L&T POWER - TPPC

LE100228 - 2 X 700 MW Super Critical Thermal Power Project, Rajpura

Summary of Reconciliation for Oct'2014
Bulk material consumption:
S.no Description Concrete (Cum) Cement (Bags) 20 mm (cum) 10 mm (cum) Sand (cum) Admixture (Kg)
Cons/cum Total Qty Cons/cum Total Qty Cons/cum Total Qty Cons/cum Total Qty Cons/cum Total Qty
1 Piling
M-25 Piling (Actual consumption) 73433.56 8.50 624185.25 0.37 27170.42 0.375 27537.58 0.48 35248.11 2.98 218832.01
2 PCC
M-10 22405.50 4.80 107546.40 0.42 9410.31 0.43 9634.37 0.58 12995.19 2.40 53773.20
M-15 3399.30 6.00 20395.80 0.42 1427.71 0.40 1359.72 0.56 1903.61 3.00 10197.90
3 RCC
a M-20 26801.60 6.40 171530.24 0.41 10988.66 0.40 10720.64 0.55 14740.88 3.20 85765.12
b M-25 72710.80 6.80 494433.44 0.41 29811.43 0.39 28357.21 0.54 39263.83 3.40 247216.72
c M-30 73242.51 7.40 541994.56 0.41 30029.43 0.39 28564.58 0.54 39550.95 3.70 270997.28
d M-35 12012.38 8.30 99702.76 0.42 5045.20 0.43 5165.32 0.49 5886.07 4.98 59821.66
e M-40 40839.82 8.80 359390.39 0.41 16744.32 0.43 17561.12 0.48 19603.11 5.28 215634.23
4 SCC M-25 (OPC) 58.00 7.00 406.00 0.00 0.49 28.42 0.59 34.22 3.50 203.00
5 Slurry 2218.50 6.00 13311.00 0.00 0.00 1.20 2662.20 0.00
Slurry (NDCT) 333.00 14.00 4662.00 0.00 0.00 1.20 399.60 0.00
6 Dry mix mortar 7.50 6.00 45.00 0.00 0.00 1.20 9.00 0.00
7 Cover block 0.50 4.00 2.00 0.00 0.00 0.45 0.23 0.00
8 Wet mix macadam 725.50 2.00 1451.00 0.55 399.03 0.39 282.95 0.55 399.03 0.00
9 Wet mix macadam ( new ) 205.50 2.00 411.00 0.39 80.15 0.32 65.76 0.37 76.04 0.00
10 Material issue to site 52323.00 38.00 494.00 10869.00
Total Consumption (A) 328393.97 2491789.84 131144.64 129771.67 183641.06 1162441.12

As per QA/QC Reconciliation i.e received

346311.97
at site (B)
Wastage (C = B - A) 17918.00
%age wastage D = ( C / B ) *100 5.17%

Wastage of Bulk material

Net receipt per %age
Bulkage
QA/QC Theoretical Theoretical comsumption wastage %age wastage
(10%) Variance
S.no Description UOM reconsilation comsumption including bulkage (actual) considered in
( C = 10% of (E = A - D)
upto 25.10.14 (B) (D = B + C) {F= ACE
B)
(A) (E/D)*100}
1 Sand Cum 197037.19 183641.06 9182.05 192823.11 4214.08 2.19% 5.00%
2 20 mm Cum 128393.44 131144.64 131144.64 -2751.20 -2.10% 5.00%
3 10mm Cum 131908.69 129771.67 129771.67 2137.02 1.65% 5.00%
4 Cement BAGS 2609485.00 2491789.84 2491789.84 117695.16 4.72% 3.00%

Preapared By Store HOD Civil Planning Project Director

 L&T POWE
LE100228 - 2 X 700 MW Super Critica
Details piling works

Dia of Pile No of Pile

Sl. No. Description
(MM) (RM)

NDCT # 1
1 Job Pile 750 728
2 For Tower Crane 750 5
Sub-Total 733
NDCT # 2
3 Job Pile 750 728
4 For Tower Crane 750 5
Sub-Total 733
Chimney
5 Job Pile 750 496
Sub-Total 496
Power Block Area
6 MPHB # 1 & 2 641
7 TDBFP # 1 24
8 MDBFP # 1 12
9 STG # 1 102
10 Boiler # 1 279
11 PA Fan # 1 20
12 FD Fan # 1 20
13 ID Fan # 1 34
14 Coal Mill # 1 244
15 ESP Foundation # 1 380

16 MDBFP # 2 12
17 TDBFP # 2 24
18 STG # 2 102
19 Boiler # 2 272
20 PA Fan # 2 20
21 FD Fan # 2 20
22 ID Fan # 2 34
23 Coal Mill # 2 244
24 ESP Foundation # 2 380
25 Control Building 153
Sub-Total 3017
Service Building
26 Service Building 81
Sub-Total 81
Fly Ash silo
27 Silo - 1, 2 & 3 156
Sub-Total 156
Bottom Ash hopper
28 Unit # 1 36
29 Unit # 2 36
Sub-Total 72
Test Piles
30 19
Sub-Total 19

TOTAL 5307
 L&T POWER - TPPC
MW Super Critical Thermal Power Project, Rajpura
ils piling works (M-25 Concreting)
Theorotical Conc.
Depth of Boring Depth of Conc. Total consumption Qty up to
up to OGL (RM) (RM) of Concrete (Cum) COL+1.0m
(Cum)

27.87 27.00 8958.70 8679.35

22.41 20.00 49.47 44.16
9008.17 8723.51

23.96 23.00 7703.09 7393.52

23.21 20.00 51.23 44.16
7754.32 7437.68

29.30 29.10 6416.04 6373.34

6416.04 6373.34

12919.50 12282.35
295.50 286.28
147.00 143.14
3076.00 2415.89
5968.50 5723.50
144.00 130.06
140.00 130.06
240.00 221.11
5245.00 4997.99
1906.00 1826.53

144.00 143.01
325.50 286.28
2124.50 2095.45
5160.00 5034.57
221.10 23.00 145.00 130.62
140.00 130.06
238.00 221.11
4851.50 4604.51
1906.50 1826.53
3261.50 3090.58
48378.00 45719.62

1379.00 1288.20
1379.00 1288.20

28.09 26.00 1934.81 1790.98

1934.81 1790.98
 253.00 234.11
24.34 23.00 254.50 234.11
507.50 468.22

27.53 25.98 336.39 317.61

336.39 317.61

75714.23 72119.16
Total Wastage 3595.07
Debited to S/C 1314.4
Wastage 2280.67
Piling Conc works 73433.56
Excess (above
COL) Concrete
Qty (Cum)

279.35
5.31
284.66

309.56
7.08
316.64

42.71
42.71

637.15
9.22
3.86
660.11
245.00
13.94
9.94
18.89
247.01
79.47

0.99
39.22
29.05
125.43
14.38
9.94
16.89
246.99
79.97
170.92
2658.38

90.80
90.80

143.83
143.83
 18.89
20.39
39.28

18.78
18.78

3595.07
 Details of PCC & RCC Qty in GCW for Oct'2014

Qty
S.no Description Power Block BOP
(A) (B)
1 PCC M-10 7638.459 3917.609

2 PCC M-15 47.200 83.987

4 M-15 Flooring & Screed 701.516 457.255

3 M-20 ( BGL ) 8332.347 12856.008

5 M-20 ( AGL ) 123.782

6 M-25 ( BGL ) 38890.580 9952.317

7 M-25 ( AGL ) 5063.840 4127.325

8 M-30 (BGL) 13230.916 10670.664

9 M-30 ( AGL) 5456.361 1141.299

10 M-40 BGL 23.440 0.000

TOTAL 79384.659 43330.246

Summary Qty as per final bill

S.No Description Total Qty BOP
1 M-10 16647.000 5222
2 M-15 2519.000 159
M-15 Flooring & Screed 817
3 M-20 26013.000 13883
4 M-25 59582.000 15090
M-25 (Encasing)
M-25 (Pre-cast) 386
5 M-30 36721.000 12287
6 M-35
7 M-40 23.440
Total 141505.440 47844.000
r Oct'2014

Qty
Total
(C = A + B)
11556.068

131.187

1158.771

21188.355 120
123.782

48842.897

9191.165

23901.580 500
6597.660

23.440

122714.9050

er final bill
PB

11425
15
1528
12130
43222
588
296
24434

93638
 Qty FTM of Oct'2014

Description
Power Block BOP

PCC M-10 504.598 82.519

PCC M-15

M-15 Flooring & Screed 57.000

M-20 ( BGL ) 1048.821 118.750

M-20 ( AGL )

M-25 ( BGL ) 182.887 684.625

M-25 ( AGL ) 4.011 8.476

M-30 (BGL) 48.603 11.388

M-30 ( AGL)

M-40 BGL

TOTAL 1845.920 905.758

 Details of PCC & RCC Qty in LSTK pack

S. no Description

CHIMNEY

1 Chimney-PCC RAFT ( M-10 )

2 CHIMNEY RAFT ( M 25 )

3 Chimney-RCC shell with starter ( M-40 )

4 Chimney-RCC shell with starter ( M-35 ) from 40 M to 120 M

5 Chimney-RCC shell with starter ( M-35 ) from 120M to 160 M

6 Chimney-RCC shell with starter ( M-35 ) from 160M to 210 M

7 Chimney-RCC shell with starter ( M-35 ) from 210M to 240 M

8 Chimney-RCC shell ( M-35 ) from starter to 240M to Top of shell

TOTAL QTY FOR CHIMNEY

NDCT-01

1 NDCT-01 PCC ( M- 10 )

2 NDCT 1- PILECAP (M-30)

3 NDCT 1-PEDESTAL (M-30)

4 NDCT 1- RACKER COLOUMN (M-40)

5 NDCT-01 PCC FOR BASIN FLOOR ( M - 10 )

6 NDCT-01 BASIN FLOOR ( M 30 )

7 NDCT 1-RCC (M-40) ( RING BEAM 1 , 2 , 3 )

8 NDCT 1-RCC (M-40) ( RING BEAM 4 )

9 On completion of shell upto 30 m ( M-40 )

10 On completion of shell 30m to 60 m ( M-40 )

11 On completion of shell 70m to 80 m ( M-40 )

12 On completion of shell 80m to 100 m ( M-40 )

13 On completion of shell 100m to 130 m ( M-40 )

14 On completion of shell 130m to 150 m ( M-40 )

15 On completion of shell 150m to 160 m ( M-40 )

16 On completion of shell 160m to 180 m ( M-40 )

 On completion of shell above 180m upto top of shell(184m) & walk way
17
slab (M-40)
18 Basin wall ( M30 )

19 Pre-cast

20 RC members for internal supporting structure ( M30 )

21 Stair case ( M30 )

22 Hot water Duct ( M30 )

23 Corbel (M30)

24 Coldwater Outlet and Slude pit (M30)

25 Walkway Slab Distribution pipe level (M30)

TOTAL QTY FOR NDCT # 1

NDCT-02

1 NDCT-02 PCC ( M- 10 )

2 NDCT 2- PILECAP (M-30)

3 NDCT 2-PEDESTAL (M-30)

4 NDCT 2- RACKER COLOUMN (M-40)

5 NDCT-02 PCC FOR BASIN FLOOR ( M - 10 )

6 NDCT-02 BASIN FLOOR ( M 30 )

7 NDCT 2-RCC (M-40) ( RING BEAMS )

8 Shell completed up to EL(+) 20.0m (M-40)

9 Shell completed from El(+)20.000m to EL(+)40.0m (M-40)

10 Shell completed from El(+)40.000m to EL(+)70.0m (M-40)

11 Shell completed from El(+)70.000m to EL(+)90.0m (M-40)

12 Shell completed from El(+)90.000m to EL(+)110.0m (M-40)

13 Shell completed from El(+)110.000m to EL(+)130.0m (M-40)

14 Shell completed from El(+)130.000m to EL(+)134.0m (M-40)

15 Shell completed from El(+)134.000m to EL(+)159.000m (M-40)

16 Shell completed from El(+)159.000m to EL(+)240.000m (M-40)

17 Walkway Slab top level (M-40)

18 Pre-cast
 19 Stair case ( M30 )

20 CW Outlet (149 Cum)

21 Sludge Pit (41 Cum)

22 RC members for internal supporting structure ( M30 )

23 Basin wall ( M30 )

24 Hot water Duct ( M30 )

25 Walkway Slab Distribution pipe level (M30)

TOTAL QTY FOR NDCT # 1

Summary
S.No Description
1 M-10
2 M-25
3 M-30
4 M-35
5 M-40

Total Qty in LSTK

in LSTK package up to Apr'14

Grade of Conc. Qty Remarks

M10 244

M25 12257

M40 3344.000

M35 6125.000
Completed
M35 1597.283

M35 1899.789

M35 1138.809

M35 1141.000

27746.881

M10 828.000

M30 4137.617

M30 424.320 Unit Qty:8.16 cum

M40 1037.920 Unit Qty:9.98 cum

M10 1132.000

M30 7878.000

M40 1459.870

M40 512.370

M40 3044.913

M40 4173.000

M40 1828.830

M40 2011.980

M40 1332.100

M40 1151.382

M40 573.893

M40 1122.415
M40 564.228

M30 548.780

M30 1838.000

M30 2033.000

M30 77.000

M30 814.000

M30 45.000

M30 190.000

M30 77.300

38835.918

M10 828

M30 4137.617

M30 424.320 Unit Qty:8.16 cum

M40 1087.632 Unit Qty:10.458 cum
M10 1132.000

M30 7878.000

M40 2102.649

M40 2734.595

M40 2492.318

M40 2603.000

M40 1889.000

M40 1706.045

M40 1127.600

M40 162.800

M40 1394.800

M40 1258.673

M40 100.364

M30 898.483
M30 115.060

M30 114.090

M30 109.000

M30 2512.581

M30 459.340

M30 814.000

M30 47.000

38081.967

Total Qty
M-10 4164.00
M-25 12257.00
M-30 35525.51
M-35 11901.88
M-40 40816.38

104664.766
 CONCRETING QTY FOR TEMPORARY STRUCTURES INCLUDING WEIGH BRIDGE & BOILER LAYD
AREA (Status as on Oct'14)

Sl. No. ITEM CODE ITEM DESCRIPTION Grade

1 M10
2 M20
Chimney - Concreting for Temporary works
3 M25
4 M30
5 M10
6 M15
NDCT # 1 - Concreting for Temporary works
7 M20
8 M25
9 M10
10 M-15
NDCT # 2 - Concreting for Temporary works
11 M20
12 M25
13 M10
Temporary Structure - Store, P&M workshop, Time office,
14 Safety, Labour Colony, LPG Storage Godown, Main office, M15
15 Slipper work, Steel yard, Gantry, Haripur Road repair, Pit Bldg M20
& Fabrication Yard
16 M25
17 M10
18 Batching Plant M20
19 M25
20 M10
21 M15
Laydown Area
 Laydown Area
22 M20
23 M25
24 Counter block for crane M25
25 Counter block for crane M30
26 Chemical foundation for Boiler M20
27 Chemical foundation for Boiler M25
28 Pressure Part Assembly M10
29 M10
Switch Yard
30 M25
31 M10
L&T Power - EPC
32 M25
33 M10
34 M20
35 BMH - CHP Area for Wagon Trippler M25
36 M30
37 M35

SUMMARY : -
S NO ITEM QTY (Cum)
1 M10 1595
2 M15 880
3 M20 789
4 M25 872
5 M30 996
6 M35 111
Total RCC Qty 5242
RIDGE & BOILER LAYDOWN

UOM QTY

Cum 130.5
Cum 16.0 50.5
Cum 5.5 16.0
Cum 4.0
Cum 110.0 0.0
Cum 46.0
Cum 12.0
Cum 63.0
Cum 7.0 0.0
Cum 34.0
Cum 10.0
Cum 103.0
Cum 1044.5
Cum 772.8
Cum 75.3
Cum 215.3
Cum 51.0
Cum 139.0
Cum 134.0
Cum 294.0
Cum 107.5
Cum 493.3
Cum 238.5
Cum 33.0
Cum 93.0
Cum 27.0
Cum 9.0
Cum 8.0
Cum 75.0
Cum 212.0
Cum 1.0
Cum 12.5
Cum 4.0
Cum 38.0
Cum 12.0
Cum 903.0
Cum 110.5
 Details of concrete consumption in piling works as per certified

1) RCC ( M-25) of GCW Piling-Pile dia wise RM qty - Actual consumption Upto Aug'12

Concreting of Pile in RM
S.No Description
600
1 Cum. Upto RAB-24 5998.000
TOTAL (Rm) 5998.000

Total Piling conc qty (M-25) 75492.500

Summary
Grand Total for M-25 piling upto Aug'12 75492.500
Built up quantity ( M-40 ) upto Aug'12 183.734
s per certified RA Bill for Aug'12

on Upto Aug'12

reting of Pile in RM (from COL)

750 1000
30011.500 39483.000
30011.500 39483.000
75492.500