API 653 Inspection Module

API-653 Inspection and Evaluation of Abovegrou
Design Codes API 653 API 650
TABLE C.1 IN-SERVIC

TABLE C.1 IN-SERVICE INSPECTION CHECKLIST
C.1.1 FOUNDATION
a. ___ Measure foundation levelness and bottom elevations.
C.1.1.1 Concrete Ring
a. ___ Inspect for broken concrete, spalling and cracks, particularly under b
welded annular rings under the shell.
b. ___ Inspect drain openings in ring, back of water draw basins and top su
leakage.
c. ___ Inspect for cavities under foundation and vegetation against bottom
d. ___ Check that runoff rainwater from the shell drains away from the tank
e. ___ Check for settlement around perimeter of tank.
C.1.1.2 Asphalt
a. ___ Check for settling of tank into asphalt base which would direct runoff
away from it.
b Look for areas where leaching of oil has left rock filler exposed whic
Engineering Data Repair Specs Inspection Forms Hydro Testing Report Builder

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backup bars used in welding butt
rface of ring for indications of bottom
of tank.
k.
f rain water under the tank instead of
h indicates hydrocarbon leakage
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TABLE C.2 TANK OUT-

TABLE C.2 TANK OUT-OF-SERVICE INSPECTION CHECKLIST
C.2.1 OVERVIEW
a.___ Check that tank has been cleaned, is gas free, and safe for entry.
B.___ Check that the tank is completely isolated from product lines, all elect
C.___ Check that roof is adequately supported, including fixed roof structur
D.___ Check for presence of falling object hazards, such as corroded-throug
trapped hydrocarbons in unopened or plugged equipment or appurtenances
e.___ Inspect for slipping hazards on the bottom and roof decks.
f.___ Inspect structural welds on access ways and clips.
g.___ Check surfaces needing inspection for a heavy-scale buildup and chec
welding is to be done. Note areas needing more cleaning, including blasting
C.2.2 TANK EXTERIOR
a.___ Inspect appurtenances opened during cleaning such as lower floating

interiors (after removal of valves).
b.___ Hammer test or ultrasonically test the roof
c.___ Enter and inspect the floating roof pontoon compartments.

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trical power, and steam lines.

e and floating roof legs.
gh roof rafters, asphalt stalactites, and
s, ledges, etc.
ck weld seams and oily surfaces where

g.
g swing sheave assemblies, nozzle
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CERTIFIED INSPECTO
CERTIFIED INSPECTOR CHECKLIST
NEW TANK CONSTRUCTION
PRIOR TO TANK FABRICATION
1.Inspector shall ensure and record that tank plates conform to API-650 Sec
2.2 subparagraphs:
2.2.1.1__________ YES ___________ NO ___________ NA

2.2.1.2__________ YES ___________ NO ___________ NA
2.2.1.2.1________ YES ___________ NO ___________ NA
2.2.1.2.2________ YES ___________ NO ___________ NA
2.2.1.2.3________ YES ___________ NO ___________ NA
2.2.1.3__________ YES ___________ NO ___________ NA
2.2.1.4__________ YES ___________ NO ___________ NA
2.Inspector shall ensure all materials of construction are per API-650 sectio
A 36________ YES ________ NO ________ NA

A 131 YES NO NA

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ction 2.2 and
on 2.2.2.
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CERTIFIED INSPECTO
PRIOR TO TANK INSTALLATION
1.Inspector shall inspect the foundation to ensure the foundation meets the
650 Appendix B section B.4.
______ Acceptable ______ Unacceptable
2.Inspector shall ensure that tank bottom will be at least one foot above su
3.Inspector shall inspect all secondary containment as per manufacturer's g
4.Inspector shall review welding procedures as per API-650 section 7.

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e tolerances in conformance with API-
rrounding ground.
guidelines.
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NEW TANK CONSTRU

DURING TANK ERECTION
1.Inspector shall inspect all welds for proper sizing.
2.Inspector shall inspect welds for quality and workmanship.
3.Inspector shall ensure no restricted joints are used.
4.Inspector shall ensure that welding conforms with API-650 section 5.2.

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CERTIFIED INSPECTO
AFTER TANK ERECTION
1.Inspector shall ensure all welding was made in compliance with API-650 s
2.Inspector shall check for misalignment of plates as per API-650 section 5.
3.Inspector shall check projection of shell course plates to adjoining shell co
4.Inspector shall ensure radiographs are made in compliance with the requi
Acceptable Unacceptable

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section 5.2.
.2.3.1.
ourse as per API-650 section 5.2.3.2.
irements of API-650 section 6.
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CERTIFIED INSPECTO
SMALL TANKS
1.Inspector shall ensure that material specifications conform to API-650 Ap
2.Inspector shall ensure plate thickness conforms to API-650 Appendix A se
3.Inspector shall ensure joint configuration conform to API-650 Appendix A

section A.5.
4.Inspector shall ensure shell manholes and nozzles conform to API-650 Ap

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ppendix A section A.2.
ection A.4.
ppendix A section A.7.
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CERTIFIED INSPECTO
EXTERNAL FLOATING ROOF
1.Inspector shall ensure the roof design conforms to API-650 Appendix C se
2.Inspector shall use checklists for "Prior to Tank Installation", "During Erec
welding and welders of external floating roofs.
______ Prior to Tank Installation on hand

______ During Erection on hand
______ After Tank Erection on hand
3.Inspector shall witness the testing of liquid-tight or vapor-tight joints by p

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ection C-3.
ction", and "After Tank Erection" for
penetrant or vacuum box examination.
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CERTIFIED INSPECTO
SEISMIC DESIGN
1. Inspector shall ensure that seismic design factors conform to API-650 Ap

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ppendix E.
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CERTIFIED INSPECTO
TANKS FOR SMALL INTERNAL PRESSURES
1.Inspector shall ensure that tanks designed for small internal pressures co

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nform to API-650 Appendix F.
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CERTIFIED INSPECTO
SHOP ASSEMBLED STORAGE TANKS
1.Inspector shall ensure materials of construction conform to API-650 secti
2.Inspector shall ensure joints are in conformance with API-650 Appendix J
3.Inspector shall ensure inspection of shell joints are as per API-650 section
will be used.
4.Inspector shall witness the testing of the tank as per API-650 Appendix J
section J 4 2 2

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on 2.
J section J.3.
n 6 except that a joint efficiency of 0.70
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CERTIFIED INSPECTO
TANKS OPERATING AT ELEVATED TEMPERATURES
1.Inspector shall ensure tank design conforms to API-650 Appendix M

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CERTIFIED INSPECTO
USE OF ON HAND MATERIALS
1.Inspector shall ensure that on hand materials used are positively identifie
2.Inspector shall ensure all on hand material used is immediately marked af

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ed by chemical analysis.
fter positive identification.
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CERTIFIED INSPECTO
UNDER-BOTTOM CONNECTIONS
1.Inspector shall ensure all under-bottom connections conform to API-650 A

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Appendix O.
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API-653 Inspection and Evaluation of Abovegrou

Design Codes API 653 API 650

TABLE C.1 IN-SERVIC

a. ___ Measure foundation levelness and bottom elevations.

C.1.1.1 Concrete Ring

API-653 Inspection and Evaluation of Abovegrou

backup bars used in welding butt

rface of ring for indications of bottom

f rain water under the tank instead of

h indicates hydrocarbon leakage

Calculations PWHT API 653 Definitions

und Storage Tanks

TABLE C.2 TANK OUT-

C.2.2 TANK EXTERIOR

a.___ Inspect appurtenances opened during cleaning such as lower floating

API-653 Inspection and Evaluation of Abovegrou

trical power, and steam lines.

ck weld seams and oily surfaces where

g swing sheave assemblies, nozzle

Calculations PWHT API 653 Definitions

und Storage Tanks

NEW TANK CONSTRUCTION

PRIOR TO TANK FABRICATION

2.2.1.1__________ YES ___________ NO ___________ NA

A 36________ YES ________ NO ________ NA

API-653 Inspection and Evaluation of Abovegrou

ction 2.2 and

Calculations PWHT API 653 Definitions

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NEW TANK CONSTRUCTION

PRIOR TO TANK INSTALLATION

______ Acceptable ______ Unacceptable

______ Acceptable ______ Unacceptable

3.Inspector shall inspect all secondary containment as per manufacturer's g

______ Acceptable ______ Unacceptable

4.Inspector shall review welding procedures as per API-650 section 7.

API-653 Inspection and Evaluation of Abovegrou

e tolerances in conformance with API-

Calculations PWHT API 653 Definitions

und Storage Tanks

NEW TANK CONSTRU

DURING TANK ERECTION

1.Inspector shall inspect all welds for proper sizing.

______ Acceptable ______ Unacceptable

2.Inspector shall inspect welds for quality and workmanship.

______ Acceptable ______ Unacceptable

3.Inspector shall ensure no restricted joints are used.

______ Acceptable ______ Unacceptable

______ Acceptable ______ Unacceptable

API-653 Inspection and Evaluation of Abovegrou

Calculations PWHT API 653 Definitions

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NEW TANK CONSTRUCTION

AFTER TANK ERECTION

______ Acceptable ______ Unacceptable

2.Inspector shall check for misalignment of plates as per API-650 section 5.

______ Acceptable ______ Unacceptable

3.Inspector shall check projection of shell course plates to adjoining shell co

______ Acceptable ______ Unacceptable

API-653 Inspection and Evaluation of Abovegrou

ourse as per API-650 section 5.2.3.2.

irements of API-650 section 6.

Calculations PWHT API 653 Definitions

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2.2.1.1____ YES _ NO _______ NA

A 36 YES NO NA

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable

Acceptable Unacceptable