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March 2007
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Structural Steel Materials Update


BY SERGIO ZORUBA, PH.D., P.E., AND WILLIAM LIDDY

Are you specifying the latest in structural steel materials? This update
from AISCs Steel Solutions Center summarizes the latest standards.

N
NEW MATERIAL STANDARDS AND INNOVATIONS HAVE Structural Steel Shapes and Sections
BEEN DEVELOPING AT A FAIRLY RAPID PACE OVER THE Shape/ Preferred ASTM Other Applicable ASTM
PAST SEVERAL YEARS. While it may be difcult to keep track Section Material Standard Material Standards
of the latest material offerings, have no fear! After reading this A242 Grade 42c, 46b, 50a
article, youll be up to date on current material specications. A529 Grade 50a, 55c
W A992 A572 Grade 42, 50, 55, 60c, 65c
A588 Grade 50
Steel Shapes and Sections A913 Grade 50, 60, 65, 70
All open, hot-rolled shapes approved by the 2005 AISC speci- A36 Grade 36
cation fall under the ASTM A6 standard. New shapes are added A242 Grade 46b, 50a
or eliminated as the standard is updated every few years. That is A529 Grade 50a, 55c
why its important to use the 13th edition Steel Construction Manual, HP A572 Grade 50 A572 Grade 42, 55, 60c, 65c
which lists shapes found in the latest ASTM A6-05 standard. If A588 Grade 50
A913 Grade 50, 60, 65, 70
youre stilling using the old green book (9th edition AISC manual),
A992
you are likely to encounter shapes that no longer exist. A242 Grade 50a
The latest version of ASTM A6 has added many heavier hot- A529 Grade 50a, 55c
rolled shapes. Visit www.aisc.org/availability for the latest open M, S, C, A572 Grade 42, 50, 55, 60c, 65c
A36
shape and hollow structural section (HSS) availability, which also MC A588 Grade 50
includes pipe. Contact information for shape mills and steel ser- A913 Grade 50, 60, 65, 70
A992 conrmation required
vice centers, including the various states that they serve, is conve-
A242 Grade 46b, 50a
niently listed. A529 Grade 50a, 55c
In terms of wide-ange shapes, ASTM A992 is the preferred A572 Grade 42, 50, 55, 60c, 65c
material standard. Although ASTM A992 also addresses M, S, C, L A36
A588 Grade 50
MC, and L shapes, that is not an indication of availability. In fact, A913 Grade 50, 60, 65, 70
we found only three shape mills offering channels and angles in A992 conrmation required
ASTM A992. As such, use caution in specifying ASTM A992 for A500 Grade C
A501 Grade 36
non-W-shapes unless availability is conrmed ahead of time. HSS A500 Grade B
A618 Grade I, II and III
If your interest lies in tubular sections, it is important to remem- A847 Grade 50
ber that there are four ASTM standards for HSS (ASTM A500, Pipe A53 Grade B N/A
A501, A618, and A847). Of those four standards, only ASTM A500 Material Type Applicable ASTM Standard(s)
material is produced. Although the other standards exist, mills are Carbon A36, A53, A500, A501, A529
not producing HSS to ASTM A501, A618, and A847. High-Strength, Low-Alloy A572, A618, A913, A992
Most rounds are ASTM A53 Grade B pipe or round ASTM Corrosion-Resistant, High-
A242, A588, 847
A500 HSS that have not been pressure tested. You may receive Strength, Low-Alloy
aFor shapes with a ange thickness 1 in.
round ASTM A500 instead of ASTM A53 Grade B for two rea- bFor shapes with a ange thickness > 1 in., but 2 in.
sons: ASTM A500 has a greater yield strength than ASTM A53 cFor shapes with a ange thickness > 2 in.
Grade B, and it is manufactured to the same dimensions as ASTM
A53 pipe. It is interesting to note that HSS producers produce submerged-arc-welded (SAW) HSS or even very large API pipe.
pipe-like cross sections in ASTM A500, but due to the overlap Note that SAW HSS does not fall under any ASTM Standard;
in the two standards, such round tubular sections are offered as hence, it is not referenced in Section A3 of the 2005 AISC speci-
ASTM A53 Grade B without pressure testing. They are essentially cation as an approved material.
ASTM A500 products that have been downgraded and sold as
ASTM A53 Grade B pipe! Structural Plates and Bars
ASTM A500 is either an electric-resistance-welded (ERW) or As was the case for hot-rolled shapes, plates and bars are also
seamless, cold-rolled material with a maximum perimeter of 64 in. included in the ASTM A6 Standard. However, unlike the shape
If larger perimeters are required, the designer should investigate listings found in ASTM A6 that establish dimensions, such listings

MARCH 2007 MODERN STEEL CONSTRUCTION


do not exist for plates and bars. As such, to changed the term anchor bolt to anchor one should remember that ASTM F1554
determine which dimensions are rolled, it rod about 17 years ago to highlight the dif- Grade 36 is the preferred material specica-
is best to contact the plate mills or a steel ferences between bolts used in steel-to-steel tion for anchor rods. It contains the same
service center. Many service centers will connections and those used in anchoring chemical and structural properties as ASTM
cut stocked plates and bars to the custom- steel-to-concrete. The design and installa- A36 rod, but includes two important aspects:
ers dimensional requirements, as well as tion parameters are quite different for each. color coding and inclusion in the ASTM
provide additional services. Structural bolt lengths are usually available F1554 anchor rod standard. ASTM F1554
ASTM A36 is the preferred material stan- in lengths of 8 in. or less, which is typically is an umbrella anchor rod standard, as it
dard for plates and bars. Note that ASTM insufcient for proper embedment devel- establishes the process, threading, coatings,
A572 grade 50 is quite common for gusset opment length as an anchor rod. dimensions, and tolerances for anchor rods.
plates, built-up shapes, and other details When thinking about column anchorage, No other ASTM Standard for rod material
with plates thicker than in. Check with a Structural Plates and Bars
fabricator for guidance. There has not been Preferred ASTM
Other Applicable ASTM
as much change over the years in terms of Thickness
Standard Standards
material selection for plates and bars, as has A242 Grade 50
been the case with hot-rolled shapes. An A514 Grade 100
important fact about plate and bar is that A529 Grade 50, 55
to 0.75 in.
as thickness increases, the number of appli- d A572 Grade 42, 50, 55, 60, 65
A36
A588 Grade 50
cable ASTM standards and grades decreases.
A852b Grade 70
Also, material over 8 in. thick is only avail- A242 Grade 46
able in ASTM A36, but with a minimum A514 Grade 100
specied yield strength of 32 ksi. A529 Grade 50a, 55a
greater than 0.75 in. up to 1.25 in.
A572 Grade 42, 50, 55, 60, 65
A36d
Structural Fasteners A588 Grade 50
There is currently a myriad of struc- A852b Grade 70
tural fasteners available, each developed for A242 Grade 46
A514 Grade 100
specic applications. For structural appli-
A529 Grade 50a, 55a
cations where only snug-tightened bolted greater than 1.25 in. up to 1.5 in.
d A572 Grade 42, 50, 55
joints are required, low-strength ASTM A36
A588 Grade 50
A307 bolts are permitted, but typically A852b Grade 70
considered only for secondary members or A242 Grade 42
low-load applications. High-strength bolts A514 Grade 100
such as ASTM A325 and A490 are the more d A529 Grade 50a
greater than 1.5 in. up to 2 in. A36
A572 Grade 42, 50, 55
common choice.
A588 Grade 50
There are four pretensioning methods A852b Grade 70
of bolt installation sanctioned by the RCSC A242 Grade 42
specication (available at www.boltcouncil. A514 Grade 100
org): turn-of-the-nut, calibrated wrench, d A529 Grade 50a
greater than 2 in. up to 2.5 in. A36
twist-off-type tension-control bolt, and A572 Grade 42, 50
direct-tension-indicator. For pretensioned A588 Grade 50
A852b Grade 70
and slip-critical bolted joints, one will need
A242 Grade 42
to consider ASTM A325 and A490 high-
A514 Grade 90
strength bolts, or alternatively, F1852 and greater than 2.5 in. up to 4 in. A36d A572 Grade 42, 50
F2280 tension-control bolt assemblies. A588 Grade 50
If ASTM A325 or A490 high-strength A852b Grade 70
bolts are used in pretensioned and slip- A514 Grade 90
critical joints, one can choose turn-of-the- greater than 4 in. up to 5 in. A36 A572 Grade 42
nut or calibrated wrench, or decide to A588 Grade 46
use ASTM F959 direct-tension-indicator A514 Grade 90
washers to determine that the minimum greater than 5 in. up to 6 in. A36 A572 Grade 42
level of installation pretension has been A588 Grade 42
provided. In all cases, the pre-installation greater than 6 in. up to 8 in. A36 A588 Grade 42
verication requirements of the RCSC greater than 8 in. A36c N/A
specication must be followed. The newest Material Type Applicable ASTM Standard(s)
addition to the structural bolting family is Mild Carbon A36, A529
ASTM F2280, which is a tension-control High-Strength, Low-Alloy A572
bolt with a material strength equivalent to Corrosion-Resistant, High-Strength, Low-Alloy A242, A588
an ASTM A490 high-strength bolt. Quenched and Tempered Alloy A514
One should never confuse structural Quenched and Tempered, Low-Alloy A852
bolts with anchor rods, or improperly aApplicable
to bars > 1 in. thick.
bAvailable
only as plate.
use one when the other is required. AISC cProduced
to a minimum specied yield strength of 32 ksi.
dASTM A572 grade 50 is common for gusset plates, built-up shapes, and other details with plates thicker than in.

MODERN STEEL CONSTRUCTION MARCH 2007


Structural Fasteners

Preferred ASTM Other Applicable ASTM


Fastener Type Material Standard Material Standards
A325
High-Strength, Conventional Boltsc A449a
A490
High-Strength, Twist-Off-Type
F1852 N/A
Tension-Control Bolts
F2280b
Common Bolts A307 Grade B N/A
Nuts A563 A194 Grade 2H
Washers F436d N/A
Direct-Tension-Indicator Washers F959e N/A
A193 Grade B7
A307 Grade C
Threaded Rods A36 A354 Grade BD
A449
A572 Grade 42, 50, 55, 60, 65
Shear Stud Connectors A108 N/A
A36
A193 Grade B7
A307 Grade C
A354 Grade BD
Anchor Rods F1554 Grade 36 A449
A572 Grade 42, 50, 55, 60, 65
A588
A687
F1554 Grade 55, 105
aReferto 2005 AISC specication for limitations on use.
bAdoption into AISC specication is pending.
cSAE bolts are not approved by AISC specication.

dSpecial washer requirements may apply per RCSC specication.

eWashers that express colored dyes when compressed are not covered by ASTM F959.

establishes these important requirements. ing the yard storage and the nding costs
ASTM F1554 includes a Grade 55, which for the fabricator.
can be ordered to Supplementary Require- Additional benets include minimiza-
ment S1, which ensures weldability. There tion of material price volatility, efcient
is also a Grade 105 for high-strength appli- purchasing by way of exact quantities, and
cations, which is a heat-treated material; the ability of the fabricator to improve cash
hence, it cannot be ordered to Supplemen- ow management by invoicing materials
tary Requirement S1 to ensure weldability. as they are delivered on an as-needed basis.
It should be noted that threaded rods Service centers are also becoming more
are typically used for tension-only brac- service-oriented, many offering services
ing or when tension hangers are required. such as cutting to length, miter cutting,
Such threaded rods may also be used as cambering, tee splitting, plate shearing,
anchor rod, although are not very com- forming, and shape burning.
mon. Per ASTM F1554, A563 heavy-hex The premium associated with these
or hex nuts are typically used with anchor benets and services ranges from 10 to 15
rods, depending on the anchor rod nomi- percent above rolling mill pricing. It follows
nal diameter and whether zinc coating has that customers with very large tonnage jobs,
been applied. Heavy-hex ASTM A563 nuts or jobs involving a signicant number of
are used with structural steel bolts, such as repetitive shapes, will still benet the most
ASTM A325 and A490, as outlined in the from purchasing directly from the rolling
RCSC specication. mills. In terms of balancing economy and
benets, it should be noted that the major-
Service Centers ity of service center customers are involved
The majority of structural steel in the in jobs less than 1,000 tons in the under-ve-
U.S. is obtained directly through steel ser- story building market. For a list of steel ser-
vice centers rather than through structural vice centers and the states that they service,
rolling mills. The most obvious benet is visit www.aisc.org/servicecenter.
sequential and just-in-time delivery, which
carries the advantage of signicantly reduc- Sergio Zoruba and Bill Liddy are senior engi-
neers in AISCs Steel Solutions Center.

MODERN STEEL CONSTRUCTION MARCH 2007

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