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SERVICE MANUAL

CODE: 00ZAL2040CS2E

DIGITAL MULTIFUNCTIONAL
SYSTEM

AL-2030
AL-2050CS
AL-2040CS
MODEL AL-2050CS
CONTENTS

[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[6] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[8] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.

This document has been published to be used


SHARP CORPORATION for after sales service only.
The contents are subject to change without notice.
CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eyes retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION VARO !
INVISIBLE LASER RADIATION, AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
WHEN OPEN AND INTERLOCKS DEFEATED.
NKYMTTMLLE LASERSTEILYLLE L
AVOID EXPOSURE TO BEAM. KATSO STEESEEN.

VORSICHT ADVARSEL
UNSICHTBARE LASERSTRAHLUNG,
USYNLIG LASERSTRLNING VED BNING, NR
WENN ABDECKUNG GEFFNET UND
SIKKERHEDSBRYDERE ER UDE AF
SICHERHEITSVERRIEGELUNG BERBRCKT.
FUNKTION. UNDG UDSAETTELSE FOR
NICHT DEM STRAHL AUSSETZEN.
STRLNING.

LASER WAVE LENGTH : 770 ~ 795nm VARNING !


Pulse times : 12.88s 12.88ns/7mm OSYNLIG LASERSTRLNING NR DENNA DEL
Out put power : MAX 0.2mW R PPNAD OCH SPRREN R URKOPPLAD.
BETRAKTA EJ STRLEN. STRLEN R
FARLIG.
At the production line, the output power Caution
of the scanner unit is adjusted to 0.18 This product contains a low power laser
MILLI-WATT PLUS 20 PCTS and is device. To ensure continued safety do not
maintained constant by the operation of remove any cover or attempt to gain access
the Automatic Power Control (APC). to the inside of the product. Refer all
Even if the APC circuit fails in operation
for some reason, the maximum output servicing to qualified personnel.
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.

VAROITUS! LAITTEEN KYTTMINEN MUULLA


KUIN TSS KYTTOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KYTTJN
TURVALLISUUSLUOKAN 1 YLITTVLLE
NKYMTTMLLE LASERSTEILYLLE.

VARNING - OM APPARATEN ANVNDS P ANNAT


STT N I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVNDAREN UTSTTAS
FR OSYNLIG LASERSTRLNING, SOM
VERSKRIDER GRNSEN FR LASERKLASS 1.

The foregoing is applicable only to the 220V LUOKAN 1 LASERLAITE


model, 230V model and 240V model. KLASS 1 LASER APPARAT
CONTENTS
[1] GENERAL [7] OPERATIONAL DESCRIPTIONS
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[2] SPECIFICATIONS 2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . 2-1 B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
4. GDI Printer (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . 2-3 A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
5. SPLC printer (AL-2050CS only). . . . . . . . . . . . . . . . . . . 2-3 B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7. SPF (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . . . . . . . 2-4 4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
8. RSPF (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 A. General description . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
5. Paper feed section and paper transport section . . . . . . 7-4
[3] CONSUMABLE PARTS
A. Paper transport path and general operations . . . . . . 7-4
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
6. Process unit new drum detection mechanism . . . . . . . . 7-7
A. SEC/SECL (AL-2030/2040CS/2050CS). . . . . . . . . . 3-1
7. SPF/RSPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
B. Brazil (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . . . 3-1
A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
B. Document transport path and basic composition . . . 7-8
3. Production control number (lot No.) identification . . . . . 3-2
C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . 7-8
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES D. SPF/RSPF open/close detection
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 (book document detection) . . . . . . . . . . . . . . . . . . . . 7-9
2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 8. D-D (Duplex to Duplex) mode paper/
3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 document transport (Duplex model)
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 A. Initial state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 B. Front copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 C. Back copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 9. Shifter (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . 7-10
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 [8] DISASSEMBLY AND ASSEMBLY
A. AL-2030/2040CS (For the AL-2030, 1. High voltage section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
the 2nd cassette is not provided.) . . . . . . . . . . . . . . 4-7 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-1
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-1
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . 8-1
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . 8-2
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-2
[5] UNPACKING AND INSTALLATION C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-3
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
3. Checking packed components and accessories . . . . . . 5-1 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-3
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-5
5. Removing protective packing materials . . . . . . . . . . . . . 5-2 4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . 5-2 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-5
8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-8
9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . 8-8
A. Before installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
B. Installing the software. . . . . . . . . . . . . . . . . . . . . . . . 5-4 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-8
C. Setting up Button Manager C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-14
(AL-2040CS/2050CS only). . . . . . . . . . . . . . . . . . . . 5-9 6. Manual paper feed section. . . . . . . . . . . . . . . . . . . . . . 8-14
10. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-14
B. RJ45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-16
11. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 D. Pressure plate holder attachment. . . . . . . . . . . . . . 8-16
12. Scanner moisture-proof kit. . . . . . . . . . . . . . . . . . . . . . 5-10 7. Rear frame section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
A. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
B. Precautions at installation . . . . . . . . . . . . . . . . . . . 5-10 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-16
C. Attachment method . . . . . . . . . . . . . . . . . . . . . . . . 5-11 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-17
[6] COPY PROCESS 8 Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18
9. Duplex motor section (AL-2040CS/2050CS only) . . . . 8-18 [11] USER PROGRAM
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 1. Functions that can be set with user programs . . . . . . . 11-1
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18 2. Toner save mode (AL-2030/2040CS) . . . . . . . . . . . . . 11-1
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18 3. User programs (AL-2030/2040CS) . . . . . . . . . . . . . . . 11-1
10. Reverse roller section (AL-2040CS/2050CS only) . . . 8-18 4. User programs (AL-2050CS) . . . . . . . . . . . . . . . . . . . . 11-2
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 A. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18 B. Print mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18 [12] ELECTRICAL SECTION
11. RSPF section (AL-2050CS only) . . . . . . . . . . . . . . . . . 8-19 1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
A. Front cabinet, rear cabinet . . . . . . . . . . . . . . . . . . . 8-19 A. Overall block diagram. . . . . . . . . . . . . . . . . . . . . . . 12-1
B. Upper door unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 2. Actual wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
C. Document tray unit . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 A. AL-2030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
D. Upper door open/close sensor . . . . . . . . . . . . . . . . 8-19 B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
E. Reverse clutch, paper exit roller. . . . . . . . . . . . . . . 8-19 C. AL-2050CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
F. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 D. AL-2040CS/2050CS . . . . . . . . . . . . . . . . . . . . . . . . 12-9
G. Shutter solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9
H. Pickup roller, take-up roller. . . . . . . . . . . . . . . . . . . 8-21
[13] CIRCUIT DIAGRAM
I. Paper empty sensor . . . . . . . . . . . . . . . . . . . . . . . . 8-22
1. MCU PWB (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . 13-1
J. PS roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
2. OPERATION PWB (AL-2030/2040CS) . . . . . . . . . . . 13-14
K. Upper transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23
3. MCU PWB (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . 13-15
L. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
4. OPERATION PWB (AL-2050CS). . . . . . . . . . . . . . . . 13-31
M. Lower transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23
N. Paper exit sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
12. SPF section (AL-2030/2040CS only). . . . . . . . . . . . . . 8-24
A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . 8-25
C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
D. Set sensor, scan front sensor. . . . . . . . . . . . . . . . . 8-26
E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
13. 2nd cassette section (AL-2040CS/2050CS only) . . . . 8-27
A. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
B. Cassette detection switch. . . . . . . . . . . . . . . . . . . . 8-28
C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . 8-28
D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . 8-28
[9] ADJUSTMENTS
1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
A. Copy magnification ratio adjustment . . . . . . . . . . . . 9-1
B. Image position adjustment . . . . . . . . . . . . . . . . . . . . 9-2
2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-4
A. Copy density adjustment timing . . . . . . . . . . . . . . . . 9-4
B. Note for copy density adjustment . . . . . . . . . . . . . . . 9-4
C. Necessary tool for copy density adjustment . . . . . . . 9-4
D. Features of copy density adjustment . . . . . . . . . . . . 9-4
E. Copy density adjustment procedure. . . . . . . . . . . . . 9-5
3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-5
A. Main charger (Grid bias). . . . . . . . . . . . . . . . . . . . . . 9-5
B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
A. Adjusting the paper reverse position in memory
for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
B. Adjusting trailing edge void in duplex copy mode . . 9-6
5. SPF/RSPF scan position automatic adjustment . . . . . . 9-7
6. SPF/RSPF mode sub scanning direction
magnification ratio adjustment . . . . . . . . . . . . . . . . . . . . 9-8
7. Automatic black level correction . . . . . . . . . . . . . . . . . . 9-8
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . 10-1
2. Key rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
4. Descriptions of various simulations . . . . . . . . . . . . . . . 10-2
5. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
B. Details of trouble codes . . . . . . . . . . . . . . . . . . . . 10-30
[1] GENERAL
1. Major functions
Configurations
Item Color
CPM PPM SB/ 2 R- GDI SPLC E- Sharp IEEE External
SPF Scanner Duplex Shifter FAX USB RJ45
(Letter) (Letter) MB Tray SPF printer printer SORT desk 1284 NIC
Model (push)
AL-2030 20 16 MB
CPM PPM (2.0
Full)
AL-2040CS 20 16 MB
CPM PPM (2.0 (print
Full) only)
AL-2050CS 20 20 MB
CPM PPM (2.0 (print
Hi) only)
Descriptions of items
CPM: Copy speed (Copies Per Minute)
PPM: Print speed (Print Per Minute)
SB/MB: SB = Manual feed single bypass, MB = Manual feed multi-bypass
2 tray: Second cassette unit.
SPF: Original feed unit
R-SPF: Duplex original feed unit
Color scanner: Color scanner function
GDI printer: GDI printer function with USB
SPLC printer: SPLC printer function
E-SORT: Electronic sort function
Duplex: Auto duplex copy/print function
Shifter: Job separator function
FAX: FAX function.
Sharpdesk: Scanner utilities
IEEE1284: Interface port (parallel)
USB: Interface port (USB)
RJ45: Interface port (Network)
External NIC: Network expansion kit
Descriptions of table
: Standard provision
: No function or no option available
Opt: Option

AL-2030
AL-2040CS AL-2050CS

AL-2030/2040CS/2050CS GENERAL 1 - 1
[2] SPECIFICATIONS
1. Basic Specifications
Item
Type Desktop
Copy system Dry, electrostatic
Segment (class) Digital personal copier
Copier dimensions AL-2030 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H))
AL-2040CS 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H))
AL-2050CS 20-1/2" (W) x 17-5/8" (D) x 18-1/8" (H) (518mm (W) x 445mm (D) x 459mm (H))
Weight (Approximately) AL-2030 37.9 lbs. (17.2Kg) TD cartridge not included
AL-2040CS 45.9 lbs. (20.8Kg)
AL-2050CS 51.2 lbs. (23.2Kg)

2. Operation specifications
Section, item Details
Paper feed Paper feed AL-2030 1 tray (250 sheet) + multi-bypass (50 sheet)
section system AL-2040CS/2050CS 2 tray (500 sheet) + multi-bypass (50 sheet)
Inch Tray paper feed Paper size 8-1/2" x 14", 8-1/2" x 13", 8-1/2 x 11", 8-1/2" x 5-1/2"
system section (Landscape)
Paper weight 15 - 21 lbs.
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper Paper size Max, feedable size: 8-1/2" x 14" / Min, feedable size:
feed section 3.87" x 5.83"
Paper weight 15 - 34.5 lbs.
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
Remark User adjustment of paper guide available
AB system Tray paper feed Paper size A4, B5, A5 (Landscape)
section Paper weight 56 - 80g/m2 (15 - 21 lbs.)
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper Paper size Max, feedable size: A4 / Min, feedable size: 89 x 140mm
feed section Paper weight 56 - 128g/m2 (15 - 34.5 lbs.)
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper, OHP,
Label, (Single copy)
Remark User adjustment of paper guide available
Paper exit section Exit way Face down
Capacity of output tray 200 sheets
Originals Original set Center Registration (left edge)
Max. original size 8-1/2" x 14" (A4)
Original kinds sheet, book
Original size detection None
Optical Scanning Scanning system 3 CCDs (RGB) sensor scanning by lighting white lamp
section section CCD sensor Resolution 600 dpi
Lighting lamp Type CCFL
Voltage 560Vrms
Power consumption 2.8W
Output data Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits (12
bits actual)
Writing Writing system Writing to OPC drum by the semiconductor laser
section Laser unit Resolution 600 dpi

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 1
Section, item Details
Image forming Photoconductor Type OPC (30)
Life 18k
Charger Charging system Saw-tooth charging with a grid, / (-) scorotron discharge
Transfer system (+) DC corotron system
Separation system (-) DC corotron system
Developing Developing system Dry, 2-component magnetic brush development system
Cleaning Cleaning system Counter blade system (Counter to rotation)
Fusing section Fusing system Heat roller system
Upper heat roller Type Teflon roller
Lower heat roller Type Silicon rubber roller
Heater lamp Type Halogen lamp
Voltage 120V
Power consumption 800W
Electrical section Power source Voltage 120V
Frequency Common use for 50 and 60Hz
Power consumption Max. Less than 1000W
Average (during copying) 350Wh/H or less (AL-2030/2040CS)
380Wh/H or less (AL-2050CS)
Average (stand-by) 80Wh/H or less
Pre-heat mode 25Wh/H or less (AL-2030/2040CS)
28Wh/H or less (AL-2050CS)
Auto power shut-off mode 8.8W or less (AL-2030/2040CS)
12.5W or less (AL-2050CS)

3. Copy performance
Section, item Details AL-2030/2040CS/2050CS
Copy magnification Fixed magnification 4 Reduction + 3 Enlargement
ratios (Inch system: 25, 50, 64, 78, 100, 129, 200, 400%)
(AB system: 25, 50, 70, 86, 100, 141, 200, 400%)
Zooming magnification 25 - 400% (376 steps in 1% increments)
ratios 50 - 200% when using SPF/RSPF (151 steps in 1% increments)
Manual steps (manual, photo) 5 steps
Copy speed (CPM) First-copy time *1 AL-2030/2040CS:
(Approximately) 8.0 seconds (When user program 24 is set to OFF)
AL-2050CS:
10.7 seconds
(paper: A4 (8-1/2" x 11"), exposure mode: AUTO, copy ratio: 100%)
Inch system Same size 20
8-1/2" x 11" (Landscape)
AB system Same size 20
A4 (Landscape)
AB system Same size 20
B5 (Landscape)
Max. continuous copy quantity 99
Void Void area Leading edge 1 - 4mm
Trailing edge 4mm or less
Side edge void area 0.5mm or more (per side)
4.5mm or less (total of both sides)
Image loss Leading edge same size: 3.0mm or less (OC) / 4mm or less (SPF/RSPF)
Enlarge: 1.5mm or less (OC) / 3mm or less (SPF/RSPF)
Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/RSPF)
Warm-up time 0 sec. Immediately the ready lamp is lit.
Power save mode reset time 0 sec. Immediately the ready lamp is lit.
Paper jam recovery time 0 sec.
Jam recovery condition: Recovery time from 60 sec of door open.

*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon rotat-
ing in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from paper tray).
The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 2
4. GDI Printer (AL-2030/2040CS)
Print speed Max. 16ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC performance)
Duplex Yes (AL-2040CS only)
Memory 8MB (Duplex model: 16MB)
Interface USB 2.0 (Full speed) (AL-2040CS only)
Network Built-in NIC (10 Base) (AL-2040CS only)
Emulation GDI
MIB support No
Resolution 600dpi *1
Supported OS Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista *2
WHQL support Yes *2
Application Status window
*1: Engine Resolution
*2: By running change

5. SPLC printer (AL-2050CS only)


Print speed Max. 20ppm (Paper size: A4, excluding manual paper feed)
Varies depending on the PC performance.
First print time 8 sec. (without data transfer time)
Duplex Yes
ROPM Yes
Memory 64MB
Interface USB2.0 (Hi Speed)
Network Built-in NIC (10 Base)
Emulation SPLC (JBIG GDI)
MIB support No
Resolution 600dpi *1
Supported OS Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista
WHQL support Yes *2
Application Status window
*1: Engine Resolution
*2: Running change

6. Scan function
AL-2030/2040CS AL-2050CS
Type Flat Bed Color Scanner
Scanning system Original table/SPF Original table/RSPF
Light source 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL)
Resolution Optical: 600 x 1200dpi
Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi)
Originals Sheet type / Book type
Output data R, G, B 1 or 8 bits/pixel
Scan range OC / SPF : 8.5" (H) x 14.0" (V) OC / RSPF : 8.5" (H) x 14.0" (V)
Original position: Left Center Original position: Left Center
Scan speed OC / SPF : Max. 2.88ms/line OC / RSPF : Max. 2.88ms/line
Protocol TWAIN / WIA (XP, Vista) / STI
Interface USB2.0 (Full speed support) USB2.0 (Hi speed support)
Scanner utility Button Manager / Sharpdesk / Composer
Scan key/lamp Yes
Duplex scan No Yes
Supported OS Win 98 / Me / 2000 / XP / Vista *1
Void area No (User settable by PC)
WHQL supported Yes *1
*1: By running change

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 3
7. SPF (AL-2030/2040CS)
Original capacity 50 sheets (15 - 23.9 lbs.) (56 - 90g/m2) Stacking Height: less than 6.5mm or 1/4"
Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
Original replacement speed 8-1/2" x 11" about 14 sheets (70%)
A4 about 14 sheets (70%)
Original placement Face up
Original weight 15 - 23.9lbs. (56 - 90g/m2)
Mixed feeding (Paper size) No
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as
OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with
high level frictional coefficient such as photos or catalogs.

8. RSPF (AL-2050CS)
Original capacity 50 sheets (56 - 90g/m2) or 6.5mm, 1/4" or less.
Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
Original replacement speed 8-1/2" x 11" about 14 sheets (70%)
A4 about 13 sheets (65%)
Job speed (Tray1, Landscape) Single copy S to S About 14CPM (8-1/2" x 11") About 13CPM (A4)
S to D About 10CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
D to S About 6CPM
D to D About 6CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
Multi copy S to S About 20CPM
S to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
D to S About 16CPM
D to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
Original placement Face up
Original weight 15 - 23.9lbs. (56 - 90g/m2)
Mixed feeding No
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent
originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals
with tape sealed, originals with high level frictional coefficient such as photos or catalogs.
[Conditions] Speed with tray 1, normal size, paper size of 8.5" x 11" (A4), and RSPF.
*1: Indicates the speed from 1st to 30th sheet (i.e., 60th surface).

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 4
[3] CONSUMABLE PARTS
1. Supply system table
A. SEC/SECL (AL-2030/2040CS/2050CS)
No. Name Content Life Product name Package
1 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 6K AL-100TD 5
(5% document)
2 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 4K AL-110TD 5
(5% document)
3 Drum cartridge Drum cartridge 18K AL-100DR 5

B. Brazil (AL-2030/2040CS)
No. Name Content Life Product name Package
1 Develop cartridge (Black) Toner/developer cartridge x 1 6K AL-100TDN 5
Warranty card x 1 (A4 5% document)
IC-Chip: No Stirring function: Yes
2 Drum cartridge Drum cartridge x 1 18K AL-100DR 5
Warranty card x 1 (A4 5% document)

2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:

(1) Normal operating condition (4) Supply storage condition


Temperature: 20C - 25C
Humidity (RH)
Humidity: 65 5%RH
90%
(2) Acceptable operating condition
Humidity (RH)
85%

60%

20%

5C 45C
20%

10C 30C 35C

(3) Transport condition


Humidity (RH)
90%

60%

15%

25C 30C 40C

AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 1


3. Production control number (lot No.) identification
<Developing cartridge>

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.

Destination

Division No.
EX Destination A same pack G Production control
B same pack H
label attachment position
Option Destination A P
B Q
<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.) Production control
End digit of year label attachment position(*1)
Version No.

<JAPAN production> *1: The production control label is not attached to the cartridge of
a China product.
Ver.A 9 1 1 0001 X
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.

Division No.
Ex production 1
Option 2
Same pack 3

AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 2


[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance

SPF/RSPF Original guide


Document
feeder cover
Interface Interface
Peep hole (SPF only)
Exit area Document feeder tray
USB connector
(AL-2050CS

USB connector LAN connector


(AL-2030/2040CS) (AL-2040CS/2050CS only)

1
2
7 10
3 8 11
9
4 12
5 13
14

1 Document glass 2 Operation panel 3 Front cover


4 Paper tray 1 5 Paper tray 2 (AL-2040CS/2050CS only) 6 Multi-bypass tray
7 Side cover 8 Side cover open button 9 Bypass tray paper guides
10 Paper output tray 11 Paper output tray extension 12 Power switch
13 Handle 14 Power cord

2. Internal
TD cartridge Drum cartridge

1 4
5

1 Front cover 2 Side cover 3 Fusing unit release lever


4 Transfer charger 5 Charger cleaner

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1


3. Operation panel
A. AL-2030/2040CS
1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18

1 Original to copy key and indicators (AL-2040CS only) 2 Exposure mode selector key and indicators
Two-sided copies from one-sided originals. Use to sequentially select the exposure modes: AUTO, MANUAL
Turn on Long Edge or Turn on Short Edge or PHOTO.
can be selected. Selected mode is shown by a lit indicator.
3 Light and dark keys and indicators 4 Alarm indicators
Use to adjust the MANUAL or PHOTO exposure level. Selected Drum replacement required indicator *1
exposure level is shown by a lit indicator. Use to start and Misfeed indicator
terminate user program setting.
TD cartridge replacement required indicator *2
5 SPF indicator 6 SPF misfeed indicator
7 Copy ratio selector key and indicators 8 Copy ratio display (%) key
Use to sequentially select preset reduction/enlargement copy Use to verify a zoom setting without changing the zoom ratio.
ratios. Use to check the number of originals that must be returned to
Selected copy ratio is shown by a lit indicator. the document feeder tray if an original misfeed occurs while
using the SPF.
9 Display 10 SCAN key and indicator (AL-2040CS only) *3, *4
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
11 ONLINE key and indicator 12 Start key and indicator
Lights up when the unit is used as a printer and scanner (AL- Copying is possible when the indicator is on.
2040CS only). *3 Press to start copying
Use to set a user program.
13 Power save indicator 14 Tray select key
Lights up when the unit is in a power save mode. Use to select a paper feed station (paper tray 1, paper tray 2 (AL-
2040CS only) or multi-bypass tray).
15 Paper feed location indicators 16 ZOOM keys and indicator
Light up to show the selected paper feed station. Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
17 Copy quantity keys 18 Clear key
Use to select the desired copy quantity (1 to 99). Press to clear the display, or press during a copy run to
Use to make user program entries. terminate copying.
Press and hold down during standby to display the total
number of copies made to date.
*1: Drum cartridge replacement *3: Indicators on the operation panel
The useful life of the drum cartridge is approximately 18,000 The ONLINE indicator and the start ( ) indicator indicate the
copies*. When the internal counter reaches approximately state of the printer or scanner.
17,000 copies, the drum replacement required ( ) indicator
SCAN indicator
will light up indicating that replacement of the drum cartridge ONLINE indicator
will be needed soon. For more information on purchasing the Start indicator
drum cartridge, please refer to the Operation Manual. When the
indicator begins to blink, the unit will stop operating until the car- Power save indicator
tridge is replaced. Replace the drum cartridge at this time.
*: Based on copying onto letter size paper at 5% toned area.
*2: TD cartridge replacement
Start indicator
The TD cartridge replacement required ( ) indicator will light
up when toner is needed. For more information on purchasing On: Indicates the unit is ready for copying or scanning is
the TD cartridge. If copying is continued while the indicator is lit, being performed.
copies will gradually become lighter until the unit stops and the Blinking: The indicator blinks in the following situations:
indicator begins blinking. When a print job is interrupted.
When reserving a copy job.
When toner is being replenished during a copy or
print job.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2


Off: The indicator is off in the following situations: 1) Press the SCAN ( ) key.
During copying or scanning. The unit enters scan mode.
The unit is in the auto power shut-off mode.
When a misfeed or error has occurred.
ONLINE indicator
The ONLINE key is pressed and on line and off line are
changed.
On: Indicates the unit is ready for printing or scanning is
being performed. (On line) 2) Place the original you wish to scan on the document glass/
Blinking: Printing or data is being received from a computer. SPF.
Off: Copying is being performed. (Off line) 3) Press the right copy quantity key to display the number of
Power save indicator the application that you wish to use for scanning.
On: Indicates the unit is in a power save mode. The application numbers are initially as follows.
Blinking: Indicates that the unit is initializing (when the side
cover is opened and closed or the power turned off
and on).
SCAN indicator (AL-2040CS only)
On: The SCAN ( ) key has been pressed and the unit
is in scanner mode.
Blinking: A scan job is being executed from the computer, or
Application
scan data is stored in the units memory. Application launched
number
Off: The unit is in the copy mode.
SC1 Sharpdesk (Full color) (if installed)
*4: Using the SCAN key to begin scanning
SC2 Sharpdesk (Monochrome) (if installed)
Note: SC3 E-mail (your standard e-mail program in the
Scanning is not possible during a copy job. Windows OS you are using)
If the SCAN ( ) key is pressed during a print job, the scan SC4 Fax (if a fax program is installed)
job will be stored. SC5 OCR (if an OCR program is installed)
When scanning an original that has been placed in the SPF, SC6 Microsoft Word (if installed)
only one original can be placed unless you are using Sharp-
desk. 4) Press the start ( ) key.
Scanning will start and the scanned data will be transferred
to the application.

B. AL-2050CS
1 2 3 4 5

Display
READY TO COPY.
100% 8.5x11 0

18 19 20 21

6 7 8 9 10 11 12 13 14 15 16 17

1 [MODE SELECT] key / Mode indicators 2 Display


Press this key to select the mode. The indicator of the selected This shows messages indicating the machine status and any
mode lights (copy, printer, scanner indicators). problems that occur, as well as user programs and function
setting menus.
3 Numeric keys 4 [CLEAR] key ( )
Use these to enter the number of copies and other numerical Use this to clear the set number of copies, as well as cancel a
settings. job that is in progress. When a setting menu appears, use this
The keys can also be used to select items in function setting key to move back to the previous menu level.
menus.
5 Power save indicator 6 RSPF indicator
This lights up when the power save function is activated. This lights up when an original is placed in the RSPF.
7 Error indicator 8 [TRAY SELECT] key ( )
This lights steadily or blinks when a paper misfeed or other error Use to select the paper tray that has the desired paper for
occurs. copying.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3


9 Tray location indicator 10 [MENU] key
Indicates the selected paper tray. The indicator blinks when the Press this key to select the paper size for copying, to configure a
tray is out of paper during operation or is not closed properly. user program or to display the total count.
11 [2-SIDED COPY] key 12 [E-SORT/SP.FUN] key
Press to select the automatic two-sided copying mode. Press to select the sort function, 2 IN 1 copy function, or margin
shift function.
13 [ ] key ( ), [ ] key ( ), [ENTER] key 14 [EXPOSURE] key
Press the [ ] key ( ) or [ ] key ( ) to select an item in Use to switch from auto exposure adjustment to text mode or
a function setting menu. photo mode.
Press the [ENTER] key to enter a selection.
15 [COPY RATIO] key 16 [CLEAR ALL] key ( )
Press to select an enlargement or reduction ratio. This returns all functions to the default settings. When pressed in
To select a preset ratio setting, press the [COPY RATIO] key and a setting menu, this returns the settings and display to the initial
select the desired preset ratio. To select a ratio that is not preset, state.
press the [COPY RATIO] key, select the preset ratio that is
closest to the desired ratio, and then press the [ ] key ( )
or [ ] key ( ) to increase or decrease the ratio in
increments of 1%.
17 [START] key ( ) / Ready indicator 18 Shows the current copy ratio.
The ready indicator lights up when copying or scanning is
possible.
To begin copying, press the [START] key ( ).
The [START] key ( ) is also pressed to return to normal
operation from auto power shut-off mode.
19 Shows the selected paper size. 20 Shows the number of copies that has been entered with the
numeric keys.
21 A checkmark " " appears when the exposure has been
changed, or when two-sided copying, sort, 2 IN 1, or margin shift
is selected.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4


4. Motors and solenoids
A. AL-2030/2040CS

9
2

6
10

No. Part name Control signal Function / Operation


1 Main motor MM Drives the copier.
2 Scanner motor MRMT Drives the optical mirror base (scanner unit).
3 Toner motor TM Supplies toner.
4 Cooling fan motor VFM Cools the optical, fusing section.
5 Resist roller solenoid RRS Resist roller rotation control solenoid
6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1
7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid
8 SPF motor SPFM Drives the single pass feeder
9 Duplex motor DMT Devices the duplex paper transport section (AL-2040CS only)
10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2 (AL-2040CS only)

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5


B. AL-2050CS

12

13

7
6
11 10
3
9

No. Part name Control signal Function / Operation


1 Main motor MM Drives the copier.
2 Scanner motor MRMT Drives the optical mirror base (scanner unit).
3 Toner motor TM Supplies toner.
4 Cooling fan motor VFM Ventilate the fuser section.
5 Resist roller solenoid RRS Resist roller rotation control solenoid
6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1
7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid
8 Drive motor SPMT Drives the RSPF.
9 Duplex motor DMT Devices the duplex paper transport section
10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2
11 Shifter motor SFTM Drives the shifter.
12 Reverse clutch SRVC Reverses the rotating direction of the roller.
13 Paper feed solenoid (RSPF) SPUS Feeds paper.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6


5. Sensors and switches
A. AL-2030/2040CS
(For the AL-2030, the 2nd cassette is not provided.)

1 2
8

10
5

7 11
6

No. Name Signal Type Function Output


1 Scanner unit home position MHPS Transmission sensor Scanner unit home position detection "H" at home position
sensor
2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass
3 PPD2 sensor PPD2 Transmission sensor Paper transport detection 2 "L" at paper pass
4 Cassette detection switch CED1 Micro-switch Cassette installation detection "H" at cassette insertion
5 PPD1 sensor PPD1 Transmission sensor Paper transport detection 1 "L" at paper pass
6 Door switch DSW Micro-switch Door open/close detection 1 or 0V of 24V at door open
(safety switch for 24V)
7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at
insertion of new drum
8 SPF sensor SPID/ Transmission sensor Paper entry detection "L" at paper pass
SD SW Cover open/close detection
9 SPPD sensor SPPD Transmission sensor Paper transport detection "L" at paper pass
10 2nd cassette DSW Micro-switch 2nd cassette door open detection 1 or 0V of 5V at door open
(AL-2040CS only)
11 PPD3 sensor PPD3 Transmission sensor Paper transport detection 3 "L" at paper pass

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7


B. AL-2050CS

8 9
2
1

13

12

10
5

11
7
6

No. Name Signal Type Function Output


1 Scanner unit home position MHPS Transmission sensor Scanner unit home position detection "H" at home position
sensor
2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass
3 PPD2 sensor PPD2 Transmission sensor Paper transport detection 2 "L" at paper pass
4 Cassette detection switch CED1 Micro-switch Cassette installation detection "H" at cassette insertion
5 PPD1 sensor PPD1 Transmission sensor Paper transport detection 1 "L" at paper pass
6 Door switch DSW Micro-switch Door open/close detection 1 or 0V of 24V at door open
(safety switch for 24V)
7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at
insertion of new drum
8 Paper empty sensor SPID Transmission sensor Paper entry detection "H" paper empty
9 Paper exit sensor SRJD Transmission sensor Paper exit detection "H" paper empty
10 2nd cassette DSW Micro-switch 2nd cassette door open detection 1 or 0V of 5V at door open
11 PPD3 sensor PPD3 Transmission sensor Paper transport detection 3 "L" at paper pass
12 Paper sensor SPPD Transmission sensor Paper transport detection "H" paper empty
13 Upper door open/close sensor SCOD Transmission sensor Cover open/close detection "L" open

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 8


6. PWB unit
A. AL-2030/2040CS

5 2

10

4
3
7

No. Name Function


1 Exposure lamp invertor PWB Exposure lamp (CCFL) control
2 Main PWB (MCU) Copier control
3 Operation PWB Operation input/display
4 High voltage PWB High voltage control
5 CCD sensor PWB For image scanning
6 LSU motor PWB For polygon motor drive
7 TCS PWB For toner sensor control
8 LSU PWB For laser control
9 NIC PWB Network print control (AL-2040CS only)
10 Power PWB AC power input, DC voltage control

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 9


B. AL-2050CS

5 2

10

4
3
7

No. Name Function


1 Exposure lamp invertor PWB Exposure lamp (CCFL) control
2 Main PWB (MCU) Copier control
3 Operation PWB Operation input/display
4 High voltage PWB High voltage control
5 CCD sensor PWB For image scanning
6 LSU motor PWB For polygon motor drive
7 TCS PWB For toner sensor control
8 LSU PWB For laser control
9 NIC PWB Network print control
10 Power PWB AC power input, DC voltage control

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 10


7. Cross sectional view
A. AL-2030/2040CS

3 5 18 15 16

2 4
17

9
10

11

14 13 12

No. Part name Function and operation


1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD).
2 Exposure lamp Exposure lamp (CCFL) Illuminates original
3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum.
4 Paper exit roller Roller for paper exit
5 Main charger Provides negative charges evenly to the drum surface.
6 Heat roller Fuses toner on the paper. (Teflon roller)
7 Pressure roller Fuses toner on the paper. (Silicon rubber roller)
8 Drum Forms images.
9 Transfer unit Transfers images onto the drum.
10 Pickup roller Picks up the manual feed paper. (In multi feed only)
11 Manual paper feed tray Tray for manual feed paper
12 Manual paper feed roller Transport the paper from the manual paper feed port.
13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper.
14 Paper feed roller Picks up a sheet of paper from the cassette.
15 Pickup roller Picks up documents.
16 Separation roller Separates documents to feed properly.
17 PS roller Feeds documents to the scanning section.
18 Paper exit roller Discharges documents.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 11


B. AL-2050CS

3 18 5 15 16 17

1 2 4

19
20

10

11

14 13 12

No. Part name Function and operation


1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD).
2 Exposure lamp Exposure lamp (CCFL) Illuminates original
3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum.
4 Paper exit roller Roller for paper exit
5 Main charger Provides negative charges evenly to the drum surface.
6 Heat roller Fuses toner on the paper. (Teflon roller)
7 Pressure roller Fuses toner on the paper. (Silicon rubber roller)
8 Drum Forms images.
9 Transfer unit Transfers images onto the drum.
10 Pickup roller Picks up the manual feed paper. (In multi feed only)
11 Manual paper feed tray Tray for manual feed paper
12 Manual paper feed roller Transport the paper from the manual paper feed port.
13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper.
14 Paper feed roller Picks up a sheet of paper from the cassette.
15 Pickup roller Picks up documents.
16 Separation roller Separates documents to feed properly.
17 Upper transport roller Transports of a document.
18 Paper exit roller Discharges documents.
19 Lower transport roller Transports of a document.
20 PS roller Feeds documents to the scanning section.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 12


[5] UNPACKING AND INSTALLATION
1. Copier installation 2. Cautions on handling
Improper installation may damage the copier. Please note the fol- Be careful in handling the copier as follows to maintain the perfor-
lowing during initial installation and whenever the copier is moved. mance of this copier.
Caution: If the copier is moved from a cool place to a warm place, Do not drop the copier, subject it to shock or strike it against any
condensation may form inside the copier. Operation in this object.
condition will cause poor copy quality and malfunctions.
Leave the copier at room temperature for at least 2 hours
before use.
Do not install your copier in areas that are:
damp, humid, or very dusty

Do not expose the drum cartridge to direct sunlight.


exposed to direct sunlight Doing so will damage the surface (green portion) of the drum car-
tridge, causing poor print quality.

poorly ventilated

Store spare supplies such as drum cartridges and TD cartridges in


a dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor
print quality.

3. Checking packed components and


subject to extreme temperature or humidity changes, e.g., near
an air conditioner or heater.
accessories
Open the carton and check if the following components and acces-
sories are included.

Operation manual
The copier should be installed near an accessible power outlet for
easy connection.
Be sure to connect the power cord only to a power outlet that meets
the specified voltage and current requirements.
Software CD-ROM
Also make certain the outlet is properly grounded.
Be sure to allow the required space around the machine for servic-
ing and proper ventilation.
Drum cartridge
8" (20cm) (installed in unit)
8" (20cm)

4" 4"
(10cm) (10cm)
TD cartridge

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 1


4. Unpacking 2) Remove the CAUTION tape from the front cover and remove
the two protective pins from the fusing unit by pulling the strings
Be sure to hold the handles on both sides of the unit to unpack the upward one at a time.
unit and carry it to the installation location.

Protective pins

CAUTION tape

3) Push gently on both sides of the front cover to open the cover.

5. Removing protective packing


materials
1) Remove all pieces of tape shown in the illustration below. Then
open the SPF/RSPF and remove protective materials. After
that, take out the bag containing the TD cartridge.

4) Remove the TD cartridge from the bag. Remove the protective


paper. Hold the cartridge on both sides and shake it horizontally
four or five times. Hold the tab of the protective cover and pull
the tab to your side to remove the cover.
AL-2040CS/2050CS
4 or 5 times

AL-2030

5) Gently insert the TD cartridge until it locks in place while push-


ing the lock release button.
2) Release the scan head locking switch.
The scan head locking switch is under the document glass. Lock release button
If the switch is locked ( ), the unit will not operate. Unlock the
switch ( ) as shown below.

Grasp here and turn in


the direction of the arrow.

(A) 6) Close the front cover and then the side cover by pressing the
Lock Unlock round projections near the side cover open button.
Caution: When closing the covers, be sure to close the front cover
To lock the scan head locking switch, hold up the catch in illus- securely and then close the side cover. If the covers are
tration (A) and turn the center knob counter-clockwise 90 closed in the wrong order, the covers may be damaged.
degrees until you hear a click.

6. Installing the TD cartridge


1) Open the multi-bypass tray, and then open the side cover.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 2


7. Loading paper 8. Power to copier
1) Raise the handle of the paper tray and pull the paper tray out Ensure that the power switch of the unit is in the OFF position. Plug
until it stops. the other end of the power cord into the nearest outlet. Turn the
power switch on the left side of the unit to the "ON" position. The
start ( ) indicator will light up and other indicators which show the
initial settings of the operation panel will also light up to indicate the
ready condition.

9. Software
The CD-ROM that accompanies the machine contains the following
2) Remove the pressure plate lock. Rotate the pressure plate lock
software:
in the direction of the arrow to remove it while pressing down
the pressure plate of the paper tray. Printer driver (AL-2030)
The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the printing over a network connection is not possi-
ble.
3) Store the pressure plate lock which has been removed in step MFP driver (AL-2040CS/2050CS)
2). To store the pressure plate lock, rotate the lock to fix it on the Printer driver
relevant location. The printer driver enables you to use the printer function of the
Pressure plate lock machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the Print Status Window does not operate when
the machine is used as a network printer.
Scanner driver*
4) Adjust the paper guides on the paper tray to the copy paper The scanner driver allows you to use the scanning function of the
width and length. Squeeze the lever of paper guide (A) and machine with TWAIN-compliant and WIA-compliant applications.
slide the guide to match with the width of the paper. Move paper
guide (B) to the appropriate slot as marked on the tray. Sharpdesk* (AL-2040CS/2050CS)
Sharpdesk is an integrated software environment that makes it
easy to manage documents and image files, and launch applica-
tions.
Button Manager* (AL-2040CS/2050CS)
Button Manager allows you to use the scanner menus on the
machine to scan a document.
*: The scanning feature can only be used with computers that are
Paper guide (B)
Paper guide (A) connected to the machine by a USB cable. If you are connected
to the machine by a LAN connection, only the printer function can
be used.
5) Fan the paper and insert it into the tray. Make sure the edges go
under the corner hooks. A. Before installation
Note: Do not load paper above the maximum height line ( ). Hardware and software requirements
Exceeding the line will cause a paper misfeed. Check the following hardware and software requirements in order to
install the software.
Computer IBM PC/AT or compatible computer equipped
type with a USB 2.0*1/1.1*2 or 10Base-T LAN interface
Operating Windows 98, Windows Me, Windows 2000
system*3 *4 Professional*5, Windows XP*5, Windows Vista*5
Display 800 x 600 dots (SVGA) display with 256 colors
(or better) (AL-2030/2040CS)
1024 x 768 dots resolution and 16-bit color or
higher is recommended. (AL-2050CS)
6) Gently push the paper tray back into the unit.
Hard disk 150 MB or more
free space
Other An environment on which any of the operating
hardware systems listed above can fully operate
requirements

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 3


*1: The machines USB connector will transfer data at the speed 5) The "SOFTWARE LICENSE" window will appear. Make sure
specified by the USB 2.0 (Hi-Speed) only if the Microsoft USB that you understand the contents of the software license, and
2.0 driver is installed in the computer. then click the "Yes" button.
*2: Compatible with Windows 98, Windows Me, Windows 2000 Note: You can show the "SOFTWARE LICENSE" in a different
Professional, Windows XP or Windows Vista preinstalled model language by selecting the desired language from the
standardly equipped with a USB port. language menu. To install the software in the selected
*3: Printing is not available in MS-DOS mode. language, continue the installation with that language
*4: The machine does not support printing from a Macintosh envi- selected.
ronment. 6) Read the "Readme First" in the "Welcome" window and then
*5: Administrators rights are required to install the software using click the "Next" button.
the installer. (AL-2030)
7) To install all of the software, click the "Standard" button and go
Installation environment and usable software
to step 12).
The following table shows the drivers and software that can be
To install particular packages, click the "Custom" button and go
installed for each version of Windows and interface connection
to next step.
method.
Operating Printer Scanner Button
Cable Sharpdesk
system driver driver Manager
USB Windows 98/ Available*2 Available
Me/2000/XP/
Vista*1
LAN Windows 98/ Not Available*3
Me/2000/XP/
Vista*1
*1: By running change
*2: The printer driver that is installed will vary depending on the
type of connection between the machine and your computer.
*3: Although it is possible to install Button Manager and Sharpdesk
on Windows 98/Me/2000/XP/Vista, neither Button Manager nor
the scanner function of Sharpdesk can actually be used. (AL- 8) Click the "Printer Driver" button.
2030/2040CS) Click the "Display Readme" button to show information on pack-
B. Installing the software ages that are selected.

Note:
If you need to use a different connection method after installing
the software using a USB or network connection, you must first
uninstall the software and then install it using the new connection
method.
In the following explanations it is assumed that the mouse is con-
figured for right hand operation.
The scanner function only works when using a USB cable.
If an error message appears, follow the instructions on the screen
to solve the problem. After the problem is solved, the installation
procedure will continue. Depending on the problem, you may
have to click the "Cancel" button to exit the installer. In this case,
reinstall the software from the beginning after solving the prob-
lem.
9) Select "Connected to this computer" and click the "Next" button.
(1) Using the machine with a USB connection
1) The USB cable must not be connected to the machine. Make
sure that the cable is not connected before proceeding.
If the cable is connected, a Plug and Play window will appear. If
this happens, click the "Cancel" button to close the window and
disconnect the cable.
Note: The cable will be connected in step 13).
2) Insert the CD-ROM into your computers CD-ROM drive.
3) Click the "start" button, click "My Computer", and then double-
click the CD-ROM icon.
In Windows Vista, click the "Start" button, click "Computer", Follow the on-screen instructions.
and then double-click the CD-ROM icon.
When "The installation of the SHARP software is complete."
In Windows 98/Me/2000, double-click "My Computer", and appears, click the "OK" button and go to step 12).
then double-click the CD-ROM icon.
Caution:
4) Double-click the "setup" icon.
If you are using Windows Vista and a security warning win-
In Windows Vista, if a message screen appears asking you for dow appears, be sure to click "Install this driver software any-
confirmation, click "Allow". way".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 4


(AL-2040CS/2050CS) Installing the Utility Software
7) To install all of the software, click the "Standard" button and go 11) Click the "Button Manager" or the "Sharpdesk" button.
to step 12). Click the "Display Readme" button to show information on pack-
To install particular packages, click the "Custom" button and go ages that are selected.
to next step. Follow the on-screen instructions.

8) Click the "MFP Driver" button. Caution: In Windows 98/Me/2000, if the following screen
Click the "Display Readme" button to show information on pack- appears, click the "Skip" button or the "Continue" but-
ages that are selected. ton as appropriate to continue the Sharpdesk installa-
tion.
If "Skip" is selected, the Sharpdesk installation will
continue without installing Sharpdesk Imaging.
If "Continue" is selected, Sharpdesk Imaging will be
installed. If Imaging for Windows is installed on your
computer, Sharpdesk Imaging will overwrite Imaging
for Windows.

9) The files required for installation of the MFP driver are copied.
Follow the on-screen instructions.
When "The installation of the SHARP software is complete." 12) When installing is finished, click the "Close" button.
appears, click the "OK" button. Caution:
Caution: If you are using Windows Vista and a security warning win-
If you are using Windows Vista and a security warning win- dow appears, be sure to click "Install this driver software any-
dow appears, be sure to click "Install this driver software any- way".
way". If you are running Windows 2000/XP and a warning message
If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature,
appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes".
be sure to click "Continue Anyway" or "Yes". A message will appear instructing you to connect the machine
10) You will return to the window of step 8). If you wish to install But- to your computer. Click the "OK" button.
ton Manager or Sharpdesk, click the "Utility Software" button. Note: After the installation, a message prompting you to restart
If you do not wish to install the Utility Software, click the "Close" your computer may appear. In this case, click the "Yes"
button and go to step 12). button to restart your computer.
Note: After the installation, a message prompting you to restart 13) Make sure that the power of the machine is turned on, and then
your computer may appear. In this case, click the "Yes" connect the USB cable (p.5-6).
button to restart your computer. Windows will detect the machine and a Plug and Play screen
will appear.
14) Follow the instructions in the plug and play window to install the
driver.
Follow the on-screen instructions.
Caution:
If you are using Windows Vista and a security warning win-
dow appears, be sure to click "Install this driver software any-
way".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 5


Note: A "USB 2.0 Composite Device" installation window may 6) The "SOFTWARE LICENSE" window will appear. Make sure
appear prior to this procedure. In this case, follow the that you understand the contents of the software license, and
instructions in the window to install the USB 2.0 then click the "Yes" button.
Composite Device. Note: You can show the "SOFTWARE LICENSE" in a different
This completes the installation of the software. language by selecting the desired language from the
If you installed Button Manager, set up Button Manager as language menu. To install the software in the selected
language, continue the installation with that language
explained in "Setting up the Button Manager" (p.5-9).
selected.
If you installed Sharpdesk, the Sharpdesk setup screen will
appear. Follow the instructions in the screen to set up Sharpdesk. 7) Read the "Readme First" in the "Welcome" window and then
click the "Next" button.
(2) Connecting a USB cable Note: To set the IP address of the machine, follow the steps
Follow the procedure below to connect the machine to your com- below. If the machine is already connected to the
puter. network and its IP address has been set, go to "LPR
A USB cable for connecting the machine to your computer is not (TCP/IP) direct printing" (p.5-7).
included with the machine. Please purchase the appropriate cable Set the IP Address
for your computer. This setting is only required once when using the machine on a net-
Caution: work.
USB is available with a PC/AT compatible computer that was orig- 8) Click the "Set the IP Address" button.
inally equipped with USB and had Windows 98, Windows Me,
Windows 2000 Professional, Windows XP Professional or Win-
dows XP Home Edition preinstalled.
Do not connect the USB cable before installing the printer driver.
The USB cable should be connected during installation of the
printer driver.
1) Insert the cable into the USB connector on the machine.

9) The printer or printers connected to the network will be


(AL-2030/2040CS) (AL-2050CS)
detected.
2) Insert the other end of the cable into your computers USB port. Click the printer to be configured (the machine) and click the
"Next" button.
(3) Using the machine as a network printer
(AL-2040CS/2050CS only)
Note:
Interface cables for connecting the machine to your computer are
not included with the machine. Please purchase the appropriate
cable for your computer.
If you intend to use the machine as a scanner, it must be con-
nected to your computer with a USB interface cable. The scanner
function cannot be used if the machine is connected with a LAN
cable.
1) Insert the LAN cable into the LAN connector on the machine.
Use a network cable that is shielded.
Note:
The "Ethernet Address" is indicated on the left side of the
machine near the LAN connector.
If the machine can not be recognized, enter the Ethernet
Address and click the "Initialize" button to initialize the IP
address. Follow the on-screen instructions to click the "OK"
button and then the "Search" button. If the machine is still not
recognized, disable your computers firewall and then repeat
2) Turn on the machine. the installation from the beginning.
3) Insert the CD-ROM into your computer's CD-ROM drive.
4) Click the "start" button, click "My Computer", and then double-
click the CD-ROM icon.
In Windows Vista, click the "Start" button, click "Computer",
and then double-click the CD-ROM icon.
In Windows 98/Me/2000, double-click "My Computer", and
then double-click the CD-ROM icon.
5) Double-click the "setup" icon.
In Windows Vista, if a message screen appears asking you for
confirmation, click "Allow".

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 6


10) Enter the IP address, subnet mask, and default gateway. 11) The printer or printers connected to the network will be
The settings in the above window are examples. detected.
Be sure to ask your network administrator for the correct IP Click the printer to be configured (the machine) and click the
address, subnet mask, and default gateway to be entered. "Next" button.

Note: If the machines IP address cannot be found, make sure


the machine is powered on, make sure the network cable
is connected correctly, and then click the "Search"
button.
Note: When "Get IP Address Automatically" is selected, the IP 12) In the window for setting the destination print port name, make
address may at times change automatically. This will sure that ":lp" appears at the end of the IP address and click the
prevent printing. In this event, select "Assign IP Address" "Next" button.
and enter the IP address.
11) Click the "Next" button.
12) Click the "Yes" button in the confirmation dialog box that
appears.
Go to "LPR (TCP/IP) direct printing" step 11).
LPR (TCP/IP) direct printing
After step 1) - 7) on page 5-6.
8) Click the "Printer Driver" button.
Note: Any name can be entered in "Printer Port Name"
If you have not set the IP Address, click the "Set the IP (maximum of 38 characters).
Address" button first and go to step 8).
13) A window appears to let you check your entries. Make sure that
the entries are correct and then click the "Finish" button.
If any of the entries are incorrect, click the "Back" button to
return to the appropriate window and correct the entry.

14) Select the port you want to use with the machine, and click the
"Next" button.
9) Read the message in the "Welcome" window and then click the 15) Select whether or not you wish the printer to be your default
"Next" button. printer and click the "Next" button.
10) Select "LPR Direct Print" and click the "Next" button. Follow the on-screen instructions.
Caution:
If you are using Windows Vista and a security warning win-
dow appears, be sure to click "Install this driver software any-
way".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".
16) When "The installation of the SHARP software is complete."
appears, click the "OK" button.
17) When the "Finish" screen appears, click the "Close" button.
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.
This completes the installation of the software.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 7


(4) Using the machine as a shared printer (AL-2030) 6) Select the network printer that is shared and click the "OK" but-
If the machine will be used as a shared printer on a network, follow ton.
these steps to install the printer driver in the client computer. Ask your network administrator for the server name and printer
Note: To configure the appropriate settings in the print server, see name of the machine on the network.
the operation manual or help file of your operating system.
1) Perform steps 2) through 6) in "Using the machine with a USB
connection" (p.5-4).
2) Click the "Custom" button.

7) In the printer port selection window, verify the network printer


that is shared and whether the machine is to be used as the
default printer, make the selections and click the "Next" button.
Follow the on-screen instructions.
Caution: If you are running Windows 2000/XP and a warning
message appears regarding the Windows logo test or
3) Click the "Printer Driver" button.
digital signature, be sure to click "Continue Anyway"
Click the "Display Readme" button to show information on pack- or "Yes".
ages that are selected.
8) You will return to the window of step 3). Click the "Close" button.
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.
This completes the installation of the software.

(5) Sharing the printer using windows networking


(AL-2040CS/2050CS)
If the machine will be used as a shared printer on a network, follow
these steps to install the printer driver in the client computer.
Note: To configure the appropriate settings in the print server, see
the operation manual or help file of your operating system.
1) Perform steps 3) through 7) in "Using the machine as a network
printer" (p.5-6).
4) Select "Connected via the network" and click the "Next" button. 2) Click the "Printer Driver" button.

5) Click the "Add Network Port" button.

3) Select "Shared Printer" and click the "Next" button.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 8


4) For the port to be used, select the machine set as a shared 5) Select "Start this program" and then select "Sharp Button Man-
printer, and click the "Next" button. ager O" from the pull-down menu.
You can also click the "Add Network Port" button and select the
printer to be shared (the machine) by browsing the network in
the window that appears.

Note: If the shared printer does not appear in the list, check the
6) Click the "Apply" button.
settings in the printer server.
7) Repeat Steps 4) through 6) to link Button Manager to "SC2:"
5) Follow the on-screen instructions.
through "SC6:".
6) When the "Finish" screen appears, click the "Close" button.
Select "SC2:" from the "Select an event" pull-down menu.
Note: After the installation, a message prompting you to restart Select "Start this program", select "Sharp Button Manager O"
your computer may appear. In this case, click the "Yes" from the pull-down menu, and then click the "Apply" button. Do
button to restart your computer. the same for each ScanMenu through "SC6:".
This completes the installation of the software. When the settings have been completed, click the "OK" button
to close the screen.
C. Setting up Button Manager Button Manager is now linked to the scan menu (1 through 6).
(AL-2040CS/2050CS only) The scan settings for each of scan menu 1 through 6 can be
Button Manager is a software program that works with the scanner changed with the setting window of Button Manager.
driver to enable scanning from the machine. For the factory default settings of the scan menu and the proce-
To scan using the machine, Button Manager must be linked with the dures for configuring Button Manager settings, see "Button
scan menu on the machine. Follow the steps below to link Button Manager Settings" in the Online Manual.
Manager to scanner events.
(2) Windows 98/Me/2000
(1) Windows XP/Vista 1) Click the "Start" button, select "Settings", and then click "Con-
1) Click the "start" button, click "Control Panel", click "Printers and trol Panel".
Other Hardware", and then click "Scanners and Cameras". 2) Double-click the "Scanners and Cameras" icon.
In Windows Vista, click the "Start" button, select "Control Panel" Note: If the "Scanners and Cameras" icon does not appear in
and click "Hardware and Sound", and then click "Scanners and Windows Me, click "view all Control Panel options".
Cameras".
3) Select "SHARP AL-XXXX" and click the "Properties" button.
2) Click the "SHARP AL-XXXX" icon and select "Properties" from
In Windows Me, right click "SHARP AL-XXXX" and click "Prop-
the "File" menu.
erties" in the pop-up menu.
In Windows Vista, select "Properties" from the "Organize"
4) In the "Properties" screen, click the "Events" tab.
menu.
5) Select "SC1:" from the "Scanner events" pull-down menu.
3) In the "Properties" screen, click the "Events" tab.
4) Select "SC1:" from the "Select an event" pull-down menu.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 9


6) Select "Sharp Button Manager O" in "Send to this application". B. RJ45
RJ-45 connector pin arrangement
1 8

Pin No. Signal name LAN adapter RJ-45 connector


1 TD+ Send output +
2 TD Send output -
3 RD+ Receive input +
6 RD Receive input -
4, 5, 7, 8 Not used. Not used.
Note: If other applications are shown, deselect the checkboxes
for the other applications and leave only the Button 11. Moving
Manager checkbox selected.
7) Click the "Apply" button.
Moving instructions
When moving the unit, follow the procedure below.
8) Repeat Steps 5) through 7) to link Button Manager to "SC2:"
through "SC6:". Note: When moving this unit, be sure to remove the TD cartridge in
advance.
Select "SC2:" from the "Scanner events" pull-down menu.
Select "Sharp Button Manager O" in "Send to this application" 1) Turn the power switch off and remove the power cord from the
and click the "Apply" button. outlet.
Do the same for each ScanMenu through "SC6:". 2) Open the side cover and front cover, in that order. Remove the
TD cartridge and close the front cover and side cover, in that
When the settings have been completed, click the "OK" button
order.
to close the screen.
To open and close the side cover and front cover, and to remove
Button Manager is now linked to the scan menu (1 through 6).
the TD cartridge.
The scan settings for each of scan menus 1 through 6 can be
3) Raise the handle of the paper tray and pull the paper tray out
changed with the setting window of Button Manager.
until it stops.
For the factory default settings of the scan menu and the proce-
4) Push the center of the pressure plate down until it locks in place
dures for configuring Button Manager settings, see "Button
and lock the plate using the pressure plate lock which has been
Manager Settings" in the Online Manual.
stored in the front of the paper tray.
5) Push the paper tray back into the unit.
10. Interface
6) Lock the scan head locking switch.
A. USB Note: When shipping the unit, the scan head locking switch must
Connector be locked to prevent shipping damage.
7) Close the multi-bypass tray and the paper output tray extension,
Type-B connector
and attach the packing materials and tape which were removed
Cable during installation of the unit.
Shielded twisted pair cable 8) Pack the unit into the carton.
(2 m (6 feet) Max.: high-speed transmission equivalent)
Pin configuration 12. Scanner moisture-proof kit
The pin numbers and signal names are listed in the following table. If the machine is installed in a highly humid environment, you can
alleviate dew condensation inside the scanner by installing the
Pin No. Signal name
scanner moisture-proof kit described below.
1 +5V
2 -DATA A. Components
3 +DATA Scanner moisture-proof kit (DKIT-0016QSZZ)
4 GND
Name Part code Qty
2 1 1 Scanner condensation PSHEZ0493QSZZ 3
prevention mylar
2 Optical right hole mylar B PSHEZ0469QSZZ 2
3 Scanner motor metal plate PMLT-0106QSZZ 2
cushion
4 Scanner upper surface cushion PMLT-0105QSZZ 1
5 Scanner motor lower mylar PSHEP0600QSZZ 1
6 Scanner UPG mylar J3 PSHEP0599QSZZ 1
7 Fan housing cushion PMLT-0108QSZ1 1

B. Precautions at installation
Clean the position where each cushion/mylar is attached with
3 4 industrial alcohol before the work.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 10


C. Attachment method 4) Attach the Scanner condensation prevention mylar at the 3
Turn the main switch to the "OFF" position and remove the power positions on the rear side of the main unit as described below.
plug from the outlet. Note: The hole should be covered with the mylar.
1) Detach the RSPF. Align the edge of the mylar to the R part (the yellow line in the
diagram below) so that the hole of the metal plate is covered as
Detach the RSPF from the copier and softly place it on top of
the original table as shown below. much as possible.

2) Remove the rear cabinet.


<1> Unscrew the screw and remove the rear cabinet
Align the edge of the mylar to the R part (the yellow line in the
shielding plate. (Save the screw.)
diagram below) so that the hole of the metal plate is covered as
<2> Unscrew three screws and remove the rear cabinet. (Save much as possible.
the screws.)
<3> Disconnect the connector of the RSPF, and remove the
RSPF from the machine.

2
Attach along the edge of the projection (the yellow line in the
diagram below).

3) Remove the rear cover for the document glass.


<1> Remove the two screws and then remove the right glass
holder.
<2> Slide the rear cover for the document glass to remove it.
<3> Remove the table glass.

3
2

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 11


5) Attach the Optical right hole mylar B at the 2 positions shown in
the diagrams below which are at the top of the rear side of the
main unit.
Note: The holes should be covered with the mylar.
Attach along the edge of the cushion (the yellow line in the dia-
gram below).
Align with the inside line of the bent part (the yellow line in the
diagram below).

7) Attach the Scanner upper surface cushion on the top and the
rear side at the rear side of the main unit.
Align the cushion with the side of the raised part (the yellow line
in the diagram below).

Stick the excessive part on the side.

Align with the raised part (the yellow line in the diagram below).
Match the center of the mylar (in the horizontal direction) to the
center of the raised part.

Stick the excessive part on the side.


Do not cover this hole. Align the edge of the cushion with
6) Attach the Scanner motor metal plate cushion at 1 position on the edge of the metal plate.
the attachment plate of the motor on the rear side of the main
unit. Bend the part which is sticking out to the rear side of the scan-
Note: The hole on the top of the motor unit should be covered ner and attach to the surface.
with the mylar.
Align the edge of the metal plate and the edge of the cushion
(the yellow line in the diagram below).

Press the cushion at the steps shown in the diagram so that


there will be no gap.
Press the cushion to make sure all the holes are covered.

20mm - 25mm

Press and attach the cushion aligning it to the metal plate so


that there will be no gap between them.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 12


8) Bend the edge of the Scanner motor lower mylar and stick 10) Attach the Scanner motor metal plate cushion covering the bot-
together. tom part of the Scanner motor lower mylar.
Note: The hole under the motor unit should be covered.
Attach the cushion to cover the gap between the mylar and the
metal plate (the yellow mark).

Stick the lower part of the cushion to the mylar, too.

Stick together. Stick together.

9) Attach the Scanner motor lower mylar at 1 position under the


motor attachment plate on the rear side of the main unit.
Note: The mylar should cover the hole under the motor unit. Press the cushion with a sharp-pointed stick or something to fill
Attach matching the hole (the yellow mark in the diagram) and the gap between the mylar and the metal plate.
along with the side edge (the yellow arrow in the diagram).
Disconnect the motor harness from the connector and take off
the snap band from the hole.

11) Attach the motor connector and the snap band to the original
position.

Press the mylar with a sharp-pointed stick or something so that


it is stuck correctly.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 13


12) Attach the Scanner UPG mylar J3 to cover the hole on the right
side of inside of the scanner.
Note: The mylar should cover the hole shown by the arrow in
the diagram.
Attach along with the bent part of the metal plate and align the
edge of the mylar with the line shown in the diagram (the yellow
line in the diagram).

3 - 7mm

Attach the cushion leaving 3 - 7mm from the edge so that the
gap between the Fan housing cushion and the filter of the rear
cabinet is filled for sure.
14) Attach the parts removed in the items 1), 2), and 3).

13) Attach the Fan housing cushion to the cooling fan at the posi-
tion shown in the diagram below.
Cover the top and the right side of the fan housing when you
see the fan housing from the backside of the machine.
Note: Please make sure the double-sided tape is not exposed
where the cushion is sticking out from the edge of the fan
housing.

View from Back side


the arrow A

Reference position
Attach the cushion leaving 3 - 7mm
from the edge.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 14


[6] COPY PROCESS
An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)
OPC layer
(20 microns thick)
Pigment layer (0.2
to 0.3 microns thick)
Aluminum drum

1. Functional diagram
Main charger

Laser beam Cleaning blade

MG roller Drum

Transfer unit

Resist roller

(Basic operation cycle)

Semiconductor laser

Focus correction lens

Main high voltage unit


Exposure

Saw tooth Charge

Toner

Drum Developing
Developer
Cleaning
Cleaning blade

Waste toner box PS roller

To face Synchronization
Paper release Fusing Separation Transfer with drum
Manual feed
down tray

Heat roller Electrode Transfer charger Cassette


paper feed

Heater lamp Transfer high


voltage unit
Print process

Paper transport route

AL-2030/2040CS/2050CS COPY PROCESS 6 - 1


2. Outline of print process Step-2: Exposure (laser beam, lens)
A Laser beam is generated from the semiconductor laser and con-
This printer is a non-impact printer that uses a semiconductor trolled by the print pattern signal. The laser writes onto the OPC
laser and electrostatic print process. This printer uses an OPC drum surface through the polygon mirrors and lens. The resis-
(Organic Photo Conductor) for its photoconductive material. tance of the OPC layer decreases for an area exposed by the laser
First, voltage from the main corona unit charges the drum surface beam (corresponding to the print pattern signal). The beam neu-
and a latent image is formed on the drum surface using a laser tralizes the negative charge. An electrostatic latent image is
beam. This latent image forms a visible image on the drum surface formed on the drum surface.
when toner is applied. The toner image is then transferred onto the
print paper by the transfer corona and fused on the print paper in Semiconductor laser
the fusing section with a combination of heat and pressure.

Step-1: Charge
Step-2: Exposure
Latent image is formed on the drum.
Step-3: Developing
Latent image formed on the drum is then changed into
visible image with toner. Exposure
Step-4: Transfer (semiconductor laser)
The visible image (toner image) on the drum is transferred
onto the print paper. OPC layer
Pigment
Step-5: Cleaning layer
Residual toner on the drum surface is removed and col- Aluminum
lected by the cleaning blade. drum
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam. Drum surface charge
after the exposure
OPC layer
3. Actual print process Pigment
layer
Step-1: DC charge Aluminum
A uniform negative charge is applied over the OPC drum surface layer
Non-image area Image area
by the main charging unit. Stable potential is maintained by means
of the Scorotron charger.
Positive charges are generated in the aluminum layer.

About
DC5.5KV

( 580V/ 400V)

AL-2030/2040CS/2050CS COPY PROCESS 6 - 2


Step-3: Developing (DC bias) Step-4: Transfer
A bias potential is applied to the MG roller in the two component The visible image on the drum surface is transferred onto the print
magnetic brush developing method, and the toner is charged nega- paper by applying a positive charge from the transfer corona to the
tive through friction with the carrier. backside of the print paper.
Non-image area of the drum surface charged with negative poten-
tial repel the toner, whereas the laser exposed portions where no
negative charges exist, attract the toner. As a result, a visible
image appears on the drum surface.

:Carrier (Magnetized particle)


:Toner (Charge negative by friction)
(N) (S) Permanent magnet
(provided in three locations)

About DC 5.2kV

MG roller
DC
400V 8V
Step-5: Separation
Since the print paper is charged positively by the transfer corona, it
is discharged by the separation corona. The separation corona is
connected to ground.

Step-6: Cleaning
Toner remaining on the drum is removed and collected by the
cleaning blade. It is transported to the waste toner collecting sec-
tion in the cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the develop-


ing bias.

AL-2030/2040CS/2050CS COPY PROCESS 6 - 3


Step-7: Optical discharge (Semiconductor laser) Start
Before the drum rotation is stopped, the semiconductor laser is 1) Because the grid potential is at a low level, the drum potential
radiated onto the drum to reduce the electrical resistance in the is at about -400V. (Carrier may not be attracted though the car-
OPC layer and eliminate residual charge, providing a uniform state rier is pulled towards the drum by the electrostatic force of -
to the drum surface for the next page to be printed. 400V.
When the electrical resistance is reduced, positive charges on the 2) Developing bias (-400V) is applied when the photoconductor
aluminum layer are moved and neutralized with negative charges potential is switched from LOW to HIGH.
on the OPC layer. 3) Once developing bias (-400V) is applied and the photo conduc-
tor potential rises to HIGH, toner will not be attracted to the
Semiconductor laser
drum.

Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence
Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly
abates and the carrier makes deposits on the drum because of
Charge by the Scorotron charger strong static power. To prevent this, the machine incorporates a
function to retain the developing bias for a certain period and
Function
decrease the voltage gradually against possible power loss.
The Scorotron charger functions to maintain uniform surface
Basic function
potential on the drum at all times, It control the surface potential
regardless of the charge characteristics of the photoconductor. Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should
Basic function stop before completing the normal print cycle. The developing bias
A screen grid is placed between the saw tooth and the photocon- can be added before resuming the operation after an abnormal
ductor. A stable voltage is added to the screen grid to maintain the interruption. Therefore, carrier will not make a deposit on the drum
corona current on the photoconductor. surface.
As the photoconductor is charged by the saw tooth from the main
corona unit, the surface potential increases. This increases the
current flowing through the screen grid. When the photoconductor
potential nears the grid potential, the current turns to flow to the
grid so that the photoconductor potential can be maintained at a
stable level.

Process controlling
Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) devel-
oping method. Therefore, if the developing bias is added before
the drum is charged, toner is attracted onto the drum. If the devel-
oping bias is not added when the drum is charged, the carrier is
attracted to the drum because of the strong electrostatic force of
the drum.
To avoid this, the process is controlled by adjusting the drum
potential and the grid potential of the Scorotron charger.
Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transi-
tion at the developer unit.

START STOP
0
Print potential

Toner attract
potential Developing bias
2)

3)

1) Low

Drum potential
4) High
Time

AL-2030/2040CS/2050CS COPY PROCESS 6 - 4


[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation
The outline of operation is described referring to the basic configuration.
(Basic configuration)

Scanner section

Operation
CCD
section

NIC PWB Network


(AL-2040CS/ (print only) PC
2050CS)
MCU (Main control/image process section)

USB PC

LSU (Laser unit)


Laser diode, Polygon mirror lens

Laser beam
Paper exit
Fusing section
Process section
Printer section

Paper transport section

Cassette paper Manual paper


feed section feed section

(Outline of copy operation) Printing


Setting conditions 7) Electrostatic latent images are formed on the OPC drum
1) Set copy conditions such as the copy quantity and the copy according to the laser beams, and the latent images are devel-
density with the operation section, and press the Start key. The oped to be visible images (toner images).
information on copy conditions is sent to the MCU. 8) Meanwhile the paper is fed to the image transfer section in syn-
Image scanning chronization with the image lead edge.
2) When the Start key is pressed, the scanner section starts scan- 9) After the transfer of toner images onto the paper, the toner
ning of images. images are fused to the paper by the fusing section. The copied
The light from the copy lamp is reflected by the document and paper is discharged onto the exit tray.
passed through the lens to the CCD. (Outline of printer operation)
Photo signal/Electric signal conversion The print data sent from the PC are passed through the NIC PWB
3) The image is converted into electrical signals by the CCD circuit (in case of network connection) and the MCU to the LSU. The pro-
and passed to the MCU. cedures after that are the same as above 5) and later.
Image process (Outline of scanner operation)
4) The document image signal sent from the CCD circuit is pro- The scan data are passed through the MCU to the PC according
cessed under the revised conditions and sent to the LSU (laser to the conditions requested by the operations with the operation
unit) as print data. panel.
Electric signal/Photo signal (laser beam) conversion
5) The LSU emits laser beams according to the print data.
(Electrical signals are converted into photo signals.)
6) The laser beams are radiated through the polygon mirror and
various lenses to the OPC drum.

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 1


2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images. Spectral sensitivity characteristics (Standard characteristics)

It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiving
elements (color CCD). The drive unit performs scanning in the sub
scanning direction by moving the optical unit.

Relative sensitivity
B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on
the document table. The reflected light from the document is
reflected 4 times by No. 1 - No. 3 mirrors and passed through the
reduction lens to form images on the light-receiving surface of 3-line
CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each color
section are overlapped to complete color scanning. (When PC Wavelength [nm]
scanning)
The resolution is 600dpi. (Spectrum characteristics of the color CCD)
When copying, only the green component is used to print with the
printer. 1 9 8 10 8 9
The color component for printing can be switched to red or blue by
the service simulation.
100
100.0

75
Sensitivity

6
50.2
50
45.4

25

380 480 580 680 780


7
Wavelength [nm]

(Spectrum characteristics of the lamp) 3 5 4 2

(Optical unit)
1 Table glass 2 Optical unit 3 Lens
4 Mirror 1 5 Mirror 2 6 Mirror 3
7 CCD PWB 8 Lamp 9 Reflector
10 Original

C. Drive system
The drive system is composed of the scanner motor, the pulley
gear, the idle pulley, the idle gear, the belt 473, the belt 190, and the
shaft.
The motor rotation is converted into reciprocated movements of the
belt 473 through the idle gear, the pulley gear, the belt 190, and the
idle pulley to drive the optical unit.

7 9 1

3 4 6 2 8 5 3

1 Scanner motor 2 Pulley gear 3 Idle pulley


4 Belt 473 5 Belt 190 6 Optical unit
7 Shaft 8 Idle gear 9 Table glass

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 2


3. Laser unit B. Laser beam path
The image data sent from the MCU (image process circuit) is sent
to the LSU (laser unit), where it is converted into laser beams.

A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images
are formed on the OPC drum by the polygon mirror and f lens, etc.
The laser beams are passed through the collimator lens, the cylin-
drical lens, the polygon mirror, the f lens, and the mirror to form
images on the OPC drum in the main scanning direction. The laser
emitting PWB is provided with the APC (auto power control) in order
to eliminate fluctuations in the laser power. The BD PWB works for
measurement of the laser writing start point.
4 3 2 1
6

5 C. Composition
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 80um in the
sub scanning direction
Image surface power: 0.18 0.01mW (Laser wavelength 770 -
6 3 795nm)
Polygon motor section: Brushless motor 20.787rpm
No Component Function No. of mirror surfaces: 5 surfaces
1 Semiconductor laser Generates laser beams.
2 Collimator lens Converges laser beams in parallel. 4. Fuser section
3 Cylinder lens Takes the focus.
4 Polygon mirror, Reflects laser beams at a constant
polygon motor rpm.
5 BD (Lens, PWB) Detects start timing of laser
scanning.
6 f lens Converges laser beams at a spot on
the drum.
Makes the laser scanning speeds at
both ends of the drum same as each
other. (Refer to the figure below.)
Makes the laser scanning speeds at both ends of the drum same as
each other.

abc d=e=f
a b c d e f

f LENS

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 3


A. General description 2) The surface temperature of the upper heat roller is set to 160 -
General block diagram (cross section) 200C. The surface temperature during the power save mode is
set to 100C.
Thermal fuse Separator pawl 3) The self-check function comes active when one of the following
malfunctions occurs, and an "H" is displayed on the multicopy
PPD2 window.
a. When the heat roller surface temperature rises above 240C.
b. When the heat roller surface temperature drops below 100C
during the copy cycle.
Separator pawl c. Open thermistor
d. Open thermal fuse
e. When the heat roller temperature does not reach 190C within
27 second after supplying the power.
Thermistor
Pressure roller (4) Fusing resistor
This model is provided with a fusing resistor in the fusing section
Heat roller to improve transfer efficiency.
Since the upper heat roller is conductive, when using copy paper
Paper guide that contains moisture and the distance between the transfer unit
and the fusing unit is short, the transfer current may find a path to
Top view ground via the copy paper, the upper heat roller and the discharg-
ing brush.
Thermal fuse
Thermistor
Heat roller Heater lamp 5. Paper feed section and paper
transport section
A. Paper transport path and general operations
4 3 5 2

1
Separator pawl
6

(1) Heat roller 7


8
A Teflon roller is used for the heat roller and a silicone rubber roller
9
is used for the lower heat roller for better toner fusing performance
and paper separation. 10

(2) Separator pawl


Three separator pawls are used on the upper heat roller. The sep- 14 13 12 11
arator pawls are Teflon coated to reduce friction with the roller and
prevent a smear on the paper caused by the separator pawl. 1 Scanner unit 8 Drum
(3) Thermal control 2 Copy lamp 9 Transfer unit
3 LSU (Laser unit) 10 Pickup roller
1) The heater lamp, thermistor, main PWB, DC power supply
PWB, and triac within the power supply unit are used to control 4 Paper exit roller 11 Manual paper feed tray
the temperature in the fuser unit. 5 Main charger 12 Manual paper feed roller
To prevent against abnormally high temperature in the fuser 6 Heat roller 13 PS roller unit
unit, a thermal breaker and thermal fuse are used for safety pur- 7 Pressure roller 14 Paper feed roller
poses.
Paper feed is made in two ways; the tray paper feed and the man-
ual paper feed. The tray is of universal-type, and has the capacity
of 250 sheets.
Heated by the heater The front loading system allows you to install or remove the tray
lamp. (950W) from the front cabinet.
The general descriptions on the tray paper feed and the manual
Safety device paper feed operation are given below.
(thermal breaker, thermal The surface temperature
fuse) of the upper heat roller is
sensed by the thermistor.

Level of the thermistor is


controlled by the main PWB.
Triac (in the
power supply unit)

With the signal from the


main PWB, the triac is
controlled on and off.
(power supply PWB)

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 4


(1) Cassette paper feed operation 5) At this time, the paper is fed passed the paper entry detection
1) The figure below shows the positions of the pick-up roller, the switch (PPD1), and detected by it. After about 0.15 sec from
paper feed clutch sleeve, and the paper feed latch in the initial detection of paper by PPD1, the tray paper feed solenoid (PFS)
state without pressing the Start key after lighting the ready turns on so that the clutch sleeve projection comes into contact
lamp. with the paper feed latch to stop the pick-up roller. Then the
The paper feed latch is in contact with the projection of the pick-up roller rotates for about 0.15 sec so that the lead edge of
clutch sleeve. the paper is evenly pressed on the resist roller, preventing
against skew feeding.

2) When the Start key is pressed, the main drive motor starts
rotating to drive each drive gear.
PFS
The pick-up drive gear also is driven at that time. Since, how- RRS
ever, the paper feed latch is in contact with the projection of the
clutch sleeve, rotation of the drive gear is not transmitted to the ON
pick-up roller, which does not rotate therefore. OFF

PFS
RRS
6) To release the resist roller, the tray paper feed solenoid and the
OFF resist solenoid are turned on by the paper start signal to disen-
OFF gage the resist start latch from the clutch sleeve, transmitting
rotation of the resist drive gear to the resist roller shaft. Thus the
paper is transported by the resist roller.
7) After the resist roller starts rotating, the paper is passed through
the pre-transfer guide to the transfer section. Images are trans-
3) After about 0.1 sec from when the main motor start rotating, the ferred on the paper, which is separated from the OPC drum by
tray paper feed solenoid (PFS) turns on for a moment. the drum curve and the separation section.
This disengages the paper feed latch from the projection of the
clutch sleeve, transmitting rotation of the pick-up drive gear to
the paper feed roller shaft, rotating the pick-up roller to feed the
paper.

PFS
RRS
OFF
ON
PFS
RRS
OFF
OFF 8) The paper separated from the drum is passed through the fus-
ing paper guide, the heat roller (fusing section), POD (paper out
detector) to the copy tray.

4) After more than half rotation of the pick-up roller, the paper feed
latch is brought in contact with a notch on the clutch sleeve,
stopping rotation of the pick-up roller.

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 5


(2) Manual multi paper feed operation 3) When pawl C of the manual paper feed clutch sleeve is
1) Before paper feed operation, the manual paper feed solenoid engaged with the manual feed latch, the manual feed stopper
(MPFS) is turned OFF as shown in the figure below. falls and the manual take-up roller rises. At that time, the man-
ual paper feed roller is rotating.

A
C A
C

OFF ON
MPFS MPFS
2) When the Start key is pressed, the manual paper feed solenoid
4) The lead edge of the transported paper is pressed on the resist
(MPFS) turns on to disengage the manual paper feed latch.
roller by the transport roller. Then the paper is stopped tempo-
A from the manual paper feed clutch sleeve A, rotating the man-
rarily to allow synchronization with the lead edge of the image
ual paper feed roller and the manual take-up roller. At the same
on the OPC drum.
time, the manual paper feed stopper opens and the manual
From this point, the operation is the same as the paper feed
take-up roller is pressed to the surface of the paper to start
operation from the tray. (Refer to 7-5 - 8.)
paper feeding.
5) The solenoid turns off to close the gate and return to the initial
state.

A
A
C

ON
MPFS OFF
MPFS

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 6


(3) Conditions of occurrence of paper misfeed 2) When the detection gear 38T turns one rotation, there is no
gear any more and it stops.
a. When the power is turned on:
PPD or POD is ON when the power is turned on. The latch section of the 38T gear is latched and fixed with the
projection of the process cover.
b. Copy operation
a PPD1 jam PPD1 does not turn off within 4 sec after Gear notch
turning on the resist roller.
b PPD2 jam PPD2 is off immediately after turning on the
resist roller.
PPD2 does not turn off within 1.2 sec after
turning off the resist roller.
c POD jam POD does not turn on within 2.9 sec after
turning on the resist roller.
POD does not turn off within 1.5 sec - 2.7 sec
after turning off PPD2.

6. Process unit new drum detection


mechanism
1) When the power is turned on, the detection gear 38T is rotated Gear pawl
in the arrow direction by the detection gear 20T to push the
micro-switch (process detection switch) installed to the machine
Projection
sensor cover, making a judgement as a new drum.

Gear notch

Gear 20T

Gear 38T

Projection

Gear pawl

7. SPF/RSPF section
Process detection switch
A. Outline
The SPF (Single Path Feeder) is installed to the AL-2030/2040CS
as a standard provision.
The RSPF (Reverse Single Path Feeder) is installed to the AL-
2050CS as a standard provision.
It automatically copies up to 50 sheets of documents of a same
size. (Only one set of copies)

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 7


B. Document transport path and basic C. Operational descriptions
composition
Document set
AL-2030/2040CS
SPID ON Document set sensor
11
9 1 3 4 Document feed unit lamp ON
5
PSW ON Copy start
8
The scanner is shifted
MRMT rotation to the exposure position.
(Copier side) (SPF side)

10 2 6 7
MM rotation Main motor rotation SPFM rotation SPF motor rotation
1 Pickup roller 2 Sheet of document for paper feed
3 Set detection ACT 4 Document feed roller CPFS ON Paper feed
5 Separation sheet 6 Paper entry sensor
7 PS roller D 8 Transport follower roller PPD ON
9 Paper exit roller 10 Paper exit follower roller
11 Document tray RRC ON Synchronization SPPD ON Document transport sensor

Paper transport Document transport


AL-2050CS (Transfer) (Exposure)

1 2 3 4 5
(Fusing) (Document exit)

POD ON

(Paper exit)
In the zooming mode, the magnification ratio in the sub
scanning direction (paper transport direction) is adjusted
by changing the document transport speed.
10 98 7 6

1 Pickup roller 2 Separation roller


3 Paper empty sensor 4 Upper transport roller
5 Paper sensor 6 PS roller
7 Lower transport roller 8 Reverse self-weight gate
9 Paper exit sensor 10 Paper exit roller

AL-2030/2040CS

PSW

MRMT

SPF M

CL

SPPD
260ms 182ms
SCANST

MAIN M

CPFS1

RRS

PPD1

PPD2

POD

SPF JAM generation condition


1) When SPPD is ON (document remaining) in initializing
2) When SPPD is not turned ON within about 1.5 sec (at 100%
copy) after starting the document feed operation.
3) When SPPD is not turned OFF within about 4.7 sec (at 100%
copy) after turning on SPPD.
4) When the OC cover is opened during document transport (dur-
ing SPF motor rotation) (The SPF motor is stopped during doc-
ument transport, but the OC cover open error occurs instead of
the SPF JAM.)

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 8


AL-2050CS

PSW
MRMT
SPF M
CL
SPUS
SPPD
560msec
SCANST 1200msec
SRVC
SRJD

MAIN M
CPFS1
RRS
PPD1
PPD2
POD

RSPF JAM generation condition


1) The SPPD is ON when turning ON the power.
2) The SPPD does not turn ON for 4.0sec from starting document 8. D-D (Duplex to Duplex) mode paper/
feed. (in 100% copy) document transport (Duplex model)
3) The SPPD does not turn OFF for 4.7sec after detecting turning
ON of the SPPD. (100% copy)
(AL-2050CS only)
4) The RSPF cover or the OC cover is opened during document A. Initial state
transportation. Set duplex documents on the document tray.
5) The SRJD is ON when the power is turned ON. Set paper on the cassette. (In the duplex mode, the manual feed
6) The SRJD is not turned ON for 2.4sec from release of PS in tray cannot be selected.)
paper feed from the document set position. (100% copy)
7) The SRJD is not turned OFF for 1.6sec from completion of doc-
B. Front copy
ument scan in the case of complete document exit. (100% Document transport:
copy) The document feed roller feeds the document from the paper feed
roller to the PS roller.
D. SPF/RSPF open/close detection
The document is exposed in the exposure section, and trans-
(book document detection)
ported to the document exit section by the lower transport roller
SPF/RSPF open/close detection (book document) detection is per- and the paper exit roller.
formed by detecting the interval between the reference lines on the
The document is transported to the paper exit tray. (However, it is
white Mylar attached to the paper exit guide (document scanning
not discharged completely.)
section) by the scanner (CCD) and detecting the varied quantity.
The document is stopped once, and then switchback operation is
B performed. (To the back copy)
(Floating)
A Paper transport:
(White Mylar)
The paper is passed through the paper feed roller and the PS roller,
Reference line Reference line
and the images on the front surface are transferred.
The paper is passed through the fusing section and the lower
side of the gate section to the paper exit tray side. (However, it is
(CCD) not discharged completely.)
B A - B = Varied quantity of pixels
(pixel) The paper is stopped once, and switchback operation is per-
A
formed. (To the back copy)
Note: When replacing the carriage unit, be sure to execute SIM41-
06.
If SIM41-06 is not executed, the carriage unit may not read
the reference line on the white Mylar, preventing the docu-
ment from being fed.

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 9


C. Back copy Rotation copy mode:
The front and the back are in upside down each other.
Document transport:
By switchback operation, the document is sent through the upper Copy mode without rotation:
transport roller and the PS roller to the exposure section, where the The front and the back are not in upside down.
back surface of the document is exposed.
The document is sent to the document exit section by the lower 9. Shifter (AL-2050CS only)
transport roller and the paper exit roller.
The document is sent to the intermediate tray. (However, it is not
discharged completely.)
The document is stopped once, and switchback operation is per-
formed.
The document is sent through the upper transport roller and the
PS roller and the exposure section (without being exposed) to the
document exit section.
The document is discharged to the document exit tray.
Paper transport:
Switchback operation is performed.
The paper is sent through the upper side of the gate section and
the duplex transport section and the PS roller, and the images on
the back surface are transferred.
The paper is sent through the fusing section and discharged to
the paper exit tray.

Shift width: 2.5cm


The offset function by the shifter is turned ON/OFF by the user pro-
gram.
According to the setting, offset operation is performed for every job.
(Default: ON)

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 10


[8] DISASSEMBLY AND ASSEMBLY 2) Push up the lock pawls (2 positions) of the side cover, and
remove the transfer charger.
Before disassembly, be sure to disconnect the power cord Lock pawl rear
for safety.
1. Do not disconnect or connect the connector and the
harness while the machine is powered. Especially be
careful not to disconnect or connect the harness between 1)
the MCU PWB and the LSU (MCU PWB: CN42) during the
machine is powered. (If it is disconnected or connected
during the machine is powered, the IC inside the LSU will
be destroyed.)
2. To disconnect the harness after turning on the power, be
sure to turn off the power and wait for at least 10 sec
before disconnection. (Note that a voltage still remains
immediately after turning off the power.)
The disassembly and assembly procedures are described for the
following sections:
1. High voltage section
2. Operation panel section
3. Optical section
4. Fusing section
5. Tray paper feed/transport section
6. Manual paper feed section
7. Rear frame section 2)
8 Power section
9. Duplex motor section (AL-2040CS/2050CS only)
10. Reverse roller section (AL-2040CS/2050CS only)
11. RSPF section (AL-2050CS only) Transfer
charger 1)
12. SPF section (AL-2030/2040CS only)
13. 2nd cassette section (AL-2040CS/2050CS only)

1. High voltage section


A. List
No. Part name Ref.
1 Transfer charger unit
2 Charger wire Lock pawl front
B. Disassembly procedure
1) Press the side cover open/close button and open the side C. Assembly procedure
cover. For assembly, reverse the disassembly procedure.

D. Charger wire cleaning


1) Remove the charger cleaner from the manual paper feed unit.

1)

2)

1)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1


2) Clean the TC front guide and the TC holder with alcohol.
3)

1)

Charger wire
1)

3) Set the charger cleaner to the transfer unit, and move it recipro-
cally a few times in the direction of the arrow shown in the figure
2)
below.

4)
3)

2)

1) 1mm
Protrusion

1.5mm
E. Charger wire replacement
1) Remove the TC cover and remove the screw.
2) Remove the spring and remove the charger wire. Fig.1
3) Install a new charger wire by reversing the procedures (1) and
(2).
At that time, be careful of the following items.
2. Operation panel section
The rest of the charger wire must be within 1.5mm. Refer to Fig.1
The spring hook section (charger wire winding section) must be A. List
in the range of the projection section.
No. Part name Ref.
Be careful not to twist the charger wire. 1 Operation panel unit
2 Operation PWB

B. Disassembly procedure
1) Open the side door, and Open the front cover.

1)

2)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 2


2) Remove the screws (4 pcs.), the harness, and the operation (AL-2050CS)
panel unit.

1)
3)
2)
1)
1) 2) 5)
5)

5) 5)

4)

2)

1)

1)

3) Remove four screws, and remove the operation cabinet.


4) Remove four screws, and remove the operation PWB.
(AL-2030/2040CS)
C. Assembly procedure
For assembly, reverse the disassembly procedure

2)
1) 3. Optical section
A. List
1)
1) NO. Part name Ref.
1 Copy lamp unit
3) 3)
2 Copy lamp
3) 3 Lens unit
1)
3) B. Disassembly procedure
3) 3) 1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.
4)
3)
1)
3)

2)

2) 1)

1)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 3


2) Remove two screws, and remove the earth wire. 10) Move the carriage to the position indicated on the figure.
3) Disconnect the connector. 11) Loosen the screw which is fixing the tension plate.
4) Remove the SPF/RSPF unit. 12) Move the tension plate in the arrow direction to release the ten-
sion, and remove the belt.

3)

2) 4)

1)

2)
3) 13) Remove the screw, and remove the rod stopper.
14) Remove the rod.

1) 1)

3)

5) Remove five screws. Remove the operation unit, and discon-


nect the connector.
6) Remove the right cabinet.
7) Remove the left cabinet.
8) Remove the screw, and remove the rear cover.
9) Remove the table glass.

1) 6) 2)
1)
7)
1)
5)
8)

1) 15) Lift the rear side of the carriage, remove the belt and the con-
nector, and remove the carriage.

3) 4) 4) 1)

2)
2)

1)

1) 3)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 4


C. Assembly procedure 4. Fusing section
CCD core
A. List
1) Insert the CCD-MCU harness into the CCD PWB of the car-
riage unit. No. Part name Ref.
2) Attach the CCD-MCU harness to the duplex tape on the back 1 Thermistor
surface of the carriage unit. Clean and remove oil and dirt from 2 PPD2 sensor
the attachment surface. 3 Heater lamp
3) Pass the CCD-MCU harness through the square hole in the 4 Pressure roller
base plate. 5 Heat roller
4) Attach the CCD-MCU harness to the base plate with duplex
tape. B. Disassembly procedure
5) Attach two cable fixing sheets to fix the CCD-MCU harness to 1) Remove the connectors (3 pcs.) of the rear cabinet.
the base plate. 2) Open the side cover, remove two screws, and remove the fus-
6) Pass the core through the CCD-MCU harness and fix the core. ing unit.
7) Insert the CCD-MCU harness into the MCU PWB.

Note: Attach the FCC to the base


plate securely with duplex tape to
prevent against coming loose.

1)

3)
2)

Note: Attach the FCC to


fit with the marking line. Marking line.

2)

3) Cut the binding band, remove the screw, and remove the ther-
mistor.

1)

2)

Thermistor 3)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 5


4) Remove the screw and remove the U-turn guide. 7) Remove the plate spring on the right and remove the heater
lamp.

1)

2)

1)

2)

Pressure roller section disassembly


5) Remove the three screws, remove the fusing cover lower on the
right side, and open the heat roller section. Heater lamp

2)
3) 4)

8) Remove the spring, and remove the upper separation pawls (3


6)
pcs.).

3)

5) 1)

6) 2)
5)

6) Remove the screw and remove the PPD2 sensor.

1)

1)

2)
PPD2 sensor 9) Remove the E-ring and remove the reverse gate.

3)

1)

2)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 6


10) Remove the spring, and remove the lower separation pawls (4 Heat roller disassembly
pcs.).
(Continued from procedure (4).)
5) Remove screws, remove the fusing cover, and open the heat
2) roller section.

3)
2)

2)

2)
2) 1)

1)
3)
2)

6) Remove the C-ring and the fusing bearing, and remove the heat
roller.
11) Remove the pressure release levers on the right and the left
sides.
1)
2) 3) Heat roller

1)

1)

7) Remove the parts from the heat roller.


Note: Apply grease to the sections specified with 1.
Grease: "JFE552" UKOG-0235FCZZ
12) Remove the pressure roller, the pressure bearing, and the
spring. 1
Note: Apply grease to the sections specified with an asterisk ().
Grease: "JFE552" UKOG-0235FCZZ

Pressure roller
1 3)
1) 2)
3) 1
2) 1)

1)

2) 8) Remove two screws and remove the thermo unit.


Note: The set temperature of the thermostat differs from that of the
current model.
3) Temperature
Current model 210C
AL-2030/2040CS/2050CS 230C

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 7


2) Remove two screws, and remove the hinge guide R.
3) Disconnect the connector. (2 positions)
1) 4) Remove five screws, and remove the scanner unit.
5) Remove the fan duct.

2)
2)
3) 2) 2)
2)

2)
2)

3)

1)

C. Assembly procedure 2)
For assembly, reverse the disassembly procedure.

6) Remove each connector and four screws, and remove the MCU
5. Tray paper feed/transport section PWB. (The shape of the MCU PWB differs depending on the
model.)
A. List
No. Part name Ref.
1 PPD1 sensor PWB
2 POD sensor PWB
3 LSU unit
3)
4 Intermediate frame unit
5 Paper feed roller

B. Disassembly procedure
2)
1) Remove the paper holding arm.
Remove the arm holder from the main unit, and remove the 1)
holder from the arm. (AL-2050CS only)
2)
1) 1)
1)
1)

2) 1)
1)
2)
2)

3)
4)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 8


7) Remove the PWB insulation mylar and remove the paper trans- 9) Remove the screw, and open the upper paper guide.
port detection sensor (POD). (AL-2050CS only)

1)
1)
1)
2)

10) Remove the roller, and remove the belt. (AL-2050CS only)
2)

2)

1)

8) Remove two springs and open the intermediate frame unit.


(AL-2030/2040CS only)

1)

2)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 9


11) Remove the pulleys on the both sides and remove the paper 15) Remove the harness guide.
exit roller. (AL-2030/2040CS only)

3)
1)

4)

16) Remove two screws and remove the toner motor.

2)

2)

12) Disengage the pawl, and remove the roller knob.


13) Disengage the pawl, and shift the pulley and the bearing. 1)

3) 2)
17) Remove three screws, and remove the DUP motor unit and the
belt. (AL-2040CS/2050CS)

1)

4)

14) Remove the paper exit roller, and remove the belt, the pulley,
and the bearing.
1)
2) 3)
1) 1)
2)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 10


18) Remove five screws and the grounding wire. 20) Remove four screws, and remove the paper guide unit.
For the AL-2030, remove the main drive plate and the belt. (AL-2030/2040CS only)
For the AL-2040CS/2050CS, remove the main drive plate. 1)
2) 1)
1)

2)
1)
1)

1)

AL-2030 only 3)
1)

21) Remove four screws, and remove the lower paper guide unit.
(AL-2050CS only)
[Note for installation]
Fit the lower paper guide hole (a) with the shifter gear hole (b)
so that the black resin (c) of the shifter unit can be checked.

c b
a

CAUTION:Attach the gears securely

19) Remove the parts as shown below, and remove the pressure 1)
1) 1)
release solenoid and the paper feed solenoid.
1)
3)

2)

4)
2)

1)

1)
4)

2) 3)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 11


22) Put the lower paper guide unit upside down, remove two 27) Remove four screws, and remove the LSU unit.
screws, and remove the shifter motor. (AL-2050CS only)
1)
1)
1) 1)

2)

2)

23) Remove the screw, and remove the grounding plate and the
gear. (AL-2050CS only) [Note for assembling the LSU]
24) Remove the E-ring, the gear, and the bearing, and remove the When installing the LSU, turn the LSU clockwise and fix with
shifter roller. (AL-2050CS only) screws in order to provide an attachment backlash in the proper
direction.
Observe the following sequence of fixing screws.
1)

2)

3)

25) Disengage the pawl, and remove the pulley.


26) Shift and remove the shifter unit. (AL-2050CS only)

3)

2)
4)

3)
1)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 12


28) Remove the screw, slide the left cabinet to the left to detach it. 31) Remove the screw and the E-ring, and remove the PS semi-cir-
Remove each pawl, and remove the paper exit tray. cular earth plate and the PS roller unit.
32) Remove the E-ring and remove the spring clutch from the PS
roller unit.
3)

5)

4)

PS roller unit

Use grease of
Floil FG40H
only to apply to
this section.

4)

PS semi-circuler
PS semi-circular
5)
earth plate
earth plate 1)
1) 2)
2)

4)

29) Remove two screws and remove the fusing connector. 3)


30) Remove five screws and the connector, and lift the intermediate
frame unit to remove.

3) 33) Remove three screws and remove the TC front paper guide.

1)
4)

2)

2)

2)

1)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 13


34) Remove the screw and the connector, and remove the PPD1 6. Manual paper feed section
sensor PWB.
A. List
No. Part name Ref.
1) 1 Manual transport roller
2 Cassette detection switch
3 Side door detection unit

B. Disassembly procedure
Multi unit
1) Remove the screw and remove the multi upper cover.
2)

1)

35) Remove two E-rings and remove the paper feed roller.
36) Remove three E-rings and remove the clutch unit.

Back 2)
5)

Clutch unit
4)

Paper feed
roller

4)

3)

Front

1)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 14


2) Remove the screw and remove the side door detection unit. 4) Remove two screws and remove the multi feed bracket unit
from the multi paper feed upper frame.

2)

2)

1)
1) 1)
Back Wire treatment

2)

3) Remove three screws and remove the multi paper feed upper
frame.

1)

5) Remove three E-rings and remove the manual paper feed roller
B9.
1)

1)
1)

1)
2)

2)
3)

L O CK
T O

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 15


6) Remove the pick-up roller. D. Pressure plate holder attachment
1) Attach the pressure plate holder so that the resin section is not
covered with the seal M1-N.

Seal M1-N

1)
Pressure plate
holder

Attachment
reference

2)

7) Cut the binding band and remove the multi paper feed solenoid.

1)

Attachment
reference

7. Rear frame section


A. List
No. Part name Ref.
3) 2) 1 Scanner motor
Multi paper feed
solenoid 2 Main motor
3 Exhaust fan motor
4 NIC PWB
5 Main PWB

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

C. Assembly procedure
2)
For assembly, reverse the disassembly procedure.

2) 1)

1)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 16


2) Disconnect the connector. 6) Disconnect the connector.
3) Remove two screws, and remove the scanner motor. 7) Remove the two screws, and remove the NIC PWB.
(AL-2040CS/2050CS only)

1)
3)

2)
3)

1)
2) 2)

8) Disconnect the connector.


9) Remove the three screws, and remove the NIC PWB unit.
4) Remove two screws and one harness, and remove the main (AL-2040CS/2050CS only)
motor.

2)

3)

3)
3) 1)
2)

1)
10) Disconnect the connectors.
11) Remove the five screws, and remove the MCU PWB. (The
2) shape of the MCU PWB differs depending on the model.)

5) Remove two screws and one connector, and remove the


exhaust fan motor.

1)
1)
1)

2)

3)

3)
2)
1)
1) 2)
1)
1)
2) 2)

Blowing direction C. Assembly procedure


For assembly, reverse the disassembly procedure.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 17


8 Power section Note: When reassembling, be sure to engage the Duplex motor
gear with the belt on the main body side.
A. List
C. Assembly procedure
No. Part name Ref. For assembly, reverse the disassembly procedure.
1 Power PWB

B. Disassembly procedure 10. Reverse roller section


1) Disconnect each connector. (AL-2040CS/2050CS only)
2) Remove the screw, and remove the earth line.
3) Remove two screws, and remove the power PWB unit. A. List
No. Part name Ref.
1 Reverse roller

4) B. Disassembly procedure
1) Remove four screws.
1)
1) 1) 1) 2) Remove the spring, and the earth wire.
3) Remove the reverse unit.
2)
1)
3)

5)
4)

2
C. Assembly procedure
For assembly, reverse the disassembly procedure.

9. Duplex motor section


(AL-2040CS/2050CS only)
A. List 3
No. Part name Ref.
1 Duplex motor 1

B. Disassembly procedure 4) Bend the reverse roller and remove it.


1) Remove the rear cabinet.
2) Remove two screws.
3) Remove the Duplex motor cover.
4) Remove the Duplex motor.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

3 1
2
1

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 18


11. RSPF section (AL-2050CS only) C. Document tray unit
1) Release the shaft on the front side.
A. Front cabinet, rear cabinet
2) Remove the tray unit.
(1) Open the upper door unit.

1
2

(2) Front cabinet and rear cabinet removal


1) Remove two screws.
2) Disengage the five pawls.
1
3) Remove the front cabinet and the rear cabinet.

Note for reassembly


Use care so that the paper exit Mylar in not pinched between the
3 paper exit roller and the follower roller.
3 2 2
2
D. Upper door open/close sensor
1
1) Disconnect one connector.
2) Remove the upper door open/close sensor.

2
2

B. Upper door unit


1) Release the shaft on the front side.
2) Remove the upper door unit.
E. Reverse clutch, paper exit roller
(1) Reverse clutch removal
1) Disconnect one connector.
2) Remove the resin E-ring.
3) Remove the reverse clutch.

3
1
2

1
2
Note for reassembly
Attach the stopper of the reverse clutch along with the rib on the
motor mounting plate.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 19


(2) Paper exit roller removal 8) Remove four screws.
1) Remove the E-ring. 9) Remove the transport unit.
2) Slide the bearing.
8
3) Remove the paper exit roller. 8
4) Remove the E-ring. 8 9
5) Remove the bearing.

4
5 1

2
Note for reassembly
Before assembly, be sure to check that the harness is passed
through the rib.
F. Drive unit Arrange the RSPF harness to the outside of the base tray so that it
(1) Transport unit removal is nit pinched before assembly.
1) Disconnect four connectors. (2) Drive unit removal
2) Remove the harness from the clamp. 1) Remove three screws.
3) Remove the snap band. 2) Remove the drive unit.
4) Remove one screw.
5) Remove the earth wire. 1
6) Remove one screw.
7) Disconnect the RSPF harness.

1
5
4
3 1 1
2

1 1

(3) Drive motor removal


6 1) Remove the gear.
1
2) Remove two screws.
2
3) Remove the drive motor.

Note for reassembly


Connect the connectors according to the arrow indication marked
on the motor mounting plate.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 20


G. Shutter solenoid H. Pickup roller, take-up roller
(1) Shutter solenoid unit removal (1) Paper feed unit removal
1) Remove the harness from the edge saddle. 1) Remove the E-ring.
2) Remove one screw. 2) Slide the bearing.
3) Remove the shutter solenoid unit. 3) Remove the stopper arm.
4) Release the paper feed shaft pressure release spring.
5) Remove the paper feed unit.
6) Remove the paper feed shaft release arm.
2 1
6

Note for reassembly 2


4
Install the paper feed solenoid under the state where the projection
of the paper feed planet arm is lower than the paper feed solenoid
lever. 3

(2) Shutter solenoid removal


1) Remove the paper feed solenoid spring from the shutter sole- (2) Parts removal
noid. 1) Remove the E-ring.
2) Remove the paper feed solenoid lever. 2) Remove the resin E-ring.
3) Slide the shaft.
4) Remove the spring pin.

2
1

4
3

1
2

Note for reassembly


When assembling, use care so that the paper feed solenoid spring
(3) Paper feed roller removal
does not extend out of the paper feed solenoid lever. 1) Pull out the shaft.
2) Remove the clutch boss and the clutch spring from the pickup
roller.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 21


(4) Pickup roller removal (3) Paper empty sensor removal
1) Disengage one pawl. 1) Disconnect one connector.
2) Remove the pickup drive gear from the pickup roller. 2) Remove the paper empty sensor.

3
2

I. Paper empty sensor J. PS roller


(1) Paper feed PG unit removal (1) Parts removal
1) Remove the harness. 1) Remove the gear.
2) Remove three screws. 2) Remove the pulley.
3) Lift the front side, and remove the paper feed PG unit. 3) Remove the belt.

3
2
2

1
3

1
2
(2) Parts removal
(2) Paper feed PG support plate removal 1) Remove one screw.
1) Remove one screw. 2) Remove the earth wire.
2) Slide and remove the paper feed PG support plate. 3) Remove the E-ring.
4) Remove the bearing.
5) Open the scan plate.

2
4
1 1
4
3
5
2

Note for reassembly


Pass the earth wire through the hole to the outside of the frame,
then install parts.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 22


(3) Scan plate removal (2) Upper transport roller removal
1) Remove the scan plate. 1) Remove the upper transport roller.

L. Paper sensor
(4) PS roller removal 1) Disconnect one connector.
1) Remove the PS roller. 2) Remove the paper sensor.

M. Lower transport roller


K. Upper transport roller (1) Reverse self-weight gate removal
1) Remove the reverse self-weight gate.
(1) Parts removal
1) Remove the gear.
2) Remove the upper transport release arm.
3) Remove the bearing.
4) Remove the E-ring.
5) Remove the bearing.

5 4 1

2 3
1

Note for reassembly


Use care so that the rib on the upper transport release arm catches
the guide.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 23


(2) Lower transport roller removal 12. SPF section (AL-2030/2040CS only)
1) Remove the E-ring.
No. Part name Ref.
2) Remove the gear.
A SPF motor
3) Remove the bearing.
B Pick-up roller, paper feed roller
4) Remove the lower transport roller. C Paper exit roller
D Set sensor, scan front sensor
4
E Transport roller

(1) Rear cabinet disassembly


1) Remove four screws.
2) Remove the rear cabinet.
(2) Remove the SPF.
1) Remove two screws, and remove the earth wire.
2) Disconnect the connector.
3) Remove the SPF unit.
3

3
2
1

N. Paper exit sensor


(1) OC mat removal
1) Remove the OC mat.

2)
3)

1) 1)

(2) Paper exit sensor removal A. SPF motor


1) Disconnect one connector. 1) Remove the screw.
2) Remove the paper exit sensor. 2) Disengage the pawl (3 positions).
3) Remove the rear cabinet.

3)

2)
1 2)

1)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 24


1) Remove the screw, and remove the harness. B. Pick-up roller, paper feed roller
2) Remove three screws. 1) Remove two gears.
3) Disengage the pawl (4 positions).
4) Remove the transport unit.

4)

1)

1)

3)
1) Open the upper door.
2) Remove two E-rings, and remove the spring, the arm, and the
bearing.
3) 3) Remove the pick-up roller unit.

2)
1) 1) 2)

3)
2)
2)
2)
2)
1) Remove two screws, and remove the earth wire.
2) Remove the SPF motor unit.
3) Disconnect the connector.

1)
1)

2) 1) Remove the shaft.


2) Remove the paper feed roller.
3) Remove the bearing and the spring.
1)

3)
1)
1) Remove two screws.
2) Remove the SPF motor.

1)

2)

2)

3)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 25


1) Remove the pick-up roller. D. Set sensor, scan front sensor
2) Remove the gear. 1) Remove the set sensor.
1) 2) Remove the scan front sensor.
3) Disconnect the connectors.
When assembling, attach the blue harness to the marking B side
of the sensor, and attach the orange harness to the opposite side
sensor.

1)
2)
B 2)

3)
C. Paper exit roller 3)
1) Remove four gears.
2) Remove two screws.
3) Remove the frame.

2)
E. Transport roller
1) Remove the actuator.
2) Remove the transport roller.
3) Remove the gear and the bearing.
2)
3)

1)

1)
3)
1) Remove the E-ring. 2)
2) Remove the bearing.
3) Remove the paper guide unit.
4) Remove the paper exit roller.
1)
4)
1)
2)

3)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 26


13. 2nd cassette section 1) Open the right cabinet.
2) Remove three screws.
(AL-2040CS/2050CS only)
3) Remove one connector from MCU.
No. Part name Ref. 4) While tilting down the 2nd connection arm A, pull and remove
A Paper sensor the paper feed unit toward you.
B Cassette detection SW
C Paper feed solenoid C
D Transport roller D
E Paper feed clutch
F 2nd paper feed roller D
Paper feed unit removal
1)

2
4
3
2)
B

2) 1) A
1

1) 2

1) Remove the screw.


When installing, securely insert two bosses C on the machine
2) Remove the rear cover.
side and two bosses D on the paper feed unit side. Be sure to
When installing, engage the pawl and install the unit. secure the ground wire B.
Insert the 2nd page feed.

A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.
3) Remove the harness.

2 1
A

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 27


B. Cassette detection switch E. Paper feed clutch
1) Remove the pawl. 1) Remove the E-ring.
2) Remove the cassette detection switch. 2) Remove the paper feed clutch.
3) Remove the harness. 3) Remove the parts.

A
2

1
3

2 3

C. Paper feed solenoid


1) Remove the screw.
2) Remove the connector.
3) Remove the paper feed solenoid.

2
When installing, fit the cut surface A.
3
F. 2nd paper feed roller
1) Remove the E-ring and the parts.
2) Remove the 2nd paper feed roller.

B
1

D. Transport roller
1) Remove two E-rings. 2
2) Remove the transport roller.

1
C 1
D

A
B 3
When installing, hang the 2nd connection arm on the 2nd con-
nection arm Spring B. Be sure to install so that the earth spring C
is in contact under the bearing D.
2

Install so that the earth spring A is brought into contact over bear-
ing B.

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 28


[9] ADJUSTMENTS 5) Calculate the main scanning direction magnification ratio.
Main scanning direction magnification ratio
Copy image dimensions
1. Optical section =
Original dimension
X 100 (%)

A. Copy magnification ratio adjustment (When a 100mm scale is used as the original.)
Original (Scale)
The copy magnification ratio must be adjusted in the main scan- HARDENED
STAINLESS
ning direction and in the sub scanning direction. To adjust, use mm
1/2mm 10 20 100 110 120
JAPAN
130 140 150
SIM 48-1. Shizuoka

(1) Outline
HARDENED
The main scanning (front/rear) direction magnification ratio adjust- Paper feed JAPAN
STAINLESS
mm
ment is made automatically or manually. direction 1/2mm 10 20 100 110 120 130 140 150
Shizuoka

Automatic adjustment: The width of the reference line marked on


Reference Comparison point Copy
the shading correction plate is scanned to perform the main scan-
ning (front/rear) direction magnification ratio adjustment automati- 110
cally.
Manual adjustment: The adjustment is made by [Copy quantity]
keys (or [Numeric] keys for the AL-2050CS) operations. (In either of
the automatic and manual adjustments, the zoom data register set 6) Check that the copy magnification ratio is within the specified
value is changed for adjustment.) range. If it is not within the specified range, perform the follow-
ing procedures.
The magnification ratio in the sub scanning direction is adjusted by
changing the carriage (scanner) scanning speed. 7) Execute SIM 48-1 to select the main scanning direction copy
magnification ratio adjustment mode.
(2) Main scanning direction magnification ratio To select the adjustment mode, use the [Exposure mode selec-
adjustment tor] key (or [ ][ ] key for the AL-2050CS).
a. Cases when the adjustment is required In the case of the automatic adjustment, when the START switch is
1) When the main PWB is replaced. pressed, the mirror base unit moves to the white plate for shading
2) When the EEPROM in the main PWB is replaced. to scan the width of the reference line, calculating the correction
3) When "U2" trouble occurs. value and displaying and storing this value.
4) When repairing or replacing the optical section. After execution of the automatic adjustment, go out from the simu-
lation mode and make a copy to check the magnification ratio.
b. Necessary tools
If the magnification ratio is not in the specified range (100 1.0%),
Screwdriver (+) manually adjust as follows.
Scale (AL-2030/2040CS)
c. Adjustment procedure Adjustment mode Display lamp Default
1) Set the scale vertically on the document table. (Use a long Main scanning direction TEXT mode lamp 50
scale for precise adjustment.) magnification ratio
OC mode sub scan PHOTO mode lamp 50
direction magnification ratio
(AL-2050CS)
Display
Adjustment mode LED Default
item
Main scan direction F-R PRINT mode lamp 50
magnification ratio
OC mode sub scan SCAN SCAN mode lamp 50
direction magnification ratio
8) Enter the new set value of main scanning direction copy magni-
fication ratio with the copy quantity key (or [Numeric] key for the
AL-2050CS), and press the [START] key.
9) Change the set value and repeat the adjustment until the ratio is
within the specified range.
When the set value is changed by 1, the magnification ratio is
changed by 0.1%.
(3) Sub scanning direction copy magnification ratio
a. Cases when the adjustment is required
2) Set the copy magnification ratio to 100%.
1) When the scanner unit drive section is disassembled or the part
3) Make a copy on A4 or 81/2" x 11" paper. is replaced.
4) Measure the length of the copied scale image. 2) When the main PWB is replaced.
3) When the EEPROM in the main PWB is replaced.
4) When "U2" trouble occurs.
b. Necessary tools
Scale

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 1
c. Adjustment procedure B. Image position adjustment
1) Set the scale on the document table as shown below. (Use a There are following eleven kinds of image position adjustments,
long scale for precise adjustment.) which are made by laser control except for the image scan start
position adjustment. For the adjustments, SIM 50-01 and 50-10 are
used.
No. Mode SIM
1 Print start position 50-01
(Main cassette paper feed)
2 Print start position 50-01 AL-2040CS
(2nd cassette paper feed) AL-2050CS
3 Print start position (Manual paper feed) 50-01
4 Image lead edge void amount 50-01
5 Image scan start position 50-01
6 Image rear edge void amount 50-01
(Cassette paper feed)
7 Image rear edge void amount 50-01 AL-2050CS
(Manual paper feed)
8 Print center offset 50-10
(Main cassette paper feed)
9 Print center offset 50-10 AL-2040CS
(2nd cassette paper feed) AL-2050CS
10 Print center offset (Manual paper feed) 50-10
2) Set the copy magnification ratio to 100%. 11 2nd print center offset 50-10 AL-2040CS
3) Make a copy on A4 or 81/2" x 11" paper. (Main cassette paper feed) AL-2050CS
4) Measure the length of the copied scale image. (AL-2030/2040CS)
5) Calculate the sub scanning direction copy magnification ratio To select the adjustment mode with SIM 50-01, use the [Exposure
using the formula below. mode selector] key.
Copy image dimensions The relationship between the adjustment modes and the lighting
= X 100 (%)
Original dimension lamps are as shown in the table below.
Adjustment mode Lamp ON
110 Print start position AE, main cassette lamp
(Main cassette paper feed)
Print start position AE, 2nd cassette lamp
(2nd cassette paper feed)
Original (Scale) Print start position AE, manual feed lamp
HARDDENCD
JAPAN
STAINLESS (Manual paper feed)
mm
1/2mm 10 20 100 110 120 130 140 150 Image lead edge void quantity TEXT lamp
Shizuoka

Image scan start position PHOTO lamp


Image rear edge void quantity AE, TEXT, PHOTO lamp
HARDDENCD Paper feed
STAINLESS direction
mm
JAPAN : Supported for the installing model and skipped for non-install-
1/2mm 10 20 100 110 120 130 140 150
Shizuoka
ing mode.
To select the adjustment mode with SIM 50-10, use the [Exposure
Reference Comparison point Copy
mode selector] key.
6) Check that the actual copy magnification ratio is within the The relationship between the adjustment modes and the lighting
specified range. (100 1.0%). lamps are as shown in the table below.
If it is not within the specified range, perform the following pro-
cedures. Machine with the multi manual paper feed unit
7) Execute SIM 48-1 to select the sub scanning direction copy Adjustment mode Lamp ON
magnification ratio adjustment mode.
Print center offset AE, main cassette lamp
To select the adjustment mode, use the [Exposure mode selec-
(Main cassette paper feed)
tor] key (or [ ][ ] key for the AL-2050CS). (PHOTO lamp
Print center offset (2nd cassette) AE, 2nd cassette lamp
ON (or SCAN mode lamp ON for the AL-2050CS))
Print center offset AE, manual paper feed
8) Enter the new set value of sub scanning direction copy magnifi-
(Manual paper feed) lamp
cation ratio with the [Copy quantity] keys (or [Numeric] keys for
Second side center offset TEXT lamp
the AL-2050CS), and press the [START] key.
: Supported for the installing model and skipped for non-install-
Repeat procedures 1) - 8) until the sub scanning direction actual ing mode.
copy magnification ratio in 100% copying is within the specified
range.
When the set value is changed by 1, the magnification ration is
changed by 0.1%.

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 2
(AL-2050CS) 4) Measure the image loss amount (R mm) of the scale image.
To select the adjustment mode with SIM 50-01, use the [ ][ ] Set C = 10 X R (mm). (Example: Set the value of C to 30.)
key. When the value of C is increased by 10, the image loss is
The relationship between the adjustment modes and the lighting decreased by 1mm. (Default: 50)
lamps are as shown in the table below. 5) Measure the distance (H mm) between the paper lead edge
and the image print start position.
Adjustment mode Display item Lamp ON Set A = 10 X H (mm). (Example: Set the value of A to 50.)
Print start position TRAY1 COPY mode lamp When the value of A is increased by 10, the image lead edge is
(Main cassette paper feed) Main cassette lamp shifted to the paper lead edge by 1mm. (Default: 50)
(*) Print start position TRAY2 COPY mode lamp 6) Set the lead edge void amount to B = 50 (2.5mm).
(2nd cassette paper feed) 2nd cassette lamp When the value of B is increased by 10, the void amount is
Print start position MFT COPY mode lamp increased by about 1mm. For 25 or less, however, the void
(Manual paper feed) Manual paper feed lamp amount becomes zero. (Default: 50)
Image lead edge void DEN-A PRINT mode lamp
amount Main cassette lamp (Example)
Image scan start position RRC-A SCAN mode lamp Distance between paper lead
Main cassette lamp edge and image: H = 5mm
Image rear edge void DEN-B COPY mode lamp
amount (Cassette paper PRINT mode lamp
feed) SCAN mode lamp Image loss:
R = 3mm
Main cassette lamp
Image rear edge void RRC-B COPY mode lamp
amount (Manual paper PRINT mode lamp
feed) Manual paper feed lamp 5mm
To select the adjustment mode with SIM 50-10, use the [ ][ ]
key.
The relationship between the adjustment modes and the lighting
10mm
lamps are as shown in the table below.
Adjustment mode Display item Lamp ON
Print center offset TRAY1 COPY mode lamp
(Main cassette paper feed) Main cassette lamp (2) Image rear edge void amount adjustment
Print center offset TRAY2 COPY mode lamp 1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper
(2nd cassette paper feed) 2nd cassette lamp size as shown in the figure below, and cover it with B4 or 8 1/2"
Print center offset MFT COPY mode lamp x 14" paper.
(Manual paper feed) Manual paper feed lamp
2nd print center offset SIDE2 PRINT mode lamp B4 or 8 1/2 14 paper
(Main cassette paper feed) Main cassette lamp

(1) Lead edge adjustment


A4 size rear edge
1) Set a scale to the center of the paper lead edge guide as shown
below, and cover it with B4 or 8 1/2" x 14" paper.

2) Execute SIM 50-01 to select the image rear edge void amount
adjustment mode.
The set adjustment value is displayed on the copy quantity dis-
play.
3) Make a copy and measure the void amount of image rear edge.

Void amount (Standard value: 2 - 3mm)

2) Execute SIM 50-01 Scale image


3) Set the print start position (AE lamp ON) (A), the lead edge void
amount (TEXT lamp ON) (B), and the scan start position
Paper rear edge
(PHOTO lamp ON) (C) to 0, and make a copy of a scale at
100%. (AL-2030/2040CS)
For the AL-2050CS, the following LEDs are lighted:
AE lamp/COPY mode lamp: (A)
TEXT lamp/PRINT mode lamp: (B)
PHOTO lamp/SCAN mode lamp: (C)

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 3
4) If the measurement value is out of the specified range, change 2. Copy density adjustment
the set value and repeat the adjustment procedure.
The default value is 50. A. Copy density adjustment timing
Note: The rear edge void cannot be checked with the first sheet The copy density adjustment must be performed in the following
after entering the simulation mode, the first sheet after turn- cases:
ing off/on the power, or the first sheet after inserting the When maintenance is performed.
cassette. Use the second or later sheet to check the rear
When the developing bias/grid bias voltage is adjusted.
edge void.
When the optical section is cleaned.
(3) Center offset adjustment When a part in the optical section is replaced.
1) Set the self-made test chart for the center position adjustment
When the optical section is disassembled.
so that its center line is aligned with the center mark of the doc-
ument guide. When the OPC drum is replaced.

Test chart for the center position adjustment. When the main control PWB is replaced.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper When the EEPROM on the main control PWB is replaced.
transport direction. When the memory trouble (U2) occurs.
Document guide B. Note for copy density adjustment
1) Arrangement before execution of the copy density adjustment
Clean the optical section.
Clean or replace the charger wire.

Center
Check that the voltage at the high voltage section and the devel-
oping bias voltage are in the specified range.
Copy paper C. Necessary tool for copy density adjustment
(A4 or 8 1/2 11)
One of the following test charts:
UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE
2) Execute SIM 50-10 to select the print center offset (cassette B4 (14" x 8 1/2") white paper
paper feed) adjustment mode. The user program AE setting should be "3."
The set adjustment value is displayed on the copy quantity dis-
1 2 3 4 5 6 7 8 9 10 W
play.
3) Make a copy and check that the copied center line is properly
positioned.
The standard value is 0 2mm from the paper center.
Test chart comparison table
2.0mm or less
(Copy A)
UKOG-
Copy image
0162FCZZ
1 2 3 4 5 6 7 8 9 10 W
Copy paper DENSITY
Shift folding line No.
UKOG-
0089CSZZ
2.0mm or less 0.1 0.2 0.3 0.5 1.9 0
(Copy B) DENSITY
Copy image No.
KODAK
Copy paper
Shift GRAY 1 2 3 4 19 A
folding line
SCALE
(Paper feed direction)
D. Features of copy density adjustment
4) If the measured value is out of the specified range, change the For the copy density adjustment, the image data shift function pro-
set value and repeat the adjustment procedure. vided in the image process LSI is used.
When the set value is increased by 1, the copy image is List of the adjustment modes
shifted by 0.1mm toward the rear frame.
For the manual paper feed, change the manual paper feed Auto mode Brightness 1 step only
adjustment mode and perform the similar procedures. Manual mode Brightness 5 steps. Adjustment of only the
center brightness is made.
Since the document center offset is automatically adjusted by
the CCD which scan the reference lines (F/R) on the back of Photo mode Brightness 5 steps. Adjustment of only the
document guide, there is no need to adjust manually. center brightness is made.
Manual T/S mode Brightness 5 steps. Adjustment of only the
center brightness is made.
T/S Auto mode Brightness 1 step only

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 4
E. Copy density adjustment procedure Adjustment Display Sharp gray chart
LED
Use SIM 46-1 to set the copy density for each copy mode. mode item adjustment level
For selection of modes, use the [Exposure mode selector] key (or Auto mode AE COPY mode lamp "3" is slightly copied.
[ ][ ] key for the AL-2050CS). Text mode TEXT PRINT mode lamp "3" is slightly copied.
(1) Test chart (UKOG-0162FCZZ) setting Photo mode PHOTO SCAN mode lamp "3" is slightly copied.
1) Place the test chart so that its edge is aligned with the A4 (Let- Text T/S mode TSTXT PRINT mode lamp "3" is slightly copied.
ter) reference line on the document table. Then place a A4 SCAN mode lamp
(14" x 8 1/2") white paper on the test chart and close the docu- Auto T/S mode TSAE COPY mode lamp "3" is slightly copied.
ment cover. SCAN mode lamp
3) Make a copy.
Check the adjustment level (shown in the above table) of the
exposure test chart (Sharp Gray Scale).
Sharp Gray Scale adjustment level
Non toner 1 2 3 4 5 6 7 8 9 10 W
save
White paper mode
Slightly copied.
Not copied.

Toner 1 2 3 4 5 6 7 8 9 10 W
save
mode
Test chart
Slightly copied.
Not copied.

(When too bright): Decrease the value displayed on the copy


quantity display.
(When too dark): Increase the value displayed on the copy quan-
tity display.
(2) Perform the adjustment in each mode.
The value can be set in the range of 1 - 99.
1) Execute SIM 46-01 (300dpi). To adjust in 600dpi, execute SIM
46-02.
2) AL-2030/2040CS 3. High voltage adjustment
Select the mode to be adjusted with the exposure mode select
key. Set the exposure level to 3 for all adjustment. (Except for A. Main charger (Grid bias)
the auto mode.) Note:
(1) (2) Use a digital multi meter with internal resistance of 10M or
more measurement.
After adjusting the grid LOW output, adjust the HIGH output. Do
(1) Exposure mode select key/display lamp not reverse the sequence.
(2) [Exposure mode selector] key/ Procedures
display lamp 1) Set the digital multi meter range to DC700V.
2) Set the positive side of the test rod to the connector CN11-3
(GRID) of high voltage section of the power PWB and set the
Adjustment Exposure mode Sharp gray chart negative side to the frame ground (power frame).
mode display lamp adjustment level 3) Execute SIM 8-2. (The main charger output is supplied for 30
Auto mode Auto lamp ON "3" is slightly copied. sec in the grid voltage HIGH output mode.)
Manual mode Manual lamp ON "3" is slightly copied. 4) Adjust the control volume (VRG1) so that the output voltage is
Photo mode Photo lamp ON "3" is slightly copied. 580 12V.
Manual T/S Manual lamp/Photo lamp ON "3" is slightly copied.
mode
Auto T/S Auto lamp/Photo lamp ON "3" is slightly copied.
mode
2) AL-2050CS
Select the mode to be adjusted with the exposure key. Set the
exposure level to 3 (center) for all adjustment. (Except for the
auto mode.)
VRG1
TEXT
| | | | | (1) Exposure mode, level display

(2) Exposure key

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 5
B. DV bias check 2) Set the test chart so that the scale is positioned as shown
below, in the S-D mode and the D-S mode.
Note: A digital multi meter with internal resistance of 1G must
be use for correct check. Scale (S-D mode) Scale (D-S mode)
The adjustment volume is locked, and no adjustment can
be made.
Procedures
1) Set the digital multi meter range to DC500V.
2) Set the positive side of the test rod to the connector CN-10-1
(DV BIAS) and set the negative side to the frame ground
(power frame).
3) Execute SIM 8-1 to output the developing bias for 30sec, and 3) Execute simulation 50-18.
check that the output is 400 8V. Mode Display item Default LED
OC memory reverse OC 50 COPY mode lamp
output position
SPF/RSPF memory SPF 50 PRINT mode lamp
VRDV reverse output position
Select the SPF/RSPF memory reverse output position, and
press [START] key to make a copy.
Adjust the setting so that the front edge image loss is less than
4.0 mm in the SPF/RSPF mode.
An increase of 1 in setting represents an increase of 0.1 mm in
image loss.

Front edge of paper

The front edge of the


scale on test chart Void area

5 10
less than 4 mm

4. Duplex adjustment
A. Adjusting the paper reverse position in
memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a
document set) in the S-D mode copying and the leading edge posi-
tion of an image on even-number pages in the D-S mode.
That is, it covers the adjustment of the second surface printing
mode (image loss at the front edge of an image) in which image
data is once stored in memory.
The image data is read, starting from its front end in the document
delivery direction (Reference direction of document setting in the
OC mode)and stored in memory.
This stored image data is printed starting at the printing start posi-
tion, in the order of last-stored data to the first-stored data.
2nd printing surface where scale is printed (lower side)
In other words, the front edge image loss of the image can be
adjusted by changing the document read end position.
B. Adjusting trailing edge void in duplex copy
(Adjustment procedure)
mode
1) Preparing test chart (Draw a scale at the rear end of one side of
a sheet of A4 white paper or letter paper) This is the adjustment of the first surface printing mode (rear end
void) in duplex copying.
In a duplex copying operation, the paper is delivered starting from
the rear end of the first printing surface. It is therefore necessary to
make a void area at the rear end on the first printing surface to pre-
vent paper jam at the fusing part.
There are two adjustment modes:
1) Paper trailing edge void quantity 50-19 (TEXT)
5 10
This adjustment is made when the cassette paper size is rec-
ognized. The trailing edge void quantity can be adjusted by
changing the trailing edge image laser OFF timing.

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 6
2) Print start position (Duplex back surface) (SPF/RSPF) 50-19 2) Execute SIM 50-19 to turn on the PHOTO lamp (or SCAN mode
(PHOTO) lamp for the AL-2050CS) and make the printing mode in the S-
The size (length) of a document read from the SPF/RSPF is D mode.
detected, the image at the trailing edge of the first printing sur- 3) Remove and reinsert the cassette.
face is cut to make a void area. (The adjustment of void quantity
Note: Make sure to carry out this step before making a copy dur-
at the time when the cassette paper size is not recognized.)
ing this adjustment.
The paper void quantity should be first adjusted before the image 4) Make a copy and check the void area of the scale on the
cut trailing edge void quantity (SPF/RSPF) is adjusted. image.
Adjust the setting so that the void area is 2 - 4 mm. An
(Adjustment procedure) increase of 1 in setting represents an increase of 0.1 mm in
void area.
(1) Paper trailing edge void quantity
Void position to be checked
1) Preparing test chart (Draw a scale at the rear end of one side
of a sheet of A/4 white paper or letter paper)
2) Set the test chart on the document glass as shown below. 5. SPF/RSPF scan position automatic
Document guide The trailing edge has a scale adjustment
Place a A4 paper (white chart) so that it covers the SPF scan glass
and the OC glass together, and close the SPF/RSPF.
When simulation 53-08 is executed, the current adjustment value is
displayed as the initial display.
* Default is 1. Adjustment range is 1 99. Adjustment unit 1 =
about 0.127mm
* If the values are kept as the default values, SPF/RSPF scan is
not performed properly. The front area of the proper scan position
may be scanned.
In case of AUTO, press [START] key, and the mirror unit scans from
the home position to the SPF/RSPF scan position with the adjust-
Table glass ment value displayed. The SPF glass cover edge position is calcu-
lated from the difference between the SPF glass cover edge and
3) Using the user simulation [18], set the paper size of the first
the OC side document glass CCD output level. If the adjustment is
cassette.
normal, the adjusted value is displayed. If abnormal, the error LED
Letter paper: 4 lights up with the current set value displayed.
A4 paper: 3 During the error LED is lighted, when [START] key is pressed again,
4) Execute SIM 50-19 to turn on the TEXT lamp (or PRINT mode execution is performed again.
lamp for the AL-2050CS) and make the printing mode in OC-D Display
mode. Mode Default LED
item
Make a copy of the test chart to check the void area of the scale SPF/RSPF scan AUTO 1 AE mode lamp
on the image. position auto (AL-2030/2040CS)
Void position to be check adjustment COPY mode lamp (AL-2050CS)
SPF/RSPF scan MANU 1 TEXT mode lamp
position manual (AL-2030/2040CS)
adjustment PRINT mode lamp (AL-2050CS)
Paper
Operation
The operation is similar to simulation 46-01. (In MANUAL)
OK/ERR display in AUTO (AL-2050CS only)
<When OK> <When ERR>
53-08 SPF AUTO 53-08 SPF AUTO
AUTO 100% ** OK AUTO 100% ** ERR

The trailing edge void on the first printing surface


is shown above.

Adjust the setting so that the void area is 4 - 5 mm. An increase in


1 of setting represents 0.1 mm in void area.
(2) Print start position (Duplex back surface)
1) Set the test chart so that the scale is positioned as shown
below.

Scale (S-D mode)


6cm or more is required.

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 7
6. SPF/RSPF mode sub scanning 7. Automatic black level correction
direction magnification ratio a. Cases when the adjustment is required
adjustment 1) When the main PWB is replaced.

Note: Before performing this adjustment, be sure to check that the 2) When the EEPROM in the main PWB is replaced.
OC mode adjustment in copying has been completed. 3) When "U2" trouble occurs.
1) Put a scale on the original table as shown below, and make a 4) When repairing or replacing the optical section.
normal copy (100%) on the front and the back surfaces to b. Adjustment procedure
make a test chart.
Used to acquire the black level target value used for the black level
adjustment of white balance.
When SIM 63-02 is executed, the current correction value is dis-
played in 3 digits of 12bit hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the
correction document so that the density 10 (black side) comes on
the left side and that the chart is upside down at the center of the
plate left center.

10
Note: Since the printed copy is used as a test chart, put the scale
in paralled with the edge lines.
Chart back surface
2) Set the test chart on the SPF and make a copy in the normal
ratio (100%). (AL-2030/2040CS)
Set the test chart on the RSPF and make a duplex copy (D-D or
D-S) in the normal ratio (100%). (AL-2050CS)
3) Compare the scale image and the actual image.
If necessary, perform the following adjustment procedures.
When START key is pressed, the mirror base unit scans the chart
4) Execute SIM 48-05. and calculates the correction value.
5) The current sub scanning direction magnification ratio correc- After completion of correction, the corrected value is displayed on
tion value is displayed in two digits on the display section. the display section.
6) Enter the set value and press the [START] key. Default: 0
When adjusting the RSPF, use [2-SIDED COPY] key to select If the value is set to the default, operation is made with 0x60.
single/duplex after entering the one page print mode, perform-
ing 2-page single copy. AL-2050CS only
Display item c. Operation
Mode Default LED 1) Initial display
(AL-2050CS)
Sub scan magnification SIDE1 50 AE mode lamp 63-02 BLACK LEVEL
ratio adjustment on the (AL-2030/ 0
surface of SPF/RSPF 2040CS)
document COPY mode lamp 2) [ENTER]/[START] key: Correction start
(AL-2050CS) 63-02 BLACK LEVEL
Sub scan magnification SIDE2 50 PRINT mode lamp EXECUTING...
ratio adjustment on the <During canceling - When [Clear]/[Clear All] key is pressed->
surface of RSPF
After canceling, the machine goes into the sub code entry standby
document (AL-2050CS
mode.
only)
THE JOB IS BEING
When there is no document in SPF/RSPF, copy is inhibited.
CANCELED.
<Adjustment specification>
3) After execution
Setting
Adjustment mode Spec value SIM Set value 63-02 BLACK LEVEL
range
*** OK
Sub scanning At normal: 48-5 Add 1: 1 99
direction 1.0% 0.1% increase 3) In case of an error
magnification ratio Reduce 1:
63-02 BLACK LEVEL
(SPF/RSPF mode) 0.1% decrease
*** ERR

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 8
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode 3. List of simulations
To enter the serviceman simulation mode, press the keys as fol- Sim Sub
lows: Operation
No. code
AL-2030/AL-2040CS 01 01 Mirror scan operation
[Clear] key Exposure mode selector key [Clear] key 02 Mirror home position sensor (MHPS) status display
Exposure mode selector key 06 Aging of mirror scanning
02 01 SPF/RSPF aging operation
AL-2050CS
02 SPF/RSPF sensor status display
[#] key [] key [Clear] key [] key
03 SPF/RSPF Motor ON
To cancel the simulation mode, press the [Clear All] key.
06 Resist clutch ON (SPF) (AL-2030/2040CS only)
08 RSPF paper feed solenoid operation check
2. Key rule (AL-2050CS only)
AL-2030/AL-2040CS 09 RSPF reverse solenoid operation check
(AL-2050CS only)
[ ] [ ] key: Entry of MAIN CODE/SUB CODE 03 03 Shifter operation check (AL-2050CS only)
Setting of the adjustment values for the 05 01 Operation panel display check
adjustment-related simulations
02 Fusing lamp, cooling fan operation check
When [%] key is pressed simultaneously,
03 Copy lamp ON
the value is displayed in the descending
06 01 Paper feed solenoid ON
sequence such as [0] [9], not as [0]
02 Resist solenoid ON
[1].
07 01 Warm-up display and aging with jam
[START] key: Settlement
06 Intermittent aging
<In case of simulations for print>
08 Shift to copy with the warm-up display
[START] key: Settlement / Print
08 01 Developing bias
[Exposure mode
selector] key: Selection of an item 02 Main charger (Grid high)
[Clear] key: (Interrupting operation check) Returns to 03 Grid voltage (Low)
the upper hierarchy. 06 Transfer charger
On the initial display (00-00), it terminates 09 01 Duplex motor normal rotation operation check
the simulation. (AL-2040CS/2050CS only)
Exits from the simulation mode. 02 Duplex motor reverse operation check
For a simulation of adjustment, the display (AL-2040CS/2050CS only)
returns to the initial display (00-00). 04 Duplex motor rotation speed adjustment
(AL-2040CS/2050CS only)
AL-2050CS
10 Toner motor aging
[Numeric] key: Entry of MAIN CODE/SUB CODE 14 Cancel of troubles other than U2
Selection of an item 16 Cancel of U2 trouble
Setup of an adjustment value in case of 22 04 JAM total counter display
simulations for adjustment 05 Total counter display
[ ][ ] key: Selection of MAIN CODE/SUB CODE 08 SPF/RSPF counter display
Selection of an item 12 Drum counter display
[ENTER]/[START] key: Settlement 14 ROM version display
<In case of simulations for print> 16 Duplex counter display (AL-2040CS/2050CS only)
[ENTER] key: Settlement (Without print) 17 Copy counter display
[START] key: Settlement / Print 18 Printer counter display
[Clear] key: (Interrupting operation check) Returns to the 19 Scanner mode counter display
upper hierarchy. (AL-2040CS/2050CS only)
In case of simulation of operation check, 21 Scanner counter display
terminates the operations. 22 SPF/RSPF JAM counter display
[Clear All] key: Exits from the simulation mode. 24 01 JAM total counter clear
For a simulation of adjustment, the display 04 SPF/RSPF counter clear
returns to the initial display (00-00).
05 Duplex counter clear (AL-2040CS/2050CS only)
07 Drum counter clear
08 Copy counter clear
09 Printer counter clear
13 Scanner counter clear
14 SPF/RSPF JAM total counter clear
15 Scanner mode counter clear
(AL-2040CS/2050CS only)
25 01 Main motor operation check
(Cooling fan motor rotation check)
10 Polygon motor ON

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1


Sim Sub Sim Sub
Operation Operation
No. code No. code
26 02 SPF/RSPF setup 46 29 Image contrast adjustment (600dpi)
03 Second cassette setup 30 AE limit adjustment
04 Machine duplex setup 31 Image sharpness adjustment
06 Destination setup 32 Copier color reproduction setup
07 Machine conditions check 48 01 Front/rear (main scanning) direction and scan (sub
20 Rear edge void setup scanning) direction magnification ratio adjustment
30 CE mark support control ON/OFF 05 SPF/RSPF mode sub scan direction magnification
38 Cancel of stop at drum life over ratio in copying
39 Memory capacity check 49 01 Flash ROM program writing mode
40 Polygon motor OFF time setup (Time required for 50 01 Lead edge image position
turning OFF after completion of printing) 06 Copy lead edge position adjustment (SPF/RSPF)
42 Transfer ON timing control setup 10 Center offset adjustment
43 Side void setup 12 Document off-center adjustment
54 life correction setting 18 Memory reverse position adjustment in duplex
62 Energy-save mode copy lamp setup copy (AL-2040CS/2050CS only)
30 01 Paper sensor status display 19 Duplex copy rear edge void adjustment
41 06 OC cover float detection level adjustment (AL-2040CS/2050CS only)
07 OC cover float detection margin setting 51 02 Resist quantity adjustment
43 01 Fusing temperature setting (Normal copy) 53 08 SPF/RSPF scan position automatic adjustment
04 Fusing temperature setting in multi copy 61 03 Polygon motor check (HSYNC output check)
05 Fusing temperature setup in duplex copy 63 01 Shading check
(AL-2040CS/2050CS only) 02 Black level automatic correction
14 Fusing start temperature setting 12 Light quantity stabilization wait time setting
46 01 Copy density adjustment (300dpi) 13 Light quantity stabilization band setting
02 Copy density adjustment (600dpi) 64 01 Self print
18 Image contrast adjustment (300dpi) 67 50 USB receive speed adjustment (USB1.1)
19 Exposure mode setup (AL-2030/2040CS only)
20 SPF/RSPF exposure correction

4. Descriptions of various simulations


Main Sub
Contents Details of function/operation
code code
1 01 Mirror scan operation [Function]
When [ENTER]/[START] key is pressed, the home position is checked and the mirror base per-
forms full scan at the speed of the set magnification ratio.
During operation, the set magnification ratio is displayed.
The mirror home position sensor status is displayed with the "Drum replacement required lamp
(or the copy mode indicator for the AL-2050CS)". (When the mirror is in the home position, the
lamp lights up.)
During operation, the copy lamp lights up.
When [Clear] key is pressed, if the operation is on the way, it is terminated and the machine
goes to the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display 2) [ZOOM] key 3) [ENTER]/[START] key
01-01 SCAN CHK 01-01 SCAN CHK 01-01 SCAN CHK
- 100% + - 78% + EXECUTING... - 78% +
2) [ ] key
01-01 SCAN CHK
- 99% +
2) [ ] key
01-01 SCAN CHK
- 101% +

02 Mirror home position sensor [Function]


(MHPS) status display Monitors the mirror home position sensor, and makes the "Drum replacement required lamp (or
the copy mode indicator for the AL-2050CS)" turn on during the sensor ON status.
[Operation] (AL-2050CS only)
1) Initial display
01-02 MHP-SENSOR
EXECUTING...

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2


Main Sub
Contents Details of function/operation
code code
1 06 Aging of mirror scanning [Function]
When [ENTER]/[START] key is pressed, the mirror base performs full scan at the speed of the
set magnification ratio.
During operation, the set magnification ratio is displayed.
After 3sec, the mirror base performs full scan again.
When [ENTER]/[START] key is pressed once, the ready lamp remains OFF.
The mirror home position sensor status is displayed on the "Drum replacement required lamp
(or the copy mode indicator for the AL-2050CS)." (The lamp is ON when the mirror is in the
home position.)
During aging, the copy lamp is ON.
[Operation] (AL-2050CS only)
The operation is similar to simulation 1-01.
2 01 SPF/RSPF aging operation [Function]
When [ENTER]/[START] key is pressed, the set magnification ratio is obtained. For the SPF, the
single-face document transport is performed. For the RSPF, the duplex document transport is
performed.
However, the operating conditions don't matter and the operation is not stopped even in case of
a jam. Also the magnification ratio is displayed on the LCD/display.
[Operation] (AL-2050CS only)
The operation is similar to simulation 1-01.
02 SPF/RSPF sensor status [Function]
display The ON/OFF status of the SPF/RSPF sensors can be checked with the LCD/LED.
When a sensor is ON, the sensor name is displayed on the LCD/LED.
Display item Display item
Sensor
AL-2050CS AL-2030/2040CS
Document set sensor SPID TD cartridge replacement required
lamp
RSPF document transport sensor SPPD Misfeed lamp
RSPF paper feed cover open/close SDSW
sensor
RSPF paper exit sensor SPOD

[Operation] (AL-2050CS only)


1) Initial display 2) When the sensor is ON:
02-02 SPF SENSOR 02-02 SPF SENSOR
SPID SPPD SDSW SPOD
03 SPF/RSPF Motor ON [Function]
When [ENTER]/[START] key is pressed, the motor rotates for 10sec at the speed correspond-
ing to the set magnification ratio.
[Operation] (AL-2050CS only)
The operation is similar to simulation 1-01.
06 Resist clutch ON (SPF) When the [START] key is pressed, the SPF resist clutch (SRRC) repeats ON (500 ms) and OFF
(AL-2030/2040CS only) (500 ms) 20 times.
08 RSPF paper feed solenoid [Function]
operation check The RSPF paper feed solenoid (SPUS) repeats ON for 500ms and OFF for 500ms 20 times by
(AL-2050CS only) the use of the solenoid drive control Bios.
[Operation] (AL-2050CS only)
1) Initial display
02-08 SPF SPUS CHK
EXECUTING...
09 RSPF reverse solenoid [Function]
operation check The RSPF reverse solenoid (SPFS) repeats ON for 500ms and OFF for 500ms 20 times by the
(AL-2050CS only) use of the solenoid drive control Bios.
[Operation] (AL-2050CS only)
1) Initial display
02-09 RSPF SPFS CHK
EXECUTING...

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 3


Main Sub
Contents Details of function/operation
code code
3 03 Shifter operation check [Function]
(AL-2050CS only) The shifter is moved back and forth in four reciprocations.
[Operation] (AL-2050CS only)
1) Initial display
03-03 SHIFTER CHK
EXECUTING...
5 01 Operation panel display [Function]
check <LED check mode (All ON/Individual ON)>
When [ENTER]/[START] key is pressed, all the LCD's on the operation panel are turned ON (all
pixels ON).
After 5sec of ON, the machine goes into the sub code entry standby mode.
When [Mode Select] key is pressed under the all ON state, the mode is shifted to the individual
ON mode, where the LED's are turned on one by one from the left upper end to the left lower
side then from the right upper side to the right lower side. (All the pixels of LCD are lighted
simultaneously.) After lighting all the LCD's sequentially, all the LCD's are lighted simulta-
neously. After 5sec from lighting all the LCD's simultaneously, the machine goes into the sub
code entry standby mode. (Cycle of individual ON mode: ON 300ms, OFF 20ms)
When [Clear] key is pressed in the LED check mode, the machine goes into the sub code entry
standby mode.
When [START] key is pressed, the machine goes into the key input check mode.
<Key input check mode>
When the machine goes into the key input check mode, the value display section indicates "
" (For the AL-2050CS, 0 of the LCD is indicated).
When any key is pressed after pressing a key on the operation panel, "+1" is added to the
value.
Once a key is pressed, it is not recounted.
When [START] key is pressed, counting is made and the machine goes into the LED ON check
mode (LED all ON status) after 3sec.
When [Clear] key is pressed for the first time, it is counted. When it is pressed for the second
time, the key check mode is retained as well as when another key is pressed.
(Note in the key input check mode)
Be sure to press [START] key at the last. (If it is pressed on the way, the machine goes into
the LED ON check mode.) (LED all ON status)
Multi key input is ignored.
[Operation] (AL-2050CS only)
<LED check mode (All ON/Individual ON)>
1) Initial display


2) When [Mode Select] key is pressed, the machine goes into the individual ON mode.
<Key input check mode>
1) Initial display 2) [ENTER/START] key
05-01 LCD/LED CHK. 05-01 LCD/LED CHK.
0 **

02 Fusing lamp, cooling fan [Function]


operation check When [ENTER]/[START] key is pressed, the fusing lamp repeats ON for 500ms and OFF for
500ms 5 times. During this period, the cooling fan motor rotates.
[Operation] (AL-2050CS only)
1) Initial display
05-02 HT LAMP CHK
EXECUTING...

03 Copy lamp ON [Function]


When [ENTER]/[START] key is pressed, the copy lamp turns ON for 5sec.
[Operation] (AL-2050CS only)
1) Initial display
05-03 C-LAMP CHK
EXECUTING...

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 4


Main Sub
Contents Details of function/operation
code code
6 01 Paper feed solenoid ON [Function]
When [ENTER]/[START] key is pressed, the selected paper feed solenoid repeats ON for
500ms and OF for 500ms 20times.
When tray select key (or [Numeric] key or [ ][ ] key for the AL-2050CS) is pressed, the
paper feed solenoid setting is switched.

Code number Setting Remark


0 CPFS1
1 CPFS2 Operation is possible only when No. 2 cassette is installed.
2 MPFS

[Operation] (AL-2050CS only)


1) Initial display 2) [Numeric] key or [ ] key 3) [ENTER]/[START] key
06-01 PSOL CHK 06-01 PSOL CHK 06-01 PSOL CHK
0:CPFS1 1:CPFS2 EXECUTING...
2) [Numeric] key or [ ] key 4) Returns to the initial display.
06-01 PSOL CHK
2:MPFS

02 Resist solenoid ON [Function]


When [ENTER]/[START] key is pressed, the resist solenoid repeats ON for 500ms and OFF for
500ms 20 times.
[Operation] (AL-2050CS only)
1) Initial display
06-02 RES.R SOL CHK
EXECUTING...

7 01 Warm-up display and aging [Function]


with jam Copying is repeated to make the set quantity of copies.
When the simulation is executed, warm-up is started and warm-up time is added for every sec-
ond from 0 and displayed.
When warm-up is completed, addition is stopped. When [Clear All] key is pressed, the ready
lamp lights up.
After that, enter the copy quantity with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and
press [ENTER]/[START] key to repeat copying of the set quantity (interval 0sec).
To cancel the simulation, turn off the power or execute a simulation which causes hardware
reset.
[Operation] (AL-2050CS only)
1) Initial display 2) After 10sec
07-01 W-UP/AGING 07-01 W-UP/AGING
0 10

06 Intermittent aging [Function]


Copying is repeated to make the set quantity of copies.
When the simulation is executed, warm-up is performed and the ready lamp is lighted.
Enter the copy quantity with the [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[ENTER]/[START] key, and copying is executed to make the set quantity of copies, and the
ready state is kept for 3sec, and copying is executed again to make the set quantity of copies.
These operations are repeated.
To cancel the simulation, turn off the power or execute a simulation which executes hardware
reset.
[Operation] (AL-2050CS only)
1) Initial display (Basic display of copy)
READY TO COPY
100% A4 0

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 5


Main Sub
Contents Details of function/operation
code code
7 08 Shift to copy with the [Function]
warm-up display Enter the simulation code, and warm-up is started and warm-up time is counted for every sec-
ond from 0 and displayed.
When [Clear All] key is pressed during counting up, "0" is displayed on the display and counting
is stopped. However, warm-up is continued.
After completion of warm-up, counting is terminated. (The aging function is removed from simu-
lation 7-01.)
[Operation] (AL-2050CS only)
1) Initial display 2) After 10sec
07-08 W-UP C-MODE 07-08 W-UP C-MODE
0 10
8 01 Developing bias [Function]
When [ENTER]/[START] key is pressed, the developing bias signal is turned ON for 30sec.
When, however, an actual output value is measured, use simulation 25-01.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-01 DVLP BIAS SET.
EXECUTING...
02 Main charger (Grid high) [Function]
When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid volt-
age HIGH move.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-02 MHV(H) SET.
EXECUTING...
03 Grid voltage (Low) [Function]
When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid volt-
age LOW move.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-03 MHV(L) SET.
EXECUTING...
06 Transfer charger [Function]
When [ENTER]/[START] key is pressed, the transfer charger is outputted for 30sec.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-06 THV SET.
EXECUTING...
9 01 Duplex motor normal [Function]
rotation operation check Use the duplex motor Bios to drive the duplex motor in the normal direction (paper exit direc-
(AL-2040CS/2050CS only) tion) for 30sec.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
09-01 DPLX ROT.
EXECUTING...
02 Duplex motor reverse [Function]
operation check Use the duplex motor Bios to drive the duplex motor in the reverse direction for 30sec.
(AL-2040CS/2050CS only) After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
09-02 DPLX ROT.REV.
EXECUTING...

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 6


Main Sub
Contents Details of function/operation
code code
9 04 Duplex motor rotation speed [Function]
adjustment When this simulation is executed, the currently set value is displayed.
(AL-2040CS/2050CS only) Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[ENTER]/[START] key. The entered value is stored and the machine goes into the sub code
entry standby mode. The greater the set value is, the higher the speed is. The smaller the set
value is, the lower the speed is.
(Setting range: 1 - 13, Default: 6)
[Operation]
AL-2050CS AL-2040CS
1) Initial display 1) Press [ ] [ ] key to change the code
number.
09-04 DPLX ROT.SPEED
6( 1-13) 2) Press [START] key to fix the code number.

2) [Numeric] key
09-04 DPLX ROT.SPEED
5( 1-13)
3) [ENTER/START] key
09-04 DPLX ROT.SPEED
5( 1-13)
10 Toner motor aging [Function]
When [ENTER]/[START] key is pressed, the toner motor is rotated for 30sec.
After completion of this process, the machine goes into the main code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
10-00 TONER MOTOR
EXECUTING...

14 Cancel of troubles other than [Function]


U2 Used to cancel troubles other than U2.
Cancel troubles such as H trouble which writes data into EEPROM, and perform hardware
reset.
[Operation] (AL-2050CS only)
1) Initial display
14-00 TRBL CANC.
CLEARED

16 Cancel of U2 trouble [Function]


Used to cancel U2 trouble.
When [ENTER]/[START] key is pressed, check sum of the total counter in the EEPROM is
rewritten and hardware reset is made.
[Operation] (AL-2050CS only)
1) Initial display
16-00 U2 TRBL CANC.
CLEARED
22 04 JAM total counter display [Function]
The JAM total counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The count value is displayed in 3 digits X 2
times repeatedly.
22-04 JAM TTL CNT
***,*** <Display example: 12345>
012 Blank 345 Blank 012
0.7s 0.3s 0.7s 1.0s 0.7s
05 Total counter display [Function]
The total counter value is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-05 TTL CNT
***,***

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 7


Main Sub
Contents Details of function/operation
code code
22 08 SPF/RSPF counter display [Function]
The SPF/RSPF counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-08 SPF CNT
***,***
12 Drum counter display [Function]
The drum counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-12 DRUM CNT
***,***
14 ROM version display [Function]
The P-ROM version is displayed.
Press [ ] [ ] key (or [Numeric] key or [ ][ ] key for the AL-2050CS) to switch the display
version.

Code number Version Display item


0 Main unit Program MAIN PROG.
1 F-IMC Program F-IMC PROG.
2 LCD DATA LCD DATA

[Operation]
AL-2050CS 2) [Numeric] key or [ ] key
1) Initial display 22-14 ROM VER.
22-14 ROM VER. F-IMC PROG. 00.00
MAIN PROG. 00.00 2) [Numeric] key or [ ] key
22-14 ROM VER.
LCD DATA 00.00
AL-2030/2040CS
The operation is similar to simulation 22-04.

16 Duplex counter display [Function]


(AL-2040CS/2050CS only) The duplex counter is displayed.
[Operation]
AL-2050CS AL-2040CS
1) Initial display The count value is displayed in 3 digits X 2
times repeatedly.
22-16 DPLX CNT
***,*** <Display example: 12345>
012 Blank 345 Blank 012
0.7s 0.3s 0.7s 1.0s 0.7s

17 Copy counter display [Function]


The copy counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-17 COPIES CNT
***,***
18 Printer counter display [Function]
The printer counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-18 PRT.CNT
***,***

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 8


Main Sub
Contents Details of function/operation
code code
22 19 Scanner mode counter [Function]
display The scanner mode counter is displayed.
(AL-2040CS/2050CS only)
[Operation]
AL-2050CS AL-2040CS
1) Initial display The operation is similar to simulation 22-16.
22-19 S-MODE CNT
***,***
21 Scanner counter display [Function]
The scanner counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-21 SCAN CNT
***,***
22 SPF/RSPF JAM counter [Function]
display The SPF/RSPF JAM counter is displayed.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
22-22 S JAM CNT
***,***
24 01 JAM total counter clear [Function]
When [ENTER]/[START] key is pressed, the JAM total counter is cleared to 0 and "000,000" is
displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-01 JAM TTL CLR.
CLEARED 000,000
04 SPF/RSPF counter clear [Function]
When [ENTER]/[START] key is pressed, the SPF/RSPF counter value is cleared to 0 and
"000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-04 SPF CLR.
CLEARED 000,000
05 Duplex counter clear [Function]
(AL-2040CS/2050CS only) When [ENTER]/[START] key is pressed, the duplex counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2040CS
1) Initial display The operation is similar to simulation 22-16.
24-05 DPLX CLR.
CLEARED 000,000
07 Drum counter clear [Function]
When [ENTER]/[START] key is pressed, the drum counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-07 DRUM CLR.
CLEARED 000,000

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 9


Main Sub
Contents Details of function/operation
code code
24 08 Copy counter clear [Function]
When [ENTER]/[START] key is pressed, the copy counter value is cleared to 0, and "000,000" is
displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-08 COPIES CLR.
CLEARED 000,000
09 Printer counter clear [Function]
When [ENTER]/[START] key is pressed, the printer counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-09 PRT.CLR.
CLEARED 000,000
13 Scanner counter clear [Function]
When [ENTER]/[START] key is pressed, the scanner counter value is cleared to 0, and
"000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-13 SCAN CLR.
CLEARED 000,000
14 SPF/RSPF JAM total [Function]
counter clear When [ENTER]/[START] key is pressed, the SPF/RSPF JAM total counter value is cleared to 0,
and "000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2030/2040CS
1) Initial display The operation is similar to simulation 22-04.
24-14 S JAM TTL CLR.
CLEARED 000,000
15 Scanner mode counter clear [Function]
(AL-2040CS/2050CS only) When [ENTER]/[START] key is pressed, the scanner mode counter value is cleared to 0, and
"000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS AL-2040CS
1) Initial display The operation is similar to simulation 22-16.
24-15 S-MODE CLR.
CLEARED 000,000
25 01 Main motor operation check [Function]
(Cooling fan motor rotation When [ENTER]/[START] key is pressed, the main motor (and the duplex motor in the case of a
check) duplex model) is operated for 30sec.
To reduce toner consumption, if the developing unit is installed, the developing bias, the main
charger, and the grid are also outputted.
In this case, laser discharge is required when stopping the motor, the polygon motor is also
operated at the same time. Check for installation of the developing unit. If it is not installed, the
high voltage above is not outputted and only the motor is rotated.
To check the developing bias, install the developing unit.
After completion of 30sec operation, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
25-01 MAIN MOTOR CHK
EXECUTING...

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 10


Main Sub
Contents Details of function/operation
code code
25 10 Polygon motor ON [Function]
When [ENTER]/[START] key is pressed, the Bios is called to rotate the polygon motor for
30sec.
After completion of 30sec operation, the operation is turned off with the Bios and the machine
goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
25-10 LSU CHK
EXECUTING...

26 02 SPF/RSPF setup [Function]


When this simulation is executed, the current set SPF/RSPF is displayed. Enter the code num-
ber corresponding to the desired SPF/RSPF and press [ENTER]/[START] key to save the set-
ting.

Code number SPF/RSPF Display item


0 SPF NO SPF OFF
1 SPF YES SPF ON
2 RSPF YES RSPF ON

[Operation]
AL-2050CS AL-2030/2040CS
1) The current set value is 2) [Numeric] key or [ ] key 1) Press [ ] [ ] key to
displayed. change the code number.
26-02 SPF/RSPF
26-02 SPF/RSPF 2:RSPF ON (0- 2) 2) Press [START] key to fix
1:SPF ON (0- 2) the code number.
3) [ENTER]/[START] key
2) [Numeric] key or [ ] key
26-02 SPF/RSPF
26-02 SPF/RSPF 2:RSPF ON (0- 2)
0:SPF OFF (0- 2)
03 Second cassette setup [Function]
When this simulation is executed, the current set second cassette is displayed. Enter the code
number corresponding to the desired second cassette and press [ENTER]/[START] key to save
the setting.
Code number Second cassette Display item
0 Second cassette NO OFF
1 Second cassette YES ON

[Operation]
The operation is similar to simulation 26-02.
04 Machine duplex setup [Function]
When this simulation is executed, the current set duplex is displayed. Enter the code number
corresponding to the desired duplex and press [ENTER]/[START] key to save the setting.
Code number Duplex Display item
0 Duplex NO OFF
1 Duplex YES* ON
* AL-2030: cannot be executed.
[Operation]
The operation is similar to simulation 26-02.
06 Destination setup [Function]
When this simulation is executed, the current set destination is displayed. Enter the code
number corresponding to the desired destination and press [ENTER]/[START] key to save the
setting.
Code number Destination Display item
0 Inch series INCH
1 EX Japan AB series AB
2 Japan AB series
* Code number 2 cannot be selected.
[Operation]
The operation is similar to simulation 26-02.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 11


Main Sub
Contents Details of function/operation
code code
26 07 Machine conditions check [Function]
When this simulation is executed, the current machine setting is displayed.
CPM Copy quantity Remark
20 CPM 20

[Operation] (AL-2050CS only)


1) The machine setting is displayed.
26-07 CPM
20 CPM
20 Rear edge void setup [Function]
When this simulation is executed, the current set rear edge void is displayed. Enter the code
number corresponding to the desired rear edge void and press [ENTER]/[START] key to save
the setting.
Code number Setting Display item Remark
0 Rear edge void NO OFF
1 Rear edge void YES ON Default

[Operation]
The operation is similar to simulation 26-02.
30 CE mark support control [Function]
ON/OFF When this simulation is executed, the current set CE mark support control is displayed. Enter
the code number corresponding to the desired CE mark support control and press [ENTER]/
[START] key to save the setting.

Code number Setting Display item Remark


0 CE mark support control OFF OFF Default (100V series)
1 CE mark support control ON ON

[Operation]
The operation is similar to simulation 26-02.
38 Cancel of stop at drum life [Function]
over When this simulation is executed, the current setup of the code number is displayed. Enter the
code number and press the PRINT switch to enable the setup.

Code number Setup


0 Stop at drum life over * Default (AL model)
1 Cancel of stop at drum life over

[Operation]
The operation is similar to simulation 26-02.
39 Memory capacity check [Function]
When the simulation is executed, the currently installed SDRAM of the main unit is displayed.

Code number Setting Remark


8 8 MBYTE
16 16 MBYTE

[Operation] (AL-2050CS only)


1) Memory capacity display
26-39 MEM.CHK
8 MBYTE
40 Polygon motor OFF time [Function]
setup (Time required for When this simulation is executed, the current setting is displayed. Enter the code number corre-
turning OFF after completion sponding to the desired setting and press [ENTER]/[START] key to save the setting.
of printing)
Display item
Code number Setting Remark
AL-2050CS AL-2030/2040CS
0 0sec 0 SEC. 0
1 30sec 30 SEC. 30 Default
2 60sec 60 SEC. 60
3 90sec 90 SEC. 90

[Operation]
The operation is similar to simulation 26-02.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 12


Main Sub
Contents Details of function/operation
code code
26 42 Transfer ON timing control [Function]
setup AL-2030/2040CS
When this simulation is executed, the currently set code number is displayed.
Enter the code number and press the [START] key, and the setting will be changed. (For any
number different from the following ones, the default time is automatically set.)
<Paper lead edge adjustment table>
Code number Setting Code number Setting
0 Default (236 msec) 11 Default (236 msec)
1 20 msec 12 +2 msec
2 18 msec 13 +4 msec
3 16 msec 14 +6 msec
4 14 msec 15 +8 msec
5 12 msec 16 +10 msec
6 10 msec 17 +12 msec
7 8 msec 18 +14 msec
8 6 msec 19 +16 msec
9 4 msec 20 +18 msec
10 2 msec 21 +20 msec
* The default value, "11," of the transfer ON timing indicates "236msec passed from PS
release."
* When set to "0," it is same as setting to the default, "11."
* The transfer ON timing can be adjusted to 236msec 2ms.
AL-2050CS
For the AL-2050CS, the adjustment can be made individually for each of the following modes.
Mode Display item Default Setting range
Front surface paper lead edge F-REAR 11 0 - 21
Front surface paper rear edge F-END 50 1 - 99
Back surface paper lead edge B-REAR 11 0 - 21
Back surface paper rear edge B-END 50 1 - 99
<Paper lead edge adjustment table> is the same as that of the AL-2030/2040CS above.
<Front/back surface of paper rear edge adjustment table>
Code Setting Remark
1 98 msec
... ...
49 2 msec
50 0 msec Default
51 +2 msec
... ...
99 +98 msec
* The default "50" of the transfer OFF timing indicates "210msec passed from PPD1OFF."
* The transfer OFF timing can be adjusted to 210msec 2ms.

[Operation] (AL-2050CS only)


1) Initial display 3) [Numeric] key: Value entry
<Front surface lead edge setting>
26-42 TC ON TIMING
26-42 TC ON TIMING F-END 51( 1-99 )
F-REAR 11( 0-21 )
4) [ENTER]/[START] key:
2) [ ][ ] key: Mode selection Settles the entered value. The display is
shifted to the sub code input standby
26-42 TC ON TIMING
menu.
F-END 50( 1-99 )

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 13


Main Sub
Contents Details of function/operation
code code
26 43 Side void setup [Function]
When this simulation is executed, the currently set code of the side void quantity is displayed
(initial display), and the set data are saved. (Setting range: 0 10, Default: 4 (= One side
2.0mm))

Code Setting Remark


0 0 mm
1 0.5 mm
2 1.0 mm
3 1.5 mm
4 2.0 mm Default
5 2.5 mm
6 3.0 mm
7 3.5 mm
8 4.0 mm
9 4.5 mm
10 5.5 mm
* When the adjustment value is increased by 1, the side void is changed as follows:
Side void adjustment: The side void is increased by 0.5mm. (The side void of "Set value x
0.5mm" is made.)
[Operation]
The operation is similar to simulation 09-04.
54 life correction setting [Function]
Used to set the life correction.
When this simulation is executed, the current set code number is displayed.
Enter the desired code number and press [ENTER]/[START] key to save the setting.
(Setting range: 0 1, default: 1)

Code number Setting Display item Remark


0 OFF OFF
1 ON ON Default

[Operation]
The operation is similar to simulation 26-02.
62 Energy-save mode copy [Function]
lamp setup Used to set half-ON /OFF of the copy lamp in the pre-heat mode.
When this simulation is executed, the current set code number is displayed. Enter the desired
code number and press [ENTER]/[START] key to save the setting.

Code number Setting Display item Remark


0 Copy lamp OFF OFF
1 Copy lamp half-ON ON Default

[Operation]
The operation is similar to simulation 26-02.
30 01 Paper sensor status display [Function]
The paper sensor status is displayed on the LCD/LED.
Display item
Sensor Display lamp (AL-2030/2040CS)
(AL-2050CS)
Paper exit sensor POD Photoconductor cartridge replacement lamp
Paper entry sensor PPD1 Developer cartridge replacement lamp
Duplex sensor PPD2 JAM lamp
No. 2 tray paper feed sensor PPD3 2nd cassette lamp
New drum cartridge sensor DRST Zoom lamp
Since the manual paper feed sensor is a single bypass sensor, its status is not displayed.
The width sensor is available only in the FAX models.
[Operation] (AL-2050CS only)
1) Initial display 2) When sensor ON
30-01 P-SENSOR 30-01 POD PD1 PD2
PPD1 PPD2 PPD3 DRST

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 14


Main Sub
Contents Details of function/operation
code code
41 06 OC cover float detection [Function]
level adjustment When this simulation is executed, the current set value is displayed. When [ENTER]/[START]
key is pressed, the mirror base unit moves to the SPF/RSPF scan position to acquire the OC
cover float detection level.
When the mirror base unit returns to the home position, the acquired value is displayed.
If the adjustment is NG, the following message is displayed.
AL-2030/2040CS: Misfeed lamp lights up, and the 7seg display remains unchanged.
AL-2050CS: The LCD indicates "ERR."
Note that, this simulation must be executed with the OC cover closed.
If the value is 0, float detection is not performed in normal jobs.
[Operation] (AL-2050CS only)
1) Initial display <Canceling - when [Clear]/[Clear All] key is pressed->
41-06 OC FLOAT LEVEL After canceling, the machine goes into the sub code entry
0 standby mode.

2) [ENTER/START] key THE JOB IS BEING


CANCELED.
41-06 OC FLOAT LEVEL
EXECUTING... 3) When the level is acquired:
41-06 OC FLOAT LEVEL
**** OK
3) When the level is not acquired:
41-06 OC FLOAT LEVEL
**** ERR
07 OC cover float detection [Function]
margin setting For the number of pixels between black markers on the SPF/RSFP scanning position saved in
"41-06: (OC cover float detection level adjustment)", if the number of pixels between the mark-
ers when processing float detection is less than the number of pixels set with this simulation, it
is judged as the float error.
When the set value of this simulation is "0," no float error occurs.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS), and press
[START] key. The setting is saved and the display is shifted to the sub code input standby menu.
Setting range: 0 99 (Copes with margin 0 99 pixels.)
Default: 30 (30 pixels)
[Operation]
The operation is similar to simulation 9-04.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 15


Main Sub
Contents Details of function/operation
code code
43 01 Fusing temperature setting [Function]
(Normal copy) Used to set the fusing temperature of 3rd or later sheet. (For 1st and 2nd sheets, SIM 43-14 is
used.)
When this simulation is executed, the current set code number is displayed. Press [ ] [ ] key
(or [Numeric] key for the AL-2050CS) to change the setting and press [ENTER]/[START] key to
save the setting into the EERPOM. The machine goes into the sub code entry standby mode.
The [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) is used to select the
mode.

Code Set temperature (C) Remark Code Set temperature (C) Remark
0 170 5 195 Default
1 175 6 200
2 180 7 205
3 185 8 210
4 190
Display item Display item
Mode
(AL-2050CS) (AL-2030/2040CS)
Main cassette paper feed & 2nd cassette paper feed TRAY1 AE mode lamp
Manual paper feed MFT TEXT mode lamp
* The cassette feed and the manual feed are controlled similarly.

[Operation]
AL-2050CS 4) [ENTER]/[START] key
1) Initial display <Main cassette paper feed Settles the entered value. The display is
& 2nd cassette paper feed setting> shifted to the sub code input standby
43-01 FU TEMP menu.
TRAY1 6( 0-8 ) AL-2030/2040CS
2) [ ][ ] key: Mode selection 1) Press [Exposure mode selector] key to
change the mode.
43-01 FU TEMP
2) Press [ ] [ ] key to set the value.
MFT 6( 0-8 )
3) Press [START] key to fix the code
3) [Numeric] key: Value entry
number.
43-01 FU TEMP
MFT 6( 0-8 )
04 Fusing temperature setting [Function]
in multi copy For 20th sheet or later in multi copy, the fusing temperature is automatically changed from the
temperature set with simulation 43-1 to the temperature set with this simulation.
When this simulation is executed, the current set code number is displayed. Enter the code
number and press [ENTER]/[START] key to change the setting.

Code Set temperature (C) Remark


0 165
1 170
2 175
3 180
4 185
5 190
6 195
7 200

Display item Display lamp


Mode Default
(AL-2050CS) (AL-2030/2040CS)
Main cassette paper feed & 2nd cassette TRAY1 AE mode lamp 3
paper feed
Manual paper feed MFT TEXT mode lamp 3
Main cassette paper feed & 2nd cassette TRAY1 SH PHOTO mode lamp 1
paper feed (small-size)
Manual paper feed (small-size) MFT SH AE mode lamp 1
TEXT mode lamp

The cassette feed and the manual feed are controlled similarly.
[Operation]
The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 16


Main Sub
Contents Details of function/operation
code code
43 05 Fusing temperature setup in [Function]
duplex copy In the case of duplex copy, the shift temperature set with this simulation is applied to the fusing
(AL-2040CS/2050CS only) temperature.
When this simulation is executed, the current set code number is displayed.
Enter the desired code number and press [ENTER]/[START] key to save the setting.

Code Shift temperature (C) Remark


0 0 Default
1 8
2 6
3 4
4 2
5 0
6 +2
7 +4
8 +6
9 +8

[Operation]
The operation is similar to simulation 26-02.
14 Fusing start temperature [Function]
setting When this simulation is started, the currently set code number is displayed.
Press [ ] [ ] key (or [Numeric] key or [ ][ ] key for the AL-2050CS) to switch the setting,
and press [ENTER]/[START] key to save it to the EEPROM. The machine goes to the sub code
entry standby mode.
Code Set temperature (C) Remark
0 160
1 165
2 170
3 175
4 180
5 185
6 190
7 195 Default
8 200
9 205
10 210

[Operation]
The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 17


Main Sub
Contents Details of function/operation
code code
46 01 Copy density adjustment [Function]
(300dpi) Copy density is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the copy becomes darker. When the set value is decreased,
the copy becomes lighter.
In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy,
Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 cop-
ies become lighter, too.
Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
The setting procedure of the magnification ratio is the same as that to copy operation.
Display item LED Display lamp
Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
AE mode (300dpi) AE COPY mode lamp AE mode lamp 50
TEXT mode (300dpi) TEXT PRINT mode lamp TEXT mode lamp 50
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 50
TS mode (TEXT) (300dpi) TSTXT PRINT mode lamp TEXT mode lamp 50
SCAN mode lamp PHOTO mode lamp
TS mode (AE) (300dpi) TSAE COPY mode lamp AE mode lamp 50
SCAN mode lamp PHOTO mode lamp

[Operation]
AL-2050CS 4) To fix the set value without printing, press
1) Initial display [Enter] key.
46-01 EXP.LEVEL 300 46-01 EXP.LEVEL 300
AE 100% 50( 1-99) AE 100% 62( 1-99)
2) [ ] key: Mode selection * To cancel manual feed paper empty MSG,
46-01 EXP.LEVEL 300 press any key.
TSAE 100% 50( 1-99) * When performing the AE mode exposure
adjustment, place the test chart on the docu-
2) [ ] key: Mode selection
ment table so that the center area of 10cm is
46-01 EXP.LEVEL 300 not covered.
TEXT 100% 50( 1-99)
AL-2030/2040CS
3) [Numeric] key: Value entry 1) Press [Exposure mode selector] key to
46-01 EXP.LEVEL 300 change the mode.
AE 100% 62( 1-99) 2) Press [ ] [ ] key to set the value.
4) [START] key: Fixing and printing value 3) [START] Fixing and printing value
(No change on the LCD) * Print is started in the set mode.
* Print is started in the set mode.
46-01 EXP.LEVEL 300
AE 100% 62( 1-99)
02 Copy density adjustment [Function]
(600dpi) Copy density is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the copy becomes darker. When the set value is decreased,
the copy becomes lighter.
In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy,
Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 cop-
ies become lighter, too.
Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
Display item LED Display lamp
Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
AE mode (600dpi) AE COPY mode lamp AE mode lamp 50
TEXT mode (600dpi) TEXT PRINT mode lamp TEXT mode lamp 50
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 50
TS mode (TEXT) (600dpi) TSTXT PRINT mode lamp TEXT mode lamp 50
SCAN mode lamp PHOTO mode lamp
TS mode (AE) (600dpi) TSAE COPY mode lamp AE mode lamp 50
SCAN mode lamp PHOTO mode lamp

[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 18


Main Sub
Contents Details of function/operation
code code
46 18 Image contrast adjustment [Function]
(300dpi) Contrast is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the contrast becomes higher. When the set value is
decreased, the contrast becomes lower.
In this case, only Exp.3 copy is made. When, however, the setting is made to make higher con-
trast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast,
Exp1. and Exp.5 copies become lower contrast, too.
Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
Display item LED Display lamp
Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
AE mode (300dpi) AE COPY mode lamp AE mode lamp 50
TEXT mode (300dpi) TEXT PRINT mode lamp TEXT mode lamp 50
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 50
TS mode (TEXT) TSTXT PRINT mode lamp TEXT mode lamp 50
(300dpi) SCAN mode lamp PHOTO mode lamp
TS mode (AE) TSAE COPY mode lamp AE mode lamp 50
(300dpi) SCAN mode lamp PHOTO mode lamp
* No density display on LCD/display.
[Operation]
The operation is similar to simulation 46-01.
19 Exposure mode setup [Function]
< table setting>
When this simulation is executed, the code number of the current set gamma table is displayed.
(Default: 2)
Enter the code number corresponding to the desired gamma table, and press [Exposure mode
selector] key (or [ ] [ ] key for the AL-2050CS) to change the mode and write into the
EEPROM.
<AE operation mode>
When setting the table, press [Exposure mode selector] key (or [ ] key for the AL-2050CS)
to change to the AE operation mode, and the current set code number of the AE operation
mode is displayed. (Default: 0)
Enter the code number corresponding to the desired AE operation mode and press [Exposure
mode selector] key (or [ ][ ] key for the AL-2050CS) to change the mode and write into
the EEPROM.
<PHOTO image process setting>
When [Exposure mode selector] key (or [ ] key for the AL-2050CS) is pressed in AE opera-
tion mode setting, the mode is changed to the PHOTO image process setting and the code
number of the current set PHOTO image process setting is displayed. (Default: 1)
Enter the code number corresponding to the desired PHOTO image process setting and press
[Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to change the mode and
write into the EEPROM.

Display item Display lamp Code


Mode Setting content Remark
(AL-2050CS) (AL-2030/2040CS) number
Image quality priority
1
mode
GAMMA OFF
Toner consumption Default
2
priority mode
0 Lead edge stop Default
AE AE AE
1 Real time process
1 Error diffusion process Default
PHOTO PHOTO PHOTO
2 Dither process

[Operation]
The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 19


Main Sub
Contents Details of function/operation
code code
46 20 SPF/RSPF exposure [Function]
correction Used to adjust the exposure correction amount in the SPF/RSPF mode. The adjustment is
made by adjusting Vref voltage variation for the OC mode.
When this simulation is executed, the current set value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to save the setting and make a copy.
When the set value is increased, copy becomes darker. When the set value is decreased, copy
becomes lighter. (Adjustment range: 1 99)

Display item Display lamp


Mode Default Remark
(AL-2050CS) (AL-2030/2040CS)
RSPF/SPF SPF TEXT mode lamp 50

[Operation]
The operation is similar to simulation 46-01.
29 Image contrast adjustment [Function]
(600dpi) Contrast is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the contrast becomes higher. When the set value is
decreased, the contrast becomes lower.
In this case, only Exp.3 copy is made. When, however, the setting is made to make higher con-
trast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast,
Exp1. and Exp.5 copies become lower contrast, too.
Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)

Display item LED Display lamp


Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
AE mode (600dpi) AE COPY mode lamp AE mode lamp 50
TEXT mode (600dpi) TEXT PRINT mode lamp TEXT mode lamp 50
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 50
TS mode (TEXT) TSTXT PRINT mode lamp TEXT mode lamp 50
(600dpi) SCAN mode lamp PHOTO mode lamp
TS mode (AE) (600dpi) TSAE COPY mode lamp AE mode lamp 50
SCAN mode lamp PHOTO mode lamp

* No density display on LCD/display.


[Operation]
The operation is similar to simulation 46-01.
30 AE limit adjustment [Function]
Used to set the limit value in AE and AE (toner save).
Change the setting and press [ENTER]/[START] key to write the setting into the EEPROM. The
machine goes into the sub code entry standby mode.
By pressing [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS), setting is
changed. (Setting range: 0 31, Default: 0)

Display item Display lamp


Mode Remark
(AL-2050CS) (AL-2030/2040CS)
Limit value for AE AE AE mode lamp
Limit value for AE (toner save) TEXT TEXT mode lamp

<Remark>
When simulation 26-06 (Destination setting) or simulation 46-19 Auto Exposure mode is
changed, the setting of this simulation is also changed to the default in connection.
[Operation]
The operation is similar to simulation 46-19.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 20


Main Sub
Contents Details of function/operation
code code
46 31 Image sharpness [Function]
adjustment Used to adjust sharpening/blurring of image in each mode.

Image quality Setting No Remark


Blurring 0
Standard 1 Default
Sharpening 2
When this simulation is executed, warm-up and shading are performed and the current set
value is displayed. (Default: 1)
Change the set value and press [START] key to make a copy under the set conditions.
To change the mode, press [Exposure mode selector] key (or [ ] [ ] key for the AL-
2050CS). The code number of the selected mode is dip0slayed on the LCD/display.

Display item LED Display lamp Default


Mode
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS) setting
AE mode AE COPY mode lamp AE mode lamp 1
TEXT mode TEXT PRINT mode lamp TEXT mode lamp 1
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 1
TS mode (TEXT) TSTXT PRINT mode lamp TEXT mode lamp 1
SCAN mode lamp PHOTO mode lamp
TS mode (AE) TSAE COPY mode lamp AE mode lamp 1
SCAN mode lamp PHOTO mode lamp

[Operation]
The operation is similar to simulation 46-01.
32 Copier color reproduction [Function]
setup Used to set color reproduction in each mode. Colors easy to be copied and colors difficult to be
copied can be switched.
Set value Colors easy to be copied Colors difficult to be copied
0 Purple, Blue, Red Yellow, Green, Water blue
1 Water blue, Green, Blue Purple, Red, Yellow
2 Yellow, Red, Green Blue, Water blue, Purple
* This setting has virtually no effect on black-and-white documents.
When this simulation is executed, warm-up and shading are performed and the current set
value is displayed. (Default: 0)
Press [START] key to make a copy under the set conditions . At that time, color components are
changed for used in copying.
To change the mode, press [Exposure mode selector] key (or [ ] [ ] key for the AL-
2050CS). The code number of the selected mode is dip0slayed on the LCD/display.

Specification component Setting No Remark


Green 0 Default
Red 1
Blue 2

Display item LED Display lamp Default


Mode
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS) setting
AE mode (including AE COPY mode lamp AE mode lamp 0
TS)
TEXT mode TEXT PRINT mode lamp TEXT mode lamp 0
(including TS)
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 0

[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 21


Main Sub
Contents Details of function/operation
code code
48 01 Front/rear (main scanning) [Function]
direction and scan (sub Used to adjust the magnification ratio in the main scan (front/rear) direction and sub scan direc-
scanning) direction tion.
magnification ratio Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS). Press
adjustment [START] key to save the set value and make a copy. (When the adjustment value is increased
by 1, the magnification ratio is increased by 0.1%.)
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ ][ ]
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
Display item LED Display lamp Default
Mode
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS) value
Main scan direction F-R PRINT mode lamp TEXT mode lamp 50
magnification ratio
OC mode sub scan SCAN SCAN mode lamp PHOTO mode lamp 50
direction magnification ratio

[Operation]
The operation is similar to simulation 46-01.
05 SPF/RSPF mode sub scan [Function]
direction magnification ratio Used to display the current SPF/RSPF mode sub scan direction magnification ratio on the LCD/
in copying display.
When [START] key is pressed, the entered data is acquired and saved into the EEPROM, and a
copy is made. (When the set value is increased by 1, the magnification ratio is increased by
0.1%.)
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ ][ ]
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
When adjusting the RSPF, the mode is set to "Duplex Single," single copies of two sheets are
performed.
For printing, regardless of the density mode and the density level,
Density mode = MANUAL
Density level = 3

Display lamp
Initial value of Display item LED
Mode (AL-2030/ Default
duplex setting (AL-2050CS) (AL-2050CS)
2040CS)
Sub scan magnification S-S SIDE1 COPY mode AE mode 50
ratio adjustment on the lamp lamp
front surface of SPF/
RSPF document
Sub scan magnification D-S SIDE2 PRINT mode 50
ratio adjustment on the lamp
back surface of RSPF
document (AL-2050CS
only)
* When there is no document in SPF/RSPF, copy is inhibited.
[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 22


Main Sub
Contents Details of function/operation
code code
49 01 Flash ROM program writing [Function]
mode When this simulation is executed, "d" is displayed on the display (or "DOWNLOAD MODE" is
displayed on the LCD for the AL-2050CS), the machine goes into the program writing mode
from PC to Flash ROM.
Use the writing tool on the PC and write the program.
During writing, the display shows as follows:
After completion of download, turn OFF/ON the power to reset.
AL-2050CS AL-2030/2040CS
Status Pre-heat Ready Remark
Display item Display
lamp lamp
Download data receiving RECEIVING "d" ON ON OFF
Loader function transfer LOADER COPYING AL-2050CS only
Date delete start FLASH ERASE "d" ON OFF ON
Data write (Boot section) BOOT WRITING "d" ON Blink OFF
Data write (Program PROGRAM WRITING "d" ON Blink Blink
section)
Data write (EEPROM) E2PROM WRITING AL-2050CS only
Data write (LCD) LCD DATE WRITING AL-2050CS only
During SUM CHECK FLASH ROM SUM "d" ON ON ON
CHECK
During BOOT SUM BOOT SUM CHECK AL-2050CS only
CHECK
During EEPROM SUM EEPROM SUM CHECK AL-2050CS only
CHECK
Download complete DOWNLOAD "0FF" ON OFF OFF
COMPLETE!
Error state "E " ON OFF OFF AL-2030/2040CS
only
* "" in an error display indicates the error position.
1 Data reception error 6 Sum check (Loader section)
2 Loader function transfer 7 Sum check (Boot section)
3 FLASH ROM delete 8 Sum check (Program section)
4 FLASH ROM writing (Boot section) 9 Sum check (EEPROM section)
5 FLASH ROM writing (Program section) 10 Data error

In case of an error in download, the following message is displayed on the LCD.


(AL-2050CS only)

Error status Display item


PC data receiving E-01 PC TRANS
Loader function transfer E-02 LOADER COPY
FLASH ROM delete E-03 FLASH ERASE
Boot section FLASH ROM write E-04 BOOT WRITE
Program section FLASH ROM write E-05 PROGRAM WRITE
Loader section SUM CHECK E-06 LOADER SUM
Boot section SUM CHECK E-07 BOOT SUM
Program section SUM CHECK E-08 PROGRAM SUM
E2PROM SUM CHECK E-09 E2PROM SUM
E2PROM write E-10 E2PROM WRITE
E2PROM read Verify E-11 E2PROM READ
E2PROM collating Verify E-12 E2PROM COLLATE
Boot section lens check E-13 BOOT LENGTH
Program section lens check E-14 PROGRAM LENGTH
E2PROM lens check E-15 E2PROM LENGTH
Total data size check E-16 DATE SIZE
IMC communication error E-17 IMC TRANS
IMC FRASH ROM write E-18 IMC FLASH WRITE
LCD section lens check E-19 LCD DATE LENGTH
LCD section FLASH ROM write E-20 LCD DATE WRITE
LCD section SUM CHECK E-21 LCD DATE SUM
To enter the download mode, there is a method to use key operations as well as to use a simu-
lation. With the power OFF, press and hold [Clear All] key + [ ] key, turn on the power.
[Operation] (AL-2050CS only)
1) Initial display
DOWNLOAD MODE

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 23


Main Sub
Contents Details of function/operation
code code
50 01 Lead edge image position [Function]
Used to adjust the copy image position and the lead edge void amount on copy paper. The
adjustment is made by adjusting the image scan start position at 100% and the print start posi-
tion (resist roller ON timing). When this simulation is executed, the current set value is displayed
in 2 digits. (Center value: 50)
When [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) is pressed, the set-
ting mode and the display are changed.
Enter the adjustment value and press [START] key to save the set value and make a copy.
When the adjustment is made by the main cassette paper feed, the adjustment values of all the
paper feed ports become the same. (When the set value is increased by 1, shift is made by
0.1mm.)
Display item LED Display lamp
Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
Print start position TRAY1 COPY mode lamp AE mode lamp 50
(Main cassette paper Main cassette lamp Main cassette lamp
feed)
(*) Print start position TRAY2 COPY mode lamp AE mode lamp 50
(2nd cassette paper 2nd cassette lamp 2nd cassette lamp
feed)
Print start position MFT COPY mode lamp AE mode lamp 50
(Manual paper feed) Manual paper feed lamp Manual feed lamp
Image lead edge void DEN-A PRINT mode lamp TEXT mode lamp 50
amount Main cassette lamp Main cassette lamp
Image scan start RRC-A SCAN mode lamp PHOTO mode lamp 50
position Main cassette lamp Main cassette lamp
Image rear edge void DEN-B COPY mode lamp AE mode lamp 50
amount (Cassette PRINT mode lamp TEXT mode lamp
paper feed) SCAN mode lamp PHOTO mode lamp
Main cassette lamp Main cassette lamp
Image rear edge void RRC-B COPY mode lamp 50
amount (Manual PRINT mode lamp
paper feed) Manual paper feed lamp

(*): Support for the installation models. For non-installation models, skip.
* When printing with the manual paper feed tray, use paper of the letter size.
* When paper is discharged, the shifter is operated.
[Adjustment procedure]
1) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON)
(B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at
100%. (AL-2030/2040CS)
For the AL-2050CS, the following LEDs are lighted:
AE lamp/COPY mode lamp: (A)
TEXT lamp/PRINT mode lamp: (B)
PHOTO lamp/SCAN mode lamp: (C)
2) Measure the image loss (Rmm) of the scale.
Set C = 10 x R (mm). (Example: Set to 40.)
When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50)
3) Measure the distance (Hmm) from the paper lead edge to the image print start position.
Set A = 10 x H (mm). (Example: Set to 50.)
When the value of A is increased by 10, the image lead edge is moved to the paper lead
edge by 1mm. (Default: 50).
4) Set the lead edge void amount to
(Example)
B = 50 (2.5mm). (Default: 50)
Distance from the paper lead edge
When the value of B is increased by to the image lead edge, H = 5mm
10, the void is extended by about
0.1mm. (For 25 or less, however, the Image loss, R = 4mm
void amount is regarded as 0.)
The SPF/RSPF adjustment is made
5mm
by adjusting the SPF/RSPF image
scan start position after OC
10mm
adjustment.
[Operation]
The operation is similar to simulation 46-
01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 24


Main Sub
Contents Details of function/operation
code code
50 06 Copy lead edge position [Function]
adjustment (SPF/RSPF) Used to adjust the SPF/RSPF copy lead edge.
When the adjustment value of the document scan position adjustment is increased by 1, the
scan start timing is advanced by 0.1mm.
The print result is shifted to the opposite direction of the scan start position.
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ ][ ]
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
When scanning a back surface of document, the mode must be changed to operate the SPF/
RSPF by pressing [2-SIDED COPY] key.
Initial value Display lamp
Display item LED
Mode of duplex (AL-2030/ Default
(AL-2050CS) (AL-2050CS)
setting 2040CS)
Front surface S-S SIDE1 COPY mode AE mode 50
document scan lamp lamp
position adjustment
Back surface D-S SIDE2 PRINT mode 50
document scan lamp
position adjustment
(AL-2050CS only)
Rear edge void S-S END SCAN mode PHOTO 50
adjustment (RSPF) lamp mode lamp

When there is no document in the SPF/RSPF, copy is inhibited.


When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.
10 Center offset adjustment [Function]
Used to adjust the center offset position of copy images on copy paper and that in scanning
document.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value and press [START] key to save the setting and make a copy. (When
the set value is changed by 1, the center is shifted by 0.1mm.)
When the adjustment value is increased, the center is shifted to right. When decreased, the
center is shifted to left.
The modes can be selected by pressing [Exposure mode selector] key (or [ ][ ] key for the
AL-2050CS).
When the set value is changed largely, the area outside the shading area may be scanned to
cause black streaks on the edges. When the SPF/RSPF is used, select the mode for use of the
SPF/RSPF by [2-SIDED COPY] key.
Display item LED Display lamp
Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
Print center offset TRAY1 COPY mode lamp AE mode lamp 50
(Main cassette paper Main cassette lamp Main cassette lamp
feed)
(*) Print center offset TRAY2 COPY mode lamp AE mode lamp 50
(2nd cassette paper 2nd cassette lamp 2nd cassette lamp
feed)
Print center offset MFT COPY mode lamp AE mode lamp 50
(Manual paper feed) Manual paper feed Manual paper feed
lamp lamp
(**) 2nd print center SIDE2 PRINT mode lamp TEXT mode lamp 50
offset (Main cassette Main cassette lamp Main cassette lamp
paper feed)

(*): Support for the installation models. For non-installation models, skip.
(**): For Simplex models, skip.
* When printing with the manual paper feed tray, use paper of the letter size.
* In the 2nd print center offset adjustment, print is made forcibly as 1to2/Short Edge from OC
regardless of duplex setting.
* When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 25


Main Sub
Contents Details of function/operation
code code
50 12 Document off-center [Function]
adjustment Used to adjust document scan off-center adjustment.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ]
[ ] key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
When the adjustment value is increased, the print result is shifted to left.
Initial value Display lamp
Display item LED
Mode of duplex (AL-2030/ Default
(AL-2050CS) (AL-2050CS)
setting 2040CS)
Platen document scan S-S OC COPY mode AE mode 50
lamp lamp
SPF document front S-S SPF PRINT mode TEXT mode 50
scan lamp lamp
RSPF document back D-S RSPF SCAN mode 50
scan (AL-2050CS only) lamp
* When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.
18 Memory reverse position [Function]
adjustment in duplex copy When this simulation is executed, the current set correction value is displayed.
(AL-2040CS/2050CS only) Enter the correction value and press [START] key to save the entered correction value. (Correc-
tion value range; 1 99, Default: 50)
For S-D mode front surface print and print of even paged in D-S mode, reverse memory copy
operation is performed from the rear edge of documents.
When, therefore, the print position adjustment of output images is required, adjust as follows:
In the reverse memory coping, when the document scan is made in the arrow direction, the out-
put image is printed from the rear edge of scan image.
When, therefore, the print lead edge is shifted, set the reference chart so that the reference
position is on the rear edge, and use this simulation to adjust the set value so that the print lead
edge is matched.
Since printing is made from the image data most lately stored in memory to the lead edge data
from the print start position, the image lead edge adjustment is made by changing the end data
position stored in memory by the set value of this simulation.
Since it is performed by changing the scan end position, the image position adjustment is made
by changing the scan end position and the end data stored in memory.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ]
[ ] key for the AL-2050CS)

Initial value Display lamp


Display item LED
Mode of duplex (AL-2030/ Default
(AL-2050CS) (AL-2050CS)
setting 2040CS)
OC memory reverse S-D OC COPY mode AE mode lamp 50
output position lamp
SPF/RSPF memory D-S SPF PRINT mode TEXT mode 50
reverse output position lamp lamp

Document transport direction Document transport direction


Scan lead edge Print lead edge
Lead edge void (1)
Print start position

Scan end position


(Default: Scan cut by void (1)) Rear edge void
Print rear edge
Scan direction Scan rear edge

* The initial value of duplex setting is "1to2/Long Edge" for the duplex model, or "2to1" for the
simplex model.
When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 26


Main Sub
Contents Details of function/operation
code code
50 19 Duplex copy rear edge void [Function]
adjustment Used to adjust the rear edge void amount in duplex copy.
(AL-2040CS/2050CS only) When this simulation is executed, the current set value is displayed in 2 digits. (Center value:
50.) The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ]
[ ] key for the AL-2050CS). (Adjustment range; 1 99)
Enter the adjustment value and press [START] key to save the set value and make a copy. (The
paper information is cleared for every copy.)
When the set value is increased by 1, the void amount is increased by about 0.1mm.

Display item LED Display lamp


Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
Paper rear edge void DEN-B PRINT mode lamp TEXT mode lamp 50
amount
Print start position RRC-D SCAN mode lamp PHOTO mode lamp 50
(Duplex back surface)

* The initial value for duplex setting is "1to2/Short Edge" for the OC setting, or "2to2" for the
RSPF setting.
When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.
51 02 Resist quantity adjustment [Function]
Used to adjust the contact pressure of the main unit resist roller and the SPF/RSPF resist roller
onto paper. When this simulation is executed, the current set value is displayed.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ]
[ ] key for the AL-2050CS).
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[START] key to save the set value and make a copy.

Display item LED Display lamp


Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
Main cassette paper TRAY1 COPY mode lamp AE mode lamp 50
feed Main cassette lamp Main cassette lamp
(*) 2nd cassette paper TRAY2 COPY mode lamp AE mode lamp 50
feed 2nd cassette lamp 2nd cassette lamp
Manual paper feed MFT COPY mode lamp AE mode lamp 50
Manual paper feed Manual paper feed
lamp lamp
RSPF document SIDE1 COPY mode lamp 50
paper feed PRINT mode lamp
(Front surface) SCAN mode lamp
(AL-2050CS only) Main cassette lamp
RSPF document SIDE2 COPY mode lamp 50
paper feed PRINT mode lamp
(Back surface) Main cassette lamp
(AL-2050CS only)
(*) Duplex back DUP-2 PRINT mode lamp TEXT mode lamp 50
surface SCAN mode lamp PHOTO mode lamp
Main cassette lamp Main cassette lamp

(*): Support for the installation models. For non-installation models, skip.
[Operation] (AL-2050CS only)
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 27


Main Sub
Contents Details of function/operation
code code
53 08 SPF/RSPF scan position [Function]
automatic adjustment Place a A4 paper (white chart) so that it covers the SPF/RSPF scan glass and the OC glass
together, and close the SPF/RSPF.
When this simulation is executed, the current adjustment value is displayed as the initial display.
* Default is 1. Adjustment range is 1 99. Adjustment unit 1 = about 0.127mm
* If the values are kept as the default values, SPF/RSPF scan is not performed properly. The
front area of the proper scan position may be scanned.
In case of AUTO, press [START] key, and the mirror unit scans from the home position to the
SPF/RSPF scan position with the adjustment value displayed. The SPF/RSPF glass cover edge
position is calculated from the difference between the SPF/RSPF glass cover edge and the OC
side document glass CCD output level. If the adjustment is normal, the adjusted value is dis-
played. If abnormal, the error LED lights up with the current set value displayed.
During the error LED is lighted, when [START] key is pressed again, execution is performed
again.

Display item LED Display lamp


Mode Default
(AL-2050CS) (AL-2050CS) (AL-2030/2040CS)
SPF/RSPF scan position AUTO COPY mode lamp AE mode lamp 1
auto adjustment
SPF/RSPF scan position MANU PRINT mode lamp TEXT mode lamp 1
manual adjustment

[Operation]
The operation is similar to simulation 46-01. (In MANUAL)
OK/ERR display in AUTO
<When OK> <When ERR>
53-08 SPF AUTO 53-08 SPF AUTO
AUTO 100% ** OK AUTO 100% ** ERR
61 03 Polygon motor check [Function]
(HSYNC output check) When [ENTER]/[START] key is pressed, HSYNC is performed and the polygon motor is rotated
for 30sec.
At that time, the ZOOM lamp (or the COPY mode lamp for the AL-2050CS) is lighted for
100msec every time when HSYNC is detected.
[Operation] (AL-2050CS only)
1) Initial display
61-03 LSU CHK
EXECUTING...
63 01 Shading check [Function]
Used to display the detection level of white plate for shading.
When [ENTER]/[START] key is pressed, the mirror base unit moves to the white plate for shad-
ing and the copy lamp is lighted.
When the light quantity is stabilized, revision is made for every second, and the level of one
pixel at the center of CCD which is not corrected is detected and the value is displayed in deci-
mal values on the LCD/display. (3 digits)
[Operation] (AL-2050CS only)
1) Initial display
63-01 SHADING CHK
EXECUTING... 000

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 28


Main Sub
Contents Details of function/operation
code code
63 02 Black level automatic [Function]
correction Used to acquire the black level target value used for the black level adjustment of white balance.
When this simulation is executed, the current correction value is displayed in 3 digits of 12bit
hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document so that the
density 10 (black side) comes on the left side and that the chart is upside down at the center of
the plate left center.

10

Chart back surface

When [ENTER]/[START] key is pressed, the mirror base unit scans the chart and calculates the
correction value.
After completion of correction, the corrected value is displayed on the LCD/display.
* Default: 0
* If the value is set to the default, operation is made with 0x60.
[Operation] (AL-2050CS only)
1) Initial display <During canceling - When [Clear]/[Clear All] key is
pressed->
63-02 BLACK LEVEL
000 After canceling, the machine goes into the sub
code entry standby mode.
2) [ENTER/START] key:
Correction start THE JOB IS BEING
CANCELED.
63-02 BLACK LEVEL
EXECUTING... 3) After execution
63-02 BLACK LEVEL
*** OK
3) In case of an error
63-02 BLACK LEVEL
*** ERR
12 Light quantity stabilization [Function]
wait time setting Used to set the wait time before entering the light quantity level stable evaluation process in the
light quantity stable process of white balance. (Note: The light quantity stable level in the previ-
ous light quantity stable state is used as the target. When the light quantity level reaches the
target during the wait time, the set time of this simulation is ignored and the operation enters the
stable evaluation process.)
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[START] key. The entered value is stored and the machine goes into the sub code entry standby
mode.
Setting range: 0 99 (Complying with the light quantity stable wait time of 0 99sec.)
Default: 15 (15sec)
[Operation]
The operation is similar to simulation 9-04.
13 Light quantity stabilization [Function]
band setting When the difference between the maximum and the minimum values of the light quantity level
sampled for 3.2sec in the cycle of 100msec in the white balance light quantity stable process is
within the range set with this simulation, it is judged as the light quantity is stable. (Note: The
magnification ratio of the AFE gain setting is automatically reflected on the stable width.)
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[START] key. The entered value is stored and the machine goes into the sub code entry standby
mode.
Setting range: 1 99 (Light quantity stable width: Complying with 1 99 in 4095 gradations.)
Default: 16
[Operation]
The operation is similar to simulation 9-04.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 29


Main Sub
Contents Details of function/operation
code code
64 01 Self print [Function]
The status of the optical section is ignored and printing of one page is made. Also when the
print command is received from the host, printing is made.
When this simulation is executed, warm-up is performed and the ready lamp is lighted. (Since,
however, the scanner is disabled, initializing is not made.)
Enter the code number and press [ENTER]/[START] key to start paper feed from the selected
cassette and print in the selected pattern.
Code number Pattern Display item
0 1by2 1 BY 2
1 Grid pattern CHECK
2 White paper WHITE
3 Black background BLACK

* For 4 99, flip.


[Operation]
The operation is similar to simulation 26-02.
67 50 USB receive speed Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port
adjustment (USB1.1) on the machine).
(AL-2030/AL-2040CS only) When print images from USB2.0 (Full speed) port are disturbed, change the setting and try
again.
When this simulation is executed, the currently set code number is displayed.
Enter the code number corresponding to the adjustment value, and press [START] key to
change the setting.
Code number Setting Speed
1 FAST Fast
2 NORMAL1
3 NORMAL2
4 SLOW Slow

5. Trouble codes
A. Trouble codes list B. Details of trouble codes
Main Sub Main Sub
Details of trouble Details of trouble
code code code code
E1 00 IMC communication trouble E1 00 Content IMC communication trouble
10 IMC trouble Detail An abnormality occurs in communication
13 IMC flash ROM error between the CPU and the IMC.
81 IMC communication interface error (Parity) Cause IMC abnormality
82 IMC communication interface error (Overrun) IMC memory defect/data abnormality
84 IMC communication interface error (Framing) Check Replace the MCU PWB with new one.
E7 01 Duplex model memory setup error, memory not- and
detected error remedy
02 LSU trouble 10 Content IMC trouble
10 Shading trouble (Black correction) Detail An abnormality occurs in the IMC.
11 Shading trouble (White correction) Cause USB chip error/CODEC error on the IMC.
16 Abnormal laser output Check Replace the MCU PWB with a new one.
and
F5 02 Copy lamp lighting abnormality
remedy
H2 00 Thermistor open
13 Content IMC flash ROM error
H3 00 Heat roller high temperature detection
Detail An abnormality occurs in the IMC flash
H4 00 Heat roller low temperature detection
ROM.
L1 00 Feeding is not completed within the specified time
Cause IMC abnormality
after starting feeding. (The scan head locking switch
is locked) Check Replace the MCU PWB with a new one.
and If downloading of the program is abnormally
L3 00 Scanner return trouble
remedy terminated, it may cause an error. Download
L4 01 Main motor lock detection
the program again to avoid this.
32 Exhaust fan motor lock detection trouble
81 Content IMC communication interface error (Parity)
L6 10 Polygon motor lock detection
Detail A parity error occurs in communication
U2 04 EEPROM read/write error (Serial communication between the CPU and the IMC.
error)
Cause IMC abnormality
11 Counter check sum error (EEPROM) IMC memory defect/data abnormality
Check Replace the MCU PWB with new one.
and
remedy

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 30


Main Sub Main Sub
Details of trouble Details of trouble
code code code code
E1 82 Content IMC communication interface error E7 11 Content Shading trouble (White correction)
(Overrun) Detail The CCD white scan level is abnormal when
Detail An overrun error occurs in communication the shading.
between the CPU and the IMC. Cause Improper connection of the CCD unit flat
Cause IMC abnormality cable
IMC memory defect/data abnormality. Dirt on the mirror, the lens, and the reference
Check Replace the MCU PWB with new one. white plate
and Copy lamp lighting abnormality
remedy CCD unit abnormality
84 Content IMC communication interface error MCU PWB abnormality
(Framing) (When occurred in the SPF/RSPF scan
Detail A framing error occurs in communication position.)
between the CPU and the IMC. Improper installation of the mirror unit
Cause IMC abnormality Check Clean the mirror, lens, and the reference
IMC memory defect/data abnormality. and white plate.
Check Replace the MCU PWB with new one. remedy Check the light quantity and lighting status of
the copy lamp (SIM 05-03).
and
remedy Check the MCU PWB.
16 Content Abnormal laser output
E7 01 Content Duplex model memory setup error, memory
not-detected error Detail When the laser output is stopped, HSYNC is
detected.
Detail The memory is not set properly or the
memory capacity is not set to the duplex Cause Laser abnormality
setup (6M). MCU PWB abnormality.
Check Set SIM 26-39 code number to 2. Check Check the laser emitting diode operation.
and and Replace the MCU PWB.
remedy remedy
02 Content LSU trouble F5 02 Content Copy lamp lighting abnormality
Detail The BD signal from the LSU cannot be Detail The copy lamp does not turn on.
detected in a certain cycle. (Always OFF or Cause Copy lamp abnormality
always ON) Copy lamp harness abnormality
Cause LSU connector or LSU harness defect or CCD PWB harness abnormality.
disconnection Check Use SIM 5-3 to check the copy lamp
Polygon motor rotation abnormality and operations.
Laser beams are not generated. remedy When the copy lamp lights up.
MCU PWB abnormality. Check the harness and the connector
Check Check connection of the LSU connector. between the CCD unit and the MCU PWB.
and Execute SIM 61-03 to check the LSU When the copy lamp does not light up.
remedy operations. Check the harness and the connector
Check that the polygon motor rotates between the copy lamp unit and the MCU
normally. PWB.
Check that the laser emitting diode Replace the copy lamp unit.
generates laser beams. Replace the MCU PWB.
Replace the LSU unit. H2 00 Content Thermistor open
Replace the MCU PWB. Detail The thermistor is open.
10 Content Shading trouble (Black correction) The fusing unit is not installed.
Detail The CCD black scan level is abnormal when Cause Thermistor abnormality
the shading. Control PWB abnormality
Cause Improper connection of the CCD unit flat Fusing section connector disconnection
cable The fusing unit is not installed.
CCD unit abnormality Check Check the harness and the connector
MCU PWB abnormality and between the thermistor and the PWB.
Check Check connection of the CCD unit flat cable. remedy Use SIM 14 to clear the self diagnostic
and Check the CCD unit. display.
remedy

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 31


Main Sub Main Sub
Details of trouble Details of trouble
code code code code
H3 00 Content Heat roller high temperature detection L1 00 Content Feeding is not completed within the
Detail The fusing temperature exceeds 240C. specified time after starting feeding. (The
Cause Thermistor abnormality scan head locking switch is locked)
Control PWB abnormality Detail The white area and the black marking on the
Fusing section connector disconnection. shading plate are used to obtain the
Check Use SIM 5-02 to check the heater lamp difference in the CCD level values for
and blinking operation. judgment of lock. When the difference in the
remedy When the lamp blinks normally. levels of which and black is small, it is judged
Check the thermistor and its harness. that the black mark could not be scanned by
Check the thermistor input circuit on the lock and the trouble code "L1" is displayed.
control PWB. Cause The scan head is locked by the lock switch.
When the lamp keeps ON. Mirror unit abnormality
Check the power PWB and the lamp control The scanner wire is disconnected.
circuit on the MCU PWB. The origin detection sensor abnormality
Use SIM 14 to clear the self diagnostic Mirror motor harness abnormality
display. Check Check to confirm that the scan head lock
H4 00 Content Heat roller low temperature detection and switch is released.
Detail 1) When the target temperature (165C) is remedy Use SIM 1-1 to check the mirror
not reached in 55 sec after starting reciprocating operations.
warming-up. When the mirror does not feed.
2) When the temperature below 100C is Check for disconnection of the scanner wire.
detected for 300ms under the ready print Check the harness and the connector
state. between the mirror motor and the MCU
"Starting warming-up" means not only that PWB.
in power supply but also reset that in reset Replace the mirror unit.
from shut-off and in side door close. (The Replace the MCU PWB.
timing of generating H4 is not limited to When the mirror does feed.
that in power supply.) Use SIM 1-2 to check the mirror home
Cause Thermistor abnormality position sensor.
Heater lamp abnormality L3 00 Content Scanner return trouble
Thermostat abnormality Detail When the mirror base is returned for the
Control PWB abnormality specified time (6 sec) in mirror initializing
Check Use SIM 5-02 to check the heater lamp after turning on the power, the mirror home
and blinking operation. position sensor (MHPS) does not turn ON.
remedy When the lamp blinks normally. Or when the mirror base is returned for the
Check the thermistor and its harness. specified time (about 6 sec) after start of
Check the thermistor input circuit on the copy return, the mirror home position sensor
control PWB. (MHPS) does not turn ON.
When the lamp does not light up. Cause Mirror unit abnormality
Check for disconnection of the heater lamp Scanner wire disconnection
and the thermostat. Check the interlock Origin detection sensor abnormality
switch. Mirror motor harness abnormality
Check the power PWB and the lamp control Check Use SIM 1-1 to check the mirror
circuit on the MCU PWB. and reciprocating operations.
Use SIM 14 to clear the self diagnostic remedy When the mirror does not return.
display. Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 32


Main Sub
Details of trouble
code code
L4 01 Content Main motor lock detection
Detail When the main motor encoder pulse is not
detected for 100 msec.
Cause Main motor unit abnormality
Improper connection or disconnection the
main motor and the harness.
MCU PWB abnormality
Check Use SIM 25-01 to check the main motor
and operations.
remedy Check connection of the main motor
harness/connector.
Replace the main motor.
Replace the MCU PWB.
32 Content Exhaust fan motor lock detection trouble
Detail The error detection is started after 2 sec
from starting rotation of the exhaust fan
motor.
1) The continuous rotation state of 250ms is
not detected for 1 sec after starting
detection.
2) When the lock sensor (in the exhaust fan)
detects the HIGH level (unstable) after
detection the lock state (stable state).
Cause Exhaust fan motor connector connection
trouble
Exhaust fan motor trouble
MCU PWB trouble
Check Exhaust fan motor connector connection
and check
remedy Exhaust fan motor replacement
Replace the MCU PWB.
L6 10 Content Polygon motor lock detection
Detail The lock signal (specified rpm signal) does
not return within a certain time (about 20
sec) from starting the polygon motor
rotation.
Cause Polygon motor unit abnormality
Improper connection or disconnection of the
polygon motor and the harness.
MCU PWB abnormality
Check Use SIM 61-1 to check the polygon motor
and operations.
remedy Check connection of the polygon motor
harness/connector.
Replace the polygon motor.
Replace the MCU PWB.
U2 04 Content EEPROM read/write error (Serial
communication error)
Detail EEPROM access process error
Cause EEPROM abnormality
Check Check that the EEPROM is properly set.
and Use SIM 16 to cancel the trouble.
remedy Replace the MCU PWB.
11 Content Counter check sum error (EEPROM)
Detail Check sum error of the counter area in the
EEPROM
Cause EEPROM abnormality
Check Check that the EEPROM is properly set.
and Use SIM 16 to cancel the trouble.
remedy Replace the MCU PWB.

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 33


[11] USER PROGRAM 3) To enter the toner save mode, press the light ( ) key. The
light and dark indicator marked "1" will light up, indicating the
The conditions of factory setting can be changed according to the toner save mode is selected.
use conditions.

1. Functions that can be set with user


programs
Toner save mode
Reduces toner consumption by approximately 10%.
Power save modes
4) Press the exposure mode selector key. The PHOTO ( ) indi-
The unit has two power save modes of operation: preheat mode
cator will stop blinking and light up steadily. The light and dark
and auto power shut-off mode.
indicator marked "3" will light up. The toner save mode is now
Preheat mode active.
When the unit enters the preheat mode, the power save ( ) indi- Note: To return to the standard mode, repeat the procedure but
cator will light up and other indicators will remain on or off as use the dark ( ) key to select exposure level "5" in step
before. In this condition, the fuser in the unit is maintained at a 3).
lower heat level, thereby saving power. To copy from the preheat
mode, make desired copier selections and press the start ( )
key using the normal copying procedure.
3. User programs (AL-2030/2040CS)
Auto power shut-off mode The user programs allow the parameters of certain functions to be
set, changed, or canceled as desired.
When the unit enters the auto power shut-off mode, the power
save ( ) indicator will light up and other indicators except the Set the power save modes, auto clear time, preheat mode, SPF
ONLINE indicator will go out. The auto power shut-off mode saves automatic original discharge time, resolution of AUTO &
more power than the preheat mode but requires a longer time MANUAL mode and reset factory setting.
before starting copying. To copy from the auto power shut-off 1) Press and hold down the light ( ) key simultaneously for
mode, press the start ( ) key. Then make desired copier selec- more than 5 seconds until all the alarm indicators ( , ,
tions and press the start ( ) key using the normal copying proce- ) blink and " " appears in the display.
dure. 2) Use the left copy quantity ( ) key to select a user program
Auto clear number (1: Auto clear time, 2: Preheat mode, 3: Auto power
shut off mode, 4: Auto power shut off timer, 6: SPF automatic
The unit returns to the initial settings a preset amount of time after
the end of job. original discharge time, 10: Resolution of AUTO & MANUAL
mode, 21: Reset factory, 24: Prevention of OC copies when
This preset amount of time (auto clear time) can be changed.
the SPF is up function, 25: Copy effective paper width setting
Resolution of AUTO & MANUAL mode function (Bypass tray), 26: Copy effective paper width setting
You can set the copy resolution used for AUTO and MANUAL function (Tray 1), 27: Copy effective paper width setting func-
( ) exposure mode. tion (Tray 2) (AL-2040CS only), 28: Selection of copy start
state (Polygon rotation on/off), 29: Fusing temperature setting
when the bypass tray is used). The selected number will blink
2. Toner save mode (AL-2030/2040CS) in the left side of the display.
1) Press the exposure mode selector key to select the MANUAL 3) Press the start ( ) key. The entered program number will be
( ) mode. steadily lit and the currently selected parameter number for the
program will blink on the right side of the display.
4) Select the desired parameter using the right copy quantity
( ) key. The entered parameter number will blink on the
right of the display.
Program
Mode Parameters
No.
1 Auto clear time 1 10 sec., 2 30 sec.,
*3 60 sec., 4 90 sec.,
2) Press and hold down the exposure mode selector key for 5 120 sec., 6 OFF
approximately 5 seconds. The MANUAL ( ) indicator will 2 Preheat mode *1 30 sec., 2 60 sec.,
go out and the PHOTO ( ) indicator will begin to blink. The 3 5 min., 4 30 min.,
light and dark indicator marked "5" will light up, indicating the 5 60 min.,
standard toner mode is active. 6 120 min.,
7 240 min.
3 Auto power shut off mode *1 ON, 2 OFF
4 Auto power shut off timer *1 5 min., 2 30min.,
3 60 min.,
4 120 min.,
5 240 min.
6 SPF automatic original 1 5 min., *2 30 min.,
discharge time 3 60 min.,
4 120 min.,
5 240 min., 6 OFF
10 Resolution of AUTO & *1 300dpi, 2 600dpi
MANUAL mode
21 Reset factory 1 YES, *2 NO

AL-2030/2040CS/2050CS USER PROGRAM 11 - 1


Program
Mode Parameters
4. User programs (AL-2050CS)
No.
1) Press the [MENU] key and then press the [ENTER] key.
24 Prevention of OC copies *1 ON, 2 OFF
when the SPF is up In printer mode, the user programs are accessed by simply
function pressing the [MENU] key.
25 Copy effective paper *1 Large (LETTER/A4 2) Press the [ ] key ( ) or [ ] key ( ) to select the item
width setting function width), 2 Small that you wish to configure in the USER PROGRAM items, and
(Bypass tray) (INVOICE/B5R width) then press the [ENTER] key.
26 Copy effective paper *1 Large (LETTER/A4 You can also select a program by directly entering the pro-
width setting function width), 2 Small gram number with the numeric keys.
(Tray 1) (INVOICE/B5R width) 3) Press the [ ] key ( ) or [ ] key ( ) to change the set-
27 Copy effective paper *1 Large (LETTER/A4 ting of the selected item.
width setting function width), 2 Small Note:
(Tray 2) (INVOICE/B5R width)
If you mistakenly select the wrong item, press the [CLEAR] key
(AL-2040CS only)
( ) and repeat the procedure from step 2.
28 Selection of copy start *1 ON, 2 OFF
To cancel a setting for a user program, press the [MENU] key.
state (Polygon rotation on/
off) 4) Press the [ENTER] key.
29 Fusing temperature 1 Low, *2 High Your selection appears briefly and then the previous screen
setting when the bypass appears.
tray is used Note: When "AE LEVEL ADJUST" is selected in the user programs
Factory default settings are indicated with an asterisk (*). and the [ENTER] key is pressed, the automatic exposure
adjustment screen appears. Adjust the exposure and press
5) Press the start ( ) key. The right-hand number in the display
will be steadily lit and the entered value will be stored. the [ENTER] key.

Note: To change the setting or to set another mode, press the clear
key. The unit will return to step 2).
6) Press the light ( ) key to return to the normal copy mode.

A. Copy mode
Setting codes
Program
Program name (factory default setting Explanation
number
appears in bold)
1 AUTO CLEAR 1: 10 SEC. Auto clear time automatically returns the copy settings to the initial settings if
2: 30 SEC. no keys are pressed for a preset period of time following the end of a copy
3: 60 SEC. job.
4: 90 SEC. This program is used to select the period of time. Auto clear time can also be
5: 120 SEC. disabled.
6: OFF
2 PREHEAT MODE 1: 30 SEC. This function automatically switches the machine to a low power consumption
2: 1 MIN. state if the set duration of time elapses without the machine being used when
3: 5 MIN. the power is on. The power save indicator lights up, however, the keys on the
4: 30 MIN. operation panel can be used. Normal operation automatically resumes when
5: 60 MIN. a key on the operation panel is pressed, an original is placed, a print job is
6: 120 MIN. received.
7: 240 MIN.
3 AUTO SHUT-OFF 1: ON Use this setting to enable or disable auto power shut-off mode.
2: OFF
4 AUTO SHUT-OFF 1: 5 MIN. This function automatically switches the machine to a state that consumes
TIME 2: 30 MIN. even less power than preheat mode if the set duration of time elapses without
3: 60 MIN. the machine being used when the power is on. All lights except the power
4: 120 MIN. save indicator go off.
5: 240 MIN. To resume normal operation, press the [START] key ( ).
Normal operation also resumes automatically when a print job is received or
scanning is begun from a computer. While in auto power shut-off mode, no
keys (except the [START] key ( )) can be used.
7 LAYOUT IN 2IN1 1: PATTERN 1 Use this setting to select the layout pattern when two original pages are
2: PATTERN 2 copied onto a single sheet of paper.
8 OFFSET 1: ON When enabled, this function offsets the position of each set of copies in the
FUNCTION 2: OFF output tray in copy mode, and each print job in printer mode.
9 ROTATE ORIG. 1: ON When two-sided copying is performed, this function rotates the image on the
IMAGE 2: OFF back of the original. This is convenient when binding the copies at the top
(tablet binding).
10 AE/TEXT 1: 300dpi This setting is used to change the copy resolution in AUTO and TEXT mode
RESOLUTION 2: 600dpi from 600 x 300 dpi to 600 x 600 dpi (high-quality mode). Scanning is slower
when high-quality mode is used.

AL-2030/2040CS/2050CS USER PROGRAM 11 - 2


Setting codes
Program
Program name (factory default setting Explanation
number
appears in bold)
11 2-SIDED COPY 1: HI-SPEED If the memory fills up when two-sided copying is performed, "NORMAL" can
MODE 2: NORMAL be selected to make copying possible. However, "NORMAL" results in a
slower copying speed. Normally "HI-SPEED" is selected to enable fast two-
sided copying.
12 MARGIN WIDTH 1: 1/4" Use this setting to set the margin width.
2: 1/2"
3: 3/4"
4: 1"
13 MEM. FOR 1: 30% Use this to change the proportion of machine memory used for printer mode.
PRINTER 2: 40%
3: 50%
4: 60%
5: 70%
14 AUTO KEY 1: ON Use this setting to select whether or not holding down a key causes repeated
REPEAT 2: OFF input of the key. For keys that normally cause a set value to decrease or
increase when held down (for example, the [ ] key ( ) or [ ] key
( )), this program can be used to have the set value not change when the
key is held down.
15 KEY PRESS TIME 1: NORMAL Use this setting to select how long a key must be pressed for the input to be
2: 0.5 SEC. accepted.
3: 1.0 SEC. By selecting a longer time, you can prevent settings from being changed by
4: 1.5 SEC. the accidental pressing of a key.
5: 2.0 SEC.
16 KEY TOUCH 1: LOW This sets the volume of beep signals.
SOUND 2: HIGH
3: OFF
17 SOUND AT 1: ON Use this to sound a beep when a base setting is selected.
DEFAULT 2: OFF
18 TONER SAVE 1: ON This mode reduces toner usage by about 10% when copying. Toner save
MODE 2: OFF mode is effective when the exposure mode is AUTO or TEXT.
19 AE LEVEL 1: SPF/RSPF This is used to adjust the exposure level.
ADJUST (Adjustment to The automatic exposure level can be adjusted separately for the document
5 levels is possible.) glass and the RSPF.
2: DOCUMENT GLASS For the procedure for adjusting the exposure and guidelines for numeric
(Adjustment to values. The factory default setting for the exposure level is center.
5 levels is possible.)
20 LANGUAGE 1: AMERICAN ENGLISH This is used to set the language used in the display.
2: ENGLISH
3: FRENCH
4: SPANISH
21 RESET FACTORY 1: YES This is used to return all settings to the factory default settings.
2: NO
22 SORT AUTO 1: ON Use this setting to enable or disable sort auto select mode.
SELECT 2: OFF
24 CHECK RSPF 1: ON You can set the operation that takes place if the [START] key ( ) is pressed
OPEN 2: OFF when the RSPF is not completely closed.
25 VALID COPY 1: 8.5x11 Set the allowed paper sizes for copying from the bypass tray. When "5.5x8.5"
WIDTH 2: 5.5x8.5 is selected, a copy of a letter size original will only be printed up to invoice
size.
28 LSU SETTING 1: ON Select whether copying is only allowed when the polygon motor is rotating, or
2: OFF also when the polygon motor is stopped.
29 PAPER TYPE 1: PLAIN PAPER Set the temperature of the fusing unit when the bypass tray is used. Normally
2: HEAVY PAPER "PLAIN PAPER" should be selected.
30 DISPLAY 1: LIGHTER Set the contrast of the display.
CONTRAST 2: LIGHT
3: NORMAL
4: DARK
5: DARKER

AL-2030/2040CS/2050CS USER PROGRAM 11 - 3


B. Print mode
Setting codes
Program
Program name (factory default setting Explanation
number
appears in bold)
1 FORCED 1: ON When this function is enabled, printing in printer mode will automatically
OUTPUT 2: OFF continue using a different size of paper if the specified size of paper runs out
in all trays. This feature does not function in copy mode.
2 USB 2.0 MODE 1: FULL-SPEED This sets the USB 2.0 data transfer speed. To obtain the fastest speed when
SWITCH* 2: HI-SPEED using the USB 2.0 connector, first verify that your computer meets the
system requirements (operating system and driver), and then use this
program to change the USB 2.0 mode to "Hi-Speed". Note that the setting
should not be changed while running a TWAIN driver.
3 AUTO TRAY 1: ON If the paper runs out during printing and there is paper of the same size in
SWITCH 2: OFF another tray, this function automatically switches to that tray (excluding the
bypass tray). The function can be disabled.
* The scanning speed increases when the USB 2.0 mode is set to "HI-SPEED", however, the printing speed does not increase considerably.

AL-2030/2040CS/2050CS USER PROGRAM 11 - 4


(1)
Carriage Unit
CCD PWB
12V 5V NF A5V 3.3V Reg 5V
SPF Motor Mechanical Load
AFE (HT82V24)
CCD CCFL x 2
R MPFS,RRS,CPFS1
(ILX558X) AD HOME
G CDS AGC MPX 8bits (MSB/LSB)
B 16bits POSITION
(Counter) MCNT
Lamp Inverter SENSOR
5V for CCFL
Sensor/SW
AL-2030/2040CS

CCD Driver (Electorical detector/SW/Sensor)


1. Block diagram

CPU INTERRUPT
SPPD
PSW
A. Overall block diagram

MCU-PWB 0 - 24V FW
MHPS
CPU I/O
DC-DC Driver Interlock SW
Cassette detector X 2
NIC PCBA PWM
RJ45 Drum Initial detector
(N/W (AL2040 only)
3.3V SDRAM PPD1
connector) Ether Chip POD
1284 I/F 16Mbyte (AL2040)
RTL8019AS MFD
or 8Mbyte (AL2030) PPD2
SPOD
[12] ELECTRICAL SECTION

CPU Printer CLK MHPS


FPGA KRONOS ASIC
uPD703100
(18.3856MHz)
(296pin)
System Reset
FlashROM SRAM
3.3V
1Mbit 256kbit Scanner CLK(48MHz)
Reset IC

AL-2030/2040CS/2050CS
A[191] OPE PWB
OP-CLK
OP-LATCH
D[150] OP-DATA LED
USB I/F CPU LED Driver
USB1T20 AL2030 44 pcs

USB2.0
SRAM 1Mbit H8S/2321

Full Speed
AL2040 48 pcs
Flash ROM 16Mbit (19.6608MHz) ONL
ONL LED
AL2040 only
PSL
PSL LED
Duplex Motor
SELIN1,2,3
Driver KEYIN1,2 HC151 x 2 16bit
KEY Matrix
AL2030 13 pcs
AL2040 15 pcs
SSCG
PSW
Fan Motor I2C Bus START KEY
HC151
(2speed,Lock sensor) 8Kbyte
24V 12V EEPROM
CPU CLK(19.6608MHz)

ELECTRICAL SECTION 12 - 1
MMCLK
Driver

/MMD
/MMRDY
Driver Driver

PMD
2nd Cassette Main Motor Toner Motor Mirror Motor PMCLK
(AL2040 only) LSU
POWER SUPPLY HVU
LASER Polygon
Mechanical load Motor /POFF,HL,PR
CPFS2 FW TC, GRID, MC, BIAS
3.3V,5VEN,5V,12V,24V
Sensor/SW
PAPD,PPD3,
PD2,CED2

AC Code
(2)

Carriage Unit
AL-2050CS

12V 12V Reg A5V 3.3V


SPF Motor
AFE(HT86V26)
CCD R CCFL x 2
C A M HOME
(ILX558K) G AD 8bits (MSB/LSB)
D G P POSITION
B 16bits
S C X SENSOR
Lamp Inverter FAX Model Only AR-FX13
5V for CCFL

Speaker
CCD Driver FAX Main PCBA

Mechanical Load

MCU-PWB MPFS,RRS,CPFS1
0 - 24V

(RSPF UNIT SPUS,SRVC)


FAX I/F
DC-DC Driver
3.3V 8Mb
NIC PCBA PWM 256Mbx1 or 16Mb
SDRAM
RJ45 (AL Model only) 1284 I/F 8Mbyte SDRAM Flash ROM
(N/W MHPS D[7..0] AR-NB2A
connector) Ether Chip
RD 12MHz (AR Option)
RTL8019AS
CS
INT
KRONOS ASIC Image BUS(PI-Bus) P-Bus
8 Sensor/SW
CPU Image BUS(PO-Bus) ISP1583 Network Box Ethernet
FPGA Printer CLK (296pin) 8 (Electorical detector/SW/Sensor)
uPD703100 /ESPRD 100Base-T
USB2.0
High-speed

CPU INTERRUPT
System Reset OA982 SPPD
FlashROM SRAM 18.3856MHz 3.3V 18.3856MHz
1Mbit 256kbit UART CPU I/O
NW PWB Interlock SW
Reset IC
Cassette detector X 2

AL-2030/2040CS/2050CS
SSCG Drum Initial detector
Scanner CLK(12MHz x4 48MHz) A[191] PPD1
POD
D[150] MFD
CPU OP-CLK PPD2
SRAM 1Mbit H8S/2321 OP-LATCH OPE PWB
Flash ROM 16Mbit (19.6608MHz) OP-DATA SPID
LED Driver LED SRJD
PSL SCOD
PSL LED
Duplex Model Only CPUCLK SELIN1,2,3
KEYIN 8bit
HC151
Duplex Motor
KEY Matrix
KEYSCAN1-3
Driver HC238 FAX Model Only
SSCG I2C Bus (3 to 8 decode) 8bit FAX OPE PWB AR-FX13
D[158] 8Kbyte
PSW
Shifter Motor IO ASIC START KEY Buzzer
KEY Matrix
Driver EEPROM
CPU CLK(19.6608MHz) LCD
LCD E LED

/MMLD

MMCLK
(2 x 20)

/MMD
Fan Motor 24V 12V Driver LCD RS
Driver

PMD
LCD R/W(TBD)
Driver

PMCLK

PMRDY
LCD DB7-4

ELECTRICAL SECTION 12 - 2
EEPROM
(AR Model Only)
(CRUM)
2nd Cassette Main Motor Toner Motor Mirror Motor
LSU
POWER SUPPLY HVU
LASER
Mechanical load /POFF,HL,PR
CPFS2 FW TC, GRID, MC, BIAS
3.3V,5VEN,5V,12V,24V
Sensor/SW Polygon
PPD3, Motor
PD2,CED2

AC Code
DHAI-0519QSPZ DHAI-0287QSZZ CN22 CN2 DHAI-0513QSPZ CN304 CN303 DHAI-0270QSZZ
1 LEDPPD2 1 1 LEDPPD2 D-GND 1 1 D-GND DRST 1 1 DRST
PPD2 2 PPD2 2 2 PPD2 KEYIN1# 2 2 KIN1 2 2 D-GND DRST
3 D-GND 3 3 D-GND SELIN3 3 3 SELIN3 D-GND 3
4 RTH_IN STROBE 4 4 OP-STB
1 RTH_IN 1 5 D-GND SELIN1 5 5 SELIN1 AL MODEL ONLY
Thermistor 2 D-GND 2 B5B-PH-K-S OP-CLK 6 6 OP-CLK
SELIN2 7 7 SELIN2
OP-LATCH 8 8 OP-LATCH
OP-DATA OP-DATA
A. AL-2030

CN11 9 9
1 VFMOUT EN5V 10 10 5VEN
2 FANLK D-GND 11 11 D-GND
Fan MT 3 /VFMCNT PSL 12 12 PSL
4 PGND ONL 13 13 ONL
B4B-PH-K-S PSW 14 14 PSW
KEYIN2# 15 15 KIN2
(1) MCU PWB (1/2)

5V 16 16 5V
CN13
DRST 17 17 DRST
1 24VDupMT
D-GND 18 18 D-GND
2 /DMT_0
IMSA-9619S-18A
3 /DMT_1
4 /DMT_2
5 /DMT_3 OPE
B05B-XASK-1
PWB
DHAI-0286QSZZ CN19
1 LEDPOD
POD 2 POD CN4
3 D-GND OUTA+ 1
B3B-PH-K-S OUTB+ 2 SCANNER
2. Actual wiring diagram

OUTA- 3 MT
OUTB- 4
DHAI-0530QSPZ CN42 B4B-PH-K-R
-HSYNC 8 1 /SYNC
D-GND 7 2 D-GND
+5V 6 3 INT5V CN3 DHAI-0268QSZ3
D-GND 5 4 D-GND P-GND 1 1 P-GND
-LDEN 4 5 /LDEN P-GND 2 2 P-GND
-VIDEO 3 6 /VIDEO VCL 3 3 VCL SCANNER
-S/H 2 7 SHOLD VCL 4 4 VCL
D-GND 1 8 D-GND 12V 5 5 12V UN
B08B-CZHK-B 12V 6 6 12V
LD EN5V 7 7 EN5V
D-GND 8 8 D-GND
(VSAMP) 9 9 (VSAMP)
DHAI-0529QSPZ CN41 CCD-TG 10 10 CCD-TG
D-GND 11 11 D-GND
CL
24V 5 1 24V
P-GND 4 2 P-GND CCD-RS 12 12 CCD-RS
/PMD 3 3 /PMD (BSAMP) 13 13 (BSAMP)
PMRDY 2 4 PMRDY CCD-CP 14 14 CCD-CP
PMCLK_A 1 5 PMCLK_A (AFE_SDI) 15 15 (AFE_SDI)
B05B-CZHK-B CCD_PHI2 16 16 CCD_PHI2 VCL 1 INVERTER
POLYGON MT D-GND 17 17 D-GND P-GND 2
CL

AL-2030/2040CS/2050CS
MCU CCD_PHI1 18 18 CCD_PHI1 PWB
CN25 (AFE_SEN) 19 19 (AFE_SEN)
1 (ADCLK) 20 20 (ADCLK)
2 PD1 D-GND 21 21 D-GND
3 D-GND (AFE_SCK) 22 22 (AFE_SCK) CCD
B3B-PH-K-M (AFE_DB7) 23 23 (AFE_DB7)
mt_at_home 24 24 MHPS PWB
DHAI-0514QSPZ CN6 (AFE_DB5) 25 25 (AFE_DB5)
INT24V 1 1 INT24V
PWB (AFE_DB6) 26 26 (AFE_DB6)
PGND 2 2 PGND D-GND 27 27 D-GND
/MMD 3 3 /MMD (AFE_DB4) 28 28 (AFE_DB4)
MMLD 4 4 MMLD (AFE_DB3) 29 29 (AFE_DB3)
/MMCLK 5 5 /MMCLK (AFE_DB2) 30 30 (AFE_DB2)
B5B-PASK-1 (AFE_DB1) 31 31 (AFE_DB1)
MAIN MT (AFE_DB0) 32 32 (AFE_DB0)
FF4-32-S15D5
CN23
1 TMA_O
TONER MT 2 TMB_O
CN5 DHAI-0526QSPZ
B2P-VH 24V 1 1 24V 1
TCS 2 2 TCS 2 TCS DV
DVSEL 3 6 DVSEL 6
CN12 D-GND 4 5 D-GND 5
RESIST ROLLER 1 24V B4B-PH-K-R 8 BIAS 8
un
2 /RRS
SOLENOID 3
B3B-PH-K-E DHAI-0515QSPZ
1 BIAS MC 1
2 F-GND

ELECTRICAL SECTION 12 - 3
CASSETTE CN10
1 24V DHAI-0273QSZZ
PAPER 2 /CPFS1 CN1 DHAI-0525QSPZ MCFB 1
SOLENOID 3 INT5V 1 1 INT5V GRID 4
B3B-PH-K-S INT24V 2 2 INT24V
3 3 HVT PWB
4 4 DHAI-0292QSZZ
/BIAS 5 5 /BIAS TC 1
DHAI-0269QSZZ CN7
/TC 6 6 /TC
CED1 1 1 CED1
CED1 /GRIDL 7 7 /GRIDL
D-GND 2 2 D-GND
/MC 8 8 /MC DHAI-0267QSPZ
3 D-GND
B24B-PNDZS-1 BC 1
B3B-PH-K-K

DHAI-0289QSZZ CN16
1 LEDPPD1
PPD1 2 PPD1 CN1
3 D-GND D-GND 9 1 D-GND
B3B-PH-K-R P-GND 10 2 P-GND
D-GND 11 3 D-GND THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1 DHAI-0510QSP1 DHAI-0511QSP1
CN26 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5 /POFF 16 8 /POFF
4 MFD 12VIN 17 9 12VIN POWER
5 DGND 24V 18 10 24V SUPPLY
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
AC-CORD
/PR 21 13 /PR L 1
DHAI-0272QSZZ CN15 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1
(2) SPF unit (2/2)

CN24 DHAI-0532QSP1
24VSPFMT 1 5 COMA
24VSPFMT 2 2 COMB
SPMT_0 3 4 A
SPMT_2 4 6 /A SPMT
SPMT_1 5 3 B
MCU SPMT_3 6 1 /B
SPID 7
DGND 8
PWB LEDSPID 9
SPPD 10 1 SPID

AL-2030/2040CS/2050CS
DGND 11 2 DGND SPID
LEDSPPD 12 3 LEDSPID
B12B-PH-K-S

1 SPPD
2 DGND SPPD
3 LEDSPPD

SPF UNIT

ELECTRICAL SECTION 12 - 4
DHAI-0519QSPZ DHAI-0287QSZZ CN22 CN2 DHAI-0513QSPZ CN304 CN303 DHAI-0270QSZZ
1 LEDPPD2 1 1 LEDPPD2 D-GND 1 1 D-GND DRST 1 1 DRST
PPD2 2 PPD2 2 2 PPD2 KEYIN1# 2 2 KIN1 2 2 D-GND DRST
3 D-GND 3 3 D-GND SELIN3 3 3 SELIN3 D-GND 3
4 RTH_IN STROBE 4 4 OP-STB
1 RTH_IN 1 5 D-GND SELIN1 5 5 SELIN1 AL MODEL ONLY
Thermistor 2 D-GND 2 B5B-PH-K-S OP-CLK 6 6 OP-CLK
SELIN2 7 7 SELIN2
OP-LATCH 8 8 OP-LATCH
CN11 OP-DATA 9 9 OP-DATA
1 VFMOUT EN5V 10 10 5VEN
2 FANLK D-GND 11 11 D-GND
Fan MT 3 /VFMCNT PSL 12 12 PSL
B. AL-2040CS

4 PGND ONL 13 13 ONL


B4B-PH-K-S PSW 14 14 PSW
KEYIN2# 15 15 KIN2
(1) MCU PWB (1/2)

5V 16 16 5V
CN13 DRST 17 17 DRST
1 24VDupMT D-GND 18 18 D-GND
2 /DMT_0 IMSA-9619S-18A
DUPLEX MT 3 /DMT_1
4 /DMT_2
5 /DMT_3 OPE
B05B-XASK-1
PWB
DHAI-0286QSZZ CN19
1 LEDPOD
CN4
2 POD
POD OUTA+ 1
3 D-GND SCANNER
OUTB+ 2
B3B-PH-K-S OUTA- 3 MT
OUTB- 4
DHAI-0530QSPZ CN42 B4B-PH-K-R
-HSYNC 8 1 /SYNC
D-GND 7 2 D-GND
+5V 6 3 INT5V CN3 DHAI-0268QSZ3
D-GND 5 4 D-GND P-GND 1 1 P-GND
-LDEN 4 5 /LDEN P-GND 2 2 P-GND SCANNER
-VIDEO 3 6 /VIDEO VCL 3 3 VCL
-S/H 2 7 SHOLD VCL 4 4 VCL
D-GND 1 8 D-GND 12V 5 5 12V UN
B08B-CZHK-B 12V 6 6 12V
LD EN5V 7 7 EN5V
D-GND 8 8 D-GND
(VSAMP) 9 9 (VSAMP)
CCD-TG 10 10 CCD-TG
DHAI-0529QSPZ CN41 D-GND D-GND
CL
11 11
24V 5 1 24V
CCD-RS 12 12 CCD-RS
P-GND 4 2 P-GND
(BSAMP) 13 13 (BSAMP)
/PMD 3 3 /PMD
CCD-CP 14 14 CCD-CP
PMRDY 2 4 PMRDY
(AFE_SDI) 15 15 (AFE_SDI)
PMCLK_A 1 5 PMCLK_A
CCD_PHI2 16 16 CCD_PHI2 VCL 1
B05B-CZHK-B D-GND
INVERTER
POLYGON MT 17 17 D-GND P-GND 2
CCD_PHI1 18 18 CCD_PHI1 PWB CL

AL-2030/2040CS/2050CS
(AFE_SEN) 19 19 (AFE_SEN)
CN25 (ADCLK) 20 (ADCLK)
20
1
2 PD1
MCU D-GND 21 21 D-GND
(AFE_SCK)
(AFE_SCK) 22 22 CCD
3 D-GND (AFE_DB7) 23 23 (AFE_DB7)
B3B-PH-K-M mt_at_home 24 MHPS
24 PWB
(AFE_DB5) 25 25 (AFE_DB5)
DHAI-0514QSPZ CN6 (AFE_DB6) 26 (AFE_DB6)
26
INT24V 1 1 INT24V
PWB D-GND 27 27 D-GND
PGND 2 2 PGND (AFE_DB4) 28 (AFE_DB4)
28
/MMD 3 3 /MMD (AFE_DB3) 29 (AFE_DB3)
29
MMLD 4 4 MMLD (AFE_DB2) 30 (AFE_DB2)
30
/MMCLK 5 5 /MMCLK (AFE_DB1) (AFE_DB1)
31 31
B5B-PASK-1 (AFE_DB0) 32 32 (AFE_DB0)
MAIN MT
FF4-32-S15D5
CN23
1 TMA_O
TONER MT CN5 DHAI-0526QSPZ
2 TMB_O
24V 1 1 24V 1
B2P-VH TCS TCS
2 2 2 TCS DV
DVSEL 3 6 DVSEL 6
CN12 D-GND 4 5 D-GND 5
RESIST ROLLER 1 24V B4B-PH-K-R 8 BIAS 8
un
2 /RRS
SOLENOID 3
B3B-PH-K-E DHAI-0515QSPZ
1 BIAS MC 1
2 F-GND
CASSETTE CN10

ELECTRICAL SECTION 12 - 5
1 24V DHAI-0273QSZZ
PAPER 2 /CPFS1 CN1 DHAI-0525QSPZ MCFB 1
SOLENOID 3 INT5V 1 1 INT5V GRID 4
B3B-PH-K-S INT24V 2 2 INT24V
3 3 HVT PWB
4 4 DHAI-0292QSZZ
/BIAS 5 5 /BIAS TC 1
DHAI-0269QSZZ CN7
/TC 6 6 /TC
CED1 1 1 CED1
CED1 /GRIDL 7 7 /GRIDL
D-GND 2 2 D-GND
/MC 8 8 /MC DHAI-0267QSPZ
3 D-GND
B24B-PNDZS-1 BC 1
B3B-PH-K-K

DHAI-0289QSZZ CN16
1 LEDPPD1
PPD1 2 PPD1
3 D-GND CN1
D-GND 9 1 D-GND
B3B-PH-K-R
P-GND 10 2 P-GND
D-GND 11 3 D-GND THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1 DHAI-0510QSP1 DHAI-0511QSP1
CN26 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5 /POFF 16 8 /POFF
4 MFD 12VIN 17 9 12VIN POWER
5 DGND 24V 18 10 24V
120V/60Hz
SUPPLY
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
AC-CORD
DSW /PR 21 13 /PR L 1
DHAI-0272QSZZ CN15 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1
(2) SPF unit (2/2)

CN24 DHAI-0532QSP1
24VSPFMT 1 5 COMA
24VSPFMT 2 2 COMB
SPMT_0 3 4 A
SPMT_2 4 6 /A SPMT
SPMT_1 5 3 B
MCU SPMT_3 6 1 /B
SPID 7
DGND 8
PWB LEDSPID 9
SPPD 10 1 SPID

AL-2030/2040CS/2050CS
DGND 11 2 DGND SPID
LEDSPPD 12 3 LEDSPID
B12B-PH-K-S

1 SPPD
2 DGND SPPD
3 LEDSPPD

SPF UNIT

ELECTRICAL SECTION 12 - 6
DHAI-0519QSPZ DHAI-0287QSZZ CN11 CN3 DHAI-0517QSPZ CN302 CN303 DHAI-0270QSZZ
1 LEDPPD2 1 1 LEDPPD2 D-GND 1 32 D-GND DRST 1 1 DRST
(1)
PPD2 2 PPD2 2 2 PPD2 BL 2 31 BL 2 2 D-GND DRST
3 D-GND 3 3 D-GND INFOLED 3 30 INFOLED D-GND 3
4 RTH_IN OP_LATCH 4 29 OP_LATCH
5 D-GND D-GND 5 28 D-GND AL MODEL ONLY
Thermistor 2 D-GND 2 B5B-PH-K-S OP_CLK 6 27 OP_CLK
OP_DATA 7 26 OP_DATA
PSW 8 25 PSW
CN16 PSL 9 24 PSL
1 VFMOUT DRST 10 23 DRST
2 FANLK LCDD7 11 22 LCDD7 LCD_OPE
Fan MT 3 /VFMCNT LCDD6 12 21 LCDD6
4 PGND LCDD5 13 20 LCDD5 PWB
B4B-PH-K-S LCDD4 14 19 LCDD4
LCDE 15 18 LCDE
LCDRS 16 17 LCDRS
LCDCONT 17 16 LCDCONT
C. AL-2050CS

BZR 18 15 BZR
CN27 KEYSC1 19 14 KEYSC1
1 24VSFTMT KEYSC2 20 13 KEYSC2
2 /SFTMT_0 KEYSC3 21 12 KEYSC3
SHIFTER MT 3 /SFTMT_1 KEYIN 22 11 KEYIN
4 /SFTMT_2 SELIN3 23
MCU PWB (1/2)

10 SELIN3
5 /SFTMT_3 SELIN2 24 9 SELIN2
SELIN1 25 8 SELIN1
D-GND 26 7 D-GND
EN5V 27 6 EN5V
CN20 D-GND 28 5 D-GND
1 24VDupMT 5V 29 4 5V
2 /DMT_0 D-GND 30 3 D-GND
DUPLEX MT 3 /DMT_1 VCC3 31 2 VCC3
4 /DMT_2 D-GND 32 1 D-GND
5 /DMT_3
B05B-XASK-1
Duplex Model only CN22
OUTA+ 1
OUTB+ 2 SCANNER
DHAI-0286QSZZ CN26 OUTA- 3
1 LEDPOD OUTB-
MT
4
POD 2 POD
B4B-PH-K-R
3 D-GND
B3B-PH-K-S
CN4 DHAI-0268QSZ4
P-GND 1 1 P-GND
P-GND 2 2 P-GND SCANNER
DHAI-0530QSP1 CN42 VCL 3 3 VCL
- HSYNC 8 1 /SYNC VCL 4 4 VCL Carriage
D-GND 7 2 D-GND 12V 5 5 12V
+5V 6 3 INT5V 12V 6 6 12V
D-GND 5 4 D-GND EN5V 7 7 EN5V
UN
- LDEN 4 5 /LDEN D-GND 8 8 D-GND
- VIDEO 3 6 /VIDEO (VSAMP) 9 9 (VSAMP)
- S/H 2 7 SHOLD CCD-TG 10 10 CCD-TG
D-GND 11 11 D-GND
CCFL
D-GND 1 8 D-GND
B08B-CZHK-B CCD-RS 12 12 CCD-RS CN2
LD (BSAMP) 13 13 (BSAMP) AC VOUT 1
CCD-CP 14 14 CCD-CP GND 3
(AFE_SDI) 15 15 (AFE_SDI)
DHAI-0529QSP1 CN41 CCD_PHI2 16 16 CCD_PHI2 VCL 1
24V D-GND D-GND P-GND 2
INVERTER
5 1 24V 17 17
P-GND 4 2 P-GND CCD_PHI1 18 18 CCD_PHI1 PWB CCFL
/PMD 3 3 /PMD (AFE_SEN) 19 19 (AFE_SEN) CN3
PMRDY 2 4 PMRDY (ADCLK) 20 20 (ADCLK) AC VOUT 1
PMCLK_A 1 5 PMCLK_A D-GND 21 21 D-GND GND 3
B05B-CZHK-B (AFE_SCK) 22 22 (AFE_SCK) CCD
POLYGON MT (AFE_DB7) 23 23 (AFE_DB7)
mt_at_home 24 24 MHPS
MCU PWB

AL-2030/2040CS/2050CS
CN28 (AFE_DB5) 25 25 (AFE_DB5)
1 (AFE_DB6) 26 26 (AFE_DB6)
2 PD1 D-GND 27 27 D-GND
3 D-GND (AFE_DB4) 28 28 (AFE_DB4)
B3B-PH-K-M (AFE_DB3) 29 29 (AFE_DB3)
(AFE_DB2) (AFE_DB2)
PWB (AFE_DB1)
30
31
30
31 (AFE_DB1)
(AFE_DB0) 32 32 (AFE_DB0)
DHAI-0514QSPZ CN12 FF4-32-S15D5
INT24V 1 1 INT24V
PGND 2 2 PGND
/MMD 3 3 /MMD
MMLD 4 4 MMLD
/MMCLK 5 5 /MMCLK
B5B-PASK-1
MAIN MT

CN25
1 TMA_O
TONER MT 2 TMB_O
B2P-VH

CN18 CN6
RESIST ROLLER 1 24V 24V 1 1 24V 1
SOLENOID 2 /RRS TCS 2 2 TCS 2 TCS DV
3 DVSEL 3 6 DVSEL 6
B3B-PH-K-E D-GND 4 5 D-GND 5 un
B4B-PH-K-R 8 BIAS 8

CN15 DHAI-0515QSPZ
CASSETTE PAPER 1 24V 1 BIAS MC 1

ELECTRICAL SECTION 12 - 7
2 /CPFS1 2 F-GND
SOLENOID 3
B3B-PH-K-S DHAI-0273QSZZ
CN2 DHAI-0525QSPZ MCFB 1
INT5V 1 1 INT5V GRID 4
INT24V 2 2 INT24V
DHAI-0269QSZZ CN21 P-GND 3 3 P-GND HVT PWB
CED1 1 1 CED1 P-GND 4 4 P-GND DHAI-0292QSZZ
CED1 D-GND 2 2 D-GND /BIAS 5 5 /BIAS TC 1
3 D-GND /TC 6 6 /TC
B3B-PH-K-K /GRIDL 7 7 /GRIDL
/MC 8 8 /MC DHAI-0267QSPZ
B24B-PNDZS-1 BC 1

DHAI-0289QSZZ CN24
1 LEDPPD1
PPD1 2 PPD1
CN2 DHAI-0525QSPZ
3 D-GND D-GND 9 1 D-GND
B3B-PH-K-R P-GND 10 2 P-GND DHAI-0510QSP1 (for 100V area)
D-GND 11 3 D-GND DHAI-0536QSPZ (for 200V area) THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1
CN14 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5 /POFF 16 8 /POFF DHAI-0511QSP1 (for 100V area)
4 MFD 12VIN 17 9 12VIN POWER DHAI-0537QSPZ (for 200V area)
5 DGND 24V 18 10 24V SUPPLY For 120V area
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
/PR 21 13 /PR AC-CORD
DSW L 1
DHAI-0272QSZZ CN10 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1

For 200V area AC-CORD


AC-INLET

DHAI-0491QSZZ
(2)
RSPF section (2/2)

CN30 DHAI-0533QSPZ DHAI-0541QSPZ


LED_SRJD 1 3 LED_SRJD 3 3 LEDSRJD
DGND 3 2 D-GND 2 2 DGND SRJD
SRJD 5 1 SRJD 1 1 SRJD
LED_SPPD 2 3 LED_SPPD 3
DGND 4 2 D-GND 2
MCU SPPD 6 1 SPPD 1 DHAI-0540QSPZ
LED_SCOD 7
DGND 9 3 LEDSPPD
PWB SCOD 11 2 DGND SPPD
LED_SPID 8 3 LED_SPID 3 1 SPPD
DGND 10 2 D-GND 2
SPID 12 1 SPID 1
24VSPFSOL 17 1 24V 1
SPUS 19 2 _SPUS 2
24VSPFSOL 21 1 24V 1 3 LEDSCOD
SRVC 23 2 SRVC 2 2 DGND SCOD
SPMT_3 14 1 SCOD
24VSPFMT 22
SPMT_1 16
SPMT_0 20
24VSPFMT 24 DHAI-0539QSPZ
SPMT_2 18 3 LEDSPID
24VSPFSOL 13 2 DGND

AL-2030/2040CS/2050CS
SPID
NC 15 1 SPID

B24B-PNDZS-1

SPUS

RSPF UNIT
SRVC

ELECTRICAL SECTION 12 - 8
1 /B
2 COMB
3 B
4 A SPMT
5 COMA
6 /A
D. AL-2040CS/2050CS
(1) 2nd cassette unit (1/2)

DHAI-0306QSZZ CN18
2 /CPFS2 2 14 /CPFS2 1 1 /CPFS2
CPFS2 1 24V 1 13 24V 2 2 24V
11 5V 4 4 5V
8 PPD3 7 7 PPD3
7 D-GND 8 8 D-GND
5V 3 6 PD2 9 11 PD2
PPD3 PPD3 2 4 D-GND 11 12 D-GND
D-GND 1 2 CED2 13 13 CED2
1 D-GND 14 14 D-GND
9 FG 6 3
3 3 5
5 5 6
PD2 1 9 9 9
PD2 D-GND 2 10 10 10
B14B-PHDSS-B

CED2 1
MCU PWB
CED2 D-GND 2

2nd CASSETTE UN

(2) NIC PWB (2/2)

CN1 DHAI-0518QSPZ CN39


D-GND 1 24 D-GND
DIR3 2 23 /REV
/IT3 3 22 /INIT
/SELIN3 4 21 /SLCTIN
/AFFFD3 5 20 /AUTOFD
/STB 6 19 /STB
/FLT 7 18 /FAULT
SLCT 8 17 SLCT
PFRR 9 16 PE
PBSY 10 15 BUSY

NIC /PACK
P7
P6
11
12
13
14 /ACK
13 PARAD7
12 PARAD6 MCU
TO
NETWORK PWB P5
P4
P3
14
15
16
11 PARAD5
10 PARAD4
9 PARAD3 PWB
P2 17 8 PARAD2
P1 18 7 PARAD1
P0 19 6 PARAD0
/RESET 20 5 /OA_RST
VCC3 21 4 VCC3
5V 22 3 EN5V
5V 23 2 EN5V
D-GND 24 1 D-GND
24FMN-BTK-A

3. Signal name list


Signal name Name Function/Operation Section
LEDPPD2 PPD2 sensor power Fusing section
PPD2 PPD2 sensor Paper transport detection Fusing section
RTH_IN Thermistor Fusing section thermistor temperature detection Fusing section
FANLK Fusing fan Fan lock detection signal Optical section
MHPS MHPS sensor Carriage HP detection Optical section
/MPFS Multi bypass solenoid Optical section
/VFMCNT Fan speed signal Fan rotation speed control Optical section
VFMOUT Fusing fan Fan drive signal Optical section
/DMT_0 DUP motor DUP motor phase control Duplex drive section
/DMT_1 DUP motor DUP motor phase control Duplex drive section
/DMT_2 DUP motor DUP motor phase control Duplex drive section
/DMT_3 DUP motor DUP motor phase control Duplex drive section
LEDPOD POD sensor power Paper exit section
POD POD sensor Paper transport detection Paper exit section
PMCLK_A Polygon motor Clock signal to the polygon motor LSU
PMRDY Polygon motor Polygon motor ON/OFF detection signal LSU
/PMD Polygon motor Polygon motor drive signal LSU

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 9


Signal name Name Function/Operation Section
/LDEN Laser Laser circuit control signal LSU
SHOLD Laser Laser APC signal LSU
/SYNC Laser Horizontal sync signal from the LSU LSU
/VIDEO Laser Laser drive signal LSU
PD1 PD SW sensor 1st CS paper width sensor Not used
/MMCLK Main motor Clock signal to the polygon motor Main drive section
/MMD Main motor Polygon motor drive signal Main drive section
MMLD Main motor Polygon motor ON/OFF detection signal Main drive section
TMA_O Toner motor Toner motor phase control Toner motor drive section
TMB_O Toner motor Toner motor phase control Toner motor drive section
CED1 Machine cassette detection Paper transport section
/CPFS1 1st CS pickup solenoid Paper transport section
LEDPPD1 PPD sensor power Paper transport section
PPD1 PPD sensor Paper transport detection Paper transport section
/RRS 1st transport solenoid Paper transport section
BZR Buzzer signal Buzzer Operation section
DRST Drum reset detection CRU initial detection Operation section
KEYIN Key scan input Key detection control Operation section
KEYIN1# Key scan input Key detection control Operation section
KEYIN2# Key scan input Key detection control Operation section
KEYSC1 Key scan output Key scan output Operation section
KEYSC2 Key scan output Key scan output Operation section
KEYSC3 Key scan output Key scan output Operation section
LCDCON LCD control signal Signal for LCD Operation section
LCDDB4 LCD data signal Signal for LCD Operation section
LCDDB5 LCD data signal Signal for LCD Operation section
LCDDB6 LCD data signal Signal for LCD Operation section
LCDDB7 LCD data signal Signal for LCD Operation section
LCDE LCD control signal Signal for LCD Operation section
LCDRS LCD control signal Signal for LCD Operation section
ONL Online LED Operation section
OP-CLK LED driver control Operation section
OP-DATA LED driver control Operation section
OP-LATCH LED driver control Operation section
PSL Power save LED Operation section
PSW Start button control Operation section
SELIN1 Select signal 1 HC151 select signal Operation section
SELIN2 Select signal 2 HC151 select signal Operation section
SELIN3 Select signal 3 HC151 select signal Operation section
STROBE LED driver control Operation section
OUTA+ Scanner motor Scanner motor phase control Optical drive section
OUTA- Scanner motor Scanner motor phase control Optical drive section
OUTB+ Scanner motor Scanner motor phase control Optical drive section
OUTB- Scanner motor Scanner motor phase control Optical drive section
(ADCLK) AFE AFE control signal Scanner unit section
(AFE_DB0) AFE Image scan data Scanner unit section
(AFE_DB1) AFE Image scan data Scanner unit section
(AFE_DB2) AFE Image scan data Scanner unit section
(AFE_DB3) AFE Image scan data Scanner unit section
(AFE_DB4) AFE Image scan data Scanner unit section
(AFE_DB5) AFE Image scan data Scanner unit section
(AFE_DB6) AFE Image scan data Scanner unit section
(AFE_DB7) AFE Image scan data Scanner unit section
(AFE_SCK) AFE AFE control signal Scanner unit section
(AFE_SDI) AFE AFE serial data Scanner unit section
(AFE_SEN) AFE AFE control signal Scanner unit section
(BSAMP) AFE AFE control signal Scanner unit section
(VSAMP) AFE AFE control signal Scanner unit section
CCD-CP CCD CCD control signal Scanner unit section
CCD-RS CCD CCD control signal Scanner unit section
CCD-TG CCD CCD control signal Scanner unit section
CCD_PHI1 CCD CCD control signal Scanner unit section
CCD_PHI2 CCD CCD control signal Scanner unit section
VCL Copy lamp Copy lamp control Scanner unit section

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 10


Signal name Name Function/Operation Section
DVSEL Developing tank detection Developing section
TCS Toner sensor Toner quantity detection Developing section
/BIAS HV bias signal HV bias drive Process section
/GRIDL HV grid signal Main charger grid control Process section
/MC HV MC signal Main charger control Process section
/TC HV TC signal Transfer charger grid control Process section
/POFF Low voltage power Output power control Power section
FW Low voltage power Zero cross detection Power section
/PR Heater lamp Power relay control Power section
HLOUT Heater lamp Heater lamp control Power section
LEDSCOD SCOD sensor power SPF/RSPF section
LEDSPID SPID sensor power SPF/RSPF section
LEDSPPD SPPD sensor power SPF/RSPF section
LEDSRJD SRJD sensor power SPF/RSPF section
/RSV_SOL Reverse solenoid SPF/RSPF section
SCOD SCOD sensor SPF/RSPF cover open sensor SPF/RSPF section
SPID SPID sensor SPF/RSPF UN paper entry sensor SPF/RSPF section
SPMT_0 SPF/RSPF motor SPF/RSPF motor phase control SPF/RSPF section
SPMT_1 SPF/RSPF motor SPF/RSPF motor phase control SPF/RSPF section
SPMT_2 SPF/RSPF motor SPF/RSPF motor phase control SPF/RSPF section
SPMT_3 SPF/RSPF motor SPF/RSPF motor phase control SPF/RSPF section
SPPD SPPD sensor SPF/RSPF transport detection SPF/RSPF section
/SPUS Paper feed solenoid SPF/RSPF section
SRJD SRJD sensor SPF/RSPF paper exit sensor SPF/RSPF section
/SRVC Reverse clutch SPF/RSPF section
CED2 2nd CS cassette detection 2nd cassette section
/CPFS2 2nd CS pickup solenoid 2nd cassette section
PD2 PD2 SW sensor 2nd CS paper width detection 2nd cassette section
PPD3 PPD3 sensor 2nd CS paper transport detection 2nd cassette section
/ACK IEEE1284 /ACK signal Network section
/AUTOFD IEEE1284 /AUTOFD signal Network section
BUSY IEEE1284 BUSY signal Network section
/FAULT IEEE1284 /FAULT signal Network section
/INIT IEEE1284 /INIT signal Network section
PARAD0 IEEE1284 Data bus Network section
PARAD1 IEEE1284 Data bus Network section
PARAD2 IEEE1284 Data bus Network section
PARAD3 IEEE1284 Data bus Network section
PARAD4 IEEE1284 Data bus Network section
PARAD5 IEEE1284 Data bus Network section
PARAD6 IEEE1284 Data bus Network section
PARAD7 IEEE1284 Data bus Network section
PE IEEE1284 PE signal Network section
/REV IEEE1284 /REV signal Network section
SLCT IEEE1284 SLCT signal Network section
/SLCTIN IEEE1284 /SLCTIN signal Network section
/STB IEEE1284 /STB signal Network section
/OA_RST Option reset Reset signal to the NIC PWB Network section
USB +D USB signal USB section
USB -D USB signal USB section
/SFTMT0 Shifter motor Shifter motor phase control Shifter motor section
/SFTMT1 Shifter motor Shifter motor phase control Shifter motor section
/SFTMT2 Shifter motor Shifter motor phase control Shifter motor section
/SFTMT3 Shifter motor Shifter motor phase control Shifter motor section

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 11


5 4 3 2 1

MCU PWB (CPU section) (AL-2030/2040CS) 1/13


VCC3
VCC3

C1
*6

R1 R2 C2
IC1 BR1 BR2 BR3
N.M. N.M. 0.1u TP257 R3 /STBY 1 8 D15 1 8 /CS0# 1 8
7 1 *2 R4 *1 XTAL NMI 2 7 D14 2 7 /CS1# 2 7
TP253 VDD XIN/CLKIN /WDTOVF D13 /CS2#
D 6 8 3 6 3 6 3 6 D
TP254 FRSEL XOUT TP262 D12 /CS3#
4 5 4 5 4 5 4 5
TP255 S0 SSCLK X1 C3 C4
3 S1 VSS 2
HC-49U/S 10kJx4 10kJx4 10kJx4
19.6608MHz 100p 100p
N.M._CY25811SC BR5 BR6
R5 R6 R7 *3 EXTAL MCNT R245 10kJ(open) D11 1 8 ARB_INT 1 8
/CS5 R246 10kJ D10 2 7 (FW) 2 7
N.M. 0J CRUMSCL R247 10kJ D9 3 6 CPU_SYNC 3 6
C6 /PRINTST R248 10kJ D8 4 5 CCD_TG 4 5
C5 *5
TP256 R8 *4 12p 10kJx4 10kJx4

BR7 BR8
RY/BY 1 8 D7 1 8
/ESSRDY 2 7 D6 2 7
(KEYIN2) 3 6 D5 3 6
TP263 4 5 D4 4 5

10kJx4 10kJx4

(2,4)
C78
/PRINTST 100p BR10 BR11
(2) /PRINTST
TP1 R9 33J /RD# TP209 DMT0 D3 1 8 CPUCLK(NC) 4 5
(2,3) /RD DMT0 (6)
TP218 R10 33J /HWR# TP208 DMT1 D2 2 7 /RD# 3 6
(3) /HWR DMT1 (6)
TP220 R11 100J /LWR# TP207 DMT2 D1 3 6 /HWR# 2 7
(2) /LWR DMT2 (6)

/RESET1
TP206 DMT3 D0 4 5 /LWR# 1 8
DMT3 (6)

CPUCLK(NC)
TP222 R12 33J TP205 MMCLK
(4) SELIN3 MMCLK (5)
TP224 R13 33J TP204 RESETOUT1 10kJx4 10kJx4
[13] CIRCUIT DIAGRAM

(4) SELIN2
TP226 R14 33J TP203
(4) SELIN1 D_CONT (4)
TP202 STROBE BR12
STROBE (4)

EXTAL
XTAL
/STBY
NMI
TP201 CRUMSCL SPFMT3 4 5 POFF R249 N.M._10kJ
CRUMSCL (12)
(8) ONL ONL TP200 CRUMSDTA SPFMT2/MIRCNT 3 6 TxD R250 10kJ
CRUMSDTA (12)
(KEYIN2) TP199 /CS5 SPFMT1 2 7 SDA R251 2kJ
(4) (KEYIN2)

33p
33p
33p
/WDTOVF
/ESSRDY TP198 MCNT SPFMT0 1 8 SCL R252 2kJ
MCNT (5)
RY/BY

TP7
(3) RY/BY

TP228
TP227
TP225
TP223
TP221
TP219
TP216
TP217
TP215
TP214
TP213
TP212
TP211
TP210
CPU3.3 10kJx4

TP229
1. MCU PWB (AL-2030/2040CS)

TP230
BR14 BR15

C7
C8
C9
DMT0 1 8 /TRANSST 1 8
DMT1 2 7 /SCANST 2 7
C DMT2 3 6 /SCANSP# 3 6 C
DMT3 4 5 TP267 4 5

10kJx4 10kJx4

IC2

102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
BR16
(SIN1) 4 5
(SIN2) 3 6
(SIN3)

Vss
Vss
Vss
Vss
Vss
Vss
2 7

NMI
RES

VCC
VCC
XTAL
STBY

PF7/0
(KEYIN1) 1 8

EXTAL

PF6/AS
PF5/RD
103 64 TP197

PF3/LWR
WDTOVF
(USB_IN) (4)

P50/TxD2
AVcc P35/SCK1

PF4/HWR

P51/RxD2

P52/SCK2
PF1/BACK
SCL 10kJx4

PF0/BREQ
104 63

P63/TEND1
SCL (3)

P62/DREQ1
Vref

P53/ADTRG
TP231 P34/SCK0 RxD
(5) RTH 105 62 RxD (9)
TP232 P40/AN0 P33/RxD1 TP196 SDA /ES_PAGE R17 10kJ
106 61

P61/TEND0/CS5
(5) (TCS_AN) SDA (3)

P60/DREQ0/CS4
P41/AN1 P32/RxD0

P20/PO0/TIOCA3
P24/PO4/TIOCA4
P25/PO5/TIOCB4
P26/PO6/TIOCA5
P27/PO7/TIOCB5

P21/PO1/YICOB3
P22/PO2/TIOCC3
P23/PO3/TIOCD3
TP233 107 60 TxD /MSU_ST1 R261 10kJ
(4) (SIN1) P42/AN2 P31/TxD1 TxD (9)
TP234 108 59 TP195 POFF RxD R262 10kJ
(4) (SIN2) P43/AN3 P30/TxD0 POFF (2,5)
TP235 109 58 CRUMSDTA R263 10kJ
(4) (SIN3) P44/AN4 VCC
/ES_PAGE TP236 110 57 TP6 1 8 BR17 TP194 D15

PF2/LCAS/ WAIT/BREQO
TP237 P45/AN5 PD7/D15 TP8 TP193 D14 R19 STROBE R421 10kJ
(4) (KEYIN1) 111 56 2 7 33Jx4
/MSU_ST1 TP238 P46/AN6/DA0 PD6/D14 TP9 TP192 D13 10kJ
112 55 3 6
C11 P47/AN7/DA1 PD5/D13 TP10 TP191 D12
113 54 4 5
N.M. AVss PD4/D12
114 53
R18 /SCANSP# TP239 Vss Vss TP24 BR18 TP190 D11
(2) /SCANSP 115 52 1 8
/SCANST 33J P17/PO15/TIOCB2/TCLKD PD3/D11 TP25 33Jx4 TP189 D10
(2) /SCANST 116 51 2 7
/TRANSST P16/PO14/TIOCA2 HD6412321VF25(H8S/2321) PD2/D10 TP30 TP188 D9
(2) /TRANSST 117 50 3 6
TP240 P15/PO13/TIOCB1/TCLKC PD1/D9 TP31 TP187 D8
(5) PMCLK 118 49 4 5
SPFMT3 TP241 P14/PO12/TIOCA1 PD0/D8 TP32 BR19 TP186 D7
(4) SPFMT3 119 48 1 8
SPFMT2/MIRCNT TP242 P13/PO11/TIOCD0/TCLKB PE7/D7 TP33 33Jx4 TP185 D6
(4) SPFMT2/MIRCNT 120 47 2 7
SPFMT1 TP243 P12/PO10/TIOCC0/TCLKA PE6/D6 TP125 TP184 D5
(4) SPFMT1 121 46 3 6
SPFMT0 TP244 P11/PO9/TIOCB0/DACK1 PE5/D5 TP126 TP183 D4
(4) SPFMT0 122 45 4 5
P10/PO8/TIOCA0/DACK0 PE4/D4
123 44
MD0 Vss TP127 TP182 D3
124 43 1 8 BR20
MD1 PE3/D3 TP128 TP181 D2
125 42 2 7 33Jx4
PSL TP245 MD2 PE2/D2 TP129 TP180 D1
(8) PSL 126 41 3 6
TP246 PG0/CAS PE1/D1 TP130 TP179 D0
127 40 4 5
PG1/CS3 PE0/D0
128 39
PG2/CS2 VCC
BR21
TP2 5 4 /CS3#

TP247
TP248 6 3 /CS2#
(2) /CS2 D[15..0] (2,3)

PG3/CS1
PG4/CS0
Vss
NC
VCC
PC0/A0
PC1/A1
PC2/A2
PC3/A3
Vss
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
Vss
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
Vss
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
P67/CS7/IRQ3
P66/CS6/IRQ2
Vss
Vss
P65/IRQ1
P64/IRQ0
TP154 7 2 /CS1#
(3) /CS1
8 1 /CS0#

1
2
3
4
5
(3) /CS0

10
19
28
30
31
32
33
34
35
36
37
38
B TP155 B
33Jx4 H8S/2321
TP131

TP133 6
TP134 7
TP135 8
TP136 9
TP137 11
TP138 12
TP139 13
TP140 14
TP141 15
TP142 16
TP143 17
TP144 18
TP145 20
TP146 21
TP147 22
TP148 23
TP149 24
TP150 25
TP151 26
TP152 27
TP153 29
TP132

C12
C13
N.M.

22pF
Reset Circuit

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 1


C14
C15

N.M.
N.M.
BR22
BR24

33Jx4
TP252 ARB_INT
ARB_INT (2)
TP249 (FW) VCC3 VCC3

8
7
6
5
8 BR23
7 33Jx4
6
5
8
7 33Jx4
6
5
(FW) (4)
TP251 CPU_SYNC
CPU_SYNC (2)
TP250
mt_at_home# (4)
TP261 CCD_TG
CCD_TG (2,4)
TP178 (SPPD)
(SPPD) (7)
TP177 (PSW) R20
(PSW) (7)

33Jx4
100kJ

1
2
3
4
1
2
3
4
1
2
3
4

BR25
BR26
33J
IC3

R16

8
7
6
5
8
7 33Jx4
6
5
2 4 TP260
VDD VOUT /RESET0 (2,3,4)
1uF
C10
C16
0.1u

1 3 TP259
GND CT
BU4212F C17 C18
N.M.

1
2
3
4
1
2
3
4
0.01uF

TP166
TP167
TP168
TP169
TP170
TP171
TP172
TP173
TP174
TP175
TP176
L11 0J (1608)

TP156
TP157
TP158
TP159
TP160
TP161
TP162
TP163
TP164
TP165
VCC3
L1

A1
A2
A3
A5
A6
A7
A9

A0
A4
A8
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

ZJSR5101-223(open)
CPU3.3
A[20..0] (2,3) ASIC_RESET

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
C19
A + A
R21 33J
10u/16V RESETOUT1 TP258
/ASIC_RST (2,4,12)

C20
C21
C22
C23
C24
C25
R22 C26
10kJ 47p

5 4 3 2 1
5 4 3 2 1

MCU PWB (Graphic_ASIC section) (AL-2030/2040CS) 2/13


VCC3 VCC3
VCC3
BR67 10kJx4 L12 N.M.
TP338 R23 33J VCC3 MTAD0 4 5 PIDATA0 1 8
(4) VSAMP
MTAD1 3 6 PIDATA1 2 7 L2
R24 33J BR27 10kJx4 MTAD2 2 7 PIDATA2 3 6
(1,4) CCD_TG
/PCLPRO 4 5 MTAD3 1 8 PIDATA3 4 5 G3.3V
TP339 R25 33J /FAXPRO 3 6
(4) CCD_RS BR70 10kJx4
/ESPRD 2 7 BR66 10kJx4 ZJSR5101-223

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
TP340 R26 33J /OUTACK 1 8 MTAD4 4 5
(4) BSAMP
MTAD5 3 6 PIDATA4 1 8 C37 +
TP341 R27 33J MTAD6 2 7 PIDATA5 2 7
(4) CCD_CP
/INREQ R28 10KJ MTAD7 1 8 PIDATA6 3 6 47u/16V

C27
C28
C29
C30
C31
C32
C33
C34
C35
AFE_SDI TP342 R29 33J PIDATA7 4 5 C36
D (4) AFE_SDI
BR68 10kJx4
D
TP343 R30 33J BR28 10kJx4 MTAD8 4 5 BR71 10kJx4
(4) CCD_PHI2
JTG_TCK 4 5 MTAD9 3 6
TP344 R31 33J JTG_TMS 3 6 MTAD10 2 7
(4) CCD_PHI1
JTG_TDI 2 7 MTAD11 1 8

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u

TP345 R32 33J JTG_TDO 1 8


(4) AFE_SEN
BR69 10kJx4
TP346 R33 33J MTAD12 4 5
(4) ADCLK
/OUTCS R34 10KJ MTAD13 3 6

C38
C39
C40
C41
C42
C43
C44
C45
C46
C47

TP347 R35 33J MTAD14 2 7


(4) AFE_SCK

(1,3,4)
MTAD15 1 8

/RESET0
(4) AFE_DB[7..0]
BR29
AFE_DB7 0Jx4 1 8 TP348
u

AFE_DB6 2 7 TP349
VCC3

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u

TP77
TP78
TP79
TP80
TP81
TP82
TP83
TP84
TP85
TP86
TP87
TP88
TP89
TP90
TP91
TP92
TP93
TP94
TP95
TP96
TP97
TP98
TP99
C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 AFE_DB5 3 6 TP350

TP100
TP101
TP102
TP103
TP104
TP105
TP106
TP107
TP108
TP109
TP110
TP111

TP337
TP336
TP335
TP334
TP333
TP332
TP331
TP330
TP329
TP328
TP327
TP326
TP325
TP324
TP323
AFE_DB4 4 5 TP351
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47p 47p 47p 47p 47p N.M. 47p 47p N.M. 47p N.M. BR31
1 8 AFE_DB7 AFE_DB3 0Jx4 1 8 TP352
C59
C60
C61
C62
C63
C64
C65
C66
C67
C68
C69

2 7 AFE_DB6 AFE_DB2 2 7 TP353


3 6 AFE_DB5 AFE_DB1 3 6 TP354

JTG_TDO
JTG_TDI
JTG_TMS
/INREQ
/ESPRD
/FAXPRO
/PCLPRO

JTG_TCK
/OUTCS
/OUTACK
MTAD15
MTAD14
MTAD13
MTAD12
MTAD11
MTAD10
MTAD9
MTAD8
MTAD7
MTAD6
MTAD5
MTAD4
MTAD3
MTAD2
MTAD1
MTAD0
PIDATA0
PIDATA1
PIDATA2
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
4 5 AFE_DB4 AFE_DB0 4 5 TP355
BR30 10kJx4 G3.3V
1 8 AFE_DB3 TP356
(10) CL
2 7 AFE_DB2
3 6 AFE_DB1
4 5 AFE_DB0
BR32 10kJx4
R36 10kJ AFE_SDI
IC4

222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149

TDI
TD0
TCK
TMS
VCC3

TRSK
/INCS
/POCS

ADCLK
/INACK

/INREQ

BSAMP
VSAMP

CLPWM
/ESPRD

/OUTCS
/HSYNC

MDAT15
MDAT14
MDAT13
MDAT12
MDAT11
MDAT10
MDAT09
MDAT08
MDAT07
MDAT06
MDAT05
MDAT04
MDAT03
MDAT02
MDAT01
MDAT00

AFESCK
CCD_CP
CCD_RS
CCD_TG

VCC(AC)
AFE_SDI
VCC(AC)
PIDATA0
PIDATA1
PIDATA2
VCC(AC)
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7

GND(AC)
GND(AC)
GND(AC)

/FAXPRD
/PCLPRD

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7
/OUTACK

AFE_SEN
/OUTREQ

CCD_PH1
CCD_PH2
BR33 10kJx4

VCC(CORE)
VCC(CORE)
VCC(CORE)
VCC(CORE)
1

GND(CORE)
GND(CORE)
GND(CORE)
GND(CORE)
1 8 MM_BI0 223 148 TP112
MM_BI1 TP357 GND(CORE) /POREQ
2 7 (5) MM_Y3 224 147
MM_BI2 TP358 MM_Y3 VCC(AC) TP113
3 6 (5) MM_Y2 225 146
MM_Y2 /PIWT

1 1
C 4 5 MM_AI0 TP359 226 145 TP114 C
(5) MM_Y1 MM_Y1 /PIACK
227 144
R37 10kJ MM_AI1 TP360 VCC(CORE) GND(AC) /POACK TP115
(6) MM_PH_B 228 143
MM_PH_B /POACK
1 1

R38 10kJ MM_AI2 MM_BI0 TP361 229 142 /PIREQ TP116


(6) MM_BI0 MM_BI0 /PIREQ
MM_BI1 TP362 230 141
(6) MM_BI1 MM_BI1 GND(CORE)
MM_BI2 TP363 231 140 PODATA0 TP117
TP364 MM_BI2 PODATA0 PODATA1 TP118 VCC3
(6) MM_PH_A 232 139
MM_AI0 TP365 MM_PH_A PODATA1 PODATA2 TP119
(6) MM_AI0 233 138
MM_AI1 TP366 MM_AI0 PODATA2 PODATA3 TP120
(3) MAD[12..0] (6) MM_AI1 234 137
MM_AI2 TP367 MM_AI1 PODATA3 PODATA4 TP121
235 136
MM_AI2 PODATA4 PODATA5 TP122 R39
236 135
MAD3 TP409 TP368 GND(AC) PODATA5 PODATA6 TP123
1 8 237 134
RAM_MAD3 PODATA6 10kJ
1 1 1 1 1 1 1 1

MAD2 TP410 2 7 TP369 238 133 PODATA7 TP124


MAD1 TP411 TP370 RAM_MAD2 PODATA7
3 6 239 132
GND(CORE) VCC(CORE)
1

MAD0 TP412 4 5 TP371 240 131 TP76


RAM_MAD1 /TRANSST /TRANSST (1)
BR34 33Jx4 241 130 TP322
MAD10 TP413 TP372 RAM_MAD0 /RECEPTST TP75
1 8 242 129 /PRINTST (1)
TP422 TP373 RAM_MAD10 /PRINTST TP74
(3) BANK1 2 7 243 128 /SCANST (1)
TP423 VCC(CORE) /SCANST TP73 RCV
(3) BANK0 3 6 TP374 244 127 RCV (11)
TP424 RAM_BANKS1 RCV TP72 VPIN
(3) /SDCS 4 5 TP375 245 126 VPIN (11)
RAM_BANKS0 VPIN
1 1 1 1 1

BR35 33Jx4 246 125 TP71 VMIN


RAM_CS VMIN VMIN (11)
TP425 1 8 TP376 247 124
(3) /SDRAS RAM_RAS GND(CORE)
TP426 2 7 TP377 248 123 TP70 R40 33J TP321
(3) /SDCAS RAM_CAS VPOUT VPOUT (11)
TP427 3 6 TP378 249 122 TP69 R41 33J TP320
(3) /SDWDE VCC(AC) VMOUT VMOUT (11)
1 1 1

TP428 4 5 TP379 250 121 TP68 R42 33J TP319


(3) RAMDB[15..0] (3) DQM0 RAM_WDE OEN OEN (11)
BR36 33Jx4 251 120
RAM_DQM0 GND(AC) TP67 R43 33J TP318
252 119 SUSPEND (11)
RAMDB7 TP431 TP380 GND(AC) SUSPEND TP54 PARAD0 TP317 VCC3
1 8 253 118 1 8
RAMDB6 TP432 TP381 RAM_DATA7 IE1284_PARAD0 TP53 BR63 PARAD1 TP316
2 7 254 117 2 7
.M.
.M.
.M.
.M.

VCC3 RAMDB5 TP433 TP382 RAM_DATA6 IE1284_PARAD1 TP52 PARAD2 TP315


N.M.
N.M.
N.M.
N.M.

3 6 255 116 3 6
RAM_DATA5 VCC(AC)
1 1 1 1 1

RAMDB4 TP434 4 5 TP383 256 115 TP51 4 33Jx4 5 PARAD3 TP314


BR39 10kJx4 BR37 33Jx4 RAM_DATA4 ASIC IE1284_PARAD2 MEM_INT R253 10kJ
257 114
RAMDB7 RAMDB3 TP435 TP384 GND(CORE) IE1284_PARAD3 TP50 PARAD4 TP313 CLKSW R254 10kJ
1 8 1 8 258 113 1 8
RAMDB6 RAMDB2 TP436 TP385 RAM_DATA3 HG73C141HFV IE1284_PARAD4 TP49 BR62 PARAD5 TP312 /POACK R255 10kJ
2 7 2 7 259 112 2 7
RAM_DATA2 IE1284_PARAD5
C70
C71
C72
C73

3 6 RAMDB5 RAMDB1 TP437 3 6 TP386 260 111 TP48 3 6 PARAD6 TP311 /PIREQ R256 10kJ
RAM_DATA1 IE1284_PARAD6
1 1 1 1

4 5 RAMDB4 RAMDB0 TP438 4 5 TP387 261 110 TP47 4 33Jx4 5 PARAD7 TP310
BR40 33Jx4 RAM_DATA0 IE1284_PARAD7
262 109
GND(AC) IE1284_REV
1

BR42 10kJx4 RAMDB15 TP439 1 8 TP388 263 108 TP46 R404 33J /REV TP309 BR43 10kJx4
RAM_DATA15 VCC(CORE) /REV (13) PARAD[7..0] (13)
1

1 8 RAMDB3 RAMDB14 TP440 2 7 TP389 264 107 TP45 R403 33J FAULT TP308 PODATA0 1 8
RAM_DATA14 IE1284_FAULT /FAULT (13)
2 7 RAMDB2 RAMDB13 TP441 3 6 TP390 265 106 PODATA1 2 7
VCC(CORE) IE1284_ACK
1

3 6 RAMDB1 RAMDB12 TP442 4 5 TP391 266 105 TP44 1 8 /ACK TP307 PODATA2 3 6
RAM_DATA13 IE1284_BUSY /ACK (13)
B 4 5 RAMDB0 BR41 33Jx4 267 104 TP43 2 BR61 7 BUSY TP306 PODATA3 4 5 B
RAM_DATA12 IE1284_PE BUSY (13)
RAMDB11 TP443 1 8 TP392 268 103 TP42 3 6 PE TP305
RAM_DATA11 GND(CORE) PE (13)
1 1 1

BR45 10kJx4 RAMDB10 TP444 2 7 TP393 269 102 TP41 4 33Jx4 5 SLCT TP304
RAM_DATA10 IE1284_SLCT SLCT (13)
1 8 RAMDB15 RAMDB9 TP445 3 6 TP394 270 101 BR46 10kJx4
RAM_DATA9 IE1284_INIT
1

2 7 RAMDB14 RAMDB8 TP446 4 5 TP395 271 100 TP40 1 8 /INIT TP303 PODATA4 1 8
RAM_DATA8 IE1284_SLCTIN /INIT (13)
3 6 RAMDB13 BR44 33Jx4 272 99 TP39 2 BR60 7 /SLCTIN TP302 PODATA5 2 7
VCC(CORE) VCC(CORE) /SLCTIN (13)
1 1

4 5 RAMDB12 TP429 1 8 TP396 273 98 TP38 3 6 /AUTOFD TP301 PODATA6 3 6


(3) DQM1 RAM_DQM1 IE1284_AUTOFD /AUTOFD (13)
1

TP430 2 7 TP397 274 97 TP37 4 33Jx4 5 /STB TP300 PODATA7 4 5


(3) SDCKE RAM_CKE IE1284_STB /STB (13)
BR48 10kJx4 TP447 3 6 TP398 275 96
TP448 TP399 TP400 GND(AC) TSP_MODE
1 8 RAMDB11 4 5 276 95
RAM_CLK_OUT TSO0
1

2 7 RAMDB10 BR47 82Jx4 277 94 TP55 VCC3 VCC3


GND(CORE) /SCANSP /SCANSP (1) VCC3
3 6 RAMDB9 MAD12 TP414 1 8 TP401 278 93
RAM_MAD12 VCC(AC)
1

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 2


4 5 RAMDB8 MAD11 TP415 2 7 TP402 279 92 TP56
RAM_MAD11 OPE_CLK OP_CLK (4)
MAD9 TP416 3 6 TP403 280 91 VCC3
MAD8 TP417 TP404 RAM_MAD9 GND(AC) TP57
4 5 281 90 OP_LATCH (4)
BR49 33Jx4 VCC(CORE) OPE_LATCH TP58 R44 R45
282 89 OP_DATA (4)
MAD7 TP418 TP405 RAM_MAD8 OPE_DATA TP59 10kJ N.M. R48 BR51 10kJx4
1 8 283 88
RAM_MAD7 TM TM (4)
1 1 1 1

MAD6 TP419 2 7 TP406 284 87 TP60 N.M. RCV 1 8


MAD5 TP420 TP407 VCC(AC) /TM TM_ (4) VPIN
3 6 285 86 2 7
MAD4 TP421 TP408 RAM_MAD6 VCC(CORE) TP5 TP298 TP299 VMIN
4 5 286 85 3 6
BR50 33Jx4 RAM_MAD5 OUTP14B TP34
287 84 4 5
R47 33J RAM_CLK_OUT RAM_MAD4 OUTP13B TP35 PFCLK
(3) SDCLK 288 83
GND(AC) OUTP12B TP36 BR52 10kJx4
TP449 289 82
C74 CPUDATA15 OUTP11B TP61 PARAD0
290 81 1 8
N.M. CPUDATA14 OUTP10B TP62 SPFON (4) R50 R49 PARAD1
291 80 2 7
CPUDATA13 OUTP09B MIRON (4)
1 1 1

292 79 TP63 N.M. 10kJ R51 PARAD2 3 6


CPUDATA12 OUTP08B MPFS (5) 10kJ PARAD3
293 78 4 5
CPUDATA11 GND(CORE) TP64
294 77
CPUDATA10 OUTP07B TP65 HL (5) BR53 10kJx4
295 76
CPUDATA9 OUTP06B PR (5)
1 1 1

296 75 TP66 PARAD4 1 8


VCC3 CPUDATA8 OUTP05B CPFS2 (5) PARAD5 2 7
C264 1000p PARAD6 3 6
0J (1608) PARAD7 4 5
L13 X2
8 5 R53 33J SFCLK48 BR54 10kJx4

CPU_DATA7
CPU_DATA6
CPU_DATA5
CPU_DATA4
VCC(AC)
CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0
GND(AC)
MIRCNT
/CPUSYNC
MEM_INT
ARB_INT
VCC(CORE)
CPU_AD8
CPU_AD7
CPU_AD6
CPU_AD5
GND(CORE)
RAM_CLK_IN
CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0
/CPUCS
SFCLK48
GND(CORE)
/CPUWR
/CPURD
/RESET
VCC(CORE)
PFCLK
CLKSW
GND(CORE)
PFCLKOUT
PFCLKIN
GND(PLL)
VCC(PLL)
GND(PLL)
VCC(PLL)
TM2_15M
/SYNC
GND(AC)
/VIDEO
/LEND
VCC(AC)
OUTP00A
OUTP01A
OUTP02A
OUTP03A
OUTP04A
OUTP05A
OUTP06A
OUTP15A
VCC(CORE)
OUTP07A
OUTP08A
GND(CORE)
OUTP09A
OUTP10A
OUTP11A
OUTP12A
OUTP13A
VCC(CORE)
OUTP14A
OUTP00B
GND(AC)
OUTP01B
OUTP02B
OUTP03B
OUTP04B
VCC(AC)

VCC OUTPUT /INIT 1 8


C76 /SLCTIN 2 7

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

0.1u C77 /AUTOFD 3 6

C75
82p /STB

22000p
CLK_CONT 1 4 4 5
N.C. GND

TP269
TP272
TP273
TP274
TP275
TP276

TP271

A SG8002DC(48.0000MHz) A
VCC3

D7
D6
D5
D4
D3
D2
D1
D0
R52

D15
D14
D13
D12
D11
D10
D9
D8
VCC3 SYNC# TP450
TP4

(/SYNC) (4)
TP268
TP285
TP287
TP286
TP288
TP289
TP290
TP291
TP292
TP293
TP294
TP295
TP296
TP297

RAM_CLK_OUT

MEM_INT
A9
A8
A7
A6
A5
A4
A3
A2
A1
SFCLK48
PFCLK
CLKSW
PFCLKOUT
PFCLKIN
SYNC#

R374
(1,3) D[15..0]
TP277
TP278
TP279
TP280
TP281
TP282
TP283
TP284
TP3

VCC3 10J N.M.


C79
(1,3) A[20..0]
47p PFCLKOUT
/CS2

X3
/RD

L10 0J (1608) R363 33J R409 TP451 R406 33J


(4) (/ASIC_RST)
PFCLKIN N.M._10KJ
RRS

8 5
(1)

VCC OUTPUT R407 N.M. R375


(1) /LWR

(1,4) /RESET1
(5) LDEN

0.1u
/ASIC_RST
(1,3)

C231 N.M.
VFM_24V
(5)

(5) PTPULSE

VFMCNT_12V
(5) MRPS1
(5) MRPS2
(5) MRPS3
(5) CPFS1

120p R408 N.M.


(5) GRIDL
(5) MC

/OA_RST (13)
(5) MMD
(5) TC
(5) PMD
(5) BIAS

TP452

22000p
CLK_CONT 1 4
(1) ARB_INT
(5)

C232
(4) MIRCNT

N.C. GND
(4) VIDEO#

C230
C256 C257 R236 N.M. CLK_CONT
(5)

(5) /LEND

(1,5) POFF
N.M. 47p
(1) CPU_SYNC
(1,4,12)

SG8002DC(18.3856MHz)

5 4 3 2 1
5 4 3 2 1

MCU PWB (Memory section) (AL-2030/2040CS) 3/13


FlashROM VPP Controll
VCC3

Serial EE-PROM
D D
VCC3 VCC3 VCC3
J1,J2

C81 1
0.1u R56 VPP 2
IC5 10kJ 3
8 1
7 VCC E0 2
6 WC E1 3

.M.
(1) SCL SCL E2
R58 1kJ

N.M.
5 4
(1) SDA SDA VSS
24C02/24WC04/24WC08 R59
N.M.

R62
RAMDB[15..0] (2)

VCC3
VCC3 VCC3
C SDRAM C
IC6
(1,2) A[20..0] FLASH ROM

N.M.
N.M.
1 54
VCC3 RAMDB0 VCC VSS RAMDB15

10kJ
2 53
DQ0 DQ15
3 52
RAMDB1 VCCQ VSSQ RAMDB14
4 51
RAMDB2 DQ1 DQ14 RAMDB13
SRAM 5 50
DQ2 DQ13
6 49
VSSQ VCCQ

R63
R64
R65
R66 RAMDB3 7 48 RAMDB12
10kJ RAMDB4 DQ3 DQ12 RAMDB11
8 47
IC7 DQ4 DQ11
9 46
RAMDB5 VCCQ VSSQ RAMDB10
10 45
IC8 A16 A17 RAMDB6 DQ5 DQ10 RAMDB9
1 48 11 44
A0 D8 A15 A15 A16 DQ6 DQ9
1 6 2 47 12 43
A1 A0 I/O0 D9 A14 A14 BYTE RAMDB7 VSSQ VCCQ RAMDB8
2 7 3 46 TP457 13 42
A2 A1 I/O1 D10 A13 A13 GND D15 DQ7 DQ8
3 10 4 45 14 41
A3 A2 I/O2 D11 A12 A12 DQ15 D7 VCC VSS
4 11 5 44 (2) DQM0 15 40
A4 A3 I/O3 D12 A11 A11 DQ7 D14 LDQM NC
13 22 6 43 (2) /SDWDE 16 39 TP458 DQM1 (2)
A5 A4 I/O4 D13 A10 A10 DQ14 D6 WE UDQM
14 23 7 42 (2) /SDCAS 17 38 SDCLK (2)
A6 A5 I/O5 D14 A9 A9 DQ6 D13 CAS CLK
15 26 8 41 (2) /SDRAS 18 37 SDCKE (2)
A7 A6 I/O6 D15 A20 A8 DQ13 D5 RAS CLKE R67 0J MAD12
16 27 9 40 (2) /SDCS 19 36
A8 A7 I/O7 A19 DQ5 D12 CS NC MAD11
17 10 39 (2) BANK0 20 35
A9 A8 /HWR NC DQ12 D4 BA0 A11 MAD9
18 TP453 11 38 (2) BANK1 21 34
A10 A9 R68 0J WE DQ4 MAD10 BA1 A9 MAD8
19 12 37 22 33
A11 A10 VCC3 VCC3 (1,2,4) /RESET0 TP454 VPP RP VCC D11 MAD0 A10 A8 MAD7
20 13 36 23 32
A12 A11 VPP DQ11 D3 MAD1 A0 A7 MAD6
21 14 35 24 31
A13 A12 WP DQ3 D10 MAD2 A1 A6 MAD5
29 (1) RY/BY
TP455 15 34 25 30
A14 A13 A19 RY/BY DQ10 D2 MAD3 A2 A5 MAD4
30 16 33 26 29
A15 A14 A18 R69 0J A18 DQ2 D9 A3 A4
31 8 TP456 17 32 27 28
A16 A15 VDD A8 A17 DQ9 D1 VCC VSS
32 24 18 31
A16 VDD A7 A7 DQ1 D8 C82
19 30
C83 C84 A6 A6 DQ8 D0 N.M.
20 29 SDRAM (16bit x 4bank)
A5 A5 DQ0 /RD
(1) /CS1 5 21 28
/RD CS1 0.1u 0.1u A4 A4 OE
(1,2) /RD 28 22 27
/HWR OE A3 A3 GND
(1) /HWR 12 9 23 26 /CS0 (1)
WE GND A2 A2 CE A1
25 24 25
GND A1 A0

IS63LV1024L-12J-TR A17 Flash ROM

N.M.
N.M.
N.M.
N.M.
N.M.
N.M.

.1u
0.1u
B A1 B
C87 VCC3

0.1u

R70
C85
C86

C235
C236
C88 C89 C90 C91 C92 C93 C94
C233
C234

0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 3


(1,2) D[15..0] MAD[12..0] (2)

A A

5 4 3 2 1
5 4 3 2 1

VCC3
MCU PWB (Driver section 1) (AL-2030/2040CS) 4/13
5V/3.3V 3.3V VCC3

IC9
Digital Input Multiprexer 20 C80
TP496 VCC VCC3 0.1u
(11) USB_IN 2 18 (USB_IN) (1)
1A1 1Y1 TP497 R71 33J
SIN1 4 16 (SIN1) (1)
5V 1A2 1Y2 TP498 R72 33J
SIN2 6 14 (SIN2) (1) IC43
1A3 1Y3 TP499 R73 33J
SIN3 8 12 (SIN3) (1) 20
AFE_SDI R15 TP18 1A4 1Y4 TP19 R130 AFE_SDI# VCC TP534 R46 VSAMP#
IC10 (2) AFE_SDI 11 9 AFE_SDI# (10) (2) VSAMP 2 18 VSAMP# (10)
TP463 0J 2A1 2Y1 0J 1A1 1Y1 TP535 R54 56J CCD_TG#
(7) (PPD1) 4 16 (2) AFE_SEN 13 7 AFE_SEN# (10) (1,2) CCD_TG 4 16 CCD_TG# (10)
TP464 D0 VCC 2A2 2Y2 1A2 1Y2 TP536 56J R55 CCD_RS#
(7) (POD) 3 (2) AFE_SCK 15 5 AFE_SCK# (10) (2) CCD_RS 6 14 CCD_RS# (10)
TP465 D1 2A3 2Y3 TP17 1A3 1Y3 TP537 R57 100J BSAMP#
D (7) (MFD) 2 17 3 (2) BSAMP 8 12 BSAMP# (10) D
TP466 D2 R74 TP493 2A4 2Y4 1A4 1Y4 TP538 56J R60 CCD_CP#
(7) (CED1) 1 1 (2) CCD_CP 11 9 CCD_CP# (10)
TP467 D3 1G 2A1 2Y1 TP539 R61 56J CCD_PHI2#
(7) (TCS) 15 5 SIN1 19 (2) CCD_PHI2 13 7 CCD_PHI2# (10)
TP468 D4 Y TP487 2G 2A2 2Y2 TP540 100J R82 CCD_PHI1#
(7) (PMRDY) 14 10 (2) CCD_PHI1 15 5 CCD_PHI1# (10)
TP469 D5 10J GND C95 2A3 2Y3 TP541 R83 100J ADCLK#
(7) DVS1 13 6 (2) ADCLK 17 3 ADCLK# (10)
TP470 D6 W TP488 0.1u AFE_SDI R133 AFE_SDI# 2A4 2Y4 47J
(7) (DRST) 12 74LCX244 1
D7 open 1G
19
TP484 C96 C97 2G
(8) (SELIN1) 11 10
TP485 A GND
(8) (SELIN2) 10
TP486 B 0.1u 33p C108 VSAMP#
(8) (SELIN3) 9 74LCX244
C VCC3 82p
7 8
G GND C124 BSAMP#
74HC151 5V/3.3V 3.3V 82p
C125 ADCLK#
IC11 82p
20 C126 CCD_PHI1#
TP500 VCC TP507 R75 33J N.M.
(8) KEYIN1 2 18 (KEYIN1) (1)
TP501 1A1 1Y1 TP508 R76 33J C129 CCD_PHI2#
(8) KEYIN2 4 16 (KEYIN2) (1)
1A2 1Y2 TP509 R77 1kJ /RESET# N.M.
(1,2,3) /RESET0 6 14
5V 5V /RESET# R78 100J TP502 1A3 1Y3 TP510 R79 33J C130 CCD_CP#
8 12 /RESET1 (1,2)
TP503 1A4 1Y4 TP511 82p
(1) D_CONT 11 9 (D_CONT) (11)
2A1 2Y1 TP11 C132 CCD_RS#
IC12 13 7
TP471 2A2 2Y2 33p
(7) (PPD2) 4 16 (1,2,12) /ASIC_RST 15 5 (/ASIC_RST) (2)
TP472 D0 VCC 2A3 2Y3 TP12 C133 CCD_TG#
(7) (PPD3) 3 17 3
TP473 D1 2A4 2Y4 82p
(5) THOPEN 2 1
R2030 10kJ TP474 D2 R80 TP494 1G
(7) (CED2) 1 19

1
TP475 D3 2G C101 C102 C255
(7) DSWS 15 5 SIN2 10
D4 Y GND

R81
TP476 14 TP489 C98
(7) (MMLD) D5
PROTECT TP477 13 6 10J 74LCX244 0.1u 0.01uF N.M. N.M.
TP478 D6 W TP490 VCC3
(7) (FANLK) 12
D7
11 C99 C100
A

10kJ
10 C262
B 0.1u 33p 0.1u
9
R2050 N.M. C
7 8
G GND VCC3
(10) AFE_DB#[7..0] AFE_DB[7..0] (2)
74HC151 IC44
20
VCC3 AFE_DB#0 VCC AFE_DB0
2 18
AFE_DB#1 1A1 1Y1 AFE_DB1
3.3V 3.3V 4 16
AFE_DB#2 1A2 1Y2 AFE_DB2
6 14
AFE_DB#3 1A3 1Y3 AFE_DB3
C 8 12 C
5V AFE_DB#4 1A4 1Y4 AFE_DB4
IC14 11 9
5V AFE_DB#5 2A1 2Y1 AFE_DB5
20 13 7
VCC AFE_DB#6 2A2 2Y2 AFE_DB6
(2) MIRCNT 2 18 15 5
1A1 1Y1 TP513 AFE_DB#7 2A3 2Y3 AFE_DB7
IC13 4 16 17 3
R85 1A2 1Y2 TP514 2A4 2Y4
4 16 6 14 1
TP480 D0 VCC 10kJ 1A3 1Y3 TP515 1G
(7) (SPID) 3 8 12 BR55 19
D1 1A4 1Y4 TP516 2G
2 (1) SPFMT0 11 9 5 4 (SPFMT0) (6) 10
D2 R86 TP495 2A1 2Y1 TP517 GND
1 (1) SPFMT1 13 7 6 3 (SPFMT1) (6)
TP482 D3 2A2 2Y2 TP518
(7) (PD1) 15 5 SIN3 (1) SPFMT2/MIRCNT 15 5 7 2 (SPFMT2) (6) 74LCX244(open)
TP483 D4 Y TP491 2A3 2Y3 TP519
(7) (PD2) 14 (1) SPFMT3 17 3 8 1 (SPFMT3) (6)
D5 10J 2A4 2Y4
13 6 (2) MIRON 1
D6 W TP492 1G 33Jx4
12 (2) SPFON 19
D7 2G
10
C103 C104 GND C105
11
A 0.1u
10 74LCX244
B 0.1u 33p BR64
9
C AFE_DB#0 AFE_DB0
7 8 8 1
G GND AFE_DB#1 AFE_DB1
7 2
74HC151 AFE_DB#2 6 3 AFE_DB2
AFE_DB#3 5 4 AFE_DB3

5V 0Jx4
3.3V 5V
BR65
IC15 AFE_DB#4 5 4 AFE_DB4
20 AFE_DB#5 6 3 AFE_DB5
VCC TP520 R87 33J AFE_DB#6 AFE_DB6
(1) SELIN1 2 18 (SELIN1) (8) 7 2
1A1 1Y1 TP521 R88 33J AFE_DB#7 AFE_DB7
(1) SELIN2 4 16 (SELIN2) (8) 8 1
1A2 1Y2 TP522 R89 33J
(1) SELIN3 6 14 (SELIN3) (8)
1A3 1Y3 TP523 R90 33J TP528 0Jx4
(2) OP_CLK 8 12 (OP_CLK) (8)
1A4 1Y4 TP524 R91 33J TP529
(2) OP_DATA 11 9 (OP_DATA) (8)
2A1 2Y1 TP525 R92 33J TP530
(2) OP_LATCH 13 7 (OP_LATCH) (8)
2A2 2Y2 TP526 R93 33J
15 5 (TM) (6)
(2) TM 2A3 2Y3 TP527 R94 33J
17 3 (TM_) (6)
(2) TM_ 2A4 2Y4
1
1G
19
2G C107
10
GND

R97
R96

10kJ
10kJ
10kJ

R128
74VHCT244 0.1u

B B

5V
5V VCC3
5V/3.3V 3.3V

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 4


R98 3.3V 5V
N.M. C106
IC18 IC16
5 0.1u 5
Vcc
1
TP505 1 6 TP531 R100 33J 4
(9) /SYNC A1 Y1 (/SYNC) (2) (2) VIDEO# /VIDEO (9)
2 TP542 R95 100J
TP506 3 4 3
(10) mt_at_home A2 Y2 mt_at_home# (1)
NC7ST08M5X
C109 2 C110
GND
47p 0.1u
NC7WZ17

5V

VCC3 3.3V 5V
3.3V 3.3V C263
IC45
VCC3 0.1u 5
R99 1
10kJ 4
(1) STROBE (STROBE) (8)
IC35 2 TP543 R422 100J TP544
A 5 3
A
Vcc
1 6 TP533 R101 33J NC7ST08M5X
(8) FW A1 Y1 (FW) (1)
3 4
A2 Y2 TP270
C258
2 C221
0.1u(N.M.) GND
0.1u
NC7WZ17

5 4 3 2 1
5 4 3 2 1

MCU PWB (Driver section 2) (AL-2030/2040CS) 5/13

5
6
7
8
BR72 VCC3 VCC3
10kJx4
INT24V 12V
24V PR#

4
3
2
1
BR56 1.5kJx4 IC19 R155 R191 R193
1 8 TP545 1 16 D34 470kJ 4.7kJ 10kJ
(2) MC 1B 1C /MC (8) (D)
2 7 TP546 2 15 1SS355 Q18 R153 IC17A

8
(2) BIAS 2B 2C /BIAS (8)
3 6 TP547 3 14 KRC102S 100J KIA393F
(2) TC 3B 3C /TC (8)
4 5 TP548 4 13 TP265 R146 3 TP27 3 Q19
(2) GRIDL 4B 4C /GRIDL (8) C134 +
5 12 Q20 1.5kF TP28 1 TP23 2SK3018

1
D R370 1.5kJ TP549 5B 5C /MCNT (9)
KRA119S TP29 TP26 (G)
D
(1) MCNT 6 11 (2) PTPULSE 2 2 -
6B 6C TP264
7 10
TP551 7B 7C (S)
8 9

4
E COM 1uF/16V R192
KID65001AF Q21 R144 D33 C160 10kJ 12V
R138 3 2 47kJ 1SS355 2.2uF/10V
10kJ R195 R194
PGND TP266

1
PR# 2 3 /PR C162
(2) PR /PR (8) 0.1u 12V
TP22 TP21
100J 100J
D35 IC17B
1SS355
8

KRC102S KIA393F

1
5 +
7
6 TP479
-
PGND
4

24V

VCC3
5V

D49
MTZ J22B VCC3 12V VCC3
24V
R419 R418 BR57 1.5kJx4 R413
N.M._10kJ N.M._10kJ 1 8 IC21 N.M._10kJ R108
(2) CPFS1
2 7 TP554 1 16
(2) CPFS2 1B 1C /CPFS1 (9)
3 6 TP555 2 15 R102 R103 R104 R105
(2) MPFS 2B 2C /CPFS2 (9)
4 5 TP556 3 14 N.M._47kJ 1kF 1MF 7.5kF 1kJ
(2) RRS 3B 3C /MPFS (9)
TP557 4 13 R109 IC20A
8

4B 4C /RRS (9)
R379 N.M._1.5kJ TP558 5 12 Q2 KIA393F
(2) VFM_24V 5B 5C
R380 N.M._1.5kJ TP559 6 11 TP561 TP562 N.M._KTA1505S TP618 3
(2) VFMCNT_12V 6B 6C /VFMCNT (9) +
TP560 7 10 N.M._4.7kJ 1/4W TP617 D1 1 TP619
7B 7C FTH
8 9 VFMOUT (9) 2 -
E COM
KID65001AF MA700
4

D4 R106 R107 12V


C PGND 10kF 4.3kF C
1SS355 C111

0.1u/50V

PGND
VCC3 VCC3

D2 D3
24V 1 1
3 12V 3
CP16
R388 47kJ TP606 2 2

KDS226(open) KDS226
IC22A
8

0603FA1.5A/0603SFF150FM KIA358F R110 R111

E
Q16 R386 Q12 3 300J 100J
(9) RTH_IN +
3 TP603 TP605 B 2SB1132 1 RTH (1)
2 TP620 TP621
-
2 4.7kJ 1/4W

C
D57 D55
C113
4

C112 12V
TP607 22000p 0.1u
C114
RLS-73 CRH01
KRC102S 12V 0.1u/50V

1
CP17
R389 47kJ TP609

0603FA1.5A/0603SFF150FM

E
Q17 R387 Q13 VCC3 12V 5V
3 TP604 TP608 B 2SB1132

2 4.7kJ 1/4W

C
R112 R113
D58 D56
1.2kF 10kJ
IC20B
8

TP610 KIA393F
B TP622 5 B
RLS-73 CRH01 +
KRC102S 7

1
THOPEN (4)
6 -
PGND
4

R114 C115
INT5V 10kF
22000p

D5

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 5


1SS355

R84 R196 Q3 TP611

1
10kJ 10kJ KRA119S
IC24

(2) MMD 1 16 /MMD (9)


1B 1C TP613
(2) MRPS1 2 15 MRPS_1 (6)
2B 2C
(2) MRPS2 3 14 MRPS_2 (6) 2
3B 3C
(2) MRPS3 4 13 Analog Tonner Sensor Buffer
4B 4C MRPS_3 (6) TP612
(1,2) POFF 5 12 /POFF (8) 3
5B 5C
(2) HL 6 11
VCC3 6B 6C TP614 R405 0J
FTH 7 10
7B 7C 5V 12V VCC3
8 9
G NC
KID65503F D46 D47
5V 1 1
R414 R115 3 3
N.M._10kJ 100J 1/4W 2 2
Q14 (D)
3 R129 KDS226(open) KDS226(open)
/MMCLK (9)
Q11 N.M.
2 2SK3018(open)
(1) MMCLK (G) R365 IC22B
8

0J KIA358F R366
(S) HLOUT (8)
5 N.M.
(12) TCS_AN +
R142 TP624 7
10kJ(open) (TCS_AN) (1)
6 TP623
5V -
KRC102S

1
A A
4

IC25 R364 R367 C237


(2) MM_Y1 1 16 MMref0 (6)
1B 1C R117 0J 10kJ N.M.
(2) MM_Y2 2 15 MMref1 (6)
2B 2C 10kJ Q4
(2) MM_Y3 3 14 MMref2 (6)
3B 3C KRC102S
(2) PMD 4 13 /PMD (9)
4B 4C
(1) PMCLK 5 12 PMCLK_A (9) 3 SHOLD (9)
5B 5C
(2) LDEN 6 11 /LDEN (9)
6B 6C
7 10 2
(2) /LEND 7B 7C TP615
8 9
G NC
KID65503F
R116
10kJ
1

5 4 3 2 1
5 4 3 2 1

MCU PWB (Driver section 3) (AL-2030/2040CS) 6/13

Duplex Motor Driver


D Scanner Motor Driver D
For AL2040 Model Only

(9) OUT_A-
(9) OUT_A+
(9) OUT_B+ IC26
24VSCMT 5V 3 2
(9) OUT_B- (1) DMT0 I1 O1 /DMT0 (9)
4
R118 NC
5 7 /DMT1 (9)
R119 TP594 NC O2
(1) DMT1 6
I2
10 9 /DMT2 (9)
0.68J 1W NC O3
(1) DMT2 11
0.68J 1W R120 I3
12 16 /DMT3 (9)
R121 IC27 1.5kJ NC O4
13
1.5kJ NC
1 24 (1) DMT3 14
OUT 1A VS I4 24VDupMT
2 23 15
OUT 2A SENSE 1 NC
3 22
TP586 SENSE 2 COMP 1 TP593 D6
4 21 17 1
COMP 2 OUT 1B C116 GND COM
5 20 MM_AI0 (2) 18 8
C117 OUT 2B I01 p
820p PGND GND COM
6 19
PGND p
820p GND GND
7 18 TD62064AF
GND GND MTZ J22B
(2) MM_BI0 8 17 MM_AI1 (2)
I02 I11
(2) MM_BI1 9 16 MM_PH_A (2)
5V I12 PHASE 1 PGND
(2) MM_PH_B 10 15
PHASE 2 VREF 1 TP592
11 14
VREF 2 RC 1
12 13
R122 TP591 RC 2 VSS
1kJ
L6219DS
C118 R123 R124 C119
p
820p 30kJ 30kJ 820p
TP587

R125 R126 R127 C120 PGND 5V PGND


C 2kJ 1kJ J
510J 0.1u C
PGND PGND

TP588 C121
(5) MMref0
TP589 0.1u
(5) MMref1
TP590
(5) MMref2
PGND 24V
CP1
PGND 0603FA1.5A/0603SFF150FM
24VSCMT
CP2
0603FA1.5A/0603SFF150FM
C122 + C123
24VSPFMT
47u/35V V
0.1u/50V
CP3
0603FA1.5A/0603SFF150FM
24VDupMT

PGND

SPF Motor Driver


B Tonner Motor Driver B
24VSPFMT

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 6


24V
IC28

(4) (SPFMT0) 8 13
IN A Vs
(4) (SPFMT2) 7
IN A/
(4) (SPFMT1) 11 1 SPMT_0 (9)
IN B OUT A
(4) (SPFMT3) 12 2
IN B/ OUT A 5V C127 + C128
3 SPMT_2 (9)
OUT A/ R244 10u/35V
9 4

4
3
2
1
REF OUT A/ 4.7kJ 0.1u/50V
V
17 SPMT_1 (9)
BR59 OUT B
6 18 IC29
Sync OUT B
15 SPMT_3 (9)
10kJx4 OUT B/
5 16 2 6
Sense A OUT B/ Vcc Vs
14 10 9 8

5
6
7
8
Sense B GND (4) (TM) IN1 Vref
STA7100M
M 1 7
(4) (TM_) IN2 OUT1 TMA_O (9)
5 3 TMB_O (9)
C222 GND OUT2
R132 R141 4
5V 1J 2W 1J 2W 0.1u N.C

TA7291AS

R131
1.2kJ

A A
PGND
R134 R135 R136 R137
J
300J J
620J 1.2kJ J
100J C131

0.1u
TP595
(5) MRPS_1
TP596
(5) MRPS_2
TP597
(5) MRPS_3
PGND PGND PGND

5 4 3 2 1
5 4 3 2 1

MCU PWB (Noise filter/Pull-up section) (AL-2030/2040CS) 7/13

VCC3

INT24V
5V
R143
C135 C136 C137 C138 C139 C140 C141 C142 C143
(9) 24V1(DSWS)
D 0.1u N.M. 0.1u 0.1u N.M. N.M. N.M. N.M. N.M. 0.22J 2W
D
R152
D11 1kJ 2W D9 D10
1SS355 1 1
3 3
C144 C145 C146 C147 C148 C149 C150 2 2 R145 R147 R148 R149 R150 R151
15kJ 4.7kJ 10kJ 10kJ 15kJ 10kJ
N.M. N.M. N.M. N.M. N.M. 0.1u 0.1u PGND PGND KDS226(open) KDS226(open)

C151 C152 C153 C154 C155 C156 C157 C158 C159 R154 1kJ
(9) SPID (SPID) (4)
0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u N.M. R156 1kJ
(9) PPD3 (PPD3) (4)
D12 R157 1kJ
(9) PD1 (PD1) (4)
R158 1kJ
1SS355 5V (9) PD2 (PD2) (4)
R159 1kJ
(9) POD (POD) (4)
D13 R160 1kJ
(9) PMRDY (PMRDY) (4)
TP585 1
3 5V
2

R161 R162 KDS226


20kJ 20kJ D14 D15 D16 D17 C161 C163 C164 C165 C166 C167
1 1 1 1
3 3 3 3 1000p 1000p 1000p 1000p 1000p 1000p
DSWS (4) 2 2 2 2

KDS226 KDS226(open) KDS226(open) KDS226(open)


R163 C168
2.7kJ
0.1u

VCC3
C C

5V

R240 R241 R242 R243


10J 10J 10J 10J

TP13 TP14 TP15 TP16


1 1 1 1 D18 D19
1 1
C223 C224 C225 C226 3 3
2 2 R164 R165 R166 R167
1000p 1000p 1000p 1000p 10kJ 10kJ 15kJ 10kJ R377
KDS226 KDS226(open) 10kJ

R168 1kJ
(12) DVSEL DVS1 (4)
R169 1kJ
(12) TCS (TCS) (4)
R170 1kJ
(9) MFD (MFD) (4)
R171 1kJ
(9) MMLD (MMLD) (4)
R378 1kJ
(9) FANLK 5V (FANLK) (4)

C171 C172 C173


D21 D22 D50 C248
1 1 1 1000p 1000p 1000p
3 3 3 1000p
D51
D52

2 2 2

KDS226 KDS226(open) KDS226(open)


ZENER_UDZS4.7B(open)
ZENER_UDZS4.7B(open)

D20
1SS355
INT24V
B 24V B
C169 + C170 R394 R172
100J 2W IC30
100kJ
47u/35V 0.1u/50V 1 3
IN OUT INT5V

GND
C175 + C176 5V VCC3
2 KIA7805

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 7


PGND 47u/35V 0.1u

D23 D24 D25 D26


1 1 1 1
3 3 3 3
L14 0J (1608) L15 N.M. 2 2 2 R173 R174 R175 R176 R177 2 R178 R179
15kJ 15kJ 7.5kJ 7.5kJ 7.5kJ 12kJ 3.3kJ
KDS226(open) KDS226(open) KDS226(open) KDS226
L4 L5
ZJSR5101-223(open) ZJSR5101-223
(8) 12VIN 12V (8) 3.3VIN VCC3
R180 1kJ
(9) PPD1 (PPD1) (4)
R399 R181 1kJ
(9) PPD2 (PPD2) (4)
C177 + C179 R396 C178 + C180 100kJ R182 1kJ
(9) SPPD (SPPD) (1)
R183 1kJ
(8) PSW (PSW) (1)
47u/25V 0.1u 100kJ 22u/16V 0.1u

R184 1kJ
(9) CED1 (CED1) (4)
R185 1kJ
(9) CED2 (CED2) (4)
R186 1kJ
(8) DRST (DRST) (4)
5V VCC3

EN5V
C185 C186 C187 C188 C189 C190
5V D27 D28 D29
1 1 1000p 1000p 1000p 1000p 1 1000p 1000p
A C181 + C183 R398 C182 + C184 R397 3 3 3 A
100kJ 100kJ 2 2 2
22u/16V 0.1u 22u/16V 0.1u
KDS226(open) KDS226(open) KDS226(open)

5 4 3 2 1
5 4 3 2 1

MCU PWB (Connector section 1) (AL-2030/2040CS) 8/13


To Operational PWB
D D

EN5V 5V

To Power unit
INT5V INT24V

CP8

CP7
CN1

0603FA1.5A/0603SFF150FM
CN2

0603FA1.5A/0603SFF150FM
1 2
3 4 18
(5) /BIAS 5 6 /TC (5) (7) DRST 17
(5) /GRIDL 7 8 /MC (5) 16
KEYIN2#
9 10 15
11 12 3.3VIN (7) (7) PSW 14
EN5V 13 14 13
5V 15 16 /POFF (5) 12
(7) 12VIN 17 18 24V 11
(4) FW 19 20 10
(5) /PR 21 22 HLOUT (5) (4) (OP_DATA) 9
23 24 (4) (OP_LATCH) 8
(4) (SELIN2) 7
(4) (OP_CLK) 6
B24B-PNDZS-1
(4) (SELIN1) 5

C194
C (4) (STROBE) 4
C

0.1u/50V
N.M._1608size

C193
(4) (SELIN3) 3
KEYIN1#
2
Q6 Q5 C195 1
PGND PGND KRC106S KRC106S
3 3 1000p IMSA-9619S-18A

(1) ONL 2 (1) PSL 2

1
1

R400 N.M._1608size

B PGND B
5V

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 8


D30 D31
1 1
3 3
2 2
R187 R188
KDS226(open) KDS226(open) 10kJ 10kJ

R189 1kJ KEYIN2#


(4) KEYIN2
R190 1kJ KEYIN1#
(4) KEYIN1

C191 C192

1000p 1000p

A A

5 4 3 2 1
5 4 3 2 1

MCU PWB (Connector section 2) (AL-2030/2040CS) 9/13

INT24V

D CN6
D
CN7
1
2 To Main motor (7) CED1 1
(5) /MMD 3 2 To Cassette detect To Mecha. COUNTER
(7) MMLD 4 3
(5) /MMCLK 5
C198 C199 B3B-PH-K-K 24V
B5B-PASK-1 (Black)
1000p 1000p CN28

3
2
(5) /MCNT 1
PGND

N.M._B03B-PH-K-R

(Red)

24V

CN11 CN10
(5) VFMOUT 1 1
(7) FANLK 2 (5) /CPFS1 2
To Cassette paper solenoid
(5) /VFMCNT 3
To Fan motor 3
4
B3B-PH-K-S
B4B-PH-K-S (White)
C200 C201 (White)
1000p 1000p

24V
For AL2040 Model Only
PGND CN12
C 24VDupMT C
1 To Resist roller solenoid
(5) /RRS 2
CN13
3
1
(6) /DMT0 2 B3B-PH-K-E
(6) /DMT1 3
(6) /DMT2 4
To Duplex motor (Blue) For AL2040 Model Only
(6) /DMT3 5 To 2nd. cassette
24V
B05B-XASK-1 5V 24V
5V

CN15 R203
200J 1/4W
N.M.

1 To Interlock switch
(7) 24V1(DSWS) 2
CN16 24V 5V
B2P-VH-R
N.M._1608size

1
(Red)
C246
C247

(7) PPD1 2 To Paper pass detect CN18


3

0.1u/50V
0.1u/50V
(5) /CPFS2 1 2
B3B-PH-K-R 3 4 PGND
5 6
(Red) (7) PPD3 7 8
(For debug) 9 10

C205
C206
(7) PD2
Not mounted 11 12
(7) CED2 13 14

CPU Serial B14B-PHDSS-B


1000p
1000p
1000p

PGND 5V

VCC3 R204
200J 1/4W
CN17
C202
C203
C204

1 CN19
5V (1) RxD 2
(1) TxD 3 1 PGND
INT5V 4 (7) POD 2 To Paper out detect
B 3 B
D42 N.M._B4B-PH-K-S
(White) B3B-PH-K-S
1 (White)
3
2

KDS226

CN42
To SPF unit
5V
(4) /SYNC 1
R206 1kJ 2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 9


To Mirror motor R205
3 200J 1/4W
To LD 4
(5) /LDEN 5
(4) /VIDEO 6 CN22
(5) SHOLD 7
8 CN4 1
(7) PPD2 2
(6) OUT_A+ 1 3 5V 5V
B08B-CZHK-B To HL unit
(6) OUT_B+ 2 (5) RTH_IN 4
(6) OUT_A- 3 5
(6) OUT_B- 4
B5B-PH-K-S 24VSPFMT
B4B-PH-K-R (White)
R207
R140

(Red) CN24
200J 1/4W
200J 1/4W

24V
CN41 1
2
1 (6) SPMT_0 3
2 (6) SPMT_2 4
(5) /PMD 3 To Polygon motor (6) SPMT_1 5
(7) PMRDY 4 5V (6) SPMT_3 6
(5) PMCLK_A 5 (7) SPID 7
8
B05B-CZHK-B R208 24V 9
(7) SPPD 10
200J 1/4W
PGND CN25 CN26 11
12
A 1 1 B12B-PH-K-S A
(7) PD1 2 To Paper detect (5) /MPFS 2 To Multi unit
3 3
(7) MFD 4
B3B-PH-K-M 5

(Green) B5B-PH-K-R
To Toner motor (Red)

CN23

(6) TMA_O 1
(6) TMB_O 2

B2P-VH
(White)

5 4 3 2 1
5 4 3 2 1

MCU PWB (Scanner I/F section) (AL-2030/2040CS) 10/13

D To Scanner unit D
Copy Lamp Inverter 12V EN5V

24V Q9 2SJ537 L6 CP6


220uH 0603FA1.5A/0603SFF150FM CP9 CP10
VCL 0603FA1.5A/0603SFF150FM
0603FA1.5A/0603SFF150FM
TWKA-221K
R209 VCC3
910J

D43
1
C207 + D44 + C208 C209 R210 R211 CN3
3
47u/35V 11EQS06 15kJ 12kJ 2 AFE_DB#0 AFE_DB#1
47u/35V 0.1u/50V AFE_DB#2 32 31 AFE_DB#3

R212
R213 AFE_DB#4 30 29
C210 33p 1kJ KDS226 AFE_DB#6 28 27 AFE_DB#5

5.6kJ 1/4W
26 25 AFE_DB#7
(4) mt_at_home 24 23
(4) AFE_SCK# 22 21
(2) CL (4) ADCLK# 20 19 AFE_SEN# (4)
C211
(4) CCD_PHI1# 18 17
R214 Q8
(4) CCD_PHI2# 16 15 AFE_SDI# (4)
15kJ R215 KTC3198 1000p
(4) CCD_CP# 14 13 BSAMP# (4)
56kJ
(4) CCD_RS# 12 11
(4) CCD_TG# 10 9 VSAMP# (4)
8 7
VCL 6 5 VCL
C 4 3
C
2 1
PGND
FF4-32-S15D5

PGND PGND

(4) AFE_DB#[7..0]

AFE_DB#0
AFE_DB#1
AFE_DB#2
AFE_DB#3
AFE_DB#4
AFE_DB#5
AFE_DB#6
AFE_DB#7

B B

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 10


A A

5 4 3 2 1
5 4 3 2 1

MCU PWB (USB2.0 (FULL) I/F section) (AL-2030/2040CS) 11/13

D D

R216 24J
(4) USB_IN

C C212
C
R217 D45

10kJ 100p ZENER_6.2V

(4) (D_CONT)

VCC3 VCC3 R218

IC31 1.5kJ

R420 N.M. CN33


(2) OEN 2 14
OE# VCC
9
SPEED R219 N.M. L7
(2) VPOUT 12 1 TP567 1
VPO MODE BLM18BB121SN1D +5V
(2) VMOUT 13 2
VMO/FSEO TP568 R220 24J TP570 BLM18BB121SN1D D-
11 3
R221 33J TP563 D+ TP569 R222 24J TP571 L8 D+
(2) RCV 3 10 4
R223 33J TP564 RCV D- C213 GND
(2) VPIN 4
R224 33J TP565 VP C214
(2) VMIN 5 8
VM NC TP566 0.1u Shield

(2) SUSPEND 6 7 0.1u


SUSPEND GND UBS21-4K2J00(ACON)

C215 C216 C217 USB1T20

N.M. N.M. N.M.


D32
B HZM6.2Z4MWA(open) B
L9
0J (1608)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 11


L16
0J (1608)

F.G

A A

5 4 3 2 1
5 4 3 2 1

MCU PWB (CRUM I/F section) (AL-2030/2040CS) 12/13

D D
24V
To DV Unit
R376 N.M. (Analog Tonner Sensor)
CN5
VCC3 EN5V TP575
(5) TCS_AN 1
TP576 R368 N.M.
(7) TCS 2
R369 0J
(7) DVSEL 3
4

B4B-PH-K-R
R225
N.M. R226 (Red)
IC32 10kJ
3.3V 5 5V
Vcc
R139 1 2 24V EN5V
(1) CRUMSDTA A B (CRUMSDTA)
1kJ TP573
To DV Unit with CRUM
R231 0J C218 D39 D40
TP572 4 3 0.1u 1 1
(Analog Tonner Sensor)
(1,2,4) /ASIC_RST OE GND
3 3
TC7SBD385AFU(open) 2 2
R200
R232 10J KDS226 KDS226
10kJ(open) CN9

R201 N.M._300J
1 2
3 4 (CRUMSDTA)
5 6 (CRUMSCL)
7 8 R202 N.M._300J
9 10
C C
N.M._B10B-PHDSS-B
(White)
EN5V

3.3V 5V
C220
IC34
0.1u 5
1
(1) CRUMSCL 4 (CRUMSCL)
2 TP574
3 FB1
NC7ST08M5X(open)

0J (1608)
F-GND 1

CRUM Control

FB2

0J (1608)
F-GND 2
B B

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 12


FB3

0J (1608)
F-GND 3

FB4

A 0J (1608) A
F-GND 4

PGND

5 4 3 2 1
A B C D E

MCU PWB (NIC Interface section) (AL-2030/2040CS) 13/13

4 4

For AL2040 Model Only

VCC3 EN5V

3 3

CP11
CP12
To NIC PWB
CN39

0603FA1.5A/0603SFF150FM
0603FA1.5A/0603SFF150FM
24
TP461 23
TP462 22
R401 1kJ TP460 21
(2) /OA_RST 20
PARAD0
PARAD1 19
PARAD2 18
PARAD3 17
PARAD4 16
PARAD5 15
PARAD6 14
PARAD7 13
/ACK 12
(2) /ACK 11
BUSY
(2) BUSY 10
PE
(2) PE 9
SLCT
(2) SLCT 8
/FAULT
(2) PARAD[7..0] (2) /FAULT 7 VCC3 EN5V
/STB
(2) /STB 6
/AUTOFD
(2) /AUTOFD 5
/SLCTIN
(2) /SLCTIN 4
/INIT
(2) /INIT 3
/REV R402 N.M. TP459 C251 C252 C253 C254
(2) /REV 2
1 0.1u 0.1u 0.1u 0.1u
24FMN-BTK-A

2 2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 13


1 1

A B C D E
A B C D E

OPERATION PWB (7SEG) (AL-2030/2040CS) a1 a2 a3 1/1


b1 b2
f1 f2 f3
g1 g2 g3 b3

e1 e2 e3
c1 c2
d1 d2 d3 c3

4 Q305 LEDM 4
+5V 2SB1197K LEDM
1 3

R424 LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A


10kJ LTL-1LHG-002A NM_LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A

2
g3 f3 e3 d3 c3 b3 a3
DU22 AE MPL PE ME ZPL DU21 RPL

TP1 R425 LED60 LED75 LED69 LED71 LED73 LED91 LED70 LED76
1kJ

Q304 LTL-1LHEE-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A


2SB1197K LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A
1 3 g2 f2 e2 d2 c2 b2 a2
SPFL JPL CS1L DPL EXL EXD EXN CS2L DAA1 SCNL
R426
10kJ LED67 LED68 LED102 LED74 LED77 LED78 LED79 LED80 LED81 LED92 5VEN

2
LTL-1LHG-002A
LTL-1LHG-002A
TP2 R427 LTL-1LHG-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A
1kJ LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A PML ONLL
g1 f1 e1 d1 c1 b1 a1
Q306 SJAL BPL 1ENR TPL 3RE 2RE 1RE NOR DAA2 2ENR LED72 LED61
2SB1197K PSL R364 470J
1 3 LED89 LED90 LED93 LED94 LED95 LED96 LED97 LED98 LED99 LED101 ONL
R363 470J
R428
10kJ R365 R366 R378 R367 R368 R369 R370 R371 R372 R420 R379 R422 R373 R374 R375 R376 R377

2
150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J

TP3 R429 TP16


1kJ TP12 TP13 TP15 TP17
TP11 TP18
TP10 TP19
TP9 TP20

TP14
TP8 TP21
3 TP7 TP22 3
TP6
TP5 TP23 TP24 TP25 TP26 TP27

13
6
9
7
11
12
10
8
42
40
38
41
33
34
36
37
43
39
31
32
45
46
47

IC304 IC304 DUPK SW29


2. OPERATION PWB (AL-2030/2040CS)

/Q9
/Q7
/Q3
/Q4
/Q5
/Q6
/Q8
/Q1
/Q2

SKQNABD010

/Q28
/Q21
/Q24
/Q22
/Q26
/Q27
/Q25
/Q23
/Q11
/Q10
/Q12
/Q13
/Q14
/Q15

LC7935AN

EXUPK SW17
SKQNABD010

EXDWK SW18
SKQNABD010

EXMODK SW24
+5V SKQNABD010

/Q29
/Q30
VCC
/STROBE
BEO
/LATCH
S IN
CLOCK
S OUT
GND1
GND2
GND3
GND4
GND5
/Q32
/Q31
/Q20
/Q19
/Q18
/Q17
/Q16

5
4
3
2
1

15
16
63
51
49
50
30
64
19
14
35
44
62
18
17
48

ZUPK SW23
+5V TP35 TP34 TP33 TP32 TP31 TP30 TP29 TP28 SKQNABD010
18FMN-BMTTR-A-TB C342 C343 +5V

47uF/16V 22000PF TP41 TP40 C348 ZDWK SW22


D-GND D-GND TP39 TP38 TP37 TP36 +5V SKQNABD010
18 DRST DRST 22000PF
17 5V 5V R411 R423 R412
16 KIN2 PSW 1.5KJ 1.5KJ 1.5KJ CRSK SW19
15 PSW KIN2 SKQNABD010
R394
R399
R397
R396

4.7KJ
4.7KJ
4.7KJ
4.7KJ

14 ONL KIN1
13 PSL OP-STB TP42 R339 1KJ
12 D-GND OP-CLK TP46 R408 150J TP43 R418 1KJ BPK SW30
11 5VEN OP-LATCH TP47 R410 150J TP44 R419 1KJ IC306 SKQNABD010
R406
R398
R403
R395

4.7KJ
4.7KJ
4.7KJ
4.7KJ

10 OP-DATA OP-DATA TP48 R409 150J TP45 R421 1KJ TP51 6 100J
9 W D0 4 TP58 R390
OP-LATCH SELIN1 3 TP59 R389 100J
8 SELIN2 SELIN2 C346 C344 C345 C328 D1 TP60 R388 100J 10UPK SW25
7 5 Y D2 2
OP-CLK SELIN3 1 TP61 R387 100J SKQNABD010
6 SELIN1 D-GND 200PF 200PF 200PF 200PF D3 100J
5 D4 15 TP62 R386
OP-STB 5VEN 5VEN +5V 14 TP63 R402 100J
2 4 SELIN3 PSL TP49 PSL D5 100J MAGK SW20 2
3 D6 13 TP64 R385
KIN1 ONL TP50 ONL 16 12 TP65 R384 100J SKQNABD010
2 VCC D7

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 14


D-GND D-GND +5V
1 D318 C350 +5V
11
1000p
1000p
1000p
1000p

D315 1SS133 D314 A SCNK SW21


10
C329
C336
C330
C340

CN304 B
1SS133 1SS133 0.1uF 9 SKQNABD010
C
8 7
R401
R393
R392
R391
R400
R405

4.7KJ
4.7KJ
4.7KJ
4.7KJ
4.7KJ
4.7KJ

GND G
C332
C338
C339
C331

1000p
1000p
1000p
1000p

D317 D313 OLK SW26


74HC151
1SS133 1SS133 SKQNABD010
TP53 IC305
6 W 4 TP66 R383 100J
R416 510J TP52 D0 TP67 R382 100J CLK SW27
D1 3
R414 510J TP54 5 Y 2 TP68 R381 100J SKQNABD010
D2 TP69 R407 100J
D3 1
CN303 R417 1KJ TP55 15 TP70 R380 100J
R413 1KJ TP56 D4 TP71 R404 100J 1UPK SW28
D5 14
DRST R415 1KJ TP57 13 SKQNABD010
1 +5V D6
2 16 VCC D7 12
D-GND
1000p
1000p
1000p

3 PSW SW16 C351 C353 C352 11


C333
C347
C337

A
B 10
S3B-PH-K-S C354 SKQNABD010 D316 D311 N.M. N.M. N.M. C349 9
C
8 7
C334
C335
C341

1SS133 1SS133
1000p
1000p
1000p

N.M. 0.1uF GND G


D319 D312 D320 74HC151
1SS133 1SS133 1SS133

+5V

+5V
R431
4.7KJ

1 1
CN305

R430 100J CVOP


1
2
3

NM_ S3B-PH-K-R (RED)


C355
NM_1000p

A B C D E
A B C D E

MCU PWB (CPU section) (AL-2050CS) 1/16


VCC3 VCC3

C1
15PF

R1 R2 C2 BR1 BR2 BR3


IC1 /STBY 1 8 D15 1 8 /CS0# 1 8
NM NM 0.1U TP1 NMI 2 7 D14 2 7 /CS1# 2 7
TP2 7 1 R3 0J R4 NM XTAL /WDTOVF 3 6 D13 3 6 /CS2# 3 6
VDD XIN/CLKIN D12 /CS3#
4 6 FRSEL XOUT 8 4 5 4 5 4 5 4
TP3 4 5 C3 C4
TP4 S0 SSCLK X1 10KJX4 10KJX4 10KJX4
3 S1 VSS 2
AT-49 100P 100P
19.6608MHz BR4 BR5
CY25811SC /PRINTST R5 10KJ D11 1 8 ARB_INT 1 8
R6 R7 TP5 R20 330J R8 NM EXTAL /ES_PAGE R9 10KJ D10 2 7 (FW) 2 7
D9 3 6 CPU_SYNC 3 6
NM 0J P60 R11 10KJ D8 4 5 4 5
C6
C5 15PF 10KJX4 10KJX4
TP6 R12 12P
22J BR6 BR7
1 8 D7 1 8 CCD_TG R67 10KJ
/ES_SRDY 2 7 D6 2 7
ES_CMD 3 6 D5 3 6
R384 33J ES_STS 4 5 D4 4 5
CPUCLK# (3)
/RESET1 (5)
10KJX4 NM_10KJX4

/PRINTST BR9

NM
(2) /PRINTST BR10

C70
TP724 R13 33J /RD# DMT0 /CS5# R392 10KJ D3 1 8 CPUCLK 4 5
(2,3,4,5) /RD DMT0 (7)
R14 33J /HWR# DMT1 D2 2 7 /RD# 3 6
(3,4) /HWR DMT1 (7)
R15 100J /LWR# DMT2 D1 3 6 /HWR# 2 7
(2) /LWR DMT2 (7)
DMT3 D0 4 5 /LWR# 1 8
DMT3 (7)
3. MCU PWB (AL-2050CS)

/RES_OA982 TP729 R16 33J


(9) /RES_OA982 MMCLK (6)
/RES_IOASIC TP734 R17 33J NM_10KJX4 10KJX4
(3) /RES_IOASIC RESETOUT1 (5)
/RES_GASIC TP735 R18 33J /RES_NIC
(2) /RES_GASIC /RES_NIC (15)
BR11
BZR (11)
DMT0 1 8 POFF R19 10KJ
CRUMSCL (16)

XTAL
EXTAL
ES_STS R78 1KJ DMT1 2 7
(9) ES_STS CRUMSDA (16)
ES_CMD /CS5# R364 33J DMT2 3 6 SDA R21 2KJ

33P
33P
33P
(9) ES_CMD /CS5 (13)

/STBY

CPUCLK
NMI
/WDTOVF
/ES_SRDY P60 R22 33J RSV_IN0 TP7 DMT3 4 5 SCL R23 2KJ
(9) /ES_SRDY
RY/BY
(4) RY/BY CPU3.3 10KJX4

BR12 BR13

C7
C8
C9
SPFMT0 1 8 /SCANSP 1 8

NM
SPFMT1 /TRANSST

C369
2 7 2 7

NM
C10
SPFMT2 3 6 /SCANST 3 6

TP8
TP9
SPFMT3 4 5 RY/BY 4 5

TP10
TP11
TP12
TP13
TP14
TP15
TP16
TP17
TP19
TP20
TP21
TP22
TP23
TP24
TP25
TP26
TP27
TP28
TP29
TP30
TP31
TP32
TP33
TP34
TP35
TP36
TP37
3 3
10KJX4 10KJX4

IC2

102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65

Vss
Vss
Vss
Vss
Vss
Vss

NMI
RES

VCC
VCC
XTAL
STBY

PF7/0
EXTAL

PF6/AS
PF5/RD
103 64 TP38 /RES_FAX

PF3/LWR
WDTOVF

P50/TxD2
PF4/HWR
/RES_FAX (13)

P51/RxD2
AVcc P35/SCK1

P52/SCK2
PF1/BACK
PF0/BREQ
104 63 SCL RxD R24 10KJ

P63/TEND1
P62/DREQ1

P53/ADTRG
Vref P34/SCK0 SCL (4)
TP40 105 62 TP41 RxD TxD R53 10KJ
(6) RTH P40/AN0 P33/RxD1 RxD (12)
TP42 106 61 TP43 SDA

P61/TEND0/CS5
P60/DREQ0/CS4
(6) (TCS_AN) P41/AN1 P32/RxD0 SDA (4)

P20/PO0/TIOCA3
P24/PO4/TIOCA4
P25/PO5/TIOCB4
P26/PO6/TIOCA5
P27/PO7/TIOCB5

P21/PO1/YICOB3
P22/PO2/TIOCC3
P23/PO3/TIOCD3
TP44 107 60 TXD CRUMSDA R52 10KJ
P42/AN2 P31/TxD1 TxD (12)
TP46 108 59 TP47 POFF
(2,5) VIDEO# P43/AN3 P30/TxD0 POFF (6)
R51 33J PROTECT TP48 109 58 /RES_OA982 R95 10KJ
TP49 P44/AN4 VCC TP50 D15 /RES_GASIC R132 10KJ

PF2/LCAS/ WAIT/BREQO
(8) (PSFANLK) 110 P45/AN5 PD7/D15 57 1 8 BR16
/ES_PAGE TP51 111 56 TP52 2 7 33JX4 D14 /RES_IOASIC R131 10KJ
(9) /ES_PAGE P46/AN6/DA0 PD6/D14
TP53 112 55 TP54 3 6 D13 /RES_USB20 R94 10KJ
(6) LCDCONT P47/AN7/DA1 PD5/D13
113 54 TP55 4 5 D12
AVss PD4/D12 /RES_NIC R66 10KJ
114 Vss Vss 53
C11 NM TP56 115 52 TP57 1 8 BR17 D11 /RES_FAX R26 10KJ
P17/PO15/TIOCB2/TCLKD PD3/D11 TP59 D10
116 P16/PO14/TIOCA2 PD2/D10 51 2 7 33JX4
117
HD6412321VF25(H8S/2321) 50 TP61 3 6 D9
/SCANSP TP62 P15/PO13/TIOCB1/TCLKC PD1/D9 TP63 D8
(2) /SCANSP 118 P14/PO12/TIOCA1 PD0/D8 49 4 5
/SCANST R25 33J TP64 119 48 TP65 1 8 BR18 D7
(2) /SCANST P13/PO11/TIOCD0/TCLKB PE7/D7
/TRANSST TP66 120 47 TP67 2 7 33JX4 D6
(2) /TRANSST P12/PO10/TIOCC0/TCLKA PE6/D6
TP68 121 46 TP69 3 6 D5
(6) PMCLK P11/PO9/TIOCB0/DACK1 PE5/D5
SPFMT3 TP70 122 45 TP71 4 5 D4
(5) SPFMT3 P10/PO8/TIOCA0/DACK0 PE4/D4
SPFMT2 123 44
(5) SPFMT2/MIRCNT MD0 Vss
SPFMT1 124 43 TP72 1 8 BR19 D3
(5) SPFMT1 MD1 PE3/D3
SPFMT0 125 42 TP73 2 7 33JX4 D2
(5) SPFMT0 MD2 PE2/D2
/RES_USB20 TP74 126 41 TP75 3 6 D1
(10) /RES_USB20 PG0/CAS PE1/D1
TP76 127 40 TP77 4 5 D0
TP78 PG1/CS3 PE0/D0
128 PG2/CS2 VCC 39
BR20
5 4 /CS3#
(3) /CSIOASIC
6 3 /CS2#

PG3/CS1
PG4/CS0
Vss
NC
VCC
PC0/A0
PC1/A1
PC2/A2
PC3/A3
Vss
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
Vss
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
Vss
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
P67/CS7/IRQ3
P66/CS6/IRQ2
Vss
Vss
P65/IRQ1
P64/IRQ0
(2) /CSGASIC D[15..0] (2,3,4,13)
7 2 /CS1#
(4) /CSSRAM
/CS0#

1
2
3
4
5
6
7
8
9
(4) /CSFROM 8 1

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
33JX4 H8S/2321
2 TP79 2
TP80

NM

22P
TP81
TP82
TP83
TP84
TP85
TP86
TP87
TP88
TP89
TP90
TP91
TP92
TP93
TP94
TP95
TP96
TP97
TP98
TP99

C12
C13
TP100
TP101
TP102
TP103
TP105
TP106
TP107
TP108

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 15


NM
NM

C14
C15
BR21
BR22
BR23
ARB_INT
ARB_INT (2)
(FW)

8
7 33JX4
6
5
8
7 33JX4
6
5
8
7 33JX4
6
5
(FW) (5,9)
CPU_SYNC
CPU_SYNC (2)
mt_at_home# (5)
CCD_TG
CCD_TG (2,5)
(SPPD)
(SPPD) (8)
(PSW)
(PSW) (8)

1
2
3
4
1
2
3
4
1
2
3
4

BR24
BR25

8
7 33JX4
6
5
8
7 33JX4
6
5
33J

FB1 VCC3

1
2
3
4
1
2
3
4
R50

0J <1608>

A1
A2
A3
A5
A6
A7
A9

A0
A4
A8
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

L1
NM_ZJSR5101-223TA
TP109
CPU3.3 A[20..0] (2,3,4)

0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
C19
10U/10V<2012>

C20
C21
C22
C23
C24
C25
1 1

A B C D E
A B C D E

MCU PWB (ASIC section) (AL-2050CS) 2/16


FB2
NM_0J <1608>
TP837 R30 33J VCC3 VCC3
(5) VSAMP
L2
TP879 R31 33J BR26 10KJX4 ZJSR5101-223TA
(1,5) CCD_TG
/PCLPRO 4 5 G3.3V
TP878 R32 33J /FAXPRO 3 6
(5) CCD_RS
/OUTACK 2 7

0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
TP835 R33 33J /INREQ 1 8
(5) BSAMP PIDATA[7..0] (9)
TP874 R34 33J BR28 33JX4
(5) CCD_CP
BR27 10KJX4 1 8 PIDATA0

C27
C28
C29
C30
C31
C32
C33
C34
C35
4 (5) AFE_SDI
AFE_SDI TP834 R35 33J JTG_TCK 4 5 2 7 PIDATA1 C36 4
JTG_TMS 3 6 3 6 PIDATA2
TP875 R36 33J JTG_TDI 2 7 4 5 PIDATA3
(5) CCD_PHI2
JTG_TDO 1 8
TP873 R37 33J 1 8 PIDATA4
(5) CCD_PHI1
2 7 PIDATA5

0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U

TP836 R38 33J 3 6 PIDATA6


(5) AFE_SEN
R40 4 5 PIDATA7
TP876 R39 33J /OUTCS
(5) ADCLK
BR29 33JX4

C38
C39
C40
C41
C42
C43
C44
C45
C46
C47

TP877 R41 33J 10KJ

12P
12P
12P
12P
12P
12P
12P
12P
(5) AFE_SCK

(14) AFE_DB[7..0]
BR30
AFE_DB7 TP848 1 8 33JX4 /RESET0 (4,5,9,12)
AFE_DB6 TP847

C291
C292
C293
C294
C295
C296
C297
C298
2 7
VCC3

0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U

AFE_DB5 TP846 3 6
C58 C59 C60 C61 C62 C63 C64 C65 C66 C67 C68 AFE_DB4 TP845 4 5
BR32 C37 C399
1 8 AFE_DB7 47P 47P 47P 47P 47P NM 47P 47P NM 47P NM AFE_DB3 TP844 1 8 33JX4 10U/10V<2012> 10U/10V<2012>
/H_SYNC (9)
C48
C49
C50
C51
C52
C53
C54
C55
C56
C57

2 7 AFE_DB6 AFE_DB2 TP843 2 7


3 6 AFE_DB5 AFE_DB1 TP842 3 6

JTG_TDO
JTG_TDI
JTG_TMS
/INREQ
/ESPRD
/FAXPRO
/PCLPRO

JTG_TCK
/OUTCS
/OUTACK
4 5 AFE_DB4 AFE_DB0 TP841 4 5
BR31 10KJX4 G3.3V
0.1U

1 8 AFE_DB3
(14) CL
2 7 AFE_DB2
3 6 AFE_DB1 C400 C401
4 5 AFE_DB0 10U/10V<2012> 10U/10V<2012>
C69

TP110
TP111
TP112
TP113
TP114
TP115
TP116
TP117
TP118
TP119
TP120
TP121
TP122
TP123
TP124
TP125
TP126
TP127
TP128
TP129
TP742
TP741
TP740
TP739
TP738
TP737
TP736
TP325
TP270
TP630
TP628
TP627
TP507
TP500
TP498
TP495
TP493
TP490
TP486
TP471
TP468
TP462
TP403
TP402
TP382
TP364
TP351
TP140
TP130
TP131
TP132
TP133
TP134
TP135
TP136
TP137
TP138
TP139
BR33 10KJX4
R42 10KJ AFE_SDI
IC4

222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149

TDI
TD0
TCK
TMS
VCC3

TRSK
/INCS
/POCS

ADCLK
/INACK

/INREQ

BSAMP
VSAMP

CLPWM
/ESPRD

/OUTCS
/HSYNC

MDAT15
MDAT14
MDAT13
MDAT12
MDAT11
MDAT10
MDAT09
MDAT08
MDAT07
MDAT06
MDAT05
MDAT04
MDAT03
MDAT02
MDAT01
MDAT00

AFESCK
CCD_CP
CCD_RS
CCD_TG

VCC(AC)
AFE_SDI
VCC(AC)
PIDATA0
PIDATA1
PIDATA2
VCC(AC)
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7

GND(AC)
GND(AC)
GND(AC)

/FAXPRD
/PCLPRD

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7
/OUTACK

AFE_SEN
/OUTREQ

CCD_PH1
CCD_PH2
BR34 10KJX4

VCC(CORE)
VCC(CORE)
VCC(CORE)
VCC(CORE)

GND(CORE)
GND(CORE)
GND(CORE)
GND(CORE)
1 8 MM_BI0 223 148 TP141 R44 33J
GND(CORE) /POREQ /POREQ (9)
2 7 MM_BI1 TP142 224 147
(6) MM_Y3 MM_Y3 VCC(AC)
3 6 MM_BI2 TP143 225 146 TP144 1 8
(6) MM_Y2 MM_Y2 /PIWT /PIWR (9)
3 4 5 MM_AI0 TP145 226 145 TP146 2 7 3
(6) MM_Y1 MM_Y1 /PIACK /PIACK (9)
227 VCC(CORE) GND(AC) 144 3 6 /POACK (9) PODATA[7..0] (9)
R45 10KJ MM_AI1 TP147 228 143 TP148 4 5
(7) MM_PH_B MM_PH_B /POACK /PIREQ (9)
R46 10KJ MM_AI2 MM_BI0 TP149 229 142 TP150 BR35 33JX4
(7) MM_BI0 MM_BI0 /PIREQ
MM_BI1 TP151 230 141
(7) MM_BI1 MM_BI1 GND(CORE)
MM_BI2 TP152 231 140 TP153 PODATA0
TP154 MM_BI2 PODATA0 TP155 PODATA1 VCC3
(7) MM_PH_A 232 MM_PH_A PODATA1 139
MM_AI0 TP156 233 138 TP157 PODATA2
(7) MM_AI0 MM_AI0 PODATA2
MM_AI1 TP158 234 137 TP159 PODATA3
(4) MAD[12..0] (7) MM_AI1 MM_AI1 PODATA3
MM_AI2 TP160 235 136 TP161 PODATA4
MM_AI2 PODATA4 TP162 PODATA5 R47 R48 10J
236 GND(AC) PODATA5 135 /PR_LINE (9)
MAD3 TP817 1 8 TP163 237 134 TP164 PODATA6
MAD2 TP818 TP165 RAM_MAD3 PODATA6 TP166 PODATA7 10KJ R49 10J
2 7 238 RAM_MAD2 PODATA7 133 /SC_LINE (9)
MAD1 TP819 3 6 239 132
MAD0 TP820 TP167 GND(CORE) VCC(CORE) TP168
4 5 240 RAM_MAD1 /TRANSST 131 /TRANSST (1)
BR36 33JX4 TP169 241 130 TP170
MAD10 TP821 TP171 RAM_MAD0 /RECEPTST TP172
1 8 242 RAM_MAD10 /PRINTST 129 /PRINTST (1)
2 7 243 128 TP173
(4) BANK1 VCC(CORE) /SCANST /SCANST (1)
3 6 TP174 244 127 TP175 RCV
(4) BANK0 RAM_BANKS1 RCV
4 5 TP176 245 126 TP177 VPIN
(4) /SDCS RAM_BANKS0 VPIN
BR37 33JX4 TP178 246 125 TP179 VMIN
TP180 RAM_CS VMIN VCC3
(4) /SDRAS 1 8 247 RAM_RAS GND(CORE) 124
2 7 TP181 248 123 TP182
(4) /SDCAS RAM_CAS VPOUT
3 6 249 122 TP183
(4) /SDWDE VCC(AC) VMOUT
4 5 TP184 250 121 TP185
(4) RAMDB[15..0] (4) DQM0 RAM_WDE OEN
BR38 33JX4 TP186 251 120 TP891 MEM_INT R356 10KJ
RAM_DQM0 GND(AC) PARAD[7..0] (15)
VCC3 252 119 TP187 TP885 CLKSW R357 10KJ
RAMDB7 TP854 TP188 GND(AC) SUSPEND TP189 /POREQ R358 10KJ
1 8 253 RAM_DATA7 IE1284_PARAD0 118
BR41 10KJX4 RAMDB6 TP855 2 7 TP190 254 117 TP191 1 8 PARAD0 /PIREQ R359 10KJ
RAMDB5 TP856 TP192 RAM_DATA6 IE1284_PARAD1 PARAD1
1 8 RAMDB7 3 6 255 RAM_DATA5 VCC(AC) 116 2 7
2 7 RAMDB6 RAMDB4 TP857 4 5 TP193 256 115 TP194 3 6 PARAD2
BR39 33JX4 RAM_DATA4 ASIC IE1284_PARAD2 TP195 PARAD3 BR52 10KJX4
3 6 RAMDB5 257 GND(CORE) IE1284_PARAD3 114 4 5
4 5 RAMDB4 RAMDB3 TP858 1 8 TP196 258 113 TP197 1 8BR40 33JX4 PARAD4 PODATA0 1 8
RAMDB2 TP859 TP198 RAM_DATA3 HG73C141HFV(LF) IE1284_PARAD4 TP199 PARAD5 PODATA1
2 7 259 RAM_DATA2 IE1284_PARAD5 112 2 7 2 7
BR45 10KJX4 RAMDB1 TP860 3 6 TP200 260 111 TP201 3 6 PARAD6 PODATA2 3 6
RAMDB0 TP861 TP202 RAM_DATA1 IE1284_PARAD6 TP203 PARAD7 PODATA3
1 8 RAMDB3 4 5 261 RAM_DATA0 IE1284_PARAD7 110 4 5 4 5
2 7 RAMDB2 BR42 33JX4 262 109 TP204 /REV BR43 33JX4
RAMDB15 TP862 TP205 GND(AC) IE1284_REV R54 33J
3 6 RAMDB1 1 8 263 RAM_DATA15 VCC(CORE) 108 /REV_O (15)
4 5 RAMDB0 RAMDB14 TP863 2 7 TP206 264 107 TP207 /FAULT 1 8 BR55 10KJX4
RAM_DATA14 IE1284_FAULT /FAULT_O (15)
RAMDB13 TP864 3 6 265 106 TP208 /ACK 2 7 PODATA4 1 8
VCC(CORE) IE1284_ACK /ACK_O (15)
BR49 10KJX4 RAMDB12 TP865 4 5 TP209 266 105 TP210 BUSY 3 6 PODATA5 2 7
2 RAM_DATA13 IE1284_BUSY BUSY_O (15) 2
1 8 RAMDB15 BR44 33JX4 TP211 267 104 TP212 PE 4 5 PODATA6 3 6
RAM_DATA12 IE1284_PE PE_O (15)
2 7 RAMDB14 RAMDB11 TP866 1 8 TP213 268 103 BR47 33JX4 PODATA7 4 5
RAMDB10 TP867 TP214 RAM_DATA11 GND(CORE) TP215 SLCT R55 33J
3 6 RAMDB13 2 7 269 RAM_DATA10 IE1284_SLCT 102 SLCT_O (15)
4 5 RAMDB12 RAMDB9 TP868 3 6 TP216 270 101 TP217
RAMDB8 TP869 TP218 RAM_DATA9 IE1284_INIT TP219 /INIT VCC3
4 5 271 RAM_DATA8 IE1284_SLCTIN 100 1 8 /INIT_I (15)
BR53 10KJX4 BR48 33JX4 272 99 /SLCTIN 2 7
VCC(CORE) VCC(CORE) /SLCTIN_I (15)
1 8 RAMDB11 1 8 TP220 273 98 TP221 /AUTOFD 3 6
(4) DQM1 RAM_DQM1 IE1284_AUTOFD /AUTOFD_I (15)
2 7 RAMDB10 2 7 TP222 274 97 TP223 /STB 4 5 BR57 10KJX4
(4) SDCKE RAM_CKE IE1284_STB /STB_I (15)
3 6 RAMDB9 3 6 275 96 TP224 BR46 33JX4 RCV 1 8
TP225 GND(AC) TSP_MODE TP226 VPIN
4 5 RAMDB8 4 5 276 RAM_CLK_OUT TSO0 95 2 7
BR51 82JX4 277 94 TP227 VCC3 VCC3 VCC3 VMIN 3 6
GND(CORE) /SCANSP /SCANSP (1)
MAD12 TP822 1 8 TP228 278 93 4 5
MAD11 TP823 TP229 RAM_MAD12 VCC(AC) TP230
2 7 279 RAM_MAD11 OPE_CLK 92 OP_CLK (5)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 16


MAD9 TP824 3 6 TP231 280 91 BR58 10KJX4
MAD8 TP825 RAM_MAD9 GND(AC) TP232 PARAD0
4 5 281 VCC(CORE) OPE_LATCH 90 OP_LATCH (5) 1 8
C351 BR54 33JX4 TP233 282 89 TP234 R56 R57 R58 PARAD1 2 7
RAM_MAD8 OPE_DATA OP_DATA (5)
MAD7 TP826 1 8 TP235 283 88 TP236 10KJ NM NM PARAD2 3 6
NM MAD6 TP827 RAM_MAD7 TM TP237 TM (5) PARAD3
2 7 284 VCC(AC) /TM 87 TM_ (5) 4 5
MAD5 TP828 3 6 TP238 285 86
MAD4 TP829 TP239 RAM_MAD6 VCC(CORE) TP240 BR59 10KJX4
4 5 286 RAM_MAD5 OUTP14B 85 /IMC_READY (9)
BR56 33JX4 TP241 287 84 TP242 PFCLK TP743 PARAD4 1 8
RAM_CLK_OUT RAM_MAD4 OUTP13B TP243 KEYSC3 (5) PARAD5
(4) SDCLK 288 GND(AC) OUTP12B 83 KEYSC2 (5) 2 7
R59 289 82 TP244 PARAD6 3 6
33J CPUDATA15 OUTP11B TP245 KEYSC1 (5) PARAD7
290 CPUDATA14 OUTP10B 81 SPFON (5) 4 5
291 80 TP246 R60 R61 R62
C74 CPUDATA13 OUTP09B TP247 MIRON (5) NM 10KJ 10KJ BR60 10KJX4
292 CPUDATA12 OUTP08B 79 MPFS (6)
NM 293 78 /INIT 1 8
CPUDATA11 GND(CORE) TP248 /SLCTIN
294 CPUDATA10 OUTP07B 77 HL (6) 2 7
295 76 TP249 /AUTOFD 3 6
CPUDATA9 OUTP06B TP250 PR (6) /STB
296 CPUDATA8 OUTP05B 75 CPFS2 (6) 4 5

CPU_DATA7
CPU_DATA6
CPU_DATA5
CPU_DATA4
VCC(AC)
CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0
GND(AC)
MIRCNT
/CPUSYNC
MEM_INT
ARB_INT
VCC(CORE)
CPU_AD8
CPU_AD7
CPU_AD6
CPU_AD5
GND(CORE)
RAM_CLK_IN
CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0
/CPUCS
SFCLK48
GND(CORE)
/CPUWR
/CPURD
/RESET
VCC(CORE)
PFCLK
CLKSW
GND(CORE)
PFCLKOUT
PFCLKIN
GND(PLL)
VCC(PLL)
GND(PLL)
VCC(PLL)
TM2_15M
/SYNC
GND(AC)
/VIDEO
/LEND
VCC(AC)
OUTP00A
OUTP01A
OUTP02A
OUTP03A
OUTP04A
OUTP05A
OUTP06A
OUTP15A
VCC(CORE)
OUTP07A
OUTP08A
GND(CORE)
OUTP09A
OUTP10A
OUTP11A
OUTP12A
OUTP13A
VCC(CORE)
OUTP14A
OUTP00B
GND(AC)
OUTP01B
OUTP02B
OUTP03B
OUTP04B
VCC(AC)

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

TP719 R70 0J FB3


PFCLKOUT 0J <1608> X2 R63 NM_33J
TP251 8 5 SFCLK48A SFCLK48 TP892
X5 C76 VCC OUTPUT
1 AT-49(18.3856MHz) 0.1U C77 1
C75
22000P

TP720 R68 0J VCC3 TP252 NM_12P


PFCLKIN 1 4 R65 33J
C107 C108 R314 N.C. GND SFCLK48B
CPFS1 (6)

D7
D6
D5
D4
D3
D2
D1
D0
VCC3 0J NM_SG8002DC(48MHz)

D15
D14
D13
D12
D11
D10
D9
D8
10P 12P MRPS3 (6)
RAM_CLK_OUT

MRPS2 (6)
MEM_INT
A9
A8
A7
A6
A5
A4
A3
A2
A1
SFCLK48
PFCLK
CLKSW
PFCLKOUT
PFCLKIN
SYNC#

MRPS1 (6) IC9 C402 12P


LDEN (6) R75 R92 TP254 SFCLK48A TP253
(5) MIRCNT (1,5) VIDEO# RRS (6) 7 VDD XIN/CLKIN 1
TP727 NM NM 6 8
(1) CPU_SYNC (6) /LEND TP882 PTPULSE (6) S1 TP257 S0 FRSEL XOUT SFCLK48B TP258
(1) ARB_INT (1) /CSGASIC (6) MMD GASIC_READY (12) 4 S0 SSCLK 5
R69 TP872 TP256 S1 3 2
(1) /LWR (6) PMD S1 VSS
SYNC# TP746 TP255 RSV_OUT0 C375 12P
(/SYNC) (5) (1,3,4,5) /RD (6) TC C411
TP259 RSV_OUT1 R73 R79 CY25814SC X7
10J TP747 (6) GRIDL TP260 RSV_OUT2 NM 0J 0.1U AT-49(12MHz)
C80 TP881 (6) MC TP261
47P C97 (6) BIAS FWREN (5)
(3,5) (/ASIC_RST) (6) VFMCNT_12V
R133 33J
(1,3,4,13) D[15..0] (1,3,4) A[20..0] (6) VFM_24V
(1) /RES_GASIC 1000P
R134 NM (9) /FPOFF

A B C D E
A B C D E

MCU PWB (I/O ASIC section) (AL-2050CS) 3/16


4 4

IO ASIC

TP262 RSV_OUT15
TP263 RSV_OUT14
TP264 RSV_OUT13
TP265 RSV_OUT12
3 TP266 RSV_OUT11 3
TP267 RSV_OUT10
TP268 RSV_OUT9
TP269 RSV_OUT8
FB13 VCC3
(11) SELIN1 0J <1608>
(11) SELIN2 INFOLED (11)
(11) SELIN3 PSL (11)
(11) KEYIN SPUS (7) L15
RSV_OUT17 SRVC (7) NM_ZJSR5101-223TA
IOIC3.3V RSV_OUT16
IOIC3.3V

TP271
TP272
TP273
TP274
TP636
TP275
TP276
TP277
TP278
TP279
TP306
TP280
TP281
(RSV_SOL) (7)
PSFM (6)
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U
0.1U

C304
10U/10V<2012>
C568
C662
C575
C660
C574
C569
C663
C700

IC52

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76

vdd

gnd

GND
GND

XCE_EXT
1 75

SELB(OD,5VFS)
SELA(OD,5VFS)

SELC(OD,5VFS)
PORTF0(PD50K)
PORTF1(PD50K)
PORTF2(PD50K)
PORTF3(PD50K)
PORTF4(PD50K)
PORTF5(PD50K)
PORTF6(PD50K)
PORTF7(PD50K)
VDD VDD

PORTG0(PD50K)
PORTG1(PD50K)
PORTG2(PD50K)
PORTG3(PD50K)
PORTG4(PD50K)
PORTG5(PD50K)
PORTG6(PD50K)
PORTG7(PD50K)
TP282 2 74 TP283

YIN(PD50K)(5VFS)
(1) CPUCLK# PHICLK PORTE0(PD50K) LCDDB4 (5)
3 gnd PORTE1(PD50K) 73 TP284 LCDDB5 (5)
TP285 4 72 TP286
(1) /CSIOASIC XCE0(PU50K) PORTE2(PD50K) LCDDB6 (5)
TP287 5 71 TP288
(1,2,4) A[20..0] CE1(PU50K) PORTE3(PD50K) LCDDB7 (5)
(1,2,4,5) /RD 6 XOE(PU50K) PORTE4(PD50K) 70 TP289 LCDE (5)
(1,4) /HWR 7 XWR(PU50K) PORTE5(PD50K) 69 TP290 LCDRS (5)
A4 8 68 TP291
A3 A4(PU50K) PORTE6(PD50K) /ES_CRDY (9)
9 A3(PU50K) PORTE7(PD50K) 67 TP292 MCNT (6)
A2 10 66
A1 A2(PU50K) gnd
11 A1(PU50K) PORTD0(PD50K) 65 TP293 SFTMT0 (7)
A0 TP294 12 64 TP295
R135 TP296 A0(PU50K) PORTD1(PD50K) TP811 SFTMT1 (7)
(2,5) (/ASIC_RST) 13 XRST(Sch) PORTD2(PD50K) 63 SFTMT2 (7)
2 33J C98
(1,2,4,13) D[15..0] 14 vdd SC65892(IO ASIC) <LQFP100> PORTD3(PD50K) 62 TP297 SFTMT3 (7)
2
(1) /RES_IOASIC R136 D15 15 61 TP298
NM 1000P D14 D7(PU50K) PORTD4(PD50K)
16 D6(PU50K) PORTD5(PD50K) 60 TP299
17 SMC(SCAN)(PD50K) PORTD6(PD50K) 59 TP300
18 SIN(SCAN)(PD50K) PORTD7(PD50K) 58 TP301
TP635 19 57
SOUT(SCAN) gnd
20 AMC(SCAN)(PD50K) PORTC0(PD50K) 56 TP832 (PMRDY) (8)
21 SCK(SCAN) PORTC1(PD50K) 55 TP302 (MMLD) (8)
D13 22 54 TP303
D5(PU50K) PORTC2(PD50K) (FANLK) (8)
D12 23 53 TP304
D4(PU50K) PORTC3(PD50K) THOPEN (6) RSV_IN2
D11 24 52 TP305
D3(PU50K) PORTC4(PD50K)
25 VDD VDD 51

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 17


2
R706

GND
D2(PU50K)
D1(PU50K)
D0(PU50K)
PORTA7(PD50K)(5VFS)
PORTA6(PD50K)(5VFS)
PORTA5(PD50K)(5VFS)
PORTA4(PD50K)(5VFS)
PORTA3(PD50K)(5VFS)
PORTA2(PD50K)(5VFS)
PORTA1(PD50K)(5VFS)
PORTA0(PD50K)(5VFS)
vdd
PORTB7(PD50K)(5VFS)
PORTB6(PD50K)(5VFS)
PORTB5(PD50K)(5VFS)
PORTB4(PD50K)(5VFS)
PORTB3(PD50K)(5VFS)
PORTB2(PD50K)(5VFS)
PORTB1(PD50K)(5VFS)
PORTB0(PD50K)(5VFS)
PORTC7(PD50K)
PORTC6(PD50K)
PORTC5(PD50K)
GND

VCC3
NM_10KJ

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

VCC3

1
R707
4.7KJ
R10
4.7KJ

RSV_IN1 BL (11) /ES_CRDY


MSU_ST1 (13)
MSU_ST1
TP307
TP308
TP309
TP815
TP310
TP311
TP312
TP313
TP314
TP315
TP316
TP317
TP318
TP319
TP320
TP321
TP322
TP323
TP324

DSWS (8)
D10
D9
D8

(TCS) (8)
DVS1 (8)
(PD1) (8)
(PD2) (8)
LCDE
(SCOD) (8)
LCDRS
(SRJD) (8)
(MFD) (8)
1 (PPD1) (8)
1
(PPD2) (8)
(PPD3) (8)
(POD) (8)
NM_10KJ
NM_10KJ

(SPID) (8)
(CED1) (8)
(CED2) (8)
(DRST) (8)
R122
R263

A B C D E
A B C D E

MCU PWB (Memory section) (AL-2050CS) 4/16

FlashROM VPP Controll


4 4
VCC3
Serial EE-PROM

VCC3 VCC3 VCC3

C82 J1,J2
0.1U R74
IC5 10KJ 1
8 1 (9) VPP 2
VCC E0
7 WC E1 2 3
6 3 TP889
(1) SCL SCL E2
R76 100J 5 4
(1) SDA SDA VSS
CAT24WC08LI R77
NM

NM
R80
RAMDB[15..0] (2)

3 3
VCC3
VCC3 VCC3
(1,2,3) A[20..0]
IC6

NM
NM
10KJ
1 VCC VSS 54
VCC3 RAMDB0 2 53 RAMDB15
DQ0 DQ15
3 VCCQ VSSQ 52
RAMDB1 4 51 RAMDB14
RAMDB2 DQ1 DQ14 RAMDB13
5 DQ2 DQ13 50
6 49

R81
R82
R83
R84 RAMDB3 VSSQ VCCQ RAMDB12
7 DQ3 DQ12 48
10KJ RAMDB4 8 47 RAMDB11
IC7 DQ4 DQ11
9 VCCQ VSSQ 46
RAMDB5 10 45 RAMDB10
IC8 A16 TP326 TP327 A17 RAMDB6 DQ5 DQ10 RAMDB9
1 A15 A16 48 11 DQ6 DQ9 44
A0 1 6 D8 A15 TP328 2 47 TP329 12 43
A1 A0 I/O0 D9 A14 TP330 A14 BYTE RAMDB7 VSSQ VCCQ RAMDB8
2 A1 I/O1 7 3 A13 GND 46 13 DQ7 DQ8 42
A2 3 10 D10 A13 TP331 4 45 TP332 D15 14 41
A3 A2 I/O2 D11 A12 TP333 A12 DQ15 TP334 D7 TP850 VCC VSS
4 A3 I/O3 11 5 A11 DQ7 44 (2) DQM0 15 LDQM NC 40
A4 13 22 D12 A11 TP335 6 43 TP336 D14 TP849 16 39 TP851
A4 I/O4 A10 DQ14 (2) /SDWDE WE UDQM DQM1 (2)
A5 14 23 D13 A10 TP337 7 42 TP338 D6 TP813 17 38 TP816
A5 I/O5 A9 DQ6 (2) /SDCAS CAS CLK SDCLK (2)
A6 15 26 D14 A9 TP339 8 41 TP340 D13 TP840 18 37 TP812
A6 I/O6 A8 DQ13 (2) /SDRAS RAS CLKE SDCKE (2)
A7 16 27 D15 A20 TP341 9 40 TP342 D5 TP838 19 36 TP852 R85 0J MAD12
A7 I/O7 A19 DQ5 (2) /SDCS CS NC
A8 17 TP888 10 39 TP343 D12 TP853 20 35 MAD11
A8 NC DQ12 (2) BANK0 BA0 A11
A9 18 TP344 11 38 TP345 D4 TP839 21 34 MAD9
A9 (1,3) /HWR WE DQ4 (2) BANK1 BA1 A9
A10 19 R86 NM TP346 12 37 MAD10 22 33 MAD8
A11 A10 VCC3 VCC3 (2,5,9,12) /RESET0 TP347 RP VCC TP348 D11 MAD0 A10 A8 MAD7
20 A11 (9) VPP
13 VPP DQ11 36 23 A0 A7 32
A12 21 TP349 14 35 TP350 D3 MAD1 24 31 MAD6
A13 A12 WP DQ3 TP352 D10 MAD2 A1 A6 MAD5
29 A13 (1) RY/BY 15 RY/BY DQ10 34 25 A2 A5 30
A14 30 A19 TP353 16 33 TP354 D2 MAD3 26 29 MAD4
A15 A14 A18 TP355 A18 DQ2 TP356 D9 A3 A4
31 A15 VDD 8 17 A17 DQ9 32 27 VCC VSS 28
A16 32 24 A8 TP357 18 31 TP358 D1
A16 VDD A7 TP359 A7 DQ1 TP360 D8 C83
19 A6 DQ8 30
C84 C85 A6 TP361 20 29 TP362 D0 NM
A5 DQ0 SDRAM (16bit x 4bank)
TP726 5 A5 TP363 21 28
(1) /CSSRAM CS1 A4 OE /RD (1,2,3,5)
28 0.1U 0.1U A4 TP365 22 27
2 (1,2,3,5) /RD OE A3 GND 2
12 9 A3 TP366 23 26 TP367
(1,3) /HWR WE GND A2 CE /CSFROM (1)
25 A2 TP368 24 25 TP369 A1
GND A1 A0

NM
NM
NM
NM
IS63LV1024L-12J-TR A17 S29AL016D70TFI020

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 18


22000P
A1
NM
NM

VCC3

C88
0.1U

C352
C353
R88
C86
C87
C89 C90 C91 C92 C93 C94 C95
0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U
C354
C355

(1,2,3,13) D[15..0] MAD[12..0] (2)

1 1

A B C D E
A B C D E

MCU PWB (Driver section 1) (AL-2050CS) 5/16


3.3V VCC3 3.3V
IC13 5V VCC3
VCC 20 5V 3.3V
2 18 TP370 R96 33J
(2) OP_CLK 1A1 1Y1 (OP_CLK) (11)
4 16 TP371 R97 33J
(2) OP_DATA 1A2 1Y2 (OP_DATA) (11)
6 14 TP372 R98 33J R89
(2) OP_LATCH 1A3 1Y3 (OP_LATCH) (11)
8 12 TP373 NM
Reset Circuit 1A4 1Y4 /FAX_RST (13)
11 9 TP374 IC11
(9,10) /OP_RST 2A1 2Y1 /NIC_RST (15)
13 7 TP375 TP814 /RESET# 5
(2,4,9,12) /RESET0 2A2 2Y2 Vcc
VCC3 VCC3 /RESET# R121 100J TP378 15 5 TP379 R119 1KJ
2A3 2Y3 /RESET1 (1)
4 17 3 TP380 R101 100J TP833 R120 33J TP376 1 6 TP377 R91 33J 4
(16) /ASIC_RST 2A4 2Y4 (/ASIC_RST) (2,3) (11) /SYNC A1 Y1 (/SYNC) (2)
1 1G
19 TP381 3 4

NM
2G (14) mt_at_home A2 Y2 mt_at_home# (1)
10

0.01U
R27 GND C105 C104 C99
100KJ 74LCX244 2
0.1U NM 47P GND C96
IC3
TP383 NC7WZ17 0.1U

C310
C311
2 VDD VOUT 4 /RESET0 (2,4,9,12)
C290 C16 1 3 TP786
GND CT
1U<2012> 0.1U BU4212F C17 C18
NM 3.3V VCC3 3.3V
0.01U

IC16
VCC 20
(2) MIRCNT 2 1A1 1Y1 18
4 16 TP384
1A2 1Y2 TP385 VCC3
6 1A3 1Y3 14
ASIC Reset 8 12 TP387 BR61 3.3V 3.3V
1A4 1Y4 TP388
(1) SPFMT0 11 2A1 2Y1 9 5 4 (SPFMT0) (7)
13 7 TP389 6 3 VCC3
(1) SPFMT1 2A2 2Y2 (SPFMT1) (7)
R28 33J 15 5 TP390 7 2 R93
(1) SPFMT2/MIRCNT 2A3 2Y3 (SPFMT2) (7)
TP386 17 3 TP391 8 1 10KJ
(1) RESETOUT1 /ASIC_RST (16) (1) SPFMT3 2A4 2Y4 (SPFMT3) (7)
1 IC14
(2) MIRON 1G
19 33JX4 5
(2) SPFON 2G Vcc
10 GND
R29 C26 C110 1 6 TP393 R100 33J
(11) FW A1 Y1 (FW) (1,9)
10KJ 47P 74LCX244 0.1U
3 4 TP394
A2 Y2

C376 2 C103
GND
NM 0.1U
5V NC7WZ17
3.3V
OP Reset 5V
IC20
3 VCC 20 3
R64 33J TP718 2 18 TP396 R109 100J
(1,2) VIDEO# 1A1 1Y1 /VIDEO (11)
TP395 4 16 TP397
(2,3) (/ASIC_RST) /OP_RST (9,10) 1A2 1Y2
6 14 TP398
1A3 1Y3
(2) KEYSC1 8 1A4 1Y4 12 (KEYSC1) (11)
(2) KEYSC2 11 2A1 2Y1 9 (KEYSC2) (11)
C79 R345 13 7
(2) KEYSC3 2A2 2Y2 (KEYSC3) (11)
47P 1KJ 15 5
(2) TM 2A3 2Y3 (TM) (7)
(2) TM_ 17 2A4 2Y4 3 (TM_) (7)
1 1G
19 2G

0.1U
10

33P
GND
74VHCT244
R71 R72
10KJ 10KJ

C114

C117
5V VCC3

3.3V R223 R224


NM_0J 0J
IC26
VCC 20
2 18 TP900
1A1 1Y1 TP899
4 1A2 1Y2 16
6 14 TP898
(3) LCDDB4 1A3 1Y3 LCDDB4# (11)
8 12 TP897
(3) LCDDB5 1A4 1Y4 LCDDB5# (11)
11 9 TP896
(3) LCDDB6 2A1 2Y1 LCDDB6# (11)
13 7 TP895
(3) LCDDB7 2A2 2Y2 LCDDB7# (11)
15 5 TP894
(3) LCDE 2A3 2Y3 LCDE# (11)
17 3 TP893
(3) LCDRS 2A4 2Y4 LCDRS# (11)
1 1G
19 2G

0.1U
10 GND
74LCX244
2 2

C115
VCC3

R110 NM_100J
C129 AFE_SDI#

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 19


IC23 NM
20 C130 AFE_SEN#
VCC TP404 R361 33J AFE_SDI# NM
(2) AFE_SDI 2 1A1 1Y1 18 AFE_SDI# (14)
4 16 TP405 R370 33J AFE_SEN# C131 AFE_SCK#
(2) AFE_SEN 1A2 1Y2 AFE_SEN# (14)
6 14 TP406 R371 33J AFE_SCK# NM
(2) AFE_SCK 1A3 1Y3 AFE_SCK# (14)
8 12 TP407
1A4 1Y4 TP408 R373 33J (PB_NOE)
(9,10) PB_NOE 11 2A1 2Y1 9 (PB_NOE) (13)
13 7 TP409 R374 33J (PB_NAE0) C306 (PB_NOE)
(9,10) PB_NAE0 2A2 2Y2 (PB_NAE0) (13)
15 5 TP410 R375 33J (PB_NWE) NM
(9,10) PB_NWE 2A3 2Y3 (PB_NWE) (13)
17 3 TP411 R376 33J (/RD) C307 (PB_NAE0)
(1,2,3,4) /RD 2A4 2Y4 (/RD) (13)
1 NM
1G C308 (PB_NWE)
19 2G
10 NM
GND C128 VCC3 C309 (/RD)
74LCX244 0.1U NM

R237
10KJ
5

IC46
(2) FWREN 1
4
2

NM_TC7SH32FU
3

R226
VCC3 NM_10KJ C255
0.1U

1 IC19 C116 VSAMP# 1


20 NM
VCC TP412 R332 33J VSAMP# C120 CCD_TG#
(2) VSAMP 2 1A1 1Y1 18 VSAMP# (14)
4 16 TP413 R333 33J CCD_TG# NM
(1,2) CCD_TG 1A2 1Y2 CCD_RS# CCD_TG# (14) CCD_RS#
6 14 TP414 R336 33J C121
(2) CCD_RS 1A3 1Y3 CCD_RS# (14)
8 12 TP415 R338 33J BSAMP# NM
(2) BSAMP 1A4 1Y4 CCD_CP# BSAMP# (14)
11 9 TP416 R344 33J C122 BSAMP#
(2) CCD_CP 2A1 2Y1 CCD_PHI1# CCD_CP# (14)
13 7 TP417 R354 33J NM
(2) CCD_PHI1 2A2 2Y2 CCD_PHI1# (14) CCD_CP#
15 5 TP418 R355 33J CCD_PHI2# C123
(2) CCD_PHI2 2A3 2Y3 CCD_PHI2# (14)
17 3 TP419 R360 33J ADCLK# NM
(2) ADCLK 2A4 2Y4 ADCLK# (14) CCD_PHI2#
1 C124
1G NM
19 2G
10 C125 CCD_PHI1#
GND C127 NM
TC74VHC244FT 0.1U C126 ADCLK#
NM

A B C D E
A B C D E

MCU PWB (Driver section 2) (AL-2050CS) 6/16


24V VCC3 VCC3

10KJ
10KJ
10KJ
10KJ
12V
24V PR#
R303 12V
IC25

R268
R269
R270
R271
BR63 1.5KJX4 R300 R301 10KJ
TP792 1 8 TP420 1 16 R363 470KJ 4.7KJ
(2) MC 1B 1C /MC (11) (D)
TP785 2 7 TP421 2 15 Q18 R299 IC17B

8
(2) BIAS 2B 2C /BIAS (11) IC17A
TP790 TP422 KRC102S 100J KIA393F
8

(2) TC 3 6 3 3B 3C 14 /TC (11)


TP789 4 5 TP423 4 13 47KJ R298 3 TP425 3 Q19 KIA393F
(2) GRIDL 4B 4C /GRIDL (11) C312 +
TP426 5 12 1.5KF TP424 1 TP427 2SK3018 5
(3) MCNT 5B 5C /MCNT (12) (G) +
R395 1.5KJ TP428 6 11 TP429 TP430 Q7 TP432 2 TP433 2 7 TP434
(3) PSFM 6B 6C (2) PTPULSE -
4 R396 1.5KJ TP435 7 10 KTA1505S TP431 6 4
7B 7C (S) -
R362 4.7KJ1/4W<3216>

4
8 E COM 9 1U<2012> R302
4

PSFMOUT (12) 10KJ 12V


KID65001AF R297 D36 C367
47KJ 1SS355 2.2U<2012>

10KJ
10KJ
PGND

1
D51 C379
0.1U
1SS355

R265
R266
PGND
VCC3 12V VCC3

VCC3 24V
5V

D52 R102 R103 R104 R105


MTZ J22B 1KF 1MF 7.5KF 1KJ
24V IC22A
8

R419 R418 BR62 1.5KJX4 R413 KIA393F


NM_10KJ NM_10KJ TP781 IC21 NM_10KJ R108 TP436
(2) CPFS1 1 8 3 +
2 7 TP437 1 16 TP438 D1 1
(2) CPFS2 1B 1C /CPFS1 (12) FTH
3 6 TP439 2 15 2
(2) MPFS 2B 2C /CPFS2 (12) -
TP784 4 5 TP440 3 14 NM_47KJ
(2) RRS 3B 3C /MPFS (12)
TP441 R112
4

4 13 /RRS (12) MA700


TP723 R379 NM_1.5KJ TP442 4B 4C TP443 TP444 Q2 R106 R107 12V
(2) VFM_24V 5 5B 5C 12
TP722 R380 NM_1.5KJ TP445 6 11 NM_KTA1505S 10KF 4.3KF
(2) VFMCNT_12V 6B 6C /VFMCNT (12)
TP446 7 10 TP447 NM_4.7KJ1/4W<3216> C111
7B 7C
8 E COM 9 VFMOUT (12)
0.1U/50V<1608>
KID65001AF
D4
PGND 24V
1SS355
CP16 VCC3 VCC3
R388 47KJ
TP448
D2 D3
1 12V 1
0603SFF150FM/32-2
3 3

E
3 Q16 R386 Q12 PGND 2 2 3
3 TP449 TP450 B 2SB1132
NM_KDS226 KDS226
2 4.7KJ1/4W<3216>
8

IC53A

C
D57 D55
R113 R114
TP451 3 TP452 300J 100J
(12) RTH_IN +
1 RTH (1)
2 TP453
RLS-73 CRH01 -
KRC102S 12V KIA358F-EL/P C113

1
4

CP17 12V
R389 47KJ C112
TP454 22000P 0.1U
C118
0603SFF150FM/32-2
0.1U/50V<1608>

E
Q17 R387 Q13
3 TP455 TP456 B 2SB1132

2 4.7KJ1/4W<3216>

C
D58 D56 VCC3 12V VCC3
TP457

KRC102S RLS-73 CRH01 R118 R124

1
VCC3 1.2KF 4.7KJ
PGND IC22B
8

KIA393F
TP458 5
INT5V +
7 THOPEN (3)
R414 6 -
NM_10KJ
Q14
4

3 D5 R123 C119
/MMCLK (12)
10KF
1SS355 22000P
(1) MMCLK 2
TP459
R90 R296 Q3

1
10KJ 10KJ KRA119S
R142
NM_10KJ IC24
2 KRC102S TP800 2

1
(2) MMD 1 1B 1C 16 /MMD (12)
TP795 2 15 TP802
(2) MRPS1 2B 2C MRPS_1 (7)
TP793 3 14 TP803 2
(2) MRPS2 3B 3C MRPS_2 (7)
TP794 4 13 TP804 LCD Contrast Buffer
(2) MRPS3 4B 4C MRPS_3 (7) VCC3 VCC3
5 12 3 TP460
(1) POFF 5B 5C /POFF (11)
6 11 TP461 EN5V
(2) HL 6B 6C D66 D67
TP801 7 10
5V FTH 7B 7C VCC3
8 G NC 9 1 1
3 3
IC27 KID65503F 2 2
TP805

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 20


MM_Y1 1 1B 1C 16 MMref0 (7)
2 15 TP806 R117 R115 NM_KDS226 KDS226
MM_Y2 2B 2C MMref1 (7)
3 14 TP807 10KJ 100J1/4W<3216> R316
MM_Y3 3B 3C MMref2 (7)
TP798 4 13 Q4 NM
PMD 4B 4C /PMD (11)
5 12 3 TP553
PMCLK 5B 5C PMCLK_A (11) SHOLD (11) (LCDCONT) (11)
TP797 6 11 IC45A R393 R394
8

LDEN 6B 6C /LDEN (11)


TP799 7 10 TP464 2 R264 0J NM
E

/LEND 7B 7C TP469 Q15


8 G NC 9 (1) LCDCONT 3 +
HLOUT (11) 1 B
KID65503F 2 TP472 TP473 NM_2SB1197K
12KF -
R116 R308
C

10KJ KIA358F-EL/P NM
4

KRC102S R368 R307 TP476

1
7.5KF C398
NM EN5V C407 R383
NM NM 0.1U
C305

0.1U

INT24V

5V 12V VCC3
Analog Tonner Sensor Buffer
D45
D59 D60
1SS355
5V 1 1
TP466 3 3
Q20 EN5V

1
2 2
KRA119S
1 R129 NM_KDS226 NM_KDS226 1
NM
8

IC45B
Q21
8

IC53B
3 2 5 R366 0J R381
R339 R304 +
TP467 7 TP470 5 NM
(16) TCS_AN +
PR# 2 3 /PR 6 TP463 7 TP465
PR /PR (11) - (TCS_AN) (1)
TP474 TP475 6 -
KIA358F-EL/P
4

100J 100J KIA358F-EL/P


4

D61 R378 R382 C371


1SS355
KRC102S 0J 10KJ NM

1
PGND

A B C D E
A B C D E

MCU PWB (Driver section 3) (AL-2050CS) 7/16


Scanner Motor Driver

(12) OUT_A-
4 (12) OUT_A+ 4
(12) OUT_B+
24VSCMT 5V
(12) OUT_B- Duplex Motor Driver
R143
R144 IC31
(1) DMT0 3 I1 O1 2 /DMT0 (12)
0.68J 1W TP477 4
0.68J 1W TP478 R145 TP479 NC
IC32 5 NC O2 7 /DMT1 (12)
R146 1.5KJ 6
(1) DMT1 I2
1.5KJ 1 24 TP480 10 9
OUT 1A VS NC O3 /DMT2 (12)
2 OUT 2A SENSE 1 23 (1) DMT2 11 I3
3 22 TP481 TP482 12 16
SENSE 2 COMP 1 NC O4 /DMT3 (12)
TP483 4 21 TP484 13
COMP 2 OUT 1B C133 NC
5 OUT 2B I01 20 MM_AI0 (2) (1) DMT3 14 I4
C134 6 19 820P PGND TP485 15 24VDupMT
PGND 820P GND GND NC
7 GND GND 18
D8
(2) MM_BI0 8 I02 I11 17 MM_AI1 (2) 17 GND COM 1
(2) MM_BI1 9 I12 PHASE 1 16 MM_PH_A (2) 18 GND COM 8
5V 10 15
(2) MM_PH_B PHASE 2 VREF 1
11 14 TP487 TD62064AF
TP488 VREF 2 RC 1 MTZ J22B
12 RC 2 VSS 13
R147
1KJ L6219DS PGND
C135 R148 R149 C136
820P 30KJ 30KJ 820P
TP489

R150 R151 R152 C137 PGND 5V PGND


2KJ 1KJ 510J 0.1U
PGND PGND

C138
(6) MMref0
0.1U
(6) MMref1
(6) MMref2
PGND

PGND
Shifter Motor Driver
3 3
IC33
(3) SFTMT0 3 I1 O1 2 /SFTMT0 (12)
TP491 4
TP492 NC
SPF Motor Driver 5 NC O2 7 /SFTMT1 (12)
(3) SFTMT1 6 I2
TP494 10 9
NC O3 /SFTMT2 (12)
(3) SFTMT2 11 I3
24VSPFMT TP496 12 16
NC O4 /SFTMT3 (12)
TP497 13
24V NC
IC34 (3) SFTMT3 14 I4
CP1 TP499 15 24VSFTMT
0603SFF150FM/32-2 NC
(5) (SPFMT0) 8 IN A Vs 13
D9
(5) (SPFMT2) 7 IN A/ 24VSCMT 17 GND COM 1
(5) (SPFMT1) 11 IN B OUT A 1 SPMT_0 (11) 18 GND COM 8
12 2 CP2
(5) (SPFMT3) IN B/ OUT A
3 0603SFF150FM/32-2 TD62064AF
OUT A/ SPMT_2 (11)
9 4 C139 + C140 MTZ J22B

4
3
2
1
REF OUT A/ 24VSPFMT
17 47U/35V 0.1U/50V
OUT B SPMT_1 (11)
BR66 6 18 <1608> CP3 PGND
Sync OUT B 0603SFF150FM/32-2
10KJX4 OUT B/ 15 SPMT_3 (11)
5 Sense A OUT B/ 16 24VDupMT

5
6
7
8
14 Sense B GND 10

STA7100M PGND

5V CP5
0603SFF150FM/32-2
R157 R158
24VSPFSOL
1J 2W 1J 2W
CP6
R159 0603SFF150FM/32-2
1.2KJ
24VSFTMT

RSPF Solenoid Driver

2 PGND 2
R160 R161 R162 R163
300J 620J 1.2KJ 100J C141
24VSPFSOL
0.1U D41 D42 D43
1SS355 1SS355 1SS355
(6) MRPS_1
(6) MRPS_2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 21


(6) MRPS_3
PGND PGND PGND

/RSV_SOL (11)
TP501 R275 TP504
Q25
(3) (RSV_SOL)
NM_2SD1781K
NM_1.2KJ
R406
NM_10KJ
Tonner Motor Driver
/SRVC (11)
TP502 R403 TP505
Q24
(3) SRVC
2SD1781K
5V 24V
1.2KJ R407
10KJ

R309
/SPUS (11)
NM_0J <1608> R312 TP503 R404 TP506
0J <1608> C143 C142 + Q23
(3) SPUS
R164 10U/35V 2SD1781K
4.7KJ 0.1U/50V<1608>
1.2KJ R408
IC36
10KJ
2 Vcc Vs 6

(5) (TM) 9 IN1 Vref 8

(5) (TM_) 1 IN2 OUT1 7 TMA_O (12)


1 5 3 TMB_O (12)
1
GND OUT2

N.C 4
C145
0.1U/50V<1608> PGND
TA7291AS

C144
NM_10U/10V<2012>

PGND

A B C D E
A B C D E

MCU PWB (Noise filter/Pull-up section) (AL-2050CS) 8/16


VCC3
5V
VCC3

4 C146 C147 C148 C149 C150 C151 C152 C153 C154 D10 D11 D12 D13
4
1 1 1 1
0.1U NM 0.1U 0.1U NM NM NM NM NM 3 3 3 3
2 2 2 2 R167 R168 R169 R170 R171 R172 R173 R174
15KJ 15KJ 15KJ 4.7KJ 4.7KJ 4.7KJ 15KJ 4.7KJ
KDS226 KDS226 KDS226 KDS226
INT24V
C155 C156 C157 C158 C159 C160 C161
R175
NM NM NM NM NM 0.1U 0.1U R176 1KJ
(12) 24V1(DSWS) (11) SCOD (SCOD) (3)
R177 1KJ
(11) SPID (SPID) (3)
0.22J 2W R178 1KJ
(11) SRJD (SRJD) (3)
R179 R180 1KJ
(12) PPD3 (PPD3) (3)
D14 1KJ 2W R181 1KJ
(12) PD1 (PD1) (3)
C162 C163 C164 C165 C166 C167 C168 C169 C170 1SS355 R182 1KJ
(12) PD2 (PD2) (3)
0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U NM R183 1KJ
(12) POD (POD) (3)
R184 1KJ
(11) PMRDY (PMRDY) (3)
PGND PGND
5V

D15 D16 D17 D18 C171 C172 C173 C174 C175 C176 C177 C178
1 1 1 1
3 3 3 3 1000P 1000P 1000P 1000P 1000P 1000P 1000P 1000P
D19 2 2 2 2
1SS355 5V KDS226 KDS226 KDS226 KDS226

D20
1
TP508 3
2

R185 R186 KDS226


20KJ 20KJ

DSWS (3) VCC3


3 5V
3
VCC3 R187 C179
2.7KJ
0.1U

D21 D22 D37


1 1 1
3 3 3
2 2 2 R188 R189 R190 R191 R340 R377
R192 R193 R194 R195 R196 R197 1KJ 1KJ 15KJ 4.7KJ 4.7KJ 4.7KJ
10J 10J 10J 10J 10J 10J KDS226 KDS226 KDS226

TP509 TP510 TP511 TP512 TP513 TP514


R305 100J TP831 R198 1KJ
TP515 TP516 TP517 TP518 (16) DVSEL DVS1 (3)
C180 C181 C182 C183 C184 C185 R306 100J TP830 R199 1KJ
(16) TCS (TCS) (3)
R200 1KJ
(12) MFD (MFD) (3)
1000P 1000P 1000P 1000P 1000P 1000P R201 1KJ

1
1
1
1
(12) MMLD (MMLD) (3)
R367 1KJ
(12) FANLK (FANLK) (3)
R372 1KJ
(12) PSFANLK (PSFANLK) (1)
VCC3
R202 R203 R204 R205 C186 C187 C188 C189 C372 C380
0J 0J 0J 0J D23 D24 D54
1 1 1 1000P 1000P 1000P 1000P 1000P 1000P
3 3 3

UDZS3.9B
UDZS3.9B
2 2 2

D63
D62
KDS226 KDS226 KDS226

2 2
D25 5V VCC3
1SS355
INT24V

24V
R206
100J 2W IC37
C191 R125 D26 D27 D28 D29
C190 +

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 22


100KJ 1 IN OUT 3 INT5V 1 1 1 1
0.1U/50V<1608> 3 3 3 3
47U/35V 2 2 2 R207 R208 R209 R210 R211 R212 R213
GND 2
15KJ 15KJ 4.7KJ 4.7KJ 4.7KJ 12KJ 3.3KJ
C192 + C193 KDS226 KDS226 KDS226 KDS226
2 KIA7805
PGND
47U/35V 0.1U

R214 1KJ
(12) PPD1 (PPD1) (3)
FB4 R215 1KJ
(12) PPD2 (PPD2) (3)
0J <1608> R216 1KJ
(11) SPPD (SPPD) (1)
R217 1KJ
(11) PSW (PSW) (1)
FB5
L4 NM_0J <1608>
NM_ZJSR5101-223TA
R218 1KJ
(11) 12VIN 12V (12) CED1 (CED1) (3)
L5 R219 1KJ
(12) CED2 (CED2) (3)
ZJSR5101-223TA R220 1KJ
(11) DRST (DRST) (3)
C194 + C196 R126
(11) 3.3VIN VCC3 5V VCC3
100KJ
47U/25V 0.1U/50V<1608>
C195 + C197 R128
100KJ C198 C199 C200 C201 C202 C203
22U/16V 0.1U D30 D31 D32
1 1 1000P 1000P 1000P 1000P 1 1000P 1000P
3 3 3
2 2 2

KDS226 KDS226 KDS226


5V
1 1
C204 + C206 R127
EN5V
100KJ
22U/16V 0.1U
C205 + C207 R130
100KJ
22U/16V 0.1U

A B C D E
A B C D E

MCU PWB (IMC2 section 1/2) (AL-2050CS) IC38


9/16
_SDRAM_DATA[15:0]
SDRAM_ADDR[12:0]
TP519 119 74 SDRAM_DATA0 TP520 1 BR67 8 100JX4 _SDRAM_DATA0
TP521 PI_LINE_SYNC/GP_D6 SDRAM_DATA0 SDRAM_DATA1 TP522 _SDRAM_DATA1
120 PI_TR_TGEN SDRAM_DATA1 73 2 7
TP523 124 72 SDRAM_DATA2 TP524 3 6 _SDRAM_DATA2
PI_TGEN6 SDRAM_DATA2 IC39 _SDRAM_DATA[15:0]
TP525 125 68 SDRAM_DATA3 TP526 4 5 _SDRAM_DATA3
(2) /PIWR PI_TGEN5 SDRAM_DATA3
TP527 126 67 SDRAM_DATA4 TP528 1 BR68 8 100JX4 _SDRAM_DATA4
TP529 PI_TGEN4 SDRAM_DATA4 SDRAM_DATA5 TP530 _SDRAM_DATA5 SDRAM_ADDR1 _SDRAM_DATA0
(2) /PIACK 127 PI_TGEN3 SDRAM_DATA5 66 2 7 25 A0 IO0 29
TP531 128 65 SDRAM_DATA6 TP532 3 6 _SDRAM_DATA6 SDRAM_ADDR2 24 31 _SDRAM_DATA1
(2) PIDATA[7..0] (2) /PIREQ PI_TGEN2 SDRAM_DATA6 A1 IO1
TP533 129 63 SDRAM_DATA7 TP534 4 5 _SDRAM_DATA7 SDRAM_ADDR3 23 33 _SDRAM_DATA2
TP535 PI_TGEN1 SDRAM_DATA7 SDRAM_DATA8 TP536 _SDRAM_DATA8 SDRAM_ADDR4 A2 IO2 _SDRAM_DATA3
131 PI_TGEN0 SDRAM_DATA8 62 1 BR69 8 100JX4 22 A3 IO3 35
PIDATA7 TP537 132 61 SDRAM_DATA9 TP538 2 7 _SDRAM_DATA9 SDRAM_ADDR5 21 38 _SDRAM_DATA4
PIDATA6 TP539 PI_DATA7 SDRAM_DATA9 SDRAM_DATA10 TP540 _SDRAM_DATA10 SDRAM_ADDR6 A4 IO4 _SDRAM_DATA5
4 133 PI_DATA6 SDRAM_DATA10 60 3 6 20 A5 IO5 40 4
PIDATA5 TP541 134 58 SDRAM_DATA11 TP542 4 5 _SDRAM_DATA11 SDRAM_ADDR7 19 42 _SDRAM_DATA6
PIDATA4 TP543 PI_DATA5 SDRAM_DATA11 SDRAM_DATA12 TP544 _SDRAM_DATA12 SDRAM_ADDR8 A6 IO6 _SDRAM_DATA7 VCC3
135 PI_DATA4 SDRAM_DATA12 57 1 BR70 8 100JX4 18 A7 IO7 44
PIDATA3 TP545 137 56 SDRAM_DATA13 TP546 2 7 _SDRAM_DATA13 SDRAM_ADDR9 8 30 TP809
PIDATA2 TP547 PI_DATA3 SDRAM_DATA13 SDRAM_DATA14 TP548 _SDRAM_DATA14 SDRAM_ADDR10 A8 IO8 TP810
138 PI_DATA2 SDRAM_DATA14 55 3 6 7 A9 IO9 32 SDRAM_ADDR[12:0]
PIDATA1 TP549 141 53 SDRAM_DATA15 TP550 4 5 _SDRAM_DATA15 SDRAM_ADDR11 6 34 TP901 R346
PIDATA0 TP551 PI_DATA1 SDRAM_DATA15 SDRAM_ADDR12 A10 IO10 TP902
142 PI_DATA0 SDRAM_BANK[1:0] 5 A11 IO11 36
109 SDRAM_DQMA0 TP552 1 BR71 8 33JX4 _SDRAM_DQMA0 TP730 SDRAM_BANK0 4 39 TP909 10KJ VCC3
SDRAM_DQMA0 SDRAM_DQMB0 TP554 _SDRAM_DQMB0 TP731 SDRAM_BANK1 A12 IO12 TP910
(12) OA_RX 143 PP_HIDRIVE/USART1_RX SDRAM_DQMB0 107 2 7 3 A13 IO13 41
VCC3 145 106 SDRAM_DQMA1 TP556 3 6 _SDRAM_DQMA1 TP732 SDRAM_WE_L 2 43 TP911
(12) OA_TX RY_BY TP557 PP_DRIVE/USART1_TX SDRAM_DQMA1 SDRAM_DQMB1 TP558 _SDRAM_DQMB1 TP733 SDRAM_CAS_L A14 IO14 SDRAM_ADDR0 R221
146 PP_NINIT SDRAM_DQMB1 105 4 5 _SDRAM_DATA[15:0] 1 A15 IO15/A-1 45
R351 10KJ RY_BY TP559 147 SDRAM_RAS_L 48
TP560 PP_NFAULT SDRAM_CS0_L TP561 R222 33J _SDRAM_CS0_L _SDRAM_DQMB0 A16 NM
151 PP_NSELECTIN SDRAM_CS0_L 104 17 A17
TP562 152 102 SDRAM_CS1A_L TP563 R390 33J _SDRAM_CS1A_L _SDRAM_DQMB1 16
TP564 PP_NAUTOFD SDRAM_CS1A_L TP565 _SDRAM_DATA8 A18
153 PP_SELECT SDRAM_CS1B_L 77 9 A19 VCCW 13 VPP (4)
TP566 154 75 TP567 R225 33J ROM_CS_L TP808 10
TP568 PP_PERROR ROM_CS_L A20
155 PP_BUSY
TP569 156 111 TP570 R227 33J SDRAM_WE_L _SDRAM_DQMA1 11
TP571 PP_NACK SDRAM_WE_L TP572 R228 33J SDRAM_CAS_L _SDRAM_DQMA0 WE VCC3 C208
157 PP_DATA7 SDRAM_CAS_L 110 28 OE
TP573 159 101 TP574 R229 33J SDRAM_RAS_L VCC3 ROM_CS_L 26 37 NM
TP575 PP_DATA6 SDRAM_RAS_L TP728 CE VCC
160 PP_DATA5 SDRAM_ADDR[12:0]
TP576 161 100 TP577 BR72 1 8 33JX4 SDRAM_ADDR0 RY_BY 15 C209
TP578 PP_DATA4 SDRAM_ADDR0 TP579 SDRAM_ADDR1 RY/BY 0.1U
162 PP_DATA3 SDRAM_ADDR1 99 2 7
TP580 163 97 TP581 3 6 SDRAM_ADDR2 47
PP_DATA2 SDRAM_ADDR2 BYTE

10KJ
TP582 165 96 TP583 4 5 SDRAM_ADDR3 TP744 14 46

NM
TP584 PP_DATA1/USART1_CK SDRAM_ADDR3 TP585 BR73 33JX4 SDRAM_ADDR4 TP745 WP/ACC GND
166 PP_DATA0 SDRAM_ADDR4 95 1 8 12 RESET GND 27
TP586 167 94 TP587 2 7 SDRAM_ADDR5
PP_NSTROBE SDRAM_ADDR5 TP588 SDRAM_ADDR6
SDRAM_ADDR6 92 3 6
TP589 168 91 TP590 4 5 SDRAM_ADDR7
TP591 BASE_CLK/GP_PWM1 SDRAM_ADDR7 TP592 BR74 33JX4 SDRAM_ADDR8
CLK_EXT 169 CLK_EXT/GP_PWM2 SDRAM_ADDR8 90 1 8 8M/16M Flash ROM
TP593 TP594 SDRAM_ADDR9

R230
R231
170 MAIN_CLK/GP_PWM0 SDRAM_ADDR9 89 2 7
85 TP595 3 6 SDRAM_ADDR10
TP596 SDRAM_ADDR10 TP597 SDRAM_ADDR11 R232 NM
(13) PB_NCS1 178 REG_A9/PB_NCS1 SDRAM_ADDR11 82 4 5 (2,4,5,12) /RESET0
TP598 180 80 TP599 BR75 1 8 33JX4 SDRAM_ADDR12
(10,13) PB_DATA[7:0] REG_A8/PB_NCS2 SDRAM_ADDR12
PB_DATA7 BR76 1 33JX4 8 TP600 181 TP601 2 7

NM
REG_AD7/PB_DATA7 SDRAM_BANK[1:0]
PB_DATA6 2 7 TP602 182 84 TP603 3 6 SDRAM_BANK0
REG_AD6/PB_DATA6 SDRAM_BANK0

22000P
PB_DATA5 3 6 TP604 183 83 TP605 4 5 SDRAM_BANK1
PB_DATA4 TP606 REG_AD5/PB_DATA5 SDRAM_BANK1
4 5 185 REG_AD4/PB_DATA4
PB_DATA3 BR77 1 8 TP607 186 79 TP608 R234 33J _SDRAM_CLK
REG_AD3/PB_DATA3 SDRAM_CLK _SDRAM_CLK
PB_DATA2 2 7 TP609 187 78 SDRAM_CKE TP610 R235 33J _SDRAM_CKE
PB_DATA1 TP611 REG_AD2/PB_DATA2 SDRAM_CKE R236 4.7KJ
3 6 188 REG_AD1/PB_DATA1
PB_DATA0 TP612

R233
C210
3 4 5 189 REG_AD0/PB_DATA0
3
33JX4 TP613 190
TP614 REG_ADDR_VALID/PB_NCS0 OA3.3V
(10) PB_NCS3 194 REG_RD_L/PB_NCS3
TP615 195 7 C211
(5,10) PB_NAE0 REG_WR_L/PB_NAE0 PLLCS_VDDA
TP616 196 NM
TP617 REG_CS_L/PB_NAE1
(5,10) PB_NWE 197 REG_RDY/PB_NWE
TP618 198 C212 C213 IC40
(5,10) PB_NOE INTERRUPT_L/PB_NOE SDRAM_ADDR[12:0]
0.01U 1U<2012>
(10,13) PB_ADDR[7:0] _SDRAM_DATA[15:0]
PB_ADDR0 BR78 1 33JX4 8 TP619 199 6 SDRAM_ADDR0 TP764 23 2 _SDRAM_DATA0 TP748
PB_ADDR1 TP620 GP_C0/PB_ADDR0 PLLCS_VSSA SDRAM_ADDR1 TP765 A0 DQ0 _SDRAM_DATA1 TP749
2 7 201 GP_C1/PB_ADDR1 24 A1 DQ1 4
PB_ADDR2 3 6 TP621 202 SDRAM_ADDR2 TP766 25 5 _SDRAM_DATA2 TP750
PB_ADDR3 TP622 GP_C2/PB_ADDR2 SDRAM_ADDR3 TP767 A2 DQ2 _SDRAM_DATA3 TP751
4 5 203 GP_C3/PB_ADDR3 26 A3 DQ3 7
PB_ADDR4 BR79 1 8 TP623 204 SDRAM_ADDR4 TP768 29 8 _SDRAM_DATA4 TP752
PB_ADDR5 TP624 GP_C4/PB_ADDR4 SDRAM_ADDR5 TP769 A4 DQ4 _SDRAM_DATA5 TP753
2 7 205 GP_C5/PB_ADDR5 30 A5 DQ5 10
PB_ADDR6 3 6 TP625 207 SDRAM_ADDR6 TP770 31 11 _SDRAM_DATA6 TP754
PB_ADDR7 TP626 GP_C6/PB_ADDR6 SDRAM_ADDR7 TP771 A6 DQ6 _SDRAM_DATA7 TP755
4 5 208 GP_C7/PB_ADDR7 PLLSS_VDDA 149 32 A7 DQ7 13
33JX4 SDRAM_ADDR8 TP772 33 42 _SDRAM_DATA8 TP756
SDRAM_ADDR9 TP773 A8 DQ8 _SDRAM_DATA9 TP757
(1) ES_CMD 1 GP_B0/USART0_TX 34 A9 DQ9 44
2 C214 C215 SDRAM_ADDR10 TP774 22 45 _SDRAM_DATA10 TP758
(1) ES_STS GP_B1/USART0_RX A10 DQ10
TP629 8 0.01U 1U<2012> SDRAM_ADDR11 TP775 35 47 _SDRAM_DATA11 TP759
GP_B2/USART0_CK SDRAM_ADDR12 TP776 A11 DQ11 _SDRAM_DATA12 TP760
(1,5) (FW) 9 GP_B3/ANA_SD1 PLLSS_VSSA 148 SDRAM_BANK[1:0] 36 A12 DQ12 48
TP631 11 SDRAM_BANK0 TP777 20 50 _SDRAM_DATA13 TP761
(10) DT_ACKB GP_B4/DT_ACKB BA0 DQ13
TP632 12 SDRAM_BANK1 TP778 21 51 _SDRAM_DATA14 TP762
(10) DT_REQB GP_B5/DT_REQB BA1 DQ14
TP633 13 53 _SDRAM_DATA15 TP763
TP634 GP_B6/DT_ACKA OA3.3V TP788 _SDRAM_CS0_L DQ15
(13) MODEM_IN 14 GP_B7/DT_REQA 19 CS
3 TP787 SDRAM_WE_L 16
VDD_IO TP780 SDRAM_CAS_L WE VCC3
(1) /ES_PAGE 15 GP_D0/ADC_A0 VDD_IO 20 17 CAS
16 25 TP779 SDRAM_RAS_L 18 49
(3) /ES_CRDY GP_D1/ADC_A1 VDD_IO RAS VDDQ
19 33 43 VCC3
(1) /ES_SRDY GP_D2/ADC_A2 VDD_IO VDDQ
TP638 21 46 _SDRAM_CLK TP791 38 9
(10) WAKEUP GP_D3/ADC_CLK VDD_IO _SDRAM_CLK CLK VDDQ
TP639 22 59 TP796 _SDRAM_CKE 37 3
TP640 GP_D4/ADC_DATA VDD_IO VCC3 CKE VDDQ
(12) OA982_READY 23 GP_D5/ADC_NCS VDD_IO 71
81 OA3.3V _SDRAM_DQMA0 15 27
VDD_IO _SDRAM_DQMA1 LDQM VDD
(2) /IMC_READY 24 GP_A0 VDD_IO 93 39 UDQM VDD 14
TP642 26 103 FB6 1 C235 C236 C237 C238
(13) MDM_IRQ GP_A1 VDD_IO VDD
TP643 28 115 0J <1608> 0.1U 0.1U 0.1U 0.1U
(10) SUSPEND(USB2.0) GP_A2/DC_CHY1 VDD_IO
TP644 29 130
TP645 GP_A3/DC_CHX1 VDD_IO C397 C396 C395 C217 C239
(2) /SC_LINE 30 GP_A4/DC_PWM1 VDD_IO 144 VSSQ 52
TP646 31 158 10U/10V<2012> 10U/10V<2012> 10U/10V<2012> 10U/10V<2012> L6 NM 46
(10) INT_USBD GP_A5/DC_CHY0 VDD_IO VSSQ
TP647 32 171 NM_ZJSR5101-223TA 12
(2) /PR_LINE GP_A6/DC_CHX0 VDD_IO VSSQ
R238 /FPOFF TP648 34 184 6
2 (2) /FPOFF GP_A7/DC_PWM0 VDD_IO VSSQ 2
C216 200 C248 C249 C250
NM 10KJ VDD_IO 0.1U 0.1U 0.1U
(2) /H_SYNC 37 PO_LINE_SYNC/ANA_SCLK VSS 54
TP650 38 41
TP651 PO_PAGE_SYNC/ANA_NCS OA3.3V C218 C219 C220 C221 C222 C223 C224 C225 C226 TP912 VSS
(2) /POREQ 39 PO_REQ/ANA_SD0 40 N.C VSS 28
TP652 40 18 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U
(2) /POACK PO_ACK/PDATA0/PDS0 VDD_CORE
TP653 42 36
/FPOFF R239 10KJ 33JX4 TP654 PO_DONE/PDATA2/PDS2 VDD_CORE HY57V561620FTP-H-C
43 PO_WR/PDATA1/PDS1 VDD_CORE 70
PODATA7 1 8 TP655 44 88
PODATA6 TP656 PO_DATA7/LHEAT/PAS_M VDD_CORE
2 7 45 PO_DATA6/LCTRL/CFIRE2 VDD_CORE 122
PODATA5 3 6 TP657 47 140
PODATA4 TP658 PO_DATA5/AGATE/CFIRE1 VDD_CORE
4 5 48 PO_DATA4/ACLK/MFIRE2 VDD_CORE 174
PODATA3 BR80 1 8 TP659 49 192

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 23


PODATA2 TP660 PO_DATA3/PENABLE/MFIRE1 VDD_CORE C227 C228 C229 C230 C231 C232 C233 C234
2 7 50 PO_DATA2/PLOAD
PODATA1 3 6 TP661 51 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U IC44
PO_DATA1/PCLK SDRAM_ADDR[12:0]
PODATA0 4 5 TP662 52 PO_DATA0/PDATA3/PAS_C _SDRAM_DATA[15:0]
BR81 10 SDRAM_ADDR0 23 2 _SDRAM_DATA0
33JX4 TP663 VSS_IO SDRAM_ADDR1 A0 DQ0 _SDRAM_DATA1
175 USB_DM VSS_IO 27 24 A1 DQ1 4
TP664 176 41 SDRAM_ADDR2 25 5 _SDRAM_DATA2
(2) PODATA[7..0] USB_DP VSS_IO A2 DQ2
54 SDRAM_ADDR3 26 7 _SDRAM_DATA3

12P
12P
12P
12P
12P
12P
12P
12P
VSS_IO SDRAM_ADDR4 A3 DQ3 _SDRAM_DATA4
VSS_IO 64 29 A4 DQ4 8
76 SDRAM_ADDR5 30 10 _SDRAM_DATA5
VSS_IO C240 C241 C242 C243 C244 C245 C246 C247 SDRAM_ADDR6 A5 DQ5 _SDRAM_DATA6
VSS_IO 86 31 A6 DQ6 11
98 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U SDRAM_ADDR7 32 13 _SDRAM_DATA7
VSS_IO SDRAM_ADDR8 A7 DQ7 _SDRAM_DATA8

C366
C362
C381
C382
C383
C384
C385
C386
VSS_IO 108 33 A8 DQ8 42
(5,10) /OP_RST R137 TP665 112 123 SDRAM_ADDR9 34 44 _SDRAM_DATA9
33J C100 TDO RESET_L VSS_IO SDRAM_ADDR10 A9 DQ9 _SDRAM_DATA10
(12) TDO 113 TDO VSS_IO 136 22 A10 DQ10 45
(1) /RES_OA982 R138 1000P (12) TCK TCK 114 150 SDRAM_ADDR11 35 47 _SDRAM_DATA11
NM TMS TCK VSS_IO SDRAM_ADDR12 A11 DQ11 _SDRAM_DATA12
(12) TRST_L (12) TMS 116 TMS VSS_IO 164 SDRAM_BANK[1:0] 36 A12 DQ12 48
(12) TDI TDI 117 179 SDRAM_BANK0 20 50 _SDRAM_DATA13
R343 NM_0J TRST_L TP666 TDI VSS_IO SDRAM_BANK1 BA0 DQ13 _SDRAM_DATA14
(2,4,5,12) /RESET0 118 TRST_L VSS_IO 193 21 BA1 DQ14 51
VCC3 206 VCC3 53 _SDRAM_DATA15
R342 4.7KJ R245 NM TP667 VSS_IO TP925 _SDRAM_CS1A_L DQ15
172 TEST_MODE0 19 CS
R246 NM TP668 177 _SDRAM_DATA0 BR82 1 8 10KJX4 SDRAM_WE_L 16
TEST_MODE1 _SDRAM_DATA1 SDRAM_CAS_L WE VCC3
2 7 17 CAS
R247 4.7KJ 17 _SDRAM_DATA2 3 6 SDRAM_RAS_L 18 49
R248 4.7KJ VSS_CORE _SDRAM_DATA3 RAS VDDQ VCC3
VSS_CORE 35 4 5 VDDQ 43
69 _SDRAM_DATA4 BR83 1 8 10KJX4 _SDRAM_CLK TP926 38 9
VSS_CORE _SDRAM_CLK CLK VDDQ
87 _SDRAM_DATA5 2 7 _SDRAM_CKE 37 3
VSS_CORE _SDRAM_DATA6 CKE VDDQ
VSS_CORE 121 3 6
VCC3 139 _SDRAM_DATA7 4 5 _SDRAM_DQMA0 15 27
VSS_CORE _SDRAM_DATA8 10KJX4 _SDRAM_DQMA1 LDQM VDD
5 XIN VSS_CORE 173 BR84 1 8 39 UDQM VDD 14
1 R240 10KJ TDO C252 X4 4 191 _SDRAM_DATA9 2 7 1 C300 C299 C302 C301 1
R241 10KJ TCK 33P AT-49(18.3856MHz) XOUT VSS_CORE _SDRAM_DATA10 VDD 0.1U 0.1U 0.1U 0.1U
3 6
R242 10KJ TMS R249 0J XIN TP669 _SDRAM_DATA11 4 5
R243 10KJ TDI XOUT OA-982 _SDRAM_DATA12 BR85 1 8 10KJX4 C265 52
R244 NM_10KJ TRST_L _SDRAM_DATA13 NM VSSQ
2 7 VSSQ 46
R369 _SDRAM_DATA14 3 6 12
C254 _SDRAM_DATA15 VSSQ
NM 4 5 VSSQ 6
33P C256 C263 C264
54 0.1U 0.1U 0.1U
C303 VSS
VSS 41
CLK_EXT _SDRAM_CS1A_L NM TP930 40 28
CLK_EXT N.C VSS
R250 C251
4.7KJ _SDRAM_CS0_L NM HY57V561620FTP-H-C

C253
_SDRAM_CKE 47P

A B C D E
A B C D E

MCU PWB (IMC2 USB2.0 section 2/2) (AL-2050CS) 10/16

ISP33
VCC3

4 0J <1608> 4
L11
C257 C258 C259 C260
0.01U 0.01U 0.01U 0.01U
C270 C271
0.1U 0.1U

ISP33
GND
FG
GND
C266 C267 C268 C269
0.1U 0.1U 0.1U 0.1U
VCC3
GND
ISP33 TP670 0J <1608>
L13
C272 C273
15P 18P

X6
C262
C261 0.1U
10U/10V<2012>
AT-49(12MHz)

R399

0.1U
TP907

VCC3 C406

C403
100KJ

0.1U
3 10U/10V<2012> 3
C404 R111 TP783
PB_ADDR[7:0] (9,13)
1U<2012> 1MF R253 PB_ADDR7 TP700
VCC3 1.2KJ PB_ADDR6 TP699

C405
PB_ADDR5 TP698
R254 PB_ADDR4 TP697
NM TP871 PB_ADDR3 TP696

TP677

(9) WAKEUP
R257
(9) SUSPEND(USB2.0)
10KJ
VCC3 VCC3
FG R267 R260 R261

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49

NM_<1608> 10KJ 10KJ IC41


TP880 R262
R255
1.5KJ
VBUS

CN1 10KJ
DGND
XTAL1
XTAL2
DATA15
DATA14
DATA13
DATA12
DATA11

VCC1V8

UBR23-4K2200 C274
VCC(I/O)

WAKEUP
VCC(3V3)

SUSPEND

L7 5 0.01U L8 DLW21SN900SQ2 1 48 PB_ADDR2 TP695


SHIELD AGND DATA10
MODE0/DA1

4 TP704 2 47 PB_ADDR1 TP694


BLM21PG600SN1 GND TP706 RPU DATA9 PB_ADDR0 TP693
3 3 46
BUS_CONF/DA0

+D DP DATA8 PB_DATA[7:0] (9,13)


2 TP705 4 45 PB_DATA7 TP692
-D DM DATA7 PB_DATA6 TP691
+5V 1 5 AGND DATA6 44
TP709 6 43 PB_DATA5 TP690
R139 TP702 RREF DATA5 PB_DATA4 TP689
(5,9) /OP_RST 7 RESET_N DATA4 42
33J 8 41
R310 EOT VCC(I/O) PB_DATA3 TP688
USB2.0 DEV1 (1) /RES_USB20 (9) DT_REQB 9 DREQ DATA3 40
R272 NM R273 10 ISP1583BS 39 PB_DATA2 TP687
(9) DT_ACKB DACK DATA2
C101 PB_NOE 11 38 PB_DATA1 TP686
12KF 1000P NM PB_NWE DIOR DATA1 PB_DATA0 TP684
12 DIOW DATA0 37
L9
13 DGND ALE/A0 36
VCC3 R258 10KJ TP683 14 35
R259 NM TP685 INTRQ DGND TP675 R256 10KJ
15 READY/IORDY MODE1 34
BLM21PG600SN1 16 33 TP701
(9) INT_USBD INT N.C.

10KJ
10KJ
TP707
DA2
CS_N
RW_N/RD_N
DS_N/WR_N
CS0_N
CS1_N
AD0
AD1
AD2
VCC(I/O)
AD3
AD4
AD5
AD6
AD7
VCC1V8
DGND

R274
2 2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

0J

R251
R252
DIE

VCC3

TP782

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 24


TP870

10KJ
10KJ
TP681
0.1U

VCC3 VCC3 TP682


IC42

R401
R400
C370

5
5 (9) PB_NCS3 1
IC183 4 TP703
2 4 TP908 2
(5,9) PB_NAE0
3 PB_NOE
(5,9) PB_NOE
3 TC7SH08FU PB_NWE
C410 C408 (5,9) PB_NWE

1
0.1U TC7SH126FU 0.1U TP708

VCC3
(9,13) PB_DATA[7:0]
PB_DATA0
5 IC43 PB_DATA1
PB_DATA2
2 4 PB_DATA3
(9) DT_ACKB
PB_DATA4
3 1 PB_DATA5
C409 PB_DATA6
0.1U TC7SH04FU PB_DATA7

1 1

A B C D E
A B C D E

MCU PWB (Connector section 1) (AL-2050CS) 11/16


To Power unit
To Operational PWB
INT5V INT24V

EN5V 5V VCC3
4 4
CN2

1 2
3 4
(6) /BIAS 5 6 /TC (6)
(6) /GRIDL 7 8 /MC (6)
9 10
0603SFF150FM/32-2

CP8
CP9

CP10
11 12 3.3VIN (8) 5V CN3
EN5V
EN5V 13 14
0603SFF150FM/32-2
0603SFF150FM/32-2

5V
5V 15 16 /POFF (6)
24V
(8) 12VIN 17 18 24V 32
(5) FW 19 20 D33 31
(6) /PR 21 22 HLOUT (6) 30
23 24 1 29
3 28
R276 2
C275 C276 B24B-PNDZS-1(LF)(SN) R347 NM_<1608> 10KJ 27
26
(SELIN1) 25
0.1U/50V<1608> (White) (SELIN2) 24
KDS226
(SELIN3) 23
R277 1KJ
(3) KEYIN 22
NM_<1608>
(5) (KEYSC3) 21
PGND PGND
(5) (KEYSC2) 20
PGND
(5) (KEYSC1) 19
C277
(1) BZR 18
1000P R353 0J
(6) (LCDCONT) 17
(LCDRS) 16
(LCDE) 15
(LCDDB4) 14
(LCDDB5) 13
(LCDDB6) 12
(LCDDB7) 11
(8) DRST 10
R350 0J
(3) PSL 9
(8) PSW 8
(5) (OP_DATA) 7
(5) (OP_CLK) 6
5
(5) (OP_LATCH) 4
3 R352 NM 3
(3) INFOLED 3
R331 NM
(3) BL 2
1

FF4-32-S15D5
NM

R385 R398 R365


NM
1000P
1000P
1000P

100J
NM

0J 0J
C365

To SPF unit To RSPF unit 5V


C364
C278
C279
C280

C363

5V
5V 5V

24VSPFSOL
24VSPFMT

R278
R140
R349
CN29 CN30

200J1/4W<3216>
1 2 1

R141
200J1/4W<3216>
2 4 3

200J1/4W<3216>
200J1/4W<3216>
(7) SPMT_0 3 (8) SPPD 6 5 SRJD (8)
(7) SPMT_2 4 8 7
(7) SPMT_1 5 10 9
(7) SPMT_3 6 (8) SPID 12 11 SCOD (8)
(8) SPID 7 (7) SPMT_3 14 13
8 (7) SPMT_1 16 15 /RSV_SOL (7)
24VSPFMT
9 (7) SPMT_2 18 17
(8) SPPD 10 (7) SPMT_0 20 19 /SPUS (7)
11 22 21 R295 100J R330 100J
12 24 23 /SRVC (7) (5) LCDDB7# (LCDDB7) (3) SELIN1 (SELIN1)
B12B-PH-K-S(LF)(SN)
B24B-PNDZS-1(LF)(SN) C358 C361

100P 100P

2 R294 100J R329 100J 2


(5) LCDDB6# (LCDDB6) (3) SELIN2 (SELIN2)

C357 C360

100P 100P

R293 100J R328 100J


(5) LCDDB5# (LCDDB5) (3) SELIN3 (SELIN3)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 25


C356 C359

100P 100P

R292 100J
(5) LCDDB4# (LCDDB4)

To LSU C349

100P

R291 0J
(5) LCDE# (LCDE)
5V
C347
INT5V
100P
D65

1
3 24V R290 100J
(5) LCDRS# (LCDRS)
2 CN41
1 C317
KDS226 2
1 (6) /PMD 3 1
To Polygon motor 100P
(8) PMRDY 4
CN42
(6) PMCLK_A 5
(5) /SYNC 1
R282 1KJ 2 B05B-CZHK-B(LF)(SN)(V)
3
To LD 4 PGND
(6) /LDEN 5
(5) /VIDEO 6
(6) SHOLD 7
8

B08B-CZHK-B(LF)(SN)(V)

A B C D E
A B C D E

MCU PWB (Connector section 2) (AL-2050CS) 5V


12/16
INT24V
24V R283
200J1/4W<3216>
1/4W Not mounted (For debug)
CP21
CN10 CN11
4 0J <1608>
4
CN12 1 1 CPU Serial
(8) 24V1(DSWS) 2 To Interlock switch (8) PPD2 2
1 To Main motor 3 To HL unit
2 (6) RTH_IN 4
B2P-VH-R(LF)(SN)
(6) /MMD 3 5 VCC3
(8) MMLD 4
(6) /MMCLK 5 (Red)
B5B-PH-K-S(LF)(SN) CN13
C281 C282
1

0.1U/50V<1608>
0.1U/50V<1608>
B5B-PASK-1(LF)(SN) (White)
1000P 1000P (1) RxD 2
(1) TxD 3
(White) 4

C283
C284
PGND B4B-PH-K-S(LF)(SN)

5V (White)
PGND

R284 24V
200J1/4W<3216>
CN14

24V 1
OA982 JTAG & Serial
(6) /MPFS 2 To Multi unit
3 VCC3
(8) MFD 4
CN15
CN16 5
1 CN17
(6) VFMOUT 1 (6) /CPFS1 2 To Cassette paper B5B-PH-K-R(LF)(SN) TCK
(8) FANLK 2 3 1 2
To VF Fan motor /RESET0
(6) /VFMCNT 3 solenoid (9) TRST_L 3 4
(Red) OA_TX
4 (9) TMS 5 6
B3B-PH-K-S(LF)(SN) OA_RX
(9) TDO 7 8
B4B-PH-K-S(LF)(SN) (9) TDI
TCK 9 10
(White) (9) TCK
C285 C286 /RESET0 B10B-PHDSS-B(LF)(SN)
(2,4,5,9) /RESET0 OA_TX
(White) (9) OA_TX
1000P 1000P OA_RX
(9) OA_RX
To 2nd. cassette
3 24V
3
PGND
24V

5V
CN18
1 CN19
(6) /RRS 2 To Resist roller
3 (6) /CPFS2 1 2
solenoid 3 4
24VDupMT 5 6
B3B-PH-K-E(LF)(SN) (8) PPD3 7 8
CN20 9 10
(Blue) (8) PD2 11 12
1 (8) CED2 13 14
NM

(7) /DMT0 2
(7) /DMT1 3 To Duplex motor B14B-PHDSS-B(LF)(SN) To PS Fan motor

1000P
1000P
1000P
(7) /DMT2 4
(7) /DMT3 5
NM_<1608>

(White)
B05B-XASK-1(LF)(SN)
C373
C374

CN35

C287
C288
C289 (6) PSFMOUT 3
(8) PSFANLK 2
PGND
PGND 1
CN21
NM_B03B-PASK-1(LF)(SN)
(8) CED1 1
2 C368
3 To Cassette detect (White)
1000P
B3B-PH-K-K(LF)(SN)
CN22
(Black) 24V
(7) OUT_A+ 1
(7) OUT_B+ 2 CN23 PGND
(7) OUT_A- 3 To Mirror motor
(7) OUT_B- 4 5V 3
2 2 To Mecha. COUNTER 2
(6) /MCNT 1
B4B-PH-K-R(LF)(SN) R285
200J1/4W<3216>
(Red) NM_B3B-PH-K-R

CN24 (Red)
1
(8) PPD1 2
3 To Paper pass detect

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 26


B3B-PH-K-R(LF)(SN)

(Red)

CN25

(7) TMA_O 1
LED for Checker
(7) TMB_O 2 To Toner motor 5V

B2P-VH(LF)(SN) R286
200J1/4W<3216>
(White)
CN26
VCC3
1 VCC3 VCC3
(8) POD 2
3 To Paper out detect
NM
NM

B3B-PH-K-S(LF)(SN)
R288
R289

(White)
390J

24VSFTMT
TP710 TP711
R287

CN27 D39 D40


TP712
1
(7) /SFTMT0 2 D38
1 (7) /SFTMT1 3 To Shifter motor CN28 Q9 NM_LT1P67A Q10 NM_LT1P67A 1
(7) /SFTMT2 4 NM_KRC106S NM_KRC106S
(7) /SFTMT3 5 1
3 TP713 3 TP714
(8) PD1 2
B5B-PH-K-S(LF)(SN) 3 To Paper detect LT1P67A
(2) GASIC_READY 2 (9) OA982_READY 2

(White) B3B-PH-K-M(LF)(SN)

(Green)
1
1

A B C D E
A B C D E

MCU PWB (Modem I/F Connector) (AL-2050CS) 13/16


(9,10) PB_DATA[7:0]

BR91 33JX4
PB_DATA7 5 4 #PB_DATA7
PB_DATA6 6 3 #PB_DATA6
PB_DATA5 7 2 #PB_DATA5
4 PB_DATA4 8 1 #PB_DATA4 4
PB_DATA3 5 4 #PB_DATA3 To Modem PWB
PB_DATA2 6 3 #PB_DATA2
(9,10) PB_ADDR[7:0] PB_DATA1 #PB_DATA1
7 2
PB_DATA0 8 1 #PB_DATA0
BR93 33JX4
PB_ADDR7 5 4 BR90 33JX4 #PB_ADDR7
PB_ADDR6 6 3 #PB_ADDR6 24V EN5V
PB_ADDR5 7 2 #PB_ADDR5 VCC3
PB_ADDR4 8 1 #PB_ADDR4
PB_ADDR3 5 4 #PB_ADDR3
PB_ADDR2 6 3 #PB_ADDR2
(5) /FAX_RST R313 PB_ADDR1 7 2 #PB_ADDR1
100J PB_ADDR0 8 1 #PB_ADDR0
(1) /RES_FAX R325

0.1U
NM BR92 33JX4 PB_NCS1
(9) PB_NCS1
0603SFF150FM/32-2

(PB_NAE0)

C102
(5) (PB_NAE0)

0603SFF150FM/32-2
0603SFF150FM/32-2
(PB_NWE)

CP11
CP12

(5) (PB_NWE)
(PB_NOE)

CP13
(5) (PB_NOE)
(/FAX_RST)
CN5
(MDM_IRQ) R311 #MDM_IRQ TP903 TP904
(9) MDM_IRQ
1KJ 0J <1608> 0J <1608>
L16 39 40 L14
VCC3 37 38 #MDM_IRQ
(/FAX_RST) 35 36 (PB_NOE)
(PB_NWE) 33 34 (PB_NAE0)
D46 PB_NCS1 31 32 #PB_ADDR0
#PB_ADDR1 29 30 #PB_ADDR2
1 27 28
3 #PB_ADDR3 #PB_ADDR4
#PB_ADDR5 25 26 #PB_ADDR6 PGND
2 23 24
#PB_ADDR7 #PB_DATA0
KDS226 #PB_DATA1 21 22 #PB_DATA2
#PB_DATA3 19 20 #PB_DATA4
#PB_DATA5 17 18 #PB_DATA6
#PB_DATA7 15 16 MCU_INT
MCU_nCS 13 14 (/RD)
3 11 12
3
MCU_D0 MCU_D1
MCU_D2 9 10 MCU_D3
MCU_D4 7 8 MCU_D5
MCU_D6 5 6 MCU_D7
MODEM_IN 3 4
1 2
B40B-PNDZS-1(LF)(SN)

(1,2,3,4) D[15..0]

VCC3

BR89 33JX4
D7 5 4 MCU_D7
D6 6 3 MCU_D6
R315 D5 7 2 MCU_D5
10KJ D4 8 1 MCU_D4
D3 5 4 MCU_D3
D2 6 3 MCU_D2
D1 7 2 MCU_D1
D0 8 1 MCU_D0
MODEM_IN
(9) MODEM_IN
R391 (5) (/RD) BR88 33JX4 (/RD)
TP725 MCU_nCS
(1) /CS5 MCU_INT
100J (3) MSU_ST1 R317

C378 1KJ
VCC3
NM
D47
1
3
2
2 2
KDS226

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 27


D7 PB_DATA7
D6 PB_DATA6
D5 PB_DATA5
D4 PB_DATA4
D3 PB_DATA3
D2 PB_DATA2
D1 PB_DATA1
D0 PB_DATA0
MSU_ST1 (MDM_IRQ)
NM
NM
NM

C320 C332 C326 C322


C323
C324
C325

10KJ 10KJ 10KJ 10KJ


NM
NM

NM

1 1
C328
C329

C331

NM
NM
NM
NM

C330 C321 C333 C327


C334

10KJ 10KJ 10KJ 10KJ


C335
C336
C337

A B C D E
A B C D E

MCU PWB (Scanner I/F section) (AL-2050CS) 14/16

4 4

To Scanner unit
Copy Lamp Inverter 12V EN5V
24V

CP18 Q5 2SJ537 L12 CP14 CP15


0603SFF150FM/32-2 1 2 220UH 0603SFF150FM/32-2
VCL 0603SFF150FM/32-2

TWKA-221K VCC3 TP886


R318
3 910J 3 L17 3
1J <1608>
D48
1
R322 CN4
3
C338 + D49 + C339 C340 R319 12KJ 2 AFE_DB#0 AFE_DB#1
47U/35V 11EQS06 15KJ AFE_DB#2 32 31 AFE_DB#3
47U/35V 0.1U/50V<1608> R320 AFE_DB#4 30 29
1KJ KDS226 AFE_DB#6 28 27 AFE_DB#5

R321
C341 33P 26 25 AFE_DB#7
(5) mt_at_home 24 23
(5) AFE_SCK# 22 21
(5) ADCLK# 20 19 AFE_SEN# (5)
C342

5.6KJ1/4W<3216>
(2) CL (5) CCD_PHI1# 18 17
(5) CCD_PHI2# 16 15 AFE_SDI# (5)
R323 Q6 1000P
(5) CCD_CP# 14 13 BSAMP# (5)
15KJ R324 KTC3198
(5) CCD_RS# 12 11
56KJ
(5) CCD_TG# 10 9 VSAMP# (5)
8 7
VCL 6 5 VCL
4 3
2 1

PGND FF4-32-S15D5

PGND PGND

2 2
(2) AFE_DB[7..0]
BR86 33JX4
AFE_DB0 1 8 AFE_DB#0
AFE_DB1 2 7 AFE_DB#1
AFE_DB2 3 6 AFE_DB#2
AFE_DB3 4 5 AFE_DB#3
AFE_DB4 1 8 AFE_DB#4
AFE_DB5 2 7 AFE_DB#5

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 28


AFE_DB6 3 6 AFE_DB#6
AFE_DB7 4 5 AFE_DB#7

BR87 33JX4

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7

C109C318C132C314C313C319C315C316

47P 47P 47P 47P 47P 47P 47P 47P

1 1

A B C D E
A B C D E

MCU PWB (NIC I/F section) (AL-2050CS) 15/16

4 4

VCC3 EN5V

CP19
CP20

0603SFF150FM/32-2
0603SFF150FM/32-2
TP905 TP906

L18 L19
0J <1608> 0J <1608>

3 To NIC PWB 3
CN39

24
23
22
R326 21
(5) /NIC_RST 20

0.1U
1KJ PARAD0 TP672 1 8
R327 PARAD1 TP673 19
(1) /RES_NIC 2 7 18
NM PARAD2 TP674 3 6
PARAD3 TP676 17

C106
4 5 16
PARAD4 TP678 1 8 BR94 33JX4
PARAD5 TP679 15
2 7 14
PARAD6 TP680 3 6
PARAD7 TP717 13
4 5 12
/ACK_O BR95 33JX4
(2) /ACK_O 11
BUSY_O
(2) BUSY_O 10
PE_O
(2) PE_O 9
SLCT_O

12P
12P
12P
12P
12P
12P
12P
12P
(2) SLCT_O 8
/FAULT_O
(2) PARAD[7..0] (2) /FAULT_O 7 VCC3 EN5V
/STB_I
(2) /STB_I 6
/AUTOFD_I
(2) /AUTOFD_I 5
/SLCTIN_I
(2) /SLCTIN_I 4
/INIT_I

C388
C387
C389
C391
C390
C392
C393
C394
(2) /INIT_I 3
/REV_O R402 NM C345 C346 C343 C344
(2) /REV_O 2
1 0.1U 0.1U 0.1U 0.1U
24FMN-BTK-A

2 2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 29


1 1

A B C D E
A B C D E

MCU PWB (CRUM I/F section) (AL-2050CS) 16/16

4 CRUM Control 4
24V

TP721 R348 NM
CN6
(6) TCS_AN
1 To DV Unit
EN5V (8) TCS 2
VCC3
(8) DVSEL 3 (To Analog Tonner Sensor)
4
NM_B4B-PH-K-R

(Red)
R334
NM R335
IC49 10KJ
3.3V Vcc 5 5V
TP883 1 2 TP884
(1) CRUMSDA A B (CRUMSDA)

R337 0J C348
TP715 4 3 0.1U
(5) /ASIC_RST OE GND
TC7SBD385AFU
24V EN5V
R341 To DV Unit with CRUM
10KJ
D34 D35 (To Analog Tonner Sensor)
1 1
3 3
2 2
R279
10J KDS226 KDS226
CN7
3 3
R280 300J
1 2
EN5V 3 4 (CRUMSDA)
5 6 (CRUMSCL)
7 8 R281 300J
9 10
B10B-PHDSS-B(LF)(SN)
3.3V 5V
C350 (White)
IC51
0.1U 5
1
4 TP887
(1) CRUMSCL (CRUMSCL)
2
3

TC7SET08F

FB8

FB10 FB14
2 2
0J or CHIP INDUCTER(NM) <1608>
F-GND 1 0J or CHIP INDUCTER(NM) <1608> 0J or CHIP INDUCTER(NM) <1608>
F-GND 3 F-GND 6

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 30


FB9
FB11 FB15

0J or CHIP INDUCTER(NM) <1608>


0J or CHIP INDUCTER(NM) <1608> 0J or CHIP INDUCTER(NM) <1608>
F-GND 2
F-GND 4 F-GND 7

FB12

1 1
0J or CHIP INDUCTER(NM) <1608>
F-GND 5

PGND

A B C D E
A B C D E

OPERATION PWB (LED/LCD section) (AL-2050CS) 1/3


LCDDB7#
LCDDB6#
LCDDB5#
LCDDB4#
5V LCDE#
LCDRS#

1 3 LED_V1
4 Q303 LED301 LED302 LED304 LED303 4
KRA225S COPY CS1L HPL SJAL 5VEN

100p
100p
100p
100p
100p
100p

C332
C327
C328
C329
C330
C331
LTL-1LHG-002A LTL-1LHG-002A LTL-1LHEE-002A OPEN R344
Q304 100J
2 KRA225S
To LCD
1 3 IC301
LED_V2
10
LED308 LED307 LED314 LED309 R335 0J GND
LCDCONT 9
V5
PRINT CS2L SPFL BPL 8
R334 100J LCDRS# VDD
LCDRS 7
RS
LCDDB[7..4] 6
R333 100J LCDE# R/W
LCDE 5
LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LCDDB4 R332 100J LCDDB4# E
4
Q305 LCDDB5 R331 100J LCDDB5# DB4
3
2 KRA225S LCDDB6 R330 100J LCDDB6# DB5
2
LCDDB7 R329 100J LCDDB7# DB6
1 3 LED_V3 1
DB7
LED306 LED305 LED310 GPM181C0
SCAN FAX RPL
0.1u
0.1u

R328 D304
10kJ
LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A ZENER_3.3V

2
4. OPERATION PWB (AL-2050CS)

C338
C333

TP12
TP13
TP14
3 3
R324 R325 R326
0J 0J 0J

TP3
TP2 TP4
DATA1
TP1

5
6
7
8
9
10
11
12
IC304

TB62725AF

/OUT0
/OUT1
/OUT2
/OUT3
/OUT4
/OUT5
/OUT6
/OUT7

VCC
S-IN
CLOCK
/LATCH
/ENABLE
S-OUT
R-EXT
GND

2
3
4
1

16
13
14
15
2 2

TP5
TP6
TP7
TP8
TP9
TP10

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 31


R327 C323
3.3V 820J
3.3V open
R306 5VEN
OPEN
C322

R323 0.1u LED311


10KJ PSL
R305
0J

LTL-1LHG-002A
R304 100J Q307
OP-DATA
R303 100J 3 TP15 R301 470J
OP-CLK
TP11 R302 100J
Q302 2
PSL
3

2 C305 C306 C307


OP-LATCH
1 1000p 1000p open 1
KRC106S
1

C308

Open KRC106S

1
A B C D E
A B C D E

OPERATION PWB (KEY / Buzzer section) (AL-2050CS) 2/3


5VEN

4 4
BZ301

1
D301
2
PS1720P02
1SS133 KEY321 KEY320 KEY322 KEY316 KEY306 KEY314 KEY312 KEY301
ESRT NM2K NM6K RAT NM9K RK NM1K MODK
R339 10kJ

SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010


D302

Q306 1SS133 KEY325 KEY323 KEY318 KEY309 KEY315 KEY313 KEY311 KEY302
3 LK NM8K CLK NM0K SHPK ENT NM4K BPK
BZR 2
SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010
D303

1SS133 KEY324 KEY319 KEY317 KEY308 KEY307 KEY305 KEY304 KEY303


KRC106S

1
MENU NM5K NM3K ASTK CAK EXP NM7K 2SIDE

SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010

3 3

5V IC303

16
VCC TP19
R338 1kJ TP16 1 15
KEYSC1 R337 1kJ TP17 2 A Y0
14
KEYSC2 R336 1kJ TP18 3 B Y1
13
KEYSC3 C Y2
12
C321 Y3 TP20
6 11 F-KEYSC1
G1 Y4 TP21
4 10 F-KEYSC2
C318 C319 C320 0.1u G2A Y5 TP22
5 9 F-KEYSC3
G2B Y6 TP23
7
Open Open Open Y7
8
GND
74HC238

IC302
2 TP24 6 4 TP26 R314 100J 2
W D0 F-KEYIN1
3 TP27 R313 100J
D1 F-KEYIN2
R318 33J TP25 5 2 TP28 R312 100J
KEYIN Y D2 F-KEYIN3
1 TP29 R311 100J
D3 F-KEYIN4
5V 15 TP30 R307 100J
D4 F-KEYIN5
5V 14 TP31 R308 100J
D5 F-KEYIN6
13 TP32 R309 100J
D6 F-KEYIN7
C315 16 12 TP33 R310 100J
VCC D7

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 32


2kJ
2kJ
2kJ
47pF C312 11 TP34
A TP35
10
0.1u B TP36 C337 R342 C335 R341 C334 R340 C313 R319 C314 R320 C316 R321 C317 R322 C336 R343
9
C
8 7
GND G Open 2kJ Open 2kJ Open 2kJ Open 2kJ Open 2kJ Open 2kJ Open 2kJ Open 2kJ

R346
R347
R348
74HC151
R317 1kJ
SELIN3 R316 1kJ
SELIN2 R315 1kJ
SELIN1

C311 C310 C309

Open Open Open

KEY310
PSW
1 PSW 1
SKQNABD010

C304

Open

A B C D E
A B C D E

OPERATION PWB (Connector section) (AL-2050CS) 3/3

4 To MCU PWB 4

3.3V 5V 5VEN

C303 C324 C302 C325 C301 C326

CN302 47uF/16v 0.1u 47uF/16v 0.1u 47uF/16v 0.1u


1 To FAX Key PWB
2 TP37 To Drum Initial Detector
3
4 TP38
5
6
7
8 TP39
SELIN1
9 TP40 CN301
SELIN2
10 TP41
SELIN3
11 TP42 1
KEYIN F-KEYSC3
12 TP43 2 CN303
KEYSC3 F-KEYSC2
13 TP44 3
KEYSC2 F-KEYSC1
14 TP45 4 DRST
3 KEYSC1 F-KEYIN7 1 3
15 TP46 5
BZR F-KEYIN6 2
16 TP47 6
LCDCONT LCDDB[7..4] F-KEYIN5 3
17 TP48 7
LCDRS F-KEYIN4
18 TP49 8
LCDE F-KEYIN2
19 TP50 LCDDB4 9 S3B-PH-K-S
F-KEYIN3
20 TP51 LCDDB5 10 F-KEYIN1
21 TP52 LCDDB6 11 LED_V3
22 TP53 LCDDB7 12 LED_V2
23 DRST 13 LED_V1
24 TP54 14
PSL DATA1
25 PSW 15
26 TP55
OP-DATA
27 TP56
OP-CLK
28 BM15B-GHS-TBT
29 TP57
OP-LATCH
30
31
32

32FMN-BMTTR-A-TB

Open
R352
2 2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 33


1 1

A B C D E
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.

Example:

<Solder composition code of lead-free solder>

Solder composition Solder composition Solder composition code


code (Refer to the Sn-Ag-Cu a
Lead-Free table at the right.)
Sn-Ag-Bi
b
Sn-Ag-Bi-Cu
Sn-Zn-Bi z
5mm
a Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
n
s
i

Bi-Sn-Ag-P p
Bi-Sn-Ag

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD


When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use
soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK


Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is
inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed
the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is
confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after
completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CAUTION FOR BATTERY REPLACEMENT
(Danish) ADVARSEL !
Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri
af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandoren.
(English) Caution !
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to manufacturers instructions.
(Finnish) VAROITUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Hvit kytetty paristo valmistajan ohjeiden
mukaisesti.
(French) ATTENTION
Il y a danger dexplosion s il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
mme type ou dun type quivalent recommand par
le constructeur.
Mettre au rebut les batteries usages conformment aux
instructions du fabricant.
(Swedish) VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens
instruktion.
(German) Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Hersteller angegebenen Anweisungen.

CAUTION FOR BATTERY DISPOSAL


(For USA, CANADA)
"BATTERY DISPOSAL"
THIS PRODUCT CONTAINS A LITHIUM PRIMARY
(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY
THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE
BATTERY FROM THE PRODUCT AND CONTACT YOUR
LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION
ON RECYCLING AND DISPOSAL OPTIONS.

"TRAITEMENT DES PILES USAGES"


CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE
MMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANSE)
QUI DOIT TRE TRAITE CORRECTEMENT. ENLEVEZ LA
PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE
AGENCE ENVIRONNEMENTALE LOCALE POUR DES
INFORMATIONS SUR LES MTHODES DE RECYCLAGE ET
DE TRAITEMENT.
COPYRIGHT 2008 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic; mechanical; photocopying; recording or otherwise
without prior written permission of the publisher.

Trademark acknowledgements
Microsoft, Windows, Windows 98, Windows Me, Windows 2000,
Windows XP, Windows Vista and Internet Explorer are registered trademarks
or trademarks of Microsoft Corporation in the U.S.A. and other countries.
Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, and ReaderTM are
registered trademarks or trademarks of Adobe Systems Incorporated in the United
States and other countries.
IBM, PC/AT, and PowerPC are trademarks of International Business Machines
Corporation.
Sharpdesk is a trademark of Sharp Corporation.
All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION
Digital Document System Group
CS Promotion Center
Yamatokoriyama, Nara 639-1186, Japan
2008 February Printed in Japan

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