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vibration monitoring
to Industry 4.0
www.ifm.com/gb/octavis
Systems
for vibration monitoring
the optimum solution
for every requirement
Vibration
monitoring
Condition
monitoring
Machine protection
Process monitoring
System set-up
Product overview
2
For industrial
applications
3
Vibration monitoring
detect damage
Simple:
at an early stage and avoid Monitoring of the overall status
Standardised:
Compliant to ISO 10816.
Reliable:
Protection against machine
damage.
Flexible:
Easy integration in the application.
Reliable:
Increase of uptime.
4
Why vibration monitoring? Solution with efector octavis:
Vibration velocity
Every machine generates vibrations during The overall vibration velocity is used in
Alarm
operation. These vibrations can quickly industry standards to evaluate the status
exceed a permissible level due to e.g. of the complete machine. ISO 10816 cate- Warning
unbalance, misalignment or resonances. gorises machines and recommends limit
An increase in the oscillation amplitude values for the strain caused by vibrations.
has a negative effect on the machine efector octavis monitors if the permissible
condition. The result: unexpected failures degree of machine vibrations is exceeded.
and shorter lifetime. If damage is detected at an early stage, Time
the affected components can be replaced Trending of the machine vibrations
to ISO 10816
and consequential damage can be avoided.
5
Condition monitoring
increase availability,
Reliable:
reduce maintenance costs, Permanent condition monitoring
Anticipate:
Machine diagnosis for early
damage detection and avoidance
of serious consequential damage.
Optimise:
Maintenance actions can be
planned.
Long life:
Make optimum use of the residual
life of components.
Economical:
Make production processes
transparent meet TCO (total
cost of ownership) concepts.
Counter:
Counter function for measure-
ment of times of exposure and
for production based on key indi-
cators.
Misalignment
Rolling element
bearing Machine protection and remote
maintenance.
The monitoring of wind power gear
Gearbox boxes or pumps in the water supply
Meshing, concerning wear and stress makes it
tooth fault possible for the operator to organise
efficient maintenance. Alarm outputs
serve to protect the system, to trigger
remote maintenance and to facilitate
Pump
targeted anlysis.
Eccentricity,
cavitation
6
Why condition monitoring? Solution with efector octavis.
Probability of failure
Condition monitoring enables early efector octavis is a vibration monitoring
detection of arising machine damage. solution which not only detects vibration
So, maintenance can be planned and the data, but also carries out signal analysis
residual life of important components and machine diagnosis directly on the
can be used accordingly. machine.
Vibrations that influence quality can be The machine condition is determined
detected automatically in order to avoid locally and transferred to the controller /
reject parts. process control level via alarms or as con- Time
dition values. In addition, the unit features Condition monitoring
Counters can be used to determine produc-
an onboard memory to store the trend
tion variables (operating hours, production
history of all diagnostic characteristics.
hours, good/bad parts, reject rate,...) and
factors influencing the components life-
time (shock, time of exposure to increased
amplitudes, temperature, power, rotational
speed,...).
7
Machine protection and
process monitoring
Dynamic:
reduce rejects and Monitoring of dynamic forces,
Fast:
Response times of 1 ms.
Reliable:
Machine, tools and workpieces
are protected against expensive
consequential damage.
Preventive:
Early condition monitoring avoids
unplanned failures.
Integrated:
Direct connection to the machine
control via a fieldbus interface.
Tool
protection
T3
T2
8
Why machine protection and Based on the dynamic increase in power,
Dynamic forces
Crash curve
process monitoring? crash situations are detected in time and without alarm
Faulty settings and process parameters or displayed. The switching output can react Alarm
wrong tools can lead to crash situations to the crash within a millisecond in order Warning
between components and tool spindle, to to minimise or even avoid consequential
high strain of the spindle (increased wear) damage.
or to bad quality. This results in high The integration of the vibration monitoring
consequential costs, a shortened lifetime into the machine control via the fieldbus
and rejects. interface enables an ideal adjustment of 1 ms Time
Solution with efector octavis: the evaluation (adjustment of the alarm Machine protection:
thresholds, suppression of characteristic spindle collision detectable in 1 ms
The permanent measurement and evalua-
values that cannot be evaluated during
tion of different vibration characteristics
processing, e.g. spindle bearing) to the
enables ideal monitoring and diagnostics
current operating status of the machine.
of the tool spindle.
Alarm
Time
Trending in a stamping process
9
Systems for
vibration monitoring
suitable products
for all applications
10
For industrial
applications
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VSE002
VSE100
VSE15x
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11
Systems for
vibration monitoring
the choice is yours
12
Systems for
vibration monitoring
from sensor to ERP
Process
control level MES SCADA CMMS
Fieldbus
PLC
Zener Zener
Barrier Barrier
Acceleration Acceleration
sensors sensors
VSAxxx / VSPxxx Temperature VSAxxx / VSPxxx Temperature
ATEX sensor ATEX sensor
TRxxxx TRxxxx
Compressed Compressed
air consumption meter air consumption meter
SDxxxx SDxxxx
*not compatible with VSE15x
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ifm article no. 78002297 We reserve the right to make technical alterations without prior notice. Printed in Germany on non-chlorine bleached paper. 03/17
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