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Daily Report

www.GQIS.co.uk

Project: Hinkley Jetty Design


Customer: Edgen Murray
Finalisation
Sub-Vendor: Zhejiang Chankong Steel
Vendor: ESC Group
Pipe CO.,LTD
Sub-Vendor Address: Tianning, Jiashan,
Vendor Address: Putuo, Shanghai,China
Zhejiang
Vendor Reference: Sub-Vendor Reference:

GQIS Assignment No: Customer Reference:

Purchase Order No: 3568 Report No: 013

8PM 4th, September


Date of Visit:
-8AM 5th,September,2016
MATERIAL INSPECTED THIS VISIT
Item No. Quantity Description Tag No., Batch No., Serial No., Cast,
Heat No.

SUMMARY / AREAS OF CONCERN

GUI-036-00 (Revision 0) Flash Report Dated: 22nd March 2016


Daily Report
www.GQIS.com
Customer: Edgen Murray Purchase Order 3568
No.:

1. SMMARY / AREAS OF CONCERN:


1.1 Witness tensile testing
As per ITP step 08(Incoming raw material quality control and assurance-steel plate and coil material
properties retest), GQIS inspector witness tensile testing, before testing, GQIS inspector reviewed tensile test
equipment calibration certificate and valid time and confirmed that are satisfactory, inspection the sampling
dimension and confirm that are satisfactory and traceable, confirm the tensile test process in accordance with
EN ISO 6892-1:2009, the test result in conformity with standard of BS EN10025-2.
Heat No. Plate Material Yield Tensile Elongation Bend Result
thickness(mm) Stress(Mpa) Stress(Mpa) (%)
16105521 14.2 S355J2+N 435 590 31 OK
16305448 10 S355J2+N 460 615 28 OK
16305448 14.2 S355J2+N 390 600 34 OK
16305448 25 S355J2 412 560 27 OK

1.2 Witness bend testing


As per ITP step 08(Incoming raw material quality control and assurance-steel plate and coil material
properties retest), GQIS inspector witness bend testing, before testing, GQIS inspector reviewed bend test
equipment calibration certificate and valid time and confirmed that are satisfactory, inspection the sampling
dimension and confirm that are satisfactory and traceable, confirm the bend test process in accordance with
EN ISO-7438, the test result in conformity with standard of BS EN10025-2.

1.3 Witness impact testing


As per ITP step 08(Incoming raw material quality control and assurance-steel plate and coil material
properties retest), GQIS inspector witness impact testing, before testing, GQIS inspector reviewed impact test
equipment calibration certificate and valid time and confirmed that are satisfactory, inspection the sampling
dimension and confirm that are satisfactory and traceable, confirm the impact test process in accordance with
EN ISO 100045-1, the test result in conformity with standard of BS EN10025-2 and BS EN10025-4.
Heat No. Material Valve 1(Mpa) Valve 2(Mpa) Valve 3(Mpa) Result
16305647 S460M 355 352 342 OK
16205583-1 S420M 362 343 346 OK
16105559-1 S355J2 165 244 183 OK
16105560-1 S355J2 176 193 176 OK

1.4 Witness chemical composition analysis


As per ITP step 08(Incoming raw material quality control and assurance-steel plate and coil material
properties retest), GQIS inspector witness chemical composition analysis, before testing, GQIS inspector
reviewed chemical composition analysis equipment calibration certificate and valid time and confirmed that
are satisfactory, inspection the sampling dimension and confirm that are satisfactory and traceable, confirm
the chemical composition analysis process in accordance with EN ISO 14284-1996, the test result in
conformity with standard of BS EN10025-2 and BS EN10025-4.

1.5 Inspection fit-up and welding between pipe 3568-DB-036-A2 with 3568-DB-036-A5.
As per ITP step 18&19(welding inspection-welding preparation& welding process), GQIS inspector checked
fit-up and welding between pipe 3568-DB-036-A2 with 3568-DB-036-A5, checked the fit-up gap about
2mm, alignment about 1mm, polished the weld area of two side welding seam about 20mm, during welding
checked consumable was H08MnMoA(SJ101), current about 884A and voltage about 30.1V, which in
accordance with WPS and specification, after finished one side of welding back gouging by electric arc, not
found any indication of welding defect and polish the groove then process back welding, also the reinforce
007 (Revision 0) Daily Report Dated: 29nd August 2016
Daily Report
www.GQIS.com
Customer: Edgen Murray Purchase Order 3568
No.:

about 2mm after finished welding, the inspection result is satisfactory.

Picture

Witness tensile testing

Witness bend testing

007 (Revision 0) Daily Report Dated: 29nd August 2016


Daily Report
www.GQIS.com
Customer: Edgen Murray Purchase Order 3568
No.:

Witness impact testing

Witness chemical composition analysis

007 (Revision 0) Daily Report Dated: 29nd August 2016


Daily Report
www.GQIS.com
Customer: Edgen Murray Purchase Order 3568
No.:

Inspection fit-up and welding between pipe 3568-DB-036-A2 with 3568-DB-036-A5

Inspection fit-up and welding between pipe 3568-DB-036-A2 with 3568-DB-036-A5

007 (Revision 0) Daily Report Dated: 29nd August 2016


Daily Report
www.GQIS.com
Customer: Edgen Murray Purchase Order 3568
No.:

Inspection fit-up and welding between pipe 3568-DB-036-A2 with 3568-DB-036-A5


Accepted Yes Non-Compliant No

Technical Specialist: Su Jinlong Operations Coordinator:

Date: 8PM 4th, September -8AM Date:


5th,September,2016

007 (Revision 0) Daily Report Dated: 29nd August 2016

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