AALRT

AALRT Enterprise Standard

XRGJ-A
Safe Operation Procedures for XRGJ-A Fixed Car
Lifting Jack

() ()
Approved by: Checked by (Law): Checked by (English):
() 2015.08.20
Checked by (Chinese): Reviewed by: Sun Hongyu Date: August 20, 2015

2015.10.10
Dept.: Maintenance
Prepared by: Li Shenglin Date: October 10, 2015
Center

Version: A Revised by: Revised on:
2015.08.30

Controlled State: Internal
Issue No.: Issued On: August 30,
Control
2015
2015.11.20
Implemented on: Nov.20,2015

Table of contents
1..............................................................................................................................................
.............................................................................................................................................................3
1................................................................................................................................Application scope
.............................................................................................................................................................3
2..............................................................................................................................................
.............................................................................................................................................................3
2..................................................................................................................................Quoted standard
.............................................................................................................................................................3
3.......................................................................................................................................
.............................................................................................................................................................3
3...............................................................................................................................Safety precautions
.............................................................................................................................................................3
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4...........................................................................................................................................
.............................................................................................................................................................4
4...............................................................................................................Preparation before operation
.............................................................................................................................................................4
5..............................................................................................................................................
.............................................................................................................................................................4
5............................................................................................................................Operational process
.............................................................................................................................................................4
6.......................................................................................................................................
...........................................................................................................................................................12
6............................................................................................................................Work after operation
...........................................................................................................................................................12
7......................................................................................................................................................
...........................................................................................................................................................12
7..............................................................................................................................................Appendix
...........................................................................................................................................................12

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1
1 Application scope
() XRGJ-A
These Rules apply to the operating personnel of XRGJ-A Fixed Fixed Car Lifting Jack adopted in East-
West Line and North-South Line (Phase I) of Addis Ababa Light Rail in Ethiopia.
2
2 Quoted standard
() 1 XRGJ-A

Technical Specification for Process Equipment Integrated Pack 1 of East-West Line and North-South
Line (Phase I) of Addis Ababa Light Rail in Ethiopia, and Operation Manual of XRGJ-A Pit-Type Fixed
Car Lifting Jack.
3
3 Safety precautions
3.1 7 6
1
3.1 Operation personnel of this equipment must be qualified in the special training on the equipment
and gain the qualification. There shall be at least 7 personnel: 1 at each side of each pit, including
6 personnel in total, and 1 at the general console desk; during operation, these rules must be
strictly abided by.
3.2

3.2 The operation personnel shall wear the work clothes, work shoes and work caps as required, and
all the clothing shall not be loose; self-control and mutual control must be conducted during
operation.
3.3
3.3 Before operation, inspect and clear obstacles and people without fixed duties at the site, and make
the appropriate safety precautions.
3.4
E-Stop

3.4 During operation, the status of the Fixed Car Lifting Jack shall always be observed; the pressed
button shall be immediately released in case of any emergency, dangerous or abnormal situation,
and meanwhile the red E-Stop button on the control panel shall be pressed, to stop the operation;
the operation personnel shall check the fault alarm information and make a record, and then apply
for maintenance; only when the equipment is repaired, can the operation be re-started.
3.5
3.5 No one is allowed to pass through the underbody or conduct the maintenance work when the Fixed
Car Lifting Jack is in the rise-and-fall process.
3.6
3.6 During the operation process of the equipment, the operation personnel is only allowed at the
bottom of the equipment, other than on the equipment; and it is not allowed to vigorously shake the
equipment during the maintenance operation.
3.7
3.7 If any tool or other foreign matter falls into the equipment, it is not allowed to be operated before
the tool or foreign matter is taken out.
3.8 24
3.8 The train shall not be continuously placed on the Fixed Car Lifting Jack for more than 24 hours.

4
4 Preparation before operation
4.1 DCC
4.1 Before operation, assign the person in charge and apply for approval of DCC, and then the
personnel can go to the site for operation.
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4.2

4.2 Check the status of the Fixed Car Lifting Jack. The appearance shall be free from damage, the
bearing portions shall have no cracks, and each lifting column shall be in the lowest position; the
metro vehicle shall accurately park in the lifting position of the Fixed Car Lifting Jack.
4.3
4.3 The operation personnel shall place stoppers on the rail bridge to prevent the vehicle sliding.
4.4
4.4 Dismantle the skirting board at the lifting and supporting part of the vehicle body, and make sure
that the lifting column does not interfere with other parts of the vehicle.
4.5 CONTROL POWERONE-STOP
4.5 Turn the CONTROL POWER button on the console to ON with the key switch, and reset the
emergency stop button E-STOP.
4.6 POWER ONPOWER ON
4.6 Press the POWER ON button, if the POWER ON indicator is turned on, the function is normal.
4.7

4.7 Wheel alignment. Transport the vehicle to be repaired to the repair position with a trailer, and when
the alignment (limit switch) of all wheels touching the rail bridge, theauthorization indicator will be
displayed on the master operational console and each single equipment operation panel.

5
5 Operational process

Operation flow chart of fixed car lifting jack

Overall maintenance
Bogie lifting Vehicle body lifting Bogie lowering Vehicle body another lifting Vehicle body lowering Bogie lifting Vehicle body lowering Bogie lowering

Preparation before operation Work after operation

Select the lifting mode

Optional maintenance
To-be-repaired Simultaneous
Lifting of all bogiesLifting of all vehicle bodies lifting of all vehicle bodiesSimultaneous
bogie lowering and bogies needingno
loweringmaintenance
of all vehicle bodies and bogies needing
Lifting
no maintenance
of bogies needing maintenance
Lowering of all vehicle bodies
Lowering of allbogies

5.1

5.1 According to the lifting demand, select the overall maintenance mode (simultaneous maintenance
for bogies of the three pits) or the optional maintenance mode (maintenance for bogie in one pit or
bogies in any two pits).
5.2
5.2 Operation of the overall maintenance mode
5.2.1
5.2.1 Bogie lifting
1 /

1) Turn the vehicle body/bogie switch of the main console and local controller to bogie, and make
the local control single operation panel switch on the main console display screenshow thebogie
switch.
2
100mm
2) After confirming that there is no abnormal situation, press the confirmation button of all local
controllers and the bogie lifting button of the main console; the three sets of bogies will be
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simultaneously lifted to 100mm.
3
950mm
3) When the site operation personnel confirm that there is no abnormal situation, press the
confirmation button of all local controllers and the bogie lifting button of the main console; the
three sets of bogies will be simultaneously lifted to 950mm.
5.2.2
5.2.2 Vehicle body lifting
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switchon the main console display screen show the
vehicle body switch.
2

1630mm 1178mm
2) After confirming that there is no abnormal situation, press the confirmation button of all local
controllers and the vehicle body lifting button of the main console; then three sets of vehicle
bodies will be simultaneously lifted, and will stop when the lifting column load limit switch of each
vehicle body is triggered. At this time, all lifting units will be in place, the height of the end vehicle
body lifting unit is 1,630mm, and that of the middle vehicle body lifting unit is 1,178mm.
3
3) Vehicle maintenance personnel shall disassemble all connecting pieces between the bogie and the
vehicle body, and the Fixed Car Lifting Jack main console operation personnel shall confirm that
the disassembly is completed.
5.2.3
5.2.3 Bogie lowering
1 /

1) Turn the vehicle body/bogie switch of the main console and local controller to bogie, and make
the local control single operation panel switch on the main console display screen show the
bogie switch.
2
850mm
2) After confirming that there is no abnormal situation, press the confirmation button of all local
controllers and the bogie lowering button of the main console; and then three sets of bogies will
besimultaneously lowered to the height of 850mm.
3
350mm
3) The site operation personnel shall make sure that all connecting pieces are completely
disassembled, and then press the confirmation button of all local controllers and bogie lowering
button of the main console; the three sets of bogies will simultaneously be lowered to the height of
350mm.
4

4) After confirming that there is no abnormal situation, the site operation personnel may press the
confirmation button of all local controllers and the bogie lowering buttonof the main console; the
three sets of bogies will simultaneously be lowered to the null position.
5.2.4
5.2.4 Vehicle body another lifting
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switch on the main console display screen show the
vehicle body switch.
2
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2650mm 2198mm
2) Press the confirmation button of all local controllers, and then press the vehicle body lifting
button of the main console; the three sets of vehicle bodies will be simultaneously lifted, the end
vehicle body lifting unit will be lifted to the height of 2,650mm, and the middle vehicle body lifting
unit will be lifted to the height of 2,198mm.
3
3) Vehicle maintenance personnel shall move out the train bogie, and turn off the power.
5.2.5
5.2.5 Vehicle body lowering
1
/

1) After the maintenance of the bogie, the maintenance personnel will push the bogie to the
maintenance position. The Fixed Car Lifting Jack operators will turn the vehicle body /bogie
switch of the main console and local controller to the vehicle body, and make the local control
single operation panel switch on the main console display screen show the vehicle body switch.
2
1630mm 1178mm
2) Press the confirmation button of all local controllers, and then press the vehicle body lowering
button of the main console; the three sets of vehicle bodieswill be simultaneously lowered, and the
lowering will be stopped when the end pit vehicle body lifting unit is lowered to the height of
1,630mm, and the middle vehicle body lifting unit is lowered to 1,178mm.
5.2.6
5.2.6 Bogie lifting
1 /

1) Turn the vehicle body/bogie switch of the main console and local controller to bogie, and make
the local control single operation panel switch on the main console display screen show the
bogie switch.
2
100mm
2 After confirming that there is no abnormal situation, press the confirmation button of all local
controllers and the bogie lifting button of the main console; the three sets of bogies will be
simultaneously lifted to 100mm.
3
850mm
3) When the site operation personnel confirm that there is no abnormal situation, press the
confirmation button of all local controllers and the bogie lifting button of the main console; the
three sets of bogies will be simultaneously lifted to the height of 850mm.
4
950mm

4) When the site operation personnel confirm that there is no abnormal situation, press the
confirmation button of all local controllers and the bogie lifting button of the main console; the
three sets of bogies will be simultaneously lifted to the height of 950mm. Vehicle maintenance
personnel shall connect all connecting pieces between the bogies and vehicle bodies, and confirm
that there is no abnormal situation.
5.2.7
5.2.7 Vehicle body lowering
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switch on the main console display screen show the
vehicle body switch.
2

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2) After confirming that there is no abnormal situation, press the confirmation button of all local
controllers, and then press the vehicle body lowering button of the main console; the three sets of
vehicle bodies will be simultaneously lowered to the null position.
5.2.8
5.2.8 Bogie lowering
1 /

1) Turn the vehicle body/bogie switch of the main console and local controller to bogie, and make
the local control single operation panel switch on the main console display screen show the
bogie switch.
2 350mm


2) Press the confirmation button of the local controller, and then press the bogie lowering button of
the main console; the three sets of bogies will be simultaneously lowered to the height of 350mm.
When the site operation personnel confirm that there is no abnormal situation, press the
confirmation button of the local controller, and then press the bogie lowering button of the main
console; the three sets of bogies will be simultaneously lowered to the null position.
5.3
5.3 Operation of the optional maintenance
5.3.1
5.3.1 Lifting of all bogies
1 /

1) Turn the vehicle body/bogie switch of the main console and maintenance local controller to
bogie, and make the local control single operation panel switch on the main console display
screen show the bogie switch.
2
100mm
2) After confirming that there is no abnormal situation, press the confirmation button of the local
controller and then press the bogie lifting button of the main console; three sets of bogies will be
simultaneously lifted to 100mm.
3
950mm
3 When the site operation personnel confirm that there is no abnormal situation, press the
confirmation button of the local controller and then press the bogie lifting button of the main
console;the three sets of bogies will be simultaneously lifted to 950mm.
5.3.2
5.3.2 Lifting of all vehicle bodies
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switch on the main console display screen show the
vehicle body switch.
2
1630mm
1178mm
2) Press the confirmation button of the local controller, and then press the vehicle body lifting
button of the main console; three sets of vehicle bodies will be simultaneously lifted, and will stop
when the lifting column load limit switch of each vehicle body is triggered. At this time, all lifting
units will be in place, the height of the end vehicle body lifting unit is 1,630mm, and that of the
middle vehicle body lifting unit is 1,178mm.
3
3) Vehicle maintenance personnel shall disassemble the connecting pieces between bogies to be
repaired and the vehicle body, and shall confirm that the work is completed.
5.3.3
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5.3.3 To-be-repaired bogie lowering
1 /

1) Turn the vehicle body/bogie switch of the main console and maintenance local controller to
bogie, and make the local control single operation panel switch on the main console display
screen show the bogie switch.
2
850mm
2) After confirming that there is no abnormal situation, press the confirmation button of the local
controller, and then press the bogie lowering button of the main console; the bogies needing
maintenance will be simultaneously lowered to the height of850mm, and the bogies needing no
maintenance will not move.
3
350mm
3) When the site operation personnel make sure that all connecting pieces are completely
disassembled, he shall press the confirmation button of the local controller, and then press the
bogie lowering button of the main console; the bogies needing maintenance will be
simultaneously lowered to the height of 350mm.
4

4) When the site operation personnel make sure that there is no abnormal situation, press the bogie
lowering button of the main console, and press the confirmation button of the local controller
needing maintenance; the bogies needing maintenance will be simultaneously lowered to the null
position.
5.3.4
5.3.4 Simultaneous lifting of all vehicle bodies and bogies needing no maintenance
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switch on the main console display screen show the
vehicle body switch.
2
1550mm 2230mm 1778
mm
2) Press the vehicle body lifting button of the main console, which will simultaneously lift all vehicle
body lifting units and bogies needing no maintenance; at this time, the height of the bogies needing
no maintenance is 1,550mm, the height of the end vehicle body lifting units is 2,230mm, and the
height of the middle vehicle body lifting unit is 1,778mm.
3
3) After the maintenance of bogies, the operation personnel shall push the bogies to the maintenance
position.
5.3.5
5.3.5 Simultaneous lowering of all vehicle bodies and bogies needing no maintenance
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switch on the main console display screen show the
vehicle body switch.
2 1
515mm 950mm
1630mm 1178mm
2) Press the vehicle body lowering button of the main console, and then press the confirmation
button of the local controller, the bogies needing no maintenance will first be lowered to the height
of 1,515mm, and then simultaneously lowered with all vehicle body lifting units; at this time, the
height of the bogies needing no maintenance is 950mm, the height of the end vehicle body lifting
units is 1,630mm, and the height of the middle vehicle body lifting unit is 1,778mm.
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5.3.6
5.3.6 Lifting of bogies needing maintenance
1 /

1) Turn the vehicle body/bogie switch of the main console and maintenance local controller to
bogie, and make the local control single operation panel switch on the main console display
screen show the bogie switch.
2
100mm
2) Press the bogie lifting button of the main console, and then press the confirmation button of the
local controller; the bogies needing maintenance will be simultaneously lifted to the height of
100mm.
3
850mm
3) When the site operation personnel confirm that there is no abnormal situation, press the
confirmation button of the local controller and then press the bogie lifting button of the main
console; the bogies needing maintenancewill be simultaneously lifted to the height of 850mm.
4
950mm
4) When the site operation personnel confirm that there is no abnormal situation,press the
confirmation button of the local controller, and then press the bogie lifting button of the main
console; the bogies needing maintenance will be simultaneously lifted to the height of 950mm.
5
5) The operation personnel shall connect all connecting pieces between the bogies and vehicle
bodies, and confirm that there is no abnormal situation.
5.3.7
5.3.7 Lowering of all vehicle bodies
1 /

1) Turn the vehicle body /bogie switch of the main console and local controller to vehicle body, and
make the local control single operation panel switch on the main console display screen show the
vehicle body switch.
2
2) Press the vehicle body lowering button of the main console, and then press the confirmation
button of all local controllers; three sets of vehicle bodies will be lowered to the null position.
5.3.8
5.3.8 Lowering of all bogies
1 /

1) Turn the vehicle body/bogie switch of the main console and maintenance local controller to
bogie, and make the local control single operation panel switch on the main console display
screen show the bogie switch.
2 35
0mm
2) Press the bogie lowering button of the main console, and then press the confirmation button of
all local controllers; three sets of bogies will simultaneously be lowered to the height of 350mm.
3

3) When the site operation personnel confirms that there is no abnormal situation, press thebogie
lowering button of the main console, and then press the confirmation button of all local
controllers; three sets of bogies will simultaneously be lowered to the null position.
6
6 Work after operation
6.1
6.1 Confirm that the Fixed Car Lifting Jack is lowered to the lowest position, and make sure that the
wheel is on the rail bridge; then place the brake shoes and hang the plate of no moving.
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6.2 OFF
6.2 Turn the switch key of the console to the position of OFF, and then take out the key and properly
keep it; disconnect the main power switch of the Fixed Car Lifting Jack.
6.3 DCC
6.3 Recover the equipment, clean the site, count the tools, and cancel the registration of DCC.
6.4 XRGJ-A
6.4 Fill in the XRGJ-A Fixed Fixed Car Lifting Jack Operation Record (Appendix).

7
7 Appendix
XRGJ-A
XRGJ-A Fixed Fixed Car Lifting Jack Operation Record.

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Appendix
XRGJ-A
XRGJ-A Fixed Fixed Car Lifting Jack Operation Record

SN Inspection items Results

1
Appearance of the console is intact and clean

2
Appearance of the touch screen is intact and clean

3
Appearance of the local controller and cable is intact and clean

4
The indicator lights and illuminating lamps are intact

5
Appearance of the control switch and operating button is intact

6
Starting up operation and function

1
From to(time)

2
From to(time)
Run time
3
From to(time)

Total (total time)

Failure description Maintenance situation
Failure
record




For normal inspection result, shall be marked in the corresponding result column;
Filling
for abnormal inspection result, shall be marked in the corresponding result column,
description
and the detailed description shall be made in the Failure record column.


Operation
Shift Date
personnel

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_________________

XRGJ-A
2015.08.30
Safe Operation Procedures for
1 A Prepared Date:
XRGJ-A Fixed Fixed Car Lifting Zhang Yanming
by August 30,
Jack
2015
/ /

Revis Preparatio Prepared/Revis
Standard name Issued on
S/N ion n/Revision ed by

Standard history tracking

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