Project Planning PDF

RESUME PROJECT
PT. FET MINING INDONESIA

SINTANG
OVERBURDEN AND COAL HAULING
MEI 2014
ENGINEERING DEPARTMENT
OPERATION DIVISION
Page 1 of 10
PROJECT DESCRIPTION
No :
Case : Project Specification
Perencanaan UNIT Berdasarkan Project Target Over Burden ( OB ) dan Coal Hauling/Getting ( CH )
Unit Plann based on Overburden and Coal Hauling/Getting Project Target
Lokasi : Sintang, Kalimantan Barat

Location
dengan data UNIT proyek sebagai berikut :

with Project unit data, below:
A. Unit Proyek Over Burden ( OB )

Project Unit for Overburden
1. Luas Lahan : 2.000 Ha
Wide Area
2. Stripping Ratio ( SR ) : 1: 3
3. Deposit OB Terkira : 15.491.777,82 BCM
Overburden Deposit
4. Target Produksi OB : 600.000 BCM/Month
Overburden Production Target
5. Excavator : 9 Pcs
6. Dump Truck : 27 Pcs
7. Dozer : 5 Pcs
B. Unit Proyek Coal Hauling ( CH )

Project Unit For Coal Hauling
1. Deposit Batubara : 5.163.925,94 MT
Coal Deposit
2. Target Produksi Coal : 200.000 MT/Month
Coal Production Target
3. Excavator : 5 Pcs
4. Dump Truck : 30 Pcs
C. Unit Pendukung
Support Unit
1. Loader : 2 Pcs
2. Grader : 3 Pcs
3. Compactor : 2 Pcs
4. Light Vehicle : 5 Pcs
Page 2 of 10
1. D A T A U M U M
GENERAL INFORMATION
JAM KERJA PROYEK (PROJECT WORK TIME)
a Jam kerja 06.30 - 18.30 WITA

Work Hour 19.30 - 06.30 Central Indonesia Time
b Jam kerja per shift 10,00 Jam / shift
Work hour per shift Hour/shift
c Jam istirahat per shift 1,00 Jam / shift
Break per shift Hour/shift
d Jam hilang per shift 1,00 Jam / shift
Loose time per shift Hour/shift
e Jam kerja efektif/shift 8,00 Jam / shift
Effective work hour/shift Hour/shift
f Jumlah shift per hari 2,00 shift / hari
Amount shift per day shift/day
g Jam kerja efektif/hari 16,00 Jam / hari
Effective work hour/day hour/day
h Hari kerja efektif/bulan 24,00 Hari / bulan
Effective work days per month day/month
i Jam kerja efektif/bulan 384,00 Jam / bulan
Effective work hour/month Hour/month
j Jam kerja efektif/tahun 4608,00 Jam / tahun
Effective work hour/year Hour/year
DATA PROYEK (PROJECT INFORMATION )
a JENIS PEKERJAAN : Over Burden ( OB ) Removal and Coal Hauling

Work Type:
b UMUR PROYEK 2 Tahun/Year 2 Bulan/Month
Project Lifetime
c TARGET PRODUKSI : Overburden 540.000 BCM/Mth
Production Target Sub Soil/Top Soil 60.000 LCM/Mth
Coal 200.000 MT/Mth
KONDISI LOKASI/ LOCATED CONDITION :
a JARAK TEMPUH/ TRAVELLED DISTANCE Disposal OB : 300 Meter

Mine - Port : 17.000 Meter
b KONDISI JALAN/ROAD CONDITION Km 0-17 from port to the mine using road with good maintenace
c JUMLAH SIMPANGAN/AMOUNT OF CROSSROAD N/A

d JUMLAH SUNGAI & JEMBATAN/AMOUNT OF RIVER & BRIDGE N/A
e CUACA/WEATHER
- Musim panas/summer Dust
- Musim hujan/Rainy Slip
- Malam hari/Night Fog
f Kondisi Lain-Lain / Other Road condition from Mine to the Main Road ( 2 Km) should be extra maintenance
Page 3 of 10
2. PERALATAN YANG DIPERLUKAN
REQUIRED EQUIPMENT
JENIS ALAT SATUAN KETERANGAN

NO QUANTITY CAP.
Equipment Type Unit Remarks
A ALAT GALI (DIGGER)

1 KOMATSU PC 300 (OB Removal) 9 UNIT M3 (SAE) 1,80
2 KOMATSU PC 200 (Coal Getting) 5 UNIT M3 (SAE) 0,90
B ALAT ANGKUT (HAULER)
1 Hino FM 260 Ti (OB Hauling) 27 UNIT M3 (SAE) 7,2
2 Hino FM 260 Ti (Coal Hauling) 30 UNIT Ton 20,0
C ALAT PENDUKUNG (SUPPORTING)
1 KOMATSU D85SSE-2 (Dozer) 5 UNIT M3 3,40
2 BOMAG BW 219 DH-4i (Compactor) 2 UNIT Ton 20
3 KOMATSU WA600-6 (Wheel Loader) 2 UNIT M3 6,40
4 KOMATSU GD675-5 (Grader) 3 UNIT - -
6 MITSUBSHI PS 135 (Water Tank) 2 UNIT LITER 5,000
7 MITSUBISHI TRITON (Light Vehicle) 5 UNIT - -
8 MANHAUL BUS 3 UNIT SEAT 39
9 WATER PUMP (8/6 Inchi) 1 UNIT - -

10 TOWER LAMP 9 UNIT - -
Page 4 of 10
3. KAPASITAS PRODUKSI UNIT OVERBURDEN
OVERBURDEN UNIT PRODUCTION CAPACITY
1 LOADER KOMATSU PC 300

2 HAULER Hino FM 260 Ti
3 VESSEL CAPACITY / PER TRIP Kv 7,20 m3
4 BUCKET CAPACITY Kb 1,80 m3
5 EFFECIENCY FACTOR E 0,90
6 LOADING AMOUNT n 4 bucket
7 HAULING DISTANCE J 0,3 Km ~ 300 m
8 AVERAGE HAULING SPEED V 20 Km/Hours ~ 333,33 m/minute
9 CYCLE TIME LOADER Ctl 0,37 minute
10 CYCLE TIME HAULER
-Load Time lt 1,47 minute
-Haul Time ht 1,80 minute
-Dump Time dt 2,00 minute
-Total Cycle Time Hauler Cth 5,27 minute
11 SWELLING FACTOR sf 1,389
LOADER PRODUCTIVITY ( KOMATSU PC 300 )
= (60/Ctl) x (Kb/sf) x E
= 190,85 bcm/hour
HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 300 AS LOADER )
= (60/Cth) x Kv x E
= 73,82 bcm/hour
FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY
-Loader Quantity = 1 pcs
-Hauler Quantity (Estimation) = 3 pcs
MATCH FACTOR = (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

= 0,84 (MF < 1, loader have a waiting time for hauler)
LOADER WAITING TIME = ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

= 0,29 minute ~ 17,33 second
FLEET PRODUCTIVITY (1 FLEET)
-per Hour = 190,86 bcm/hour
-per Day = 190,86 x 16 = 3.053,76 bcm/day
-per Month = 3.053,76 x 24 = 73.290,24 bcm/month
FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET
-Production Target = 600.000 bcm/month
-Required Fleet = 600.000 / 73.290,24 = 8,19 ~ 9
-Required Excavator = 1 x 9= 9 Unit
-Required Dump Truck = 3 x 9= 27 Unit
-Total Production By 9 Fleet
= 73.290,24 x 9= 659.612,16 bcm/month
- % Production = 659.612,16 / 600.000 = 110%
Page 5 of 10
4. KAPASITAS PRODUKSI UNIT HAULING BATUBARA
COAL HAULING UNIT PRODUCTION CAPACITY
1 LOADER KOMATSU PC 200

2 HAULER Hino FM 260 Ti
3 VESSEL CAPACITY / PER TRIP Kv 16,4 m3 ~ 20,00 ton
4 BUCKET CAPACITY Kb 0,85 m3
5 EFFECIENCY FACTOR E 0,90
6 LOADING AMOUNT n 20 bucket
7 HAULING DISTANCE J 17 Km ~ 17.000 m
8 AVERAGE HAULING SPEED V 45 Km/Hours ~ 750,00 m/minute
9 CYCLE TIME LOADER Ctl 0,33 minute
10 CYCLE TIME HAULER
-Load Time lt 6,43 minute
-Haul Time ht 45,33 minute
-Dump Time dt 4,00 minute
-Total Cycle Time Hauler Cth 55,76 minute
11 COAL DENSITY d 0,82 ton/lcm
12 SWELLING FACTOR sf 1,389
LOADER PRODUCTIVITY ( KOMATSU PC 200 )
= ((60/Ctl) x (Kb/sf) x E) / d
= 120,90 ton/hour
HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 200 AS LOADER )
= (60/Cth) x Kv x E
= 19,37 ton/hour
FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY
-Loader Quantity = 1 pcs
-Hauler Quantity (Estimation) = 6 pcs
MATCH FACTOR = (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

= 0,72 (MF < 1, loader have a waiting time for hauler)
LOADER WAITING TIME = ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

= 2,63 minute ~ 157,65 second
FLEET PRODUCTIVITY (1 FLEET)
-per Hour = 116,21 ton/hour
-per Day = 116,21 x 16 = 1.859,36 ton/day
-per Month = 1.859,36 x 24 = 44.624,64 ton/month
FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET
-Production Target = 200.000 ton/month
-Required Fleet Quantity = 200.000 / 44.624,64 = 4,48 ~ 5
-Required Excavator Quantity = 1 x 5= 5 Unit
-Required Dump Truck Quantity = 6 x 5= 30 Unit
-Total Production By 5 Fleet
= 44.624,64 x 5= 223.123,20 ton/month
- % Production = 223.123,20 / 200.000 = 112%
Page 6 of 10
5. ESTIMASI BIAYA SELURUH UNIT
ALL UNIT COST ESTIMATION
OPERATING COST ESTIMATION (EQUIPMENT RENTAL)

NO PARAMETER CALCULATION COST/MONTH (Rp)
HAULER (OB)
1 Hino FM 260 Ti 27 UNIT
- Fuel = 27 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Monthh Rp 1.088.640.000,00
- Driver Fee = 27 Unit x 54 Driver x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 11.197.440.000,00
- Rental Cost = 27 Unit x 60.000.000 Rp/Month Rp 1.620.000.000,00
Sub Total Rp 13.906.080.000,00
EXCAVATOR ( OB REMOVAL )
2 KOMATSU PC 300 9 UNIT
- Fuel = 9 Unit x 35 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 1.814.400.000,00
- Operator Salary = 9 Unit x 18 Operator x 1.250.000 Rp/Month Rp 202.500.000,00
- Operator Fee = 9 Unit x 18 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 1.244.160.000,00
Sub Total Rp 5.061.060.000,00
DOZER
3 KOMATSU D85SSE-2 5 UNIT
- Fuel = 5 Unit x 30 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 864.000.000,00
- Operator Fee = 5 Unit x 10 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 384.000.000,00
- Rental Cost = 5 Unit x 120.000.000 Rp/Month Rp 600.000.000,00
Sub Total Rp 1.910.500.000,00
4 TOWER LAMP 9 UNIT
Sub Total Rp 270.360.000,00
HAULER (COAL)
5 Hino FM 260 Ti 30 UNIT
- Fuel = 30 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 1.209.600.000,00
- Driver Fee = 30 Unit x 60 Driver x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 13.824.000.000,00
Sub Total Rp 16.833.600.000,00
UNIT COAL GETTING
6 KOMATSU PC 200 5 UNIT
Sub Total Rp 2.166.500.000,00
WHEEL LOADER
7 KOMATSU WA600-6 2 UNIT
Sub Total Rp 559.440.000,00
COMPACTOR
8 BOMAG BW 219 DH-4i 2 UNIT
Sub Total Rp 559.440.000,00
GRADER
8 KOMATSU GD675-5 3 UNIT
Sub Total Rp 892.740.000,00
WATERTANK
9 MITSUBSHI PS 135 2 UNIT
- Driver Salary = 2 Unit x 4 Driver x 3.000.000 Rp/Month Rp 24.000.000,00
Sub Total Rp 110.080.000,00
10 MANHAUL BUS 3 UNIT
Sub Total Rp 327.960.000,00
11 WATER PUMP 1 UNIT
Sub Total Rp 167.600.000,00
LIGHT VEHICLE
12 MITSUBISHI TRITON 5 UNIT
Sub Total Rp 236.400.000,00
GRAND TOTAL COST (Rp/Month) Rp 43.001.760.000,00
Page 7 of 10
6. ANALISIS BIAYA UNIT OVERBURDEN
OVERBURDEN UNIT COST ANALYSIS
PRODUCTION TARGET = 600.000 BCM/Month

HAULING DISTANCE = 300 Meter
AMOUNT AND PRODUCTION ESTIMATION = Prod/Hour x Work Hour/Month x Fleet Amount

1. Overburden Fleet
a. Production Capacity / Fleet = 190,86 Bcm/Hour x 384 Hour/Month
= 73.290,24 Bcm/Month/Fleet
b. Fleet Amount = 600.000 Bcm/Month : 73.290,24 BCM/Month/Fleet

= 8,19 ~ 9 Fleet
c. Unit Amount
- Excavator = 9 Unit
- Dump Truck = 27 Unit
- Dozer = 5 Unit
d. Production Total / Month = 73.290,24 Bcm/Month/Fleet x 9 Fleet
= 659.612,16 Bcm/Month
FLEET COST per Month (Rp)

KOMATSU PC 300 9 Unit Rp 5.061.060.000,00
Hino FM 260 Ti 27 Unit Rp 13.906.080.000,00
D85SSE-2 5 Unit Rp 1.910.500.000,00
COST per BCM
Production Capacity (Bcm/Month) 659.612,16
Total Fleet And Support Cost Rp 20.877.640.000,00
Production Cost / Bcm Rp 20.877.640.000,00 : 659.612,16 Bcm/Month = Rp 31.651,39
COST (Rp / BCM) Rp 31.651,39
Page 8 of 10
7. ANALISIS BIAYA UNIT HAULING BATUBARA
COAL HAULING UNIT COST ANALYSIS
PRODUCTION TARGET = 200.000 Ton/Month

HAULING DISTANCE = 17.000,00 Meter
AMOUNT AND PRODUCTION ESTIMATION = Prod/Hour x Work Hour/Month x Fleet Amount

1. Coal Hauling Fleet
a. Production Capacity / Fleet = 116,21 Ton/Hour x 384 Hour/Month
= 44.624,64 Ton/Month/Fleet
b. Fleet Amount = 200.000 Ton/Month : 44.624,64 Ton/Month/Fleet

= 4,48 ~ 5 Fleet
c. Unit Amount
- Excavator = 5 Unit
- Dump Truck = 30 Unit
d. Production Total / Month = 44.624,64 Ton/Month/Fleet x 5 Fleet

= 223.123,20 Ton/Month
FLEET COST per Month (Rp)

KOMATSU PC 200 5 Unit Rp 2.166.500.000,00
Hino FM 260 Ti 30 Unit Rp 16.833.600.000,00
COST per TON
Production Capacity (Ton/Month) 223.123,20
Total Fleet Cost Rp 19.000.100.000,0
Production Cost / Ton Rp 19.000.100.000,00 : 223.123,20 Ton/Month = Rp 85.155,20
COST (Rp / TON) Rp 85.155,20
8. ANALISIS BIAYA UNIT PENDUKUNG

SUPPORT UNIT COST ANALYSIS
UNIT COST per Month (Rp)

KOMATSU WA600-6 2 Unit Rp 559.440.000,00
KOMATSU GD675-5 3 Unit Rp 559.440.000,00
BOMAG BW 219 DH-4i 2 Unit Rp 892.740.000,00
MITSUBSHI PS 135 2 Unit Rp 327.960.000,00
MITSUBISHI TRITON 5 Unit Rp 236.400.000,00
TOWER LAMP 9 Unit Rp 270.360.000,00
WATER PUMP 1 Unit Rp 167.600.000,00
COST per TON
Production Capacity (Ton/Month) 223.123,20
Total Unit Cost Rp 3.013.940.000,0
Production Cost / Ton Rp 3.013.940.000,00 : 223.123,20 Ton/Month = Rp 13.507,96
COST (Rp / TON) Rp 13.507,96
Page 9 of 10
9. ANALISIS INVESTASI DAN LABA RUGI
ANALYSIS OF INVESTMENT AND PROFIT LOSS
NOTE:
1 Caloric Value 5200-5600 GAR
2 Fuel Price Rp 15.000
3 Coal Price Rp 600.000
4 Unit Owning Status Rental
TARGET PRODUKSI COAL 200.000 Ton / Bulan

TARGET OVER BURDEN (OB) 600.000 Bcm / Bulan
SR 1: 3
A. Division Cost per Ton Analysis

per Ton Estimation Cash at 200000 Ton/Month
No Description
(Rp) In (Rp) Out (Rp)
1 Coal Selling Rp 600.000,00 Rp 120.000.000.000,00 -
2 Overburden Cost Rp 94.954,16 Rp 18.990.832.430,98
3 Coal Hauling Cost Rp 85.155,20 Rp 17.031.039.354,04
4 Support Unit Cost Rp 13.507,96 Rp 2.701.592.662,71
5 Opr.Stockpile/Loading Cost Rp -
6 Marketing Fee Rp -
7 Land Acquisition/ Fee Rp -
8 Reclamation Rp -
9 Fee KP Owner (All In) Rp 120.000,00 Rp 24.000.000.000,00
13 Community Development Rp 5.000,00 Rp 1.000.000.000,00
14 Office Management Rp 25.000,00 Rp 5.000.000.000,00
15 Hauling Road Fee Rp 1.000,00 Rp 200.000.000,00
16 Port Facilities Fee Rp 120.000,00 Rp 24.000.000.000,00
17 Office Staff Salary Rp 1.700,00 Rp 340.000.000,00
18 Meal Rp 2.500,00 Rp 500.000.000,00
19 Donation Rp -
20 HSE Management Rp -
21 Mob-Demob Equipment Rp 4.000,00 Rp 800.000.000,00
22 Barging Document Rp 75.000,00 Rp 15.000.000.000,00
Total Cost per Ton Rp 547.817,32
TOTAL ALL DIVISION COST per MONTH ( Rp ) Rp 109.563.464.447,74
B. Total Production Income per Month

No Description Coal Target (Ton/Month) Income/Month Cost/Month (Rp)
1 Coal Production Total/Month 200.000 Rp 120.000.000.000,00
2 Cost Production Total /In the initial of Mining Project Rp 109.563.464.447,74
3 VAT, Income Tax and Other 5 % Rp 6.000.000.000,00
TOTAL NET PROFIT per MONTH ( Rp ) Rp 4.436.535.552,26
NOTE:
1 If the Stripping Ratio is less than 1 : 4 then the production result will increase+ 20 % (Vice Versa)
2 Income / profit will be increased when the price of coal will rise by Lab Speck. (vice versa)
Page 10 of 10

Project Planning PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Project Planning PDF

Uploaded by

Copyright:

Available Formats

RESUME PROJECT

PT. FET MINING INDONESIA

OVERBURDEN AND COAL HAULING

Lokasi : Sintang, Kalimantan Barat

dengan data UNIT proyek sebagai berikut :

A. Unit Proyek Over Burden ( OB )

B. Unit Proyek Coal Hauling ( CH )

JAM KERJA PROYEK (PROJECT WORK TIME)

a Jam kerja 06.30 - 18.30 WITA

DATA PROYEK (PROJECT INFORMATION )

a JENIS PEKERJAAN : Over Burden ( OB ) Removal and Coal Hauling

KONDISI LOKASI/ LOCATED CONDITION :

a JARAK TEMPUH/ TRAVELLED DISTANCE Disposal OB : 300 Meter

c JUMLAH SIMPANGAN/AMOUNT OF CROSSROAD N/A

JENIS ALAT SATUAN KETERANGAN

A ALAT GALI (DIGGER)

9 WATER PUMP (8/6 Inchi) 1 UNIT - -

1 LOADER KOMATSU PC 300

MATCH FACTOR = (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

LOADER WAITING TIME = ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

1 LOADER KOMATSU PC 200

MATCH FACTOR = (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

LOADER WAITING TIME = ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

OPERATING COST ESTIMATION (EQUIPMENT RENTAL)

PRODUCTION TARGET = 600.000 BCM/Month

AMOUNT AND PRODUCTION ESTIMATION = Prod/Hour x Work Hour/Month x Fleet Amount

b. Fleet Amount = 600.000 Bcm/Month : 73.290,24 BCM/Month/Fleet

FLEET COST per Month (Rp)

COST (Rp / BCM) Rp 31.651,39

PRODUCTION TARGET = 200.000 Ton/Month

AMOUNT AND PRODUCTION ESTIMATION = Prod/Hour x Work Hour/Month x Fleet Amount

b. Fleet Amount = 200.000 Ton/Month : 44.624,64 Ton/Month/Fleet

d. Production Total / Month = 44.624,64 Ton/Month/Fleet x 5 Fleet

FLEET COST per Month (Rp)

COST (Rp / TON) Rp 85.155,20

8. ANALISIS BIAYA UNIT PENDUKUNG

UNIT COST per Month (Rp)

COST (Rp / TON) Rp 13.507,96

TARGET PRODUKSI COAL 200.000 Ton / Bulan

A. Division Cost per Ton Analysis

B. Total Production Income per Month

You might also like