SIKLOHEKSANA

Kapasitas
Harga jual produk
Purchased Equipment
Land
Investasi
Pemegang saham
Pinjaman Bank
Bunga
OSE (hari efektif)=persentase * hari dalam setahun
Labor, operations/shift
Direct Cost
Purchased Equipment
Piping
Electrical
Instrumentation
Utilities
Foundations
Painting, fireproofing, safety
Yard improvements
Environmental
Buildings
Land

Indirect Cost
Construction, Engineering
Contractors
Contingency

TCI

TPC

OCR
Off-site facilities
Plant start up
Working capital

Raw material
Hidrogen
Benzene
Catalyts
Utilitas
Listrik
Fuel

Air Cooling water

Process water

Labor
Gaji 4 kelompok / tahun
Payroll overhead
Supervisory
Laboratry Charges

Interest
Pinjaman bank
Tahun
1
2
3
4
5
6
7
8
9
10

Depresiasi (Straight Line)

Salvage Value
Umur
1
2
3
4
5
6
7
8
9
10

Capital related cost

Maintance
Operting Suplies
Environmental
Depreciation
Local Taxes, insurance
Plant overhead cost

Sales

Sales Related Cost

Pattens and Royalties
Packaging, strorage
Administrative Costs
Distribution and sales
Reserch and Development

Biaya Produksi
Raw Materialas
Utilities
Operating Labor
Interest
Capital Related Cost
Sales Related Cost

Cash Flow
Sales
Biaya Produksi
Keuntungan Kotor
Depresiasi
Keuntungan setelah depresiasi
Pajak
Keuntungan bersih
Depresiasi
CASH FLOW

ROI
 SIKLOHEKSANA PLANT

40,000 ton/tahun
13,924,770 /ton
Rp 171,782,924,373.00
Rp 600,000,000.00

0.7
0.3
0.15
0.9 329
6 Rp 1,600,000
Fraction Cost
1 Rp 171,782,924,373.00
0.18 Rp 30,920,926,387.14
0.12 Rp 20,613,950,924.76
0.1 Rp 17,178,292,437.30
0.35 Rp 60,124,023,530.55
0.08 Rp 13,742,633,949.84
0.03 Rp 5,153,487,731.19
0.05 Rp 8,589,146,218.65
0.11 Rp 18,896,121,681.03
0.1 Rp 17,178,292,437.30
0.01 Rp 1,717,829,243.73
Sum Rp 365,897,628,914.49

Fraction
0.3 Rp 51,534,877,311.90
0.15 Rp 25,767,438,655.95
0.2 Rp 34,356,584,874.60
Sum Rp 111,658,900,842.45

Rp 692,456,968,147.56

Rp 477,556,529,756.94

% factor Cost
0.05 Rp 23,877,826,487.85
0.3 Rp 143,266,958,927.08
0.1 Rp 47,755,652,975.69
Sum Rp 214,900,438,390.62

Harga satuan
Rp 71,946.00 1870
Rp 4,400.00 130
Rp 147,565.00 11
 Sub

Harga Per Satuan

376 KWH Rp 3000 / KWH
1,7 MM Btu

42400 Mgal Rp 3000 / Galon

760 gal Rp.4200/galon

Cost
6 orang / shift Rp 48,000,000.00
0.3 Rp 14,400,000.00
0.15 Rp 7,200,000.00
0.15 Rp 7,200,000.00
Rp 76,800,000.00

Rp 207,737,090,444.27
Pinjam
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Rp20,773,709,044.43
Bunga
Rp62,321,127,133.28
Rp56,089,014,419.95
Rp49,856,901,706.62
Rp43,624,788,993.30
Rp37,392,676,279.97
Rp31,160,563,566.64
Rp24,928,450,853.31
Rp18,696,338,139.98
Rp12,464,225,426.66
Rp6,232,112,713.33

Rp 610,000,000.00
Depresiasi Sum Depresiasi
Rp 47,634,652,975.69 Rp -
Rp 47,634,652,975.69 Rp 47,634,652,975.69
Rp 47,634,652,975.69 Rp 95,269,305,951.39
Rp 47,634,652,975.69 Rp 142,903,958,927.08
Rp 47,634,652,975.69 Rp 190,538,611,902.78
Rp 47,634,652,975.69 Rp 238,173,264,878.47
Rp 47,634,652,975.69 Rp 285,807,917,854.16
Rp 47,634,652,975.69 Rp 333,442,570,829.86
Rp 47,634,652,975.69 Rp 381,077,223,805.55
Rp 47,634,652,975.69 Rp 428,711,876,781.25
Rp 476,346,529,756.94

0.02 Rp 9,551,130,595.14
0.01 Rp 4,775,565,297.57
0.01 Rp 4,775,565,297.57
0.05 Rp 23,877,826,487.85
0.03 Rp 14,326,695,892.71
0.01 Rp 4,775,565,297.57
Rp 62,082,348,868.40

556,990,800,000

0.01 Rp 5,569,908,000.00
0.01 Rp 5,569,908,000.00
0.02 Rp 11,139,816,000.00
0.02 Rp 11,139,816,000.00
0.01 Rp 5,569,908,000.00
Rp 38,989,356,000.00

1 2
Rp 2,458,826,030,934.79 Rp 2,458,826,030,934.79
Rp 4,738,573.00 Rp 4,738,573.00
Rp 76,800,000.00 Rp 76,800,000.00
Rp 83,094,836,177.71 Rp 76,862,723,464.38
Rp 62,082,348,868.40 Rp 62,082,348,868.40
Rp 38,989,356,000.00 Rp 38,989,356,000.00
Rp 2,643,074,110,553.90 Rp 2,636,841,997,840.58

1 2
Rp 556,990,800,000.00 Rp
Rp 2,643,074,110,553.90 Rp
Rp (2,086,083,310,553.90) Rp
Rp 47,634,652,975.69 Rp
Rp (2,133,717,963,529.60) Rp
Rp (640,115,389,058.88) Rp
Rp (1,493,602,574,470.72) Rp
Rp 47,634,652,975.69 Rp
Rp (1,445,967,921,495.02) Rp
556,990,800,000.00
2,636,841,997,840.58
(2,079,851,197,840.58)
47,634,652,975.69
(2,127,485,850,816.27)
(638,245,755,244.88)
(1,489,240,095,571.39)
47,634,652,975.69
(1,441,605,442,595.70)

1.1663348008
Rp 48,000,000.00

Cost
Rp 2,441,075,978,880.00
Rp 11,847,452,054.79 = 876 kg/m^3
Rp 5,902,600,000.00
Rp 2,458,826,030,934.79

Cost
Rp 1,128,000.00
Rp 291,373.00

Rp 127,200.00

Rp 3,192,000.00
Rp 4,738,573.00

Total Bayar Sisa Pinjam

Rp 83,094,836,177.71 Rp186,963,381,399.84
Rp 76,862,723,464.38 Rp166,189,672,355.42
Rp 70,630,610,751.05 Rp145,415,963,310.99
Rp 64,398,498,037.72 Rp124,642,254,266.56
Rp 58,166,385,324.40 Rp103,868,545,222.14
Rp 51,934,272,611.07 Rp83,094,836,177.71
Rp 45,702,159,897.74 Rp62,321,127,133.28
Rp 39,470,047,184.41 Rp41,547,418,088.85
Rp 33,237,934,471.08 Rp20,773,709,044.43
Rp 27,005,821,757.76 Rp0.00
Rp 550,503,289,677.31

Original Cost
3 4
Rp 2,458,826,030,934.79 Rp 2,458,826,030,934.79
Rp 4,738,573.00 Rp 4,738,573.00
Rp 76,800,000.00 Rp 76,800,000.00
Rp 70,630,610,751.05 Rp 64,398,498,037.72
Rp 62,082,348,868.40 Rp 62,082,348,868.40
Rp 38,989,356,000.00 Rp 38,989,356,000.00
Rp 2,630,609,885,127.25 Rp 2,624,377,772,413.92

3 4
Rp 556,990,800,000.00 Rp
Rp 2,630,609,885,127.25 Rp
Rp (2,073,619,085,127.25) Rp
Rp 47,634,652,975.69 Rp
Rp (2,121,253,738,102.94) Rp
Rp (636,376,121,430.88) Rp
Rp (1,484,877,616,672.06) Rp
Rp 47,634,652,975.69 Rp
Rp (1,437,242,963,696.37) Rp
556,990,800,000.00
2,624,377,772,413.92
(2,067,386,972,413.92)
47,634,652,975.69
(2,115,021,625,389.61)
(634,506,487,616.89)
(1,480,515,137,772.73)
47,634,652,975.69
(1,432,880,484,797.04)
harga tanah dikalbar Rp 30,000.00
harga jual sikloheksana dipasaran

kapasitas 350000
luas tanah 20000
pajak 30%
kurs Rp thd $ (24 november 2015) Rp 13,722
Tarif Listrik/september Golongan TT Rp 1,070
Upah minimum Kerja PTK 2015 Rp 1,600,000
Nilai Sisa ( Salvage Value) Rp 610,000,000
Raw Material
Utilitas
electricity
make up water 15
labor 2.9
5

Harga Gas alam / november

$ 3.00
Harga Katalis Rp 41,166.00
Rp 15,506

Other Cost
Start up 30%
Working capital 10%
Offsite facilities 5%
Rp 476,956,529,756.94
5 6
Rp 2,458,826,030,934.79 Rp 2,458,826,030,934.79
Rp 4,738,573.00 Rp 4,738,573.00
Rp 76,800,000.00 Rp 76,800,000.00
Rp 58,166,385,324.40 Rp 51,934,272,611.07
Rp 62,082,348,868.40 Rp 62,082,348,868.40
Rp 38,989,356,000.00 Rp 38,989,356,000.00
Rp 2,618,145,659,700.59 Rp 2,611,913,546,987.26

5 6
Rp 556,990,800,000.00 Rp
Rp 2,618,145,659,700.59 Rp
Rp (2,061,154,859,700.59) Rp
Rp 47,634,652,975.69 Rp
Rp (2,108,789,512,676.29) Rp
Rp (632,636,853,802.89) Rp
Rp (1,476,152,658,873.40) Rp
Rp 47,634,652,975.69 Rp
Rp (1,428,518,005,897.71) Rp
556,990,800,000.00
2,611,913,546,987.26
(2,054,922,746,987.26)
47,634,652,975.69
(2,102,557,399,962.96)
(630,767,219,988.89)
(1,471,790,179,974.07)
47,634,652,975.69
(1,424,155,526,998.38)
/m2
/liter

ton/tahun
m2

$
kW/hr
M gal
operator/shift

/MM btu

/kg
7 8
Rp 2,458,826,030,934.79 Rp 2,458,826,030,934.79
Rp 4,738,573.00 Rp 4,738,573.00
Rp 76,800,000.00 Rp 76,800,000.00
Rp 45,702,159,897.74 Rp 39,470,047,184.41
Rp 62,082,348,868.40 Rp 62,082,348,868.40
Rp 38,989,356,000.00 Rp 38,989,356,000.00
Rp 2,605,681,434,273.94 Rp 2,599,449,321,560.61

7 8
Rp 556,990,800,000.00 Rp
Rp 2,605,681,434,273.94 Rp
Rp (2,048,690,634,273.94) Rp
Rp 47,634,652,975.69 Rp
Rp (2,096,325,287,249.63) Rp
Rp (628,897,586,174.89) Rp
Rp (1,467,427,701,074.74) Rp
Rp 47,634,652,975.69 Rp
Rp (1,419,793,048,099.05) Rp
556,990,800,000.00
2,599,449,321,560.61
(2,042,458,521,560.61)
47,634,652,975.69
(2,090,093,174,536.30)
(627,027,952,360.89)
(1,463,065,222,175.41)
47,634,652,975.69
(1,415,430,569,199.72)
9 10
Rp 2,458,826,030,934.79 Rp 2,458,826,030,934.79
Rp 4,738,573.00 Rp 4,738,573.00
Rp 76,800,000.00 Rp 76,800,000.00
Rp 33,237,934,471.08 Rp 27,005,821,757.76
Rp 62,082,348,868.40 Rp 62,082,348,868.40
Rp 38,989,356,000.00 Rp 38,989,356,000.00
Rp 2,593,217,208,847.28 Rp 2,586,985,096,133.95

9 10
Rp 556,990,800,000.00 Rp
Rp 2,593,217,208,847.28 Rp
Rp (2,036,226,408,847.28) Rp
Rp 47,634,652,975.69 Rp
Rp (2,083,861,061,822.97) Rp
Rp (625,158,318,546.89) Rp
Rp (1,458,702,743,276.08) Rp
Rp 47,634,652,975.69 Rp
Rp (1,411,068,090,300.39) Rp
556,990,800,000.00
2,586,985,096,133.95
(2,029,994,296,133.95)
476,346,529,756.94
(2,506,340,825,890.89)
(751,902,247,767.27)
(1,754,438,578,123.62)
476,346,529,756.94
(1,278,092,048,366.68)
Purchased Equipment

STORAGE TANK
Stainless Steel, Cone Roof (Small Tank, Cap=4224 gal)
Cost 1987
Cost 2015

PUMPS
Sentrifugal, cast iron
Cost 1987
Cost 2015

COMPRESSORS
Motor driven steam on gas driven
Cost 2005
Cost 2015

VESSELS
Stainless steel 304
Cost 2005
Cost 2015

KOLOM DESTILASI
Vertikal - stainless steel 304
400/feet
Cost 1987
Cost 2015

Alat lainnya:
> quench water

SUM =>
> 12 Buah Cooling Water

$ 9,000.00 Cost
$ 668,070.00 Cost 2015

> 6 Buah

$ 150,000.00
$ 8,559,646.88

> 2 Buah

$ 86,400.00
$ 1,123,247.98

> 8 Buah

$ 5,543.27
$ 119,523.41

> 4 Buah

$ 400.00
$ 26,247.73

$ 12,862,817.25 Rp 171,782,924,373.00
> 8 buah

$ 75,000.00
$ 2,366,081.25
Kapasitas BPV Sales menrut kapsitas
0.10 247,402,860,810.29 55,699,080,000.00
0.20 494,805,721,620.59 111,398,160,000.00
0.30 742,208,582,430.88 167,097,240,000.00
0.40 989,611,443,241.17 222,796,320,000.00
0.50 1,237,014,304,051.47 278,495,400,000.00
0.60 1,484,417,164,861.76 334,194,480,000.00
0.70 1,731,820,025,672.05 389,893,560,000.00
0.80 1,979,222,886,482.35 445,592,640,000.00
0.90 2,226,625,747,292.64 501,291,720,000.00
1.00 2,474,028,608,102.93 556,990,800,000.00

BPT 150,626,093,046.11
BPV 2,474,028,608,102.93
Sales 556,990,800,000.00
Harga per Unit 16000000

Sensitivity Analysis

Tahun Cash Flow DCF

0 -692,456,968,147.56 1.00
0-1 -1,445,967,921,495.02 0.9063
1-2 -1,441,605,442,595.70 0.7421
2-3 -1,437,242,963,696.37 0.6075
3-4 -1,432,880,484,797.04 0.4974
4-5 -1,428,518,005,897.71 0.4072
5-6 -1,424,155,526,998.38 0.3334
6-7 -1,419,793,048,099.05 0.273
7-8 -1,415,430,569,199.72 0.2235
8-9 -1,411,068,090,300.39 0.183
9-10 -1,278,092,048,366.68 0.1498

Bunga 20%

3,000,000,000,000.00 40,0

35,0
2,500,000,000,000.00
30,0
2,000,000,000,000.00
25,0

1,500,000,000,000.00 20,0
3,000,000,000,000.00 40,0

35,0
2,500,000,000,000.00
30,0
2,000,000,000,000.00
25,0

1,500,000,000,000.00 20,0

15,0
1,000,000,000,000.00
10,0
500,000,000,000.00
5,00

0.00 0.00
1 2 3 4 5 6 7 8 9 10
x (BEP) Produksi BP total
-78.57% 3,481.19 398,028,953,856.40
-39.29% 6,962.39 645,431,814,666.70
-26.19% 10,443.58 892,834,675,476.99
-19.64% 13,924.77 1,140,237,536,287.28
-15.71% 17,405.96 1,387,640,397,097.58
-13.10% 20,887.16 1,635,043,257,907.87
-11.22% 24,368.35 1,882,446,118,718.16
-9.82% 27,849.54 2,129,848,979,528.46
-8.73% 31,330.73 2,377,251,840,338.75
-7.86% 34,811.93 2,624,654,701,149.04

PV tahun DCF
-692,456,968,147.56 0 1.00
-1,310,480,727,250.94 1 0.88
-1,069,815,398,950.27 2 0.69
-873,125,100,445.54 3 0.54
-712,714,753,138.05 4 0.42
-581,692,532,001.55 5 0.33
-474,813,452,701.26 6 0.25
-387,603,502,131.04 7 0.20
-316,348,732,216.14 8 0.15
-258,225,460,524.97 9 0.12
-191,458,188,845.33 10 0.09
-6,868,734,816,352.64
0.25
0.05
921,240,340,497.97
-0.15
-0.01
-0.32
0.572798

40,000.00

35,000.00

30,000.00

25,000.00 Sales
20,000.00 BP
 40,000.00

35,000.00

30,000.00

25,000.00 Sales
20,000.00 BP
15,000.00 Unit

10,000.00

5,000.00

0.00
7 8 9 10
BEP tercapai Keuntungan
-2,735.25 6,216.45
-2,735.25 9,697.64
-2,735.25 13,178.83
-2,735.25 16,660.02
-2,735.25 20,141.22
-2,735.25 23,622.41
-2,735.25 27,103.60
-2,735.25 30,584.79
-2,735.25 34,065.99
-2,735.25 37,547.18

PV DCF PV
-692,456,968,147.56 -692,456,968,147.56
-1,279,387,887,754.27 0.76 -1,100,773,809,329.42
-993,382,189,722.55 0.43 -618,903,224,289.42
-771,305,674,902.26 0.24 -347,971,299,929.66
-598,870,172,323.40 0.14 -195,641,103,911.20
-464,980,578,488.58 0.08 -109,994,952,919.80
-361,021,356,578.27 0.04 -61,841,691,708.71
-280,302,453,393.08 0.02 -34,768,494,796.76
-217,629,018,822.96 0.01 -19,547,279,259.87
-168,967,268,581.19 0.01 -10,989,618,592.02
-119,190,907,140.55 0.00 -5,613,499,449.79
-5,947,494,475,854.67 -3,198,501,942,334.20