mm. Number of idler Rolls 3 1 Idler Roll Diameter 89,1. mm 99.1. mm Idler Rotation Speed 322 mpm 322. rpm. Roll Face Width 136 mm 591 mm Roll Bearing Centres 131.8 mm 536.8. mm Shaft Support Centres 212 mm 617 mm {ler Support Fixing Width 750mm 750. min Idlerset Rotating Mass 4.3 kg 3.28 kg Ielersel Total Mass 12.9 kg 3.28 kg Idler Vertical Misalignment Allowance 9.0 mm 56.3. mm Dynamic Load Factor 1.03 1.40 Bolt Deviation Load 4,200 N 1,501 N Total Load on Centre Roll 1,368 N 4,812 N ‘Type of Bearing Ball Ball Bearing Designation 6204 6208 Bearing Dynamic Load Rating C 12,700 N 12,700 N Bearing L10h Life 331,800 hrs 142,777 hrs Allowable Shaft Deflection at Bearing 8.00 min 8.00 min Actual Shaft Deflection at Bearing 3.77 min 6.12_min Designers Commens \vers0.140 Tecmo.07 Apr 2014 13:28 Takeup Travel Report Page 5/8 Project PLTU Tembilahan 2x7 MW. Client PT. PLN (Persera) Projecto. - Prepared By OM Conveyor No. 8C02A Design Date 07 April 2014 ‘Takeup Travel i ECT errr = Takeup Type Vertical Gravity See eee ZiAuto Cale Takeup Mass ‘Tekeup Mass stop increment 260 kg Max no. of Cale increments 100 a B ‘Takeup Mass ko (Manual 2250 kg Input) Takeup Mass Calculsted 1040 kg SraKeusiiavel sina RNIN Safety Margin Top + om Splice Allowance Belt Splice Allowance + om Dynamic Travel Up + tome ere | EHH HHH ee eee eee Dynamic Travel Down + om Safely Margin Botlom + om Dynamite Travel Up “THBRTIALENpAISon DIstaNee setup posites | E Minimum Site Temperaiure SCO deg ‘ Maximum Site Temperature 45 deg } Belt Expansion co-efficient i Dynamle Travel Dewn} mim per degree C silat iv otal Belt Length 188.30 m yoy ‘Thermal Expansion Distance + 0.05 m 4 i Peitianent Belt Streten Thermal expansion Permanent Stretch co- aa efficient % of Belt Length a ~ Permanent Belt Stretch 4.506 m Beit streten Distance + = Total Takeup Travel Distance 41.56 m satery margin verse14007 Apr 2014 13:28 Drive Gearbox Details Report Page 6/8 Project PLTU Temblahan 2x7 MW. Client PT. PLN (Persero) Projecto. - Prepared By QM No. BCOZA Design Date _O7 April 2014 Convey ae Drive Description Head Number af Motors on Drive Pulley 1 Motor Full Load Speed "pm Selection Mode Auto Motor Torque @ FL Speed Nm Gearbox Category Flender Motor Torque at Pulley Speed Nov Gearbox Descripin lender Helical Bevel Gear | Gearbox Reted Torque Nov Type Holical Bovel Gear Service Factor Required Ske 3 Service Factor Calculated od sia Pus Spod Selcon Tlaance Ss inus Speed Selection Tolerance 3% Number of Stages BaSH3 Fuld Gopi ei nee Design Efficiency (Input) BS % Required Geerbox Ralio 25.22 11 Geartox Actual ficiency 93% Solected Gearbox Ratio 2 1 Maximuin input Shatt Speed 1500 rpm | aquired Pulley Speed 51.3. rm Minimum Input Shaft Speed 700 rom | Coleulatec Pulley Speed forReducer 57.8 pm. Input Shaft Diameter 28 mn Required Bet Speed 15 mis Output Shaft Diemeter 65 mm Calculated Beit Speed 4.51 mis Gearbox inenis kgm2__| Mass of Gearbox 120 kg [Dseignere Comments sesso iesztazstastaesteeel entsnitesecuieecet asesseeeseceeeecttcnna. | lvero0.180 Teenage LO7 Apr 2014 13:28 Conveyor Pulley Dimensions Page 7/8 aa Project PLTU Tembilahan 2x7 MW ‘Client PT. PLN (Persero) Projecto. - Prepared By QM Conveyor No. BCO2A Design Dale 07 April 2074 FACE WIDTH F o “Pusey & Mom of “Shatt Inerta | Sho Lagging 0D. Dercioton! Bat EO ae i Tat wea 30 500 +5 8 Dive ae 2 00 500 aka 9 Sub 76 035 H0Stas0 asa 10 Band a 14 Takewp 405 104255600 od 7 SOD te 12 Bend Sie 10 ase 580089 80S 5001 Danger Comments oe Helix I verso140 Techvoiogis07 Apr 2014 13:28 Conveyor Pulleys Data Sheet Page 8/8 a Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) ProjectNo. = Prepared By QM Conveyor No. 8CO2A Design Date 07 April 2014 000 1 Tail jo 580850 1820672483 TST G72 Rurring Full Storing Emoty 8 Dive 47612560800 119990 sd BAT] 1B St Running Ful Starting Ful 8 Soup 26 1056080 190 124517 sat S71 5.4 Running Full Stating Fut 10 Bond am 1056060 730 4851652 S82 8.04 Running Full Starting Full 11 Takeup a tao 672 «S144 1B Running Fall Stoning Empty 12 Bond ae 10560860 wos 848623 68s 5 Running Full Stating Empty Designers Comments <= Gra | verso 0 Technaioaie07 Apr 2014 13:32 Conveyor Design Summary Page 1/6 nae Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) ProjectNo. ~ Prepared By OM ConveyorNo. 8CO3A Design Date 07 Apri 20%4 ne coaeeIeTa 5 a COAL BITUMINOUS <50 Surcharge Angle 30 deg Material Description MESH Low Bulk Density 800 kgim Angle of Repose 45 deg High Bulk Density 870 kgim3 Material Lump size 50 mm a Conveyor Data fi EOS Conveying Distance 10.35 m Design Capacity 66 tonneshnr Nett Lift / Lower (-) 0.00 m Belt Speed 1.5 ms i Belt Dataits” e a Belt With Selected 500 mm Calculated Belt % Full 53.9 % Belt Class & Run Safety Factor «00/6 «46.67 Top Cover Thickness 4mm Belt Rated Tension 40 Wim Bottom Cover Thickness 2 mm Belt Tota Length 58.7 m Belt Mass 5.54 kgim Belt Tensions arid Power Calculations CEMA Eifecive Tens. Fully Loaded 1.60 KN Beit Power - Empty Belt 2.28 kW Maximum Tension Tmax 4.29 KN Belt Power -Incines Loaded 2.35 kW Minimum Tension Tmin 272 kN Belt Power - Declines Loaded 238 kW Sag Tension 2% 4.31 HO Belt Power - Fully Loaded 24 kW Takeup Type Fixed Centres Drive Efficiency 85.0 % Takeup Mass 750 kg ‘Absorbed Power Fully Loaded 2.82 kW ‘Takeup Pulley Bell Tension 3.68 kN Installed Moivr Power 4 kW Carry and Return Idlers Carry Idler Trough Angle 35° Retum Idler Trough Angle oe Cary Idler Spacing 1.2m Relum Idler Spacing 3m Carry Idler No Rolls x Dia 3x89.1 mm Return idler No Rolls x Dia, 189.4 mm. 8 Dyhianties\and Miscellaneous Data eis. Supellind Slartup Factor - Fully Loaded 150 % CEMA Temperature Factor Kt 1.00 Startup Factor - Empty 150 % Total Braking Torque LSS 0.00 kNm Starting Time -Fuly Loaded 0.65 sec Stop Time - Loaded, Braking 0.83 sec Starting Time - Empty 054 sec___Stop Time - Loaded, Coasting 0.83 sec (Beaiiere coMmTeNE a Se me ee @ Ba Ivers ov40 Tecinacpes07 Apr 2014 13:32 Conveyor Sections - Input Data Page 2/8 Ee PLTUTembilanan 2x7 MW Client PT. PLN (Persero) = Project No. - Prepared By QM Conveyor No. BCO3A Design Date 07 Apsil 2014 scam Station, Teton 2 int 3 nur 4 Hoop Tir 8 oFvo 9 Sub Totals: iF S748 008 a0 300° a Desigrare Comments a Ee Teshecene07 Apr 2014 13:32 | ProjectNo. = Conveyor No, BCO3A Belt Details Report Project PLTU Tembiiahan 2x7 MW Client PT. PLN (Persero) Prepared By QM Design Date 07 April 2014 om Ome Page 3/8 (Designers Garments Low BD = 800kg/ms High 20 = 870kgim3 TConveyed Material) (ul anol Speed Capacity an ae Material Description COAL BITUMINOUS <50_| Belt Speed 15 mis MESH Low Bulk Density 800 kgim3 Belt Design Capacity input 66 tonnesihr High 8ulk Density 870 kgim3 Section Loading Max Capacity 66 tonnesihr Surcharge Angle 30 deg | Carry Idler Trough Anale 35° Angle of Renose 45 deg yi Material Lump size 50 mm __| Top Cover Thickness ‘mm Bolt Mako Casi 5 TET] Bottom Cover Thickness 2 mm Belt Calegory Fabric Bolt Carcass Thickness 43 mm Beit Description : Bolt Total Thickness 10.8 mm Belt Class / Plies 4008 4 | Bel Tota Belt Lenin (L) sa7 m Belt Reinforcement Fibre Fabric Time for 1 Revolution 391_sec Bett Wieth Selected 500 mm | Belt Load/Area and Gapacliyat B00KgIina Belt Modulus: 2950 Minimum Rec. Edge Distance: 50 mm Actual Edge Distance Low BD 97 mm Load Burden Depth 73 mm Lload Burden Wrath 276 mm i Belt Load Area at Minimum Belt Rates Tendon /m wish 40 amin [Recommendec Edge Distance 0.0288. m2 Calculated Tension /m width 86 kNim | Belt Load Area Uilised at Low Belt Rated Tension for width 20 kN Buk Density poe Calculated Max Run Tension 4.29 i) Bolt Adal % Full at Low 2D 539 % Minimum Tension Trin 272 KN Bolt LoadlArea and Capacly at87OKaIMe Allowable Tension Rise, Staring 150. % Minimum Ras. Edge Distance 50 mm Allowable Batt Tension, Staring 30 kN Actual Edge Distance High @D 102 mm Actual Belt Tension, Staring 5.06 kN Bel Load Area Utiized at High Bulk Density 0.014 m2 jit and Material Mass Belt Actual % Full at High BD 496 % Belt Top Cover Mass 2. kgm | Flooded Belt Capacity at @T0Kgime Belt Bottom Cover Mass 4.1 kim | Flooded Belt Load Area at Zer0 Bolt Carcass Mass 22 kgim | Edge Distance pee Belt Mass Wb (per linear m) 55 kgin | Flooded Belt Capacity 216 tonnesitr Material Mass Wm 122 kgim | Floaded Belt Material Mass 40 kgim Total Mass (Wb + Wm) 17.8 kin Total Belt Mass (Wb xL) 325 kg lverso180 @ ae Tecnaogles07 Apr 2014 13:32 Conveyor Idler Details Report Page 4/8 a PLTU Tembilehan 2x7 MW Client PT. PLN (Persero} Projecto. - Prepared By QM ConveyorNo. BCO3A Design Date 07 April 2014 vem 12 ae iz Ge 8 a + | 5 w Bi Ree Tian Side TTS RS REMUS Jala Ialer Category Carry Return Idler Description c 7 Idler Design Belt Wiatn 500 mm 500 mm Idler Series, - : Drawing Number Nominal idler Spacing 420m am Tolal Number of lalers 2 9 Idler Price ° o Troughing Angle 380. deg 00. deg Idler Shatt Diameter 20.0 mm 270 mm Idler Bearing Diameter 20.0. mm 200° mm Number of lier Rolls 3 ; Idler Roll Diameter cE cool 89.1 mm 89.1. mm Idler Relation Speed a 322. rpm 322. (pm Rall Face Width 436 mm 591 mm Roll Bearing Centres 131.8 mm 5388 mm Shalt Support Centres 212, mm 617mm Ialer Suppor Fixing Wicth 750 nim Idlerset Rotating Mass 3.28 ka iolerset Total Mass 328 kg \oler Vertical Misalignment Allowance 56.3. mm Dynamic Load Factor 4.40 Belt Deviation Load 4,501 N Tota! Lead on Centre Rel 1812 N Type of Bearing Ball Bearing Designation pov Bearing Dynamic Load Rating © 12,700 N Bearing 10h Lite 142,777 Ws Allowable Shaft Deflection at Bearing 2.00 min Actual Shaft Deflection at Bearing 6.12 min Dashes Denim 7 es Tees ata <= Ee eréo.10 TecomaO7 Ape 2014 13:32 ‘Takeup Travel Report Page 5/8 Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero} Project No, ~ Prepared By OM Conveyor No. BCO3A Design Date 07 April 2014 jaa Takeup Travel Calculation ‘Takeup Type Fixed Centres WiAuto Calc Takeup Mass ‘Takeup Mass step increment 260 kg Max no. of Cale Inerements 100 Takeup Mass kg (Manual 2250 kg Input) ‘Takeup Mass Calculated 750 kg TAMU TREN NN Safety Margin Top om splige Ailowance Belt Splice Allowance + om Dynamic TravelUp + om Dynamic Travel Down + om Safety Margin Bottom + om Dynamic Travel UP TherinakExsarision Distatice ieee Setup Position Minimum Site Temperature 0 deg ‘ Maximum Site Temperature 45 deg | Bolt Expansion co-efficient | mim per degree C ee i Total Bett Length 58.70 m Thermal Expansion Distance + 0,015 m Peinianent Bek Stretch ue!) Thetmal Expansion Permanent Stretch co- sal efficient % of Belt Length idea Se Permanent Bell Stretch 0.47 m Beltstreten Distance + Total Takeup Travei Distance 0.48 mm porary ate verso.40 TeciolopesDe apLaniaisse| Drive Gearbox Details Report Page 6/8 Pi PLTU Tenibilahan 2x7 MW Client PT. PLN (Persero} — project ProjactNo. Prepared By OM Conveyor No. 8C03A Design Date ocr Berens ae ORIN 8 Drive Description Head Motor Power Rating Number of Motors on Drive Pulley 1 Motor Full Load Speed 1430p Selection Modo Auto Motor Torque @ FL Speed Gearbox Category Flenger Motor Torque at Pulley Speed Goartox Description _Flender Helical Bevel Gear | Gearbox Rated Torque Type Helical Bevel Gear Service Factor Required Size 3 Service Factor Celculated aed ee Plus Speed Selection Tolerance pate. i Minus Speed Selection Tolerance Number of Stages B3SH3 Paci ee Design Effeiency (Input) 35 % Required Gearbox Ratio Gearbox Actual Eticiency 22% Selected Gearbox Ratio Maximum Input Shaft Speed 1800 rpm | Required Putey Speee Minimum Input Shaft Speed 708 rom | Calculated Pulley Speed for Reducer Input Shaft Dismoter 28 mm Required Bot Specs 15 mvs Output Shalt Diameter 65 mm | Caloteted Belt Speed 15 mvs Gearsox Inertia kg.m2 | Mass of Gearbox 130 kg [Designers Comments o> Ee verso Teomeoae07 Apr 2014 13:32 Conveyor Pulley Dimensions Page 7/8 Project PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) Projecto. - Prepared By QM Conveyor No, 8CO3A Design Date 07 April 2014 p FACE WIDTHE | BELT WIDTH B. | "Pulley & vom of | ee es 7 Taree “i000 1S 9 snub 216 Desioners Conments => Ee07 Apr 2014 13:32 Conveyor Pulleys Data Sheet Page 8/6 Project PLTU Tembiahan 2x7 MW Client PT. PLN (Petsero) Projecto. - Prepared By QM Conveyor No. BCO3A Design Date 07 April 2014 ace 2 6 7 7 Takeup oo 708 338 35] Furaing Full Braking Full 8 ove 4m © 12560 -8DS 4 D573 ae maT Ruming Ful Costing Empiy 26 0580850 210 126 3123.48 878 Running Ful Coasting Empty [Besioners Comments Wverao 140 Teemalsiee16 Apr 2014 14:08 Hopper Pull-out Calculation Report Page 1/1 PALLET Project PLTU Tembilahan 2x7 MW. Client PT. PLN (Persero} ProjectNo, Prepared By QM Conveyor No. VFO1A Design Date 16 April 2014 input Data Calculation Method igestone Method Width of Hopper Bottom b 07 m Length of Hopper Bottom © 32m Effective Height of Material h 14m Bulk Density of Material D 870. kgim3. Co-efficient of Friction u O7 Material Flow” Factor - Starting Ns 4 Material "Flow" Factor - Running Ar 1 Feeder Belt Speed v 0.25 mis Fs “Bat Pullout Resistance from Hopper Running Fr 6.24 Pullout Power Required - Starting Ps 6.24 Pull-out Power Required - Running Pr 1.56 KW lveraos0 esnead 0 Lmang tan Makin16 Apr 2014 14:28 Conveyor Design Summary ETAL Page 1/8 Project PLTU Templlahan 2x7 MW Client PT. PLN (Persero) Project No. - Prepared y QM Conveyor No. VFOIA Design Date 16 Apr 2014 row 2 ahts : ane Conveyed Material COAL BITUMINOUS <50 Material Description Surcharge Angle MESH Low Bulk Density 00 kgim3 Angle of Repose 870 kglm3 Material Lurnp size High Bulk Density Conveyor Data 61 deg 45 deg 50 mm Conveying Distance 2.83 m Design Capacity 66 tonnesihe Nett Lit / Lower (-) 0.01 m Belt Speed 0.25 mis fh Belt Details te Belt Width Selected 400 mm Calculated Belt % Full 98.6 % Belt Class & Run Sefety Factor 1000/4 18.38 Top Cover Thickness 5 mm Belt Rated Tension 100 kNim Bottom Cover Thickness 2mm Boit Total Length 415 m Belt Mass 13.7 kgm Belt Tensions and Power Calculations CEMA Effective Tens. Fully Loaded 27.20 kN Belt Power - Empty Belt 6.7 kW Maximum Tension Tmax 43.84 KN Belt Power- Incines Loaded 679 kW Miimur Tension Tin 24.83 kN Belt Power -Declnes Loaded 679 kN ‘Sag Tension 2% 6.41 KN Belt Power - Fully Loaded 68 kW Takeup Type Fixed Centres Drive Eficiency 250 % “Takeup Mass 5600 kg _—_Absorbod Power Fully Loaded 8.00 kW Takeup Pulay Bek Tension 2746 KN _ Installed Motor Power 14 kW Carry and Rettitn Idlers Cary idler Trough Angle oe Retumn Idler Trough Angle oe Canty idler Spacing 12m Return loler Spacing 3m Carry idler No Rolls x Dia 2x 140.6 mm ——-Retun'cler NOROs «Dia 1 x 140.6 mm Dynamics and Miscellaneous Data Startup Factor - Fully Loaded 150 % CEMA Temperature Factor Kt 1.00 Stertup Factor - Empty 150 % Total Braking Torque LSS 0.00 Knm Starting Time - Fully Loaded 0.12 sec Stop Time- Loaded, Braking 0.15 sec Starting Time - Emoty 012 sec __Stop Time-Loaded, Coasting 0.15 sec [Destgners cammmans verso we Leroi ila Anata Maker =p GEE |16 Apr 2014 14:28 Conveyor Sections - Input Data Page 2/8 EEN Project PLTU Tembilanan 2x7 MW Client PT. PLN (Persero} Project No. Prepared By QM Conveyor No. VFO1A jesign Date 16 April 2014 “Ten Idler (Sirk fh Noof Factor’ (sdllan secon Eee ee ae Takeo 028 ~~ ~00t 0.00.00 ~ 120 + 0.0000 ‘Totals: 56 (0.07, 24.97 574 4 a [Besignars Comments ver60.180 concede itang Ansan Matmur TTedoiosies16 Apr 2014 14:28 Belt Details Report Page 3/8 ANN Project PLTU Tembllahan 2x7 MW Client PT. PLN (Persero) ProjectNo. = Prepared By QM Conveyor No, VFO1A Design Date 18 Apri 2014 Low BD = 800kg/m3 High BD = 870kg/m3. ‘Conveyed Material a BeNSpeed & Capaely a Material Description COAL BITUMINOUS <50 | Belt Speed 025 ms MESH Low Buk Density 800 kaim3 | Belt Design Capacity Input 66 tonnesfar High Buk Density 870 kama | Section Loading Max Capacity 60 tonnessr Surcharge Angle 61 deg | Camy ler Trough Angle oe Angle of Repose 45 deg | BeleDimensions ‘Material Lump size 50mm __| Top Cover Thickness 5 mm Bol Makoe Class Boltom Cover Thickness 2 mm Belt Category Bolt Carcass Thickness 9.3 mm Belt Description : Belt Total Thicknoss 16.3 mm BeltClass / Plies 1000/4 4 | Belt Total Belt Length (L) 14.5 m Belt Reinforcement Fibre Fabric Time for 1 Revolution 46.0 sec Belt Width Selected 800 mm Bell Load Area and Capaciyat B0OKgimS Belt Modulus 7500 kNim | Minimum Rec. Edge Distance 67 mm Actual Edge Distance Low BD 70 mm Load Burden Depth 197 mm Load Burden wieth 632 mm Balt Tensions Belt Load Area at Minimum felt Rated Tension J m width 400 wim | Recommended Edge Distance «0.0929. m2 Calculated Tension jm width 61.1 kim | Bell Load Area Utlised at Low Belt Rated Tension for width 40 kN Bulk Density o.0817 m2 Calculated Max Run Tension 48.84 KN Belt Actual % Full at Low BD 986 % Minimum Tension Tmin 2183 KN BoltLoad Area and Capacity a S7OKgInS Allowable Tension Rise, Starting 150. % Minimum Ree, Edge Distance 67 mm Allowable Belt Tension, Starting 120 kN Actual Edge Distance High BO 23 mm Actual Belt Tension, Starting 40.84 kN Bet Load Area Uilised at High Bulk Doraily 0.0843 m2 Beltand Material ass Belt Actual % Full at High 8D 90.7 % Belt Top Cover Mass 45 kgm | Flooded Bent Capacity at TOKGIMS Belt Bottom Cover Mass 1.8 kgim | Flooded Belt Load Area at Zero Belt Carcass Mass. 7.4 kgim Edge Distance 0.134 m2 Belt Mass Wb (per linear m) 13.8 kgim Flooded Belt Capacity 108 tonnes/hr Material Mass Wm 73.3 kg/m Flooded Belt Material Mass. 116.6 gir Total Mass (Wb + Wm) 87.1 kg/m Total Belt Mass (Wb x L) 158 kg Designers Commenis Ivers Leann inlay Alon Maine <= ME Tectonsien16 Apr 2014 14:28 Project ProjactNo, = Conveyor No. VFO1A PLTU Tembilahan 2x7 MW Conveyor Idler Details Report NANTES ‘Client Prepared By QM Design Date vrom, Page 4/8 PT. PLN (Persero) 16 April 2014 ay Carty Side Mer a RU Se Laas Idler Category Carry Return Idler Description - : Idler Design Belt Width 800. mm 800. mm Idler Series. - - Drawing Number Nominal idler Spacing 12 m 3m Total Number of Idlers i 2 1 Idier Price it 0 0 Troughing Angle ee 00 deg 0.0 deg Idler Shaft Diameter 27.0 mm 30.0 mm. Idler Bearing Diameter 25.0. mm, 25,0 mm Number of Idler Rotts, 3 1 Idler Roll Diameter 140.6 mm 140.8 mm Idler Rotation Speed 34. opm 34 pm Roll Face Width 300° mm 899 mm. Roll Bearing Centres 2428 mm 842.8 mm Shaft Support Centres 323, mm 923, mm Idler Support Fixing Width 1050. mr 1050. mm Idlerset Rotating Mass 14.09 kg 11.94 kg Idlerset Total Mass 29.83 ka 19.79 kg Idler Vertical Misalignment Allowance 9.0. mm 56.39, mm Dynamic Load Factor 1.00 1.40 Bell Deviation Load 1,200 N 1,501 N Total Load on Centre Rol! 1,982 N 2.270 N Type of Bearing Ball Ball Bearing Designation 6205 6205 Bearing Dynamic Load Rating C 14,000 N 14,000 N Bearing L10h Life 1,384,428 brs 921,533 hrs Allowable Shaft Deflection at Bearing 8.00. min 8.00. min Actual Shaft Deflection at Bearing 3.03_min 7.90 min (Designers Gonments 3 Helix lveraa.140 Leencd io Linlang Adlon Maru Macrae18 Apr 2014 14:28, Takeup Travel Report Page 5/8 ENACT Projet PLTU Tembilahan 2x7 MW Client PT. PLN (Persero) Project No. - Prepared By QM Conveyor No. VFO1A Design Date 16 April 2014 | Takeup Travet sp Travel Calculation” —] Takeup Type educates Takeup Travel Calculation ViAuto Calc Takeup Mass Takeup Mass step increment 1400. kg Max no. of Cale increments 100 ‘Takeup Mass kg (Manual 2250 kg Input) Takeup Mass Calculated 5600 kg ‘Takeup Travel estimate’ Safely Margin Top + om Splice Allowance Belt Splice Allowance + om Dynamic Travel Up + om a Dynamic Travel Down + om Safely Margin Bottom om bynamle Travel Up TisinvalieBansion Distance 9/2! Setup Position Minimum Site Temperature 0 deg f Maximum Site Temperature 45 deg ' Belt Expansion co-efficient x TL | Bynamie Travel Down] rv per degree C tree ‘ Total Belt Lenath 11.50 m Thermal Expansion Dislance + 0,004 m Pefiianent Belt Stretch ace Thermal Expansion Permanent Stroich co- seit efficent % of Belt Length itt Permanent Belt Stretch 0.108 m piven: Distance + Total Takeup Travel Distance O44 in Sn a ME veoono Teseonnes leancd to intang Anan amar16 Apr 2014 14:28 Drive Gearbox Details Report Page 6/8 aE oS Project PLTU Tembilahan 2x7 MV Client PT. PLN (Persero} Projecto. - Prepared By GM Conveyor No. VEO1A Design Date _18 April2014 wos RuNw BiveNo. apr OS NG Drive Dascriton Hoad Motor Power Rating 1 kW Number of Motors on Drive Pulley 1 Motor Full Load Speed 70 wm Selection Made Auto Motor Torque @ FL Spaod 148. Nm Gearbox Category Flender Motor Torque at Pulley Speed 11000 Nm Goarbox Deseriplon lender Helical Bevel Gear | Gearbox Raled Torque 18400, Nm Type Holical Bovel Gear Service Factor Required 18 size 7 Service Factor Calulted 167 cia baal Pls Spind Slaton Tlrence 10 % e Minus peed Selection Toorance 10% Number of Stages Bash? Peirce ace Design Etfiency (input) 8% Required Gearbox Ratio 75998 1 Goarbox Actual Efiiency 3% Selected Gearbox Ratio mA ‘Maximum Input Shalt Spood 1500 rpm | Requird Pullay Spood 9.55. rpm Minimum input Sha Speed 700 pm | Calculated Pulley Speed for Reducer 10-14 rpm input Shaft flametec 38 mm | Required Bot Speed 0.25 ms Output Shot Diameter 105 mn | Caleulated Belt Speed 027 ms Gearbox neta gma _| Mass of Goarbox 550. ko esaners Comments ee Tae Leer nang Arn Moka aac 3 verao.14018 Apr 2014 14:28 Conveyor Pulley Dimensions ETE Page 7/8 Project PLT Tembiahan 2x7 MW Cient PT. PLN (Persero} Projecto. - Prepared By QM Conveyorno, _VFOTA DesignDate 16 Apri 2014 __ FACE WIDTH F uy __BELT WADTH @ | L See Leer “SHAFTLENGTHL | io Seto x — ee Fes : Fae Shaft rg Palo & Mow of Pe 2 soll Laooinn eae Fully Mew ot Station Description Blam “mm ee asekg 1 Takeup 408 10 1720 «1370=—«135—=—110 200 ~389 8 ove sme 125008800. T3705 1500s 7 Snub 26 06S]. a7] Desianer Comment Wvers0.140 Ucenead te Linlang Andalan Marner > Ee) Tednaboaes16 Apr 2014 14:26 | Conveyor Pulleys Data Sheet eee Page 8/8 Project 'PLTU Tembilanan 2x7 MW Client PT. PLN (Persero) Project No. Prepared By QM Conveyor No. vi Design Date 16 April 2014 vow ee | Legamg are Bra Bi He 2 ; Shell Lagging oro “Run Run fe Description. Diamm mm oe ae ei aa 1061013 ‘oo 1422288 PaT 2t7| Running Ful Coasting Empty 8 Dive 416 1250 ta N 1870S awe tea aes 2.40 faunalng Ful Coasing Emly 7 Sab 26 10501870 70 202 247 2aes eos ase Running Ful Braking Fut DEER Conan verso 140 Lemna Litany abn ak ek