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Chapter 12 - Working Drawings PDF
Chapter 12 - Working Drawings PDF
WORKING DRAWINGS
OBJECTIVES
After studying the material in this chap ter, you should be able to:
1. Define top down, bottom up , and middle out design.
2. Discuss methods of constraining assemblies made using solid
modeling and parametri c modeling.
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Upper level assembly drawing for a four wheel drive dynamometer (Inset shows 3D model).
Courtesy of Dynojet Research, Inc.
OVERVI EW
Design professionals such as engineers and architec en d result-how the individual pieces that must fit
tects are creators or builders. They use graphics as a together to work.
means to create, record, analyze, and communicate Releasing and revising drawings is an important
their design concepts or ideas so that they can be real part of the design process. Revisions must be tracked,
ized or made into real products or structures. The abil identified, logged, and saved for future reference.
ity to communicate verbally, symbolically, and Understanding and using effective methods to
graphically is essential to building the teams necessary manage paper and electronic documents is crucial to
to create large scale projects. retain important information and prevent costly and
As you learned in Chapter 1, designs progress even dangerous mistakes. You will learn more about
through five stages. Different types of drawings are managing drawings in Chapter 13.
required at each stage of the process. Early in the
process, ideation sketches communicate and refine
Check these Web sites for stock com ponent CAD models to
concepts for the project. Later, detailed layouts,
add to assem blies:
analysis, and part drawings are created using 2D http://www.carrlane .com
htt p:/ /parts.web2cad.de
CAD or solid modeling techniques. Assembly draw http: //www.uspto .gov/web/off ices/com /iip /pdf/
oriented in the assembly so that the hol es align. Each software desi gn pro cess focuses on defining all of the subasse m bly
package will offer a s im ila r set of constraint options, so you requirements and how tho se intera ct in the assembly.
sho uld become familiar with those available to you. Table 12.1 You can cre ate a subassembly in much the same way you
lists some co m mo n ass embly co nstraints and their definitions . create an assembly: by making an assembly of the subassem
A ssembly relationships ca n make your assembly model work bly components. This subasse mbly ca n be add ed to the ma in
for you. A s you add parts, use constraints to ori ent the new part assembly in the sa me way you add a part.
using relationships that will persist in the assembly. Organizing the model so that it co mes together as it will on
A subo rd ina te assembly, usually called a subassembly, is the as sembly line can be useful in visualizing assembly diffi
a group of components of a larger ma chine. Breaking products culties . If a group of co mpone nts are likely to be changed or
into subassemblies oft en makes it eas ie r to coo rdina te when repl aced , linking all the subparts to a main component can
different designers are working on portions of the same device. make it eas y to substitute an alternative design for that group of
Even if you are not using 3D mod eling, struc turing your draw parts . Planning ahead is esse ntial to creating assemblies
ings into sub asse mblies provides benefits such as making it efficiently and getting the mo st out of them.
easy to reu se subassemblies and track part s . The top down
Assembly
coordinate system
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12.2 Skeleton Model for a Clamp Construction Engineering, Inc.
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INSTRUCTIONS
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DISCARD THE c onERPIN.
1. ASSEMlll E iHE flRME C",,"JPER' TO THE e.RAKE tR~'; E11>5 SHOWNUSING lONGE~ 12
POINT BOLTS ItlEM 1<41. liE SU~E TO ~o ,.. ~P~CER (ITEM :2) IN ADDIfION TO THE
SPACERS SUPPliED WITH THE &R~E C.4l1PfR. HRSTHJllY TORQUE MIDDtE BOLT TO 90
L!S-FT. AND THEN AlSO TORQUE THE OUTE'l eons TO 1lOLS.-l"T.
8 ,rr"sSEMBlE CIoM PtAIE TO lEVER ol,S SHOWN IN VIEW A. ASSEMB~ [ C......... "tA TE AND
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NUT..-.ND COTTER PIN HOLE
9 . RETAlNI~G I'!ING ~ TEM IJ ) O NTO BRAKE SWIVEL
10. COMPRESS SFIi! I"lG TO HEIGHTSHOWN USINGNUT. LOCI( SPjj!I NG INT O rosmO N WITH
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12.4 General Assembly Drawing for an Air Brake Created from a 3D CAD Model. Courtesy of Dynojet Research, Inc.
Views
Keep the purp ose in mind when you se lect the views for an
assembly drawing. The assemb ly drawing shows how the par ts
fit together and sugg ests the fun ction of the entire unit. A co m
plete set of orthographic vie ws is not requi red. Often a sing le
orthogra phic view will show all of the information needed
when asse m bling the part s. Th e asse mbly drawin g does not
need to show how to make the part s, ju st how to put them
togeth er. The assembly work er recei ves the actual finished
part s. Th e information for eac h indi vidnul part is shown on its 12.5 3D CAD Model for an Air Brake. Courtesy of
det ail drawing. Dynojet Research Inc.
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12.10 Identification Numbers
1 2 .2 IDEN T IFI CATION 427
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12.11 Identification of Assembly Drawing Items wi th a Parts List. Courtesy of Big Sky Laser.
Multidetai l Drawing s
When multiple detail drawings are show n on one shee t, iden tify ea ch part are similar
to those used in detail drawings where seve rnI detail s are shown on o ne shee t. as in
Fig ure 12.1 2. Place circles co ntaining the part numb ers adj acent to the parts , with
leaders terminated by arrowheads touching the parts as in Figure 12.11. A porti on of
a multidetail drawing is shown in Figure 12,12.
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APP ROVE D BY a. SCALE ; FULL I 08 - 01-1996 R-401
rile managem ent prac tices and name your parts logic ally. Most
Zero Quantity Display
so ftw are allows yo u to type in information , but ove rriding the
info rmation this way makes it harder to au toma tically update
l item Num bers
files, los ing so me of the advant age of using 3D CA D.
Start at: 11
Locating the Parts List
If the part s list rests o n top of the title box or strip, the orde r of
Increment: L.1_
l
:================ _
the item s shou ld be from the bottom upward so that new items l Donot change item numbers
ca n be add ed later, if necessary. If the parts list is placed in the
upper-right co rner, the ite ms should read down ward. v
Listing Standard Parts 12.14 Solidworks Dialog Box Showing Options For
Standard parts , whe ther purcha sed or co mpany produ ced, arc Automatically Inserting a Bill of Material s Table. Courtesy
not drawn but are includ ed in the parts list. Bolt s, screws, bea r of Solidworks Corporation .
ings , pins, keys, and so on are ide ntified by the part number
from the asse mb ly drawing and are spe cifie d by name and size
or number.
1 2 . 4 A S S E M B LY S EC T I O N 5 429
Space
by eye
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N~ilUii::a Differe nt hatch
patterl).S show
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12.18 Use Hatch Patterns to Indicate Material and
Poche Small Features Deta il of Drawing. Courtesy of
Loeati Architects. 12.19 Assembly Section
430 CHAPTER 12 WORKING DRAWINGS
12.5 WORKING
DRAWING ASSEMBLY
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A working drawing assembly, Figure
Sh"tt Couplings 12.20, is a combined detail and ussem
.QJ1 S,,' d f 8r' hly drawing. These drawings arc oft en
ayr
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~ i 'j,j +. used in place of separate detail and
Fl09A'~op, S
assembly drawings wh en the ass embly
RO$A r1opM
I Preview I OK is simple enough for all of its parts [0 be
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shown clearly in the single drawing.
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In some cases, all hut one or two parts
can he drawn and dimensioned clearly
in the assembly drawing, in which event
these parts are detailed separately on
6000 [he same sheet. This type of drawing is
17 common in valve drawings , locomotive
subassemblies, aircraft subusse rn hlics,
and drawings of jigs and fixtures.
S t a n d ~ rd erm eture
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scale should be used for all details on a si ngle shee t, if possi use 2 X In ft-Ct"ltof vi'llJ6o
fer I"IJIlTJer o(p laces
ble. When this is not possible, clearly note the scale under each
dissi milar detail.
Most co mpanies show one detail per shee t. how ever sim
ple or sma ll it ma y be. For man y par ts the basic 8.5 x 11" or
2 10 x 297 rn m sheet works we ll. Sin ce it is easy to lose a few
drawings on smalle r shee ts from a se t that is mostly o n larger
shee ts, some co mpanies use all II x 17" (or the eq uiva lent
me tric size) for all parts.
12.22 A Port ion o f a PDF File Showing Red-Lined
Digital Drawing Transmittal Markups. Courtesy of Dynojet Research, Inc.
Elec tronic tile form ats such as Portabl e Docu ment For mat
(P DF), originally de vel oped hy Adobe Systems in 1993, allow
the or iginator to send a docum ent that ca n be comme nted on
without allow ing the origina l docu ment to be changed .
Several search engines allow you to search for text embed
ded in the PDF file. T his means that PD F can provide advantages Using electro nic files saves trees, makes it quicker to
not ju st for storing, but retrie ving the in form ation later. Ado be distribut e and sto re docum ent s, and allows others to rev iew
System s provid es a useful docum ent (in PDF forma t) on using docum ent s fro m vario us applica tions. Figure 12.22 sho ws a
PDF as an archiving standard. You ca n read it at http :// drawing stored in PD F for mat with co mments and redlin ed
www.ado be.com/products/acro bat/pd fs/pdfa rchiving.pdf. markups.
PAPER CONSERVATION
projects/ how-much-info-2003/print.html
http://www.lesk.com/m lesk/ksg97/ksg.html
R E P on T A L L E R R O R S T O " O A CM A N
563- 310
KEARNEY & TRECKER
FULL SIZ E
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12.23 Title Strip
HEAT TREATMENT
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12.25 Identifying Details with a Parts List. Courtesy of Big Sky Laser, Inc.
Title and Record Strips 6. Signature of the chief drafter. chief sys tems are in use, the location of the
engineer, or oth er official. and the title form dep end s on your company's
Drawings co nstitute important and valu
date of approval. organi zational preference. Many compa
able information regarding products, so
7. Scale of the drawing.
nies adopt their own title form s or tho se
carefully design ed. well -kept, sys tematic
1:\. Number of the drawing.
preferred by ANSI.
files arc important.
To letter item s in a title form :
The function of the title and rec ord Oth er information may be included,
strip is to show, in an org ani zed way, all such as material. quantity, heat treat Use single-stroke verti cal or inclined
necessary information not giv en directly ment, finish, hardness, pattern number. Gothi c capit als .
on the drawing with its dim en sion s and e stimated weight , superseding and su Letter item s according to their rela
note s. The type of title nsed depend s on perseded drawing numbers, symbol of tive importan ce. Use heavi er. larger
the filing sys tem in use. the manufactur machine, and so on , depending on the or more wid ely spaced lettering (or a
ing proc esses , and the requirements of plant orgaui zation and unique aspect s of combination of thes e) to indicate
the product. The following should gener the product. Some typical title blocks are important item s.
ally he given in the title form : shown in Figure s 12.23, 12.24 and 12.25. Giv e the drawing number the most
I. Nam e of the obje ct shown. See the inside back cover for traditional ti emphasis. followed by the nam e of
2. Name and add ress of manu facturer. tle forms and ANSI-approved sheet sizes. the object and name of the company.
3. Name and address of the purcha sing The title form is usually plac ed (Dat e, scale, and origi narors and
company, if any. along the bott om of the sheet or in the checker 's names are important, but
4. Signature of the person who made lower right-hand comer of the sheet , do not need to be prornin ent.)
the drawiug and date of completion. because drawings arc oft en filed in flat. Refer to Chapter 2 for detailed iufor
S. Signature of the checker and dat e of hori zontal draw ers. and the title must be mation on title blocks and standard
compl etion. eas ily found. However, as many filing letter heights.
434 CHAPTER 12 WORKING DRAWINGS
12.10 ZONING
To help people locate a particular item on a large or complex and the intervals on the vertical margin are labeled from bottom
drawing, regular ruled intervals are labeled along the margins, to top with letters, similar to road maps. Note the zone letters
often in the right and lower margins only. The intervals on the and numbers around the border of Figure 12.26.
horizontal margin are labeled from right to left with numerals,
8 5 ,3 2
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12.26 Symbols Matching th e Item in the Revision Block Indicate Revised Features on a Draw ing .
Courtesy of Big Sky Laser, Inc.
Peopl e use variou s methods to re ference the area on a revision block , as show n in Figure 12.26. On zoned drawin gs
d rawing whe re the cha nge is mad e. wi th the entry in the revi the zo ne of the co rrec tion is show n in the revisio n block. The
sion hlock. T he most co mmon is to place number s or le tter s in change shou ld also be described briefly, along with the date and
a sma ll ci rcle or trian gle near eac h place where the changes initial s of the person makin g the cha nge .
were made and to usc the same numbers or lett ers in the
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12.27 Patent Drawing Examples Although several examples are shown here, each drawing is shown on a
separat e sheet in the patent application. Courtesy of US. Patent and Trademark Office.
-
CA D at WO R K
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Example of a Color Shaded Exploded View Assembly from Pro Engineer Wildfire. Courtesy of Parametric
Technologies Corporation.
Great looking assembly drawings are only one of the ben efit s colo r view s mak e it easy to identify a nd visualize the parts, but
of usin g 3D CAD for your de signs. You C<l n also c hec k to see requi re color printing and copy ing to look their best on pap er.
how part s fit together. perform tolerance studi es. and even see This doesn 't pre sent a problem if you are di stributing file s
how me chanisms yo u are designing will behave . Additionall y, elc ctronicall y.
you can anal yze the mass prop erties of your design , determine Even though color shaded drawings look great, there are
the volume and sur face area of co m plica ted shapes, and pro times when black and white drawings are preferable. or
duc e do cumentation drawings directly from the part mod el s. required . For example, patent drawings mu st be black and
Software like Pro/Engineer Wildfire 3 allows you to use whit e, sho w ing visibl e line s and not hidden lines . Black and
col or shaded views of models in the exploded view assembly white drawings arc also helpful in use r manuals, whi ch may be
drawing. as sho wn in the figure above . co pied or printed in black and white .
A s you decide whether to use a color shade d drawing or a With 3D CAD software. it is not difficult to switch between
bla ck and whit e line drawing for an assembly drawing. con co lor shaded views. outlines. and view s that show hidden lines,
sider whether a nd how the drawing will be repro duced. Shaded to suit the particular need that the drawing will meet.
PORTFOLIO 439
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Assembly Drawing for Four Wheel Drive Pit Dyno. Cour tesy of Dynojet Research, Inc.
l' !tcI 1 ~( '" :\ \ \I F.:-
..., . .'_......
--_,_. _-,
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.. .... ....'.
...
"--
"".
dl . _ ~ _"""
.... _ _.....,-
--_
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01. .. ._ ....- . . . U. , .....
iU __, _
........... ----, ..
----- ..,__...............
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,
,
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_ _ , _ ....
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_._- ..
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,
---.... ,_..... .
.............---'
.u
v
", . -..... -,,- -_
-.....- _ ~ .
. ... I
...
mr:'.~ .--:: "
.: :: :. ::
This Cover for a Set of Architectural Plans Lists the Drawings in the Set and Abb reviations Used. Courtesy of
Locati Architects.
440 CHAPTER 12 WORKING DRAWINGS
o
...J
o
u..
l
e:::
o
0..
Working Drawing Exercises T he stateme nts for ea ch pro blem are intentiona lly brief
and yo ur ins truc tor may vary the requirem ent s. Usc the pre
The probl em s in Exercises 12.7-12 .62 are presented to g ive ferred metric sys tem or the accept able co mplete decimal inch
you pra cti ce in making the type o f regular workin g drawings syste m, as assi gned.
used in industry. Many exerc ises. espe ci ally assemblies, offe r In probl em s present ed in pictorial for m, the dim ensions and
an oppo rtunity to exe rcise your a bility to red esign or improve finish mark s are to pro vide yo u tbe information necessary to
on the ex isting design. Du e to the variations in sizes and in make the orthog raphic drawin g or solid model. Th e dimensions
sca les that may be used. you are required to se lec t the shee t give n are in most cases those needed to make the parts, but due
sizes and sca les . wh en these are not specified. subject to the to the limit ati ons of pictorial drawin gs they are not in all cases
approval o f the instru ct or. Standard shee t layo uts are sho wn the dim ensions that should be shown on the work ing drawing . In
inside the front cov er of this book . (Any of the title block s the pictorial problem s. the rough and finished su rfaces are
sho wn insid e the bac k cover of this book may he used. with show n, but finish marks are usually omitted . You sho uld add all
modificati on if de sired . or yo u may design the title block if necessa ry fini sh mark s and place all dim ensions in the prefer red
ass ig ned by the instru ct or.) places in the final drawings .
45 DEGREE FACE \ ,
\
THICKNESS I
.244 1.0" TO CENTER
.220 OF OPTIC FACE
\
I
r
/
0 1.000.00.
\/
)/
/
CHAMFER .005 J .010
/
0 .136 THRU HOLE - l
AROUND 2X EDGES
FOR 632 SHCS
Exercise 12 .8 Create an exploded assembl y drawing for the Exercise 12 .9 Design the sheet metal housing for the power
gyro sco pe. Create detail draw ings for the parts as assigned by and D-sub connecto rs shown. Download stock models for stan
your instructor. Dimensioned parts are show n on the facing dard parts. Create the n at patterns for the sheet metal if
page. ass igned by your instructor.
.625y--1
.04 2 THRU _ ,
R.020 0 .303
(BOTH SIDES)~ ~ ------ '
('/) 2 .375~ 02
0 .125 0. 125
(CROSS-SECTION) (CROSS-SECTION)
.738
'
'
........." .)
jI'
DETAIL OF WEB CUT
T ---~
BASE 0 .375 _F'--. '
j-,
.125
0 1.925
2X R.02
2X R.05
2X R.05
2.500
0 .063 m
.538 THRU
(TO <i OF .538 ><
(TO <i OF m
.500 R.0625 CUT)
R.0625 CUT) WHEEL ;0
.500 n
0 .188'
. 100
0.100 ~ Vl
m
TOP PEG BOTTOM PEG 0. 188 .250 Vl
-r
0,"- , ,,. ,~
e.~,
.n zs
~I
T7 - -- -,:;-
~ I
m
I . - .
- - -- - - - -- - - t R.313 4.563 1 .. / I I
I - - -
75
750 T
'..1
1.500
R12.250
r:f
ROCKER ARM R.563
-2~~
30'
V')
\.J 1.375
~ 1.875
1 I (2X) 0 .:5 3
~
Ir {
(2X)R 250
- I f - .125
Z
TT ~
R,211
-
3: I
3:
(TO TANGENTOF
R7.00A RCl
~
r
I
N
.-
c::
I.l.l
I
0..
I
I
1.18 75
2.58 1
3.128 J'-l
LEVER ARM
11 R.250
BASE
~
R,195\
:I:
U
E X ER e I S E S 447
2 .625-11UNC - 2B
4 5' CHAMFER ' DEPTH OF THD
,<>'0
\ MI2 X1.75
\ T18
-1 0 R20 J :
y".. .I;t.- I C I - I REQ D PA RT !A L V IEw
IN OIRECTI O N OF
jMETRIC
C I - IREQD
C I
I REO D
(REDUC ED SC A L e)
4 x 0 .375
Exercise 12.14 Make detail drawing for the drill press base. Use unidir ect ional metric or decimal -inch dimen sions.
448 CHAPTER 12 WORK I N G DRA WI NG S
'-II2JI.75
f ro"",,;
.,4
BOSSE S 0 L25
1.7 50 - 1.7 5 2
.-1
/ 1~ Y'
..<' ''''d '?.,
""<:,,! O' / / ~V~ \
<5'0 '>-'
0 .750 - .75 2
Through
.375 - 24 UNF- 28
(To hole- Boss
on this side only)
Exercise 12.17 Ma ke detail draw ing for the d rill press bracket. If assig ned, co nve rt dim ensions to decimal inches or redesign the
part with metric dim ension s.
E X ER e I S ES 449
u<t>:~~~
T.4 05
.053 x 4 5 CHAM FER
" 29 (.136)
"'8 - 32UNC- 2 B
( To Reamed
Hole)
.499 0 .136-T.5
0 .500 * 8-32 UNC-2B r. 375
0.255 TO .5 HO LE .~
MATL 'C I
Exercise 12.18 Ma ke detail draw ing for the dial hold er. If assigned, co nver t dimensions to decimal inches or redesig n the part
with metric dime nsio ns.
C 1-1 REQD
Exercise 12.19 Make detail drawings half size for the rack slide. If ass igned, convert dimensions to decimal inches or rede sign
the part with metric dim en sions.
450 CHAPTER 12 WOR KI NG DRAWI NG S
.375-i6UNC-2B
(TO 0 .874 HOLE)
U0.406 T.50
.8 73
0.8 75
UQll25 T2 .S 0
Exercise 12.20 Mak e detail drawing half size for the automa tic stop box. If ass igned. redesign the part with
metr ic dim ension s.
ZxQl.53!
Exercise 12.21 Make detail drawings half size for the co nveyer housing. If assigne d.
co nvert d imension s to dec ima l inches o r redesign the parts with metric d imen sio ns.
EX ER e I 5 E 5 451
R6 ~I~~tl +. R3
R IO 27
R6
r;=tA=1=t!=~-----l-----l-_---++-.q::t:RvR 10
- - - - - - 25 4 - - - - - --1 3
~
t
RIO
C I DE TA IL OF /
I REQ D GROOVE S
~~ 20 20'
I I .I
R6
10
Exercise 12.22 For thc spindle housing. draw as follow s. Gi ven : Front . left -sid e. and bottom views. and
partial removed section. Required: Front view in full sec tion. lOP view. and right -side view in half section on
A-A. Draw hal f size. If assigned, dim en sion fully.
452 CHAPTER 12 WORK ING DRAWIN G S
l<:
CI-IREOD
~-
.
~
g
- +
~
II
<'(~4
(, +
I
I
I
AL.
/ /L...7/- -+----,
! I I
..... ...
- -
~Thf" note f or /l1I:i
r ead ;0 be r e moved
should
t-~_-~ ri
o / r e r rnoc;ufnng .
---~-~-~~
Exercise 12.23 For the arbor support brack et, draw the following . Gi ven : Front and right-side views. Required : Front. left- side .
and bottom views, and a detail section A-A. Use American National Standard tables for indicated fits and if required conv ert to
metri c valu es (see Appendixes 7-16). If assigned, dimension in the metric or decimal inch system.
zx 1319.05- 19.13
R I4
- - - - 15 2 - - --I
Exercise 12.24 For the pump bracket for a thread milling machine , draw tbe following . Given : Front and left-side views.
Required : Front and right- side views, and top view in section on A-A . Draw full size . If assigned, dimension fully.
EX ERe I S ES 453
A
r-
26
102
85
I~ 10 5
35
-~'~-----'-'----f1d=..l.=:::"'=':;=='::=~~
W ALL S 5 THICK - FIL L ETS
s, ROUNDS R3 UNLESS
OT HE RWiS E SPEC IF IE D
5 ECTION A-A
I't-. ASseMBLY)
, I I i 1/ "
454 CHAPTER 12 WORK ING DRAW INGS
.. ..:. .42
,
41.:. .37
FI I.l ETS AND ROt 'NDS R.3
[-- '02
I
I
I
62
T ,I :'
I
,..--t -P --+--i-r
26 2
- --.---
.---~
~~-"~-J=== L: ~ r~----Q:: : -
-----rc::
, :: ::: : : :
., .0
I
,4 5 b; -- ------.
2S " - 63
"
Exercise 12 .2 7 For the fixture base for
60-ton vertica l press, draw the follow ing.
Given : Fro nt and right-side views .
.,- ff-L.I. f ~~~. 076
6. ._
Requ ired: Revol ve front view 90
cloc kw ise; then add top and left-side
~~TRI(
CAST STEEL
L
view s. Draw half size . If assigned , r REQD L
I 31_ 1 _
69 .9 8
69 .90
' 78 - - - -- - '
complete with dimen sions.
2 X 0 26 IN LINE
SEcnON AT B- B
lDOUBL E 5 JZEl
C I FILLET S AND ROUNDS R3
I REaD UNLESS OTH ERWISE SPECIFIED
Exercise 12.28 For the bracket, draw the following . Gi ven : Front . left-side, and bottom view s, and partial removed section.
Required : Make detail drawing. Draw front, top. and right- side views, and removed sections A-A and BooB . Draw half size. Draw
section BooB full size. If assigned, complete with dimension s.
EX ERe I 5 E5 455
I
28 +-__ L 44 .46 2 2x 7.1
44.4 5 0
2a-tl
~~
RELIEF 70
3 x I
57 DEEP
t
115 19. 0 5
19. 0 0
19
7 .1 --- - r l
70
~_-,--l
>'
,63 -+-/-- - - - -I-L
16.0
----Th---l-f
1, 1 H
I
~35 -: 5
CI
7.1
~7 2 --~
I REQD
1------11 5-------~
Exercise 12.29 For the roller rest bracket for automatic screw machine. draw the following. Given : Front and left-side views.
Required: Revolve front view 90 clockwise; then add top and left-side views. Draw half size. If assigned. complete with dimen sions .
I
~
n<68. 25 2 30 CAST IRON
\U68 . 17 I REQD
44
22 /
25 2 x 0 10 .0
2X R
FILLETS AN D ROUNDS R3
METRIC
Exercise 12.30 For the guide bracket for gear shaper, draw the following. Given: Front and right -side view s. Required: Front
view , a partial right-side view, and two partial auxiliary views taken in direction of arr ows. Draw half size . If assigned, complete
with unidirectional dimensions.
456 CHAPTER 12 W O RK I N G DRA WING S
14 3 -J
95 16.5
9521.5 - T 118 12 7~38 ==i
R6 IT
;.....,..-I,f-+. I-{-+-~-+: +-1-;-:- - --" l45 I
80
- t-t-
'---1
I
-t-
,,+r ll
-
-Tr-l---------if---lli
I
I
19- lr -
- _L _-., U- _! Jl----- ~i
, ' - - -'''+-R6 4
':.: .... I I
14 2 90 '~....<,~ I
I
1
I
I I . ":....'..c 1 I M IO x 1.5 TIO
J
~~;:,f,j : '~7Jk, ~,
scr--;
r-+i-------'-,I ~
11 / /7
I f' )"'7t
....':::. ...,./
FA a
14
- I.
( If
f " I'
h~\.------J 25 19 LMETRIC]
C RS - I REQD 50" / / '--1.. (Underlined figu res
2x M 10 x 1.5 (.L to s/ o r) ""-Y not to scale here)
Exercise 12.31 For the rear tooJ post, draw the following. Giv en: Front and left-side view s. Required: Take left- side view as
new top view ; add front and left- side view s, approx. 215 mm apart, a primary auxiliary vie w, then a secondary view taken so
as to show true end view of 19 mm slot. Complete all views, except show only necessary hidd en line s in auxil iary views .
Draw full size. If assigned, complete with dim ensions.
(2)32
R5
t -
l
22
-
~C I-' RW O
- 98.5 I
I
IMETRIC :
Exercise 12.32 For the bearing for a worm gear, draw the following. Given: Front and right- side views. Required : Front , top,
and left-side view s. Draw full size. If assigned, complete with dim ension s.
EX ERe I S E S 457
~
22S0
' ' .1 881 7 \0.203-.2S-Z0UNC-2 B g.I~~ FOR 5 GROOVES
g~l~~ PITCH DIA - 4 HOLES 5 MOOTH FIN15H
S YMME T R ICA LLY SPACED R.l2 gg
:Js,. , W ITH R ES PECT TO <E.&1. ~l'
RJ25 . \ ,.
SECT B- B 20 -1
0 J09 -8 HOL ES
EQUALLY SPACE D.
FL AT S ON OP P \
PISTO~
BOT TO M G ROOVE
S IDES OF
S ECT A-A
~.~; APART \
EAC H ~.~~~~ TO .032 x 4 S 0
et: OF P IS TON I CHA M FER
\
\
Exercise 12 .3 3 For the caterpillar tractor piston, draw the fo llow ing. Make detail drawing full size. If assig ned, use unidirectional
decimal inch system. co nve rting all fracti ons to two place decim al dimensions. or co nvert all dimensions to metri c.
458 CHAPTER 12 WORK I NG D RAW INGS
08.:'-T24
MIO '1.:'- TI6
6I-U..ES EQU<\LLY
38007 sPPCED
0 38!m
0126 CORE____
11
N R27
N CORE
& 08. S- T24
MI0' 1.5 -1 17
4 HOLES
CI EQUALLY S PACED
I R EQD
13.46
/3.33
Exercise 12.34 For the generator drive housing. draw the following. Given: Fron t and left-side view s. Required: Front view,
right -side view in full section. and top view in full section on A-A. Draw full size. [I' assigned , complete with dimen sion s.
-JAW - S TK . 62 5 x . 6 2 5 X 4 . 81 2~
COLD ROL L ED STEEL I;:.,' <,
CAS E HARDEN ALL OVER . ?~
I R EQ D
.?S
2x. 312-/8UNC-2A .l
BOTH SCRE WS
Exercise 12.35 For the machinist's clamp, draw the following . Draw deta ils and assembly. [I' assigned, usc unidirectional two
place decimal inch dimen sion s or redesig n for metric dimensions.
EX ERe I SE S 459
Exercise 12.36 For the hand rail column, draw the following .
(I) Draw details. If assigned, complete with dimensions.
(2) Draw assembly.
Exercise 12.37 For the drill jig, draw the following. (I) Draw
details. If assigned, complete with dimensions. (2) Draw
assembly.
460 C HAP T E R 1 2 W 0 R KIN G D RAW I N G 5
2 W EDG E
SAE 10 4 5
HEAT TREAT
I REQD
Exercise 12 .38 For the tool post, draw the followin g. ( I) Draw details. (2) Draw assembly. If ass igned, use unidirectional two
place decimals for all fractional dim ensions or redesign for all metric dim ensions.
EXERCISES 461
/ - 0 26.9
~I- (7)BUSHI NG
\ ~OS BRO N ZE: . STK 0 3 5
\ O tL GROO VE.
\ 3 ,O.8DEEPl
'I "~ ,
I -, , I
\ ~, ,,~.
1 ' 1
,: . : IC
3 .2 ' 1.7
>;E Y W A Y / g
=
=::;
3 016 =:3
~
(DF RAME - i
C I
[METRIC]
N ::)12. 5-
Exercise J 2 .39 For the belt tightener, draw the following. (I) Draw details. (2) Draw assembly. It is assumed that the parts
are to be made in quantity and they are to be dimensioned for interchangeability on the detail drawings. Use tables in
Appendixes 11-14 for limit values. Design as follows . (a) Bu shing fit in pulley: locational interference fit. (b) Shaft fit in
bushing: free running fit. (c) Shaft fits in frame: sliding fit. (d) Pin fit in frame : free running fit. (e) Pulley hub length plus
washers fit in frame: allowance 0.13 and tolerances 0.10 . (1) Make bushing 0.25 nun shorter than pulley hub. (g) Bracket fit in
frame : Same as (e) .
462 CHAPTER 12 WORKING D RA WI N G S
<i'l 0",
~
,
. Xc. IS'
1
~'.9-1 1 ~
'1 ~.6 2 ,
3 SV-ANVIL
A E 10 4 5
, HEAT T REAT
'Z.o0 I REQD-F AO
1U.3 7 2
PHOSPHOR DROP
I REQ D- F A O IN
KNUR L E.D NUT
SAE 1045
HEAT TREAT
I REQD
ME DIUM KNURL
0.1875 T.25
3 HOL ES , EQ UA L LY
S PAC ED
0:~;g -2 DEEP
2-45UNC-2A-LH
BOTH
S LI DING SCRE.W
3
TI E ROD
ENDS
0 .656
u01.282
S A E 1020
, .D6x4 5 CHAM 6 CLAMP cJe.~
~
SPr'
BOLT
.25 x .62 5 SLOT. HDLS SA E 10 2 0
CAS E
S ET SCREW HDN
FULL DOG PT I RE Q D
CA S E H ON- I REQD
Exercise 12.40 For the milling j ack, draw the follow Exercise 12.41 For the connecting bar. draw the following .
ing. ( I) Draw details . (2) Draw assembly . If assign ed . ( I) Draw details. (2) Draw assembly. If assigned, convert
convert dimen sions to metric or decimal inch system. dimensions to metric or decimal inch system .
EX ERe I 5 E 5 463
CAP Exercise 12.42 For the clamp stop, draw the following.
CI
( 1) Draw details. (2) Draw assembly. If assigned , convert
dimensions to decimal inch system or redesign for metric
dimensions.
i-=--'H--------+_ ~
05.3
r 2XR
R22 1
86
13 2
Exercise 12.43 For the pillow block bearing , draw the fol
lowing . ( I) Draw detail s. (2) Draw assembly . If assigned,
f-- - - - - - 1 4 2 - - - - -----I
compl ete with dimensions.
CHAP TER 12 WORK ING DRAW ING S
1"-7 A CME T HD S
2x0 4.8 TS
RI2
~----::"""--R5\T
I I
r
48
38
1.
19 0
90
RS
"
,/ qr-
I.
I
<,
.... 8
/ I
I I
I I
1.I ---,
I
\\ 1
I
\ 1
....
.... 1
<, _IIL 1
I
76
1
1
0 25 .48
~E~
CENT E RING RE S T
PARTS LIST
NO PA RT NAM E MATL REQD NO. PART NA M E MATL REQD
I BASE C I I 5 C L A M P SCR EW 5 A E.. 10 2 0 I
3 C L A MP SA E 10 2 0 I 7 M 6 X 1-2 5 LG FI L HO C A P SCREW 2
4 A DJUSTING N UT SAf. 10 2 0 I 8 5.5 X 5 . 5 X 3 .2 - 2 5 LG KE Y S A E 10 3 0 I
Exercise 12 .4 4 For the cen teri ng rest, draw the followi ng. ( I) Draw details. (2) Draw asse mbly. If assig ned, co mplete with
d imensions.
EX ERe I 5 E5 465
PIP E VISE
HANDLE CAP
5TD CA P
-:
o V IS E SC R E W ~'
5 A E. 1045
HEX NUT
5 AE. 10 2 0
OJ
8 '"
GUIDE BAR N
g'"
-'"
I
R
t- - + 0 U PPER JAW
0
<D
0 N
SA E !0 4 5
HA~D E.N E.D
'"
0
~
~
LOWE R JAW '"
o_
N
+ SA E 10 4 5
HA~DE NE.O 2
+ , @ HEX CAP SCR 0-:-0
SA E. 102 0
2
I VI
I /..- ~ - - ..... , ~, ] I I
C(
~_ - .L ..j. ...l - - . - -
W
Exercise 12.45 For the pipe vise. draw the follo wing. (I ) Draw details. (2 ) Draw assembly. To obtain dimension s. take distan ces
directly from fig ure with divid er s; then se t di vider s o n printed scale and read measurem ent s in millimeters or decimal inches as
ass igned. All thread s are general purp ose metri c thread s (see Appendix 15) or unified coa rse thread s except the Am erican
Nationa l Stand ard pipe threads on handle and handle caps,
466 CHAPTER 12 WOR KING DRA W INGS
(DPLUNGER
TOO L STE EL- ST K.5 X 4 .IB8
\ o S PR ING -
6 TU RNS/I N.
- - ----,I
I
\
.312 1D - STK 18GA MUS IC I
W IRE .0 4 7 DIA- HARD EN IN OIL
0.3 12
M IL L 2 FLAT S APART \ .3 15
HAR DE.N & DRAW TEMPE.R 7
m --~- i
I~.06 2 l~~~~~=f'
0 .375
3.875 I 1.25------\:-+-- - - -
HARDEN PLUNGER .5 BACK FROM
E:ND & DRAW T EMPE R TO PUR PLE: COL O R
If---- - - - - - - - - 7.25 - - - - - - - -- - ----j
Exercise 12.46 For the tap wrench , draw the followin g. ( I) Draw detail s. (2) Draw asse mbly. If assigned, use unidirect ional two
place decimals for all fractional dimensions or redesign for metric dimen sions.
~~7~R~~V:i\ I
~
'=
'=
Exercise 12.47 For the machini st' s vise. draw the following. (l ) Draw detail s. (2) Draw assembly. If assigned , use unidirect ional
two place decim als for all fractional dimensions or redesign for metric dimension s.
EX ERC I SE S 467
~ SP ECIAL SCREW
/ ~ MAC HINE ST EEL
-'- - --..,1
~ S LOT
>: .094 W IDE x .125 DE. E. P
.23 4
I"
<0
o n
CA P
CAST IRO N
---- .6875 DRILl - 2 HOLE. S
AT R IGH T A NGL ES
\I
4 W EBS EQUALLY
N
Lf) SPACED <0
<d
FAO
lW."5 STA ND
CAST IRO N
.56
1
SCREW JACK
Exercise 12.48 For the screw jack , draw the follow ing. ( I) Draw details. (2) Draw asse mbly. If assigned, co nver t dimensions to
decimal inches or redesign for metric dimensions.
468 CHAPTER 12 WORKIN G DRAWIN G S
JUS
- - - - - 017
fi' ST OC K SUPP OR T B AS E
\.:../ CAST IRON - I R EQD
4, (ZI:74 9 -- TI.I25
SIOCK /5 ac curate t o .o O/ ~
~F-; ---i L s
ADJ USTI NG N U T HAND LE
S TOC K SU PP O R T RO L L ER
~?e
rn
"t .625 - 11 UN C- 2A. 09~
3 "',187 SL O
~Cfi2 ' 45' r !"_ I
S T OCK I T EM S
--+
:'
- ----rI--W1@ll!:!l
IffiHH1ffiJ!
!lll!l!J!I!li ~
I -"S TA P E R P IN I
~ .
I 55 1--2.5 SA E 10 20
@
4 ' L ENGT H
1- .625 FIN, H EX J AM NUT A D JUS T IN G SCREW GU IDE
IREQD
o TH RU ST BE A R ING
r "':":-' u. '"'
DRIL L & REA M FOR " 8 TA P E R PIN IN AS S EM BLY
.0 625 ' 4 S" CHAMF ER
I
JE;-~-- ---~
,":11;2'
I ' 21.25 - - - - - - - -
SA <: 10 4 0 - I R EQ ~
5
\::./ S UPPORT A DJ U STI NG S C R EW
Exercise 12.49 For the stock bracket for cold saw machine, draw the follo wing. ( I ) Draw detail s. (2) Draw assembly. If assigned ,
use unidirecti onal decimal dim ensions or rede sign for metric dimen sions.
EX ERCIS ES 469
8 BOLT
STE EL ~A-A
SEC T
o
co
g
SS N
o
't
g
o
(7) SCREW N
~TEEl- sa BAR Q
T REAT- P 50 Y o
(3)TOOL
'---HOLDER
A- I-STEEL
- BA R
TREAT- P50Y
Exercise 12 .50 For the front circular form ing cutter holder. draw the followin g. ( I) Draw details. (2) Draw assembly. To obtain
dim ension s. take distance s dire ctly from figure with divid ers and set dividers on printed scale. Use metri c or decim al inch
dimen sions as assigned.
CHAPTER 12 WO RK ING D R AW INGS
,c1!111' '
~
, . V'
:J / fi
, ;./ &..
. ~. " ......v ?~
..: 0
$> I .O.3l'J 0 (.ZJ6)-24UNC-2A
@ S ET SCREW
SAC"'OI6 - 2 R Eq O
~ COL LA R
SA" 1020 - I REQ D
0 S LIDING J A W
C I ' ,R ~ Q D
Exercise 12.51 For the machine vise, draw the following . ( I) Draw detail s. (2) Draw assembly. If assigned, convert dimen sions
to the decimal inch system or redesign with metric dimen sions .
EX ERe I 5 E5 471
FIL LETS AN D
ROUNDS R .l2S
(DVISE BASE
C I ' REQ D
@) PROTRACTOR
SCRE W SA E 1115
2 REQD
PROT RACTOR
S A E 3 14 0- I R EQD
C:x.s - IZUNC- 2B T.688
Bon OM TAP
Exercise 12.52 Part (b) For the grinder vise, see Exercise 12.58 part (a) for instru ct ion s.
EX ERe I SE S 473
WAS HER
SA E 10 20 - 2 REQD
U S E.@
S TANDARD
\L 45
CHAM FER
TO BOTTOM
OF THD
R. 0 62
(2) HINGE B O LT
.062 5A E 104 0 - 1 R EQ D
0 .625---&-
.093~r
@ SEC BAS E SCR EW 2 x 0.218- u0 .343 - +.062
5A [ 1020 -4 R EQ D
2 x 0.531- u 0 .781-l .2
L~ I_---",
7
.4371- ........_----:_1_-1
I -~ ~5
~.625~-- 1.5 --1 I
~'----2. 75 ~
@ CLA MP PLATE
S A E 3140- I REQ D
'/ S
* 10 - 3 2 U NF-2 B -;3 7 5 DE E P I
2 HOLES ON I" DIA BC-l
Exercise 12. 52 Parr (C) For the grinder vise, see Exercise 12.58 part (a) for instructions.
CHAPTER 12 W O R KI N G DRA WI N G S
DETA IL SHOWING
BEA RING ASS Y
2 x(OO.218
~ 1 . 117
1.116
Exercise 12.53 For the trolley, draw the following. (I ) Draw details , omitting parts 7-14. (2) Draw assembl y. If assigned,
convert dimen sion s 10 decimal inche s or redesign for metric dimen sions.
E X E Re I S E S 475
IZ TEETH
Zo' STUB -IZP L ZS-ZOUNC-Z 6
o FACE PL AT E
C I - IREQD
PITCH D I A ~I.000 .005
(3)
"S
PIN ION SHAF T
ESSPROOF" STL - I REOD
'.6 8 71-
GRIND
C RS
RAM
10 16 - 1 REOD
BOTH
FACES
r RI.2 5
1 l8 75
-t:=3-~~
. R.l87
"T
@ .25x .875 GROOV- PIN
I REQD
B~D 93
UNL ESS OTHERW ISE
! SPECIFIED
.w.o
1 ' 1
~
I
1-1.3125-; (\j
(\J
!
(9)
GIS PLATE
~S 1010- 2 REQD
I L _
-' -- I'-~'f-+-+-+~--1
-~
i"1.I
25
h H-.~;~ I
-~---'f .74 9 ' - /
1-.5 , / --3.5--~
@ .25 -Z0x .5 T HUM B SCR / 5- _ _ 5 / 0> :?J
~~::: -'.2 zousc -ze " , I
~
1
NF-~ R.25
0,03Ix 4S'CHAM 2 HO LE S
-(
1:<
+ ;L0.750
7S1 rt-.
\..0 FR AM E
'Q
0'y
- - - - - - 8.6 25 -
2.75
- - - - - - - - - - -:
I
Exercise 12.54 For the arbor press. draw the following . (1 ) Draw detail s. (2) Dra w asse mbly. If assign ed . co nvert dimensi ons
to decimal inches or redesign for metric dimensions.
476 CHAPTER 12 WORKING D R A WI N G S
SECT A-A
BLANK FORMING
TOOL
F -S TE EL- I.l25 x 3 .125 BAR
I! Ii
Exercise 12.55 For the form ing cutler holder. draw the following. ( I) Draw details using decimal or metric dime nsion s. (2) Draw
assembly. Above layo ut is half size. To o btain dime nsions. take distances directly from figure with dividers and do uble them. At
left is sho wn the rap view of the forming cutter ho lder in use on the lathe .
E X ERe I S E S 477
R.2S
r~ / RC2FIT
I C HAM F ER
B OTH ENDS
'---+-'4---t-- 2X R
2X .312- 18 UNC-2 B
RE AM
FO R@
Exercise 12.56 For the milling fixture for clutch arm, draw the following . (I ) Draw details usin g the decimal inch sys tem or
redesign for metric dimen sion s, if assigned . (2) Draw assembly .
478 CHAPTER 12 WORK ING D RAW I NGS
,JACOBS CHUCK.
24 9
Exercise 12.57 Part (a) For the drill speeder, draw the following . (I ) Draw details. (2) Draw assembly. If assigned, convert
dimension s to decimal inches or redesign with metric dimensions . See parts (b) and (c) on the following pages.
EX ERe I S E S 4 79
.I 0 1.06 2
10 6 3
~ I r0.~371 ~
':; -.
@ SP IND LE WA5H ER
C R S - I REQ D
I NT E R~ E DI AT E GEAR
0: :1~~ ....../ "42@" LL JZHO LE 5 r o PA T. - 337 - C 1- 2 R EQ D
\ FO R 23 ;;'3 E.SCUTCHEON PINS - 2 REO D '-!1\j-
\ I 'j
30DY- LOWER
PA T.
HAL F
"3.36 - C I - I R EQD
I I~
Exercise 12 .57 Part (b) Forthedrill speeder, see Exercise 12.63 part (a) for instructions.
480 CHAP TER 12 WORKING D RAW ING S
HARDEN T EETH
Tts - ---
r.D1O a. 0
GOO POI NT
CH
~ ;; - lIlKl
"':s' Z
N
t
.03 1 ~ <q
~ 87
s-1 ,,,,
3.5 ----~
@ SPIN DLE BUSH ING
f4\ SPINDLE -SPECIAL STL PAT. 11'3 4 1
~ I REOO 8RZ- 1 REQD 26 T -12 P
POLISH BRIGHT
A L L OVE R
CRS -I REQD
R.0 62
CASE HA RDEN CASE HAR DEN POLISH?
r
\~:::~~~::=r ~~
I
'& - 1
I
L
0.141-1".187
1.062-16 UN- 2 B
0.141 - T.187
.Jt .l
2
25 R.015
@ S HANK BUSHING
@ ADJUSTM ENT N U T-UP PER @ AD-JUSTME NT NUT-LOWER PH BR Z -I REQD
M S -I REQO M S - I REQD
CA SE- HA RDEN
AND POLISH
ALL OVER R.0625
~I _ '
r .5 ~
,.
.5-I.3U NC- 2 A FOR
fi6\
.5 FIN HEX NUT C H
2 REQD
7
~"_ '2R.01
' 5 DIAMOND
""'UM
KNURLING
;-jH~
2!
;' -~ ~
\ CX-1 9P.218r- = =~ 1'
'4 -- ~ .~ -- - I : ... : 45"
s- r \;Y ~
'& Ql<l) c,,/ .' TI
L
.125 ~ . .3 75 - 16 UNC- 2 A
.I25 FOR \C o
2 REQD 17\
~6EAR S TUD
M S -2 REQD
STO P ROD SET SCR EW
M S - I REQD
Exercise 12 .5 7 Part (C) For the drill speeder. see Exercise 12.63 part (a) for instructions.
EX ERe I S E S 481
19 DRILL U66)
REAM IN ASSEMBLY
R.375
8~
l1. ...J
a:~
"' z
0.. Q
a: !:OJ
:n~
f': :I:
ofl Z
"1 0
.5 - 12UNC-3A
NECK r .0 4 6 8
(10')CROSS SLIDE
GI5" BINDER SCREW
SAE X- /3/5 ST EEL-eoLD FINISHED
.55Q BAR- T::l EAT-P 55 Z
I REQ D
Exercise 12.58 Parr (a) For the vertical slide tool, draw the following . ( I) Draw detail s. If
ass igned, convert dimen sions to decimal inches or redesign for metric system. (2) Draw assembl y.
Take given top view as front view in the new drawing; then add top and right-side views. If
assigned, use unidire ctional dimen sion s. See part (b) on the following page.
482 CHAPTER 12 WO RK ING D R AWI NGS
",011
~.~
.L TOP VIEW
BREAK
. ===:J !L III
- 'b - - - - - -uw A_---r~_ ~/ CORNERS
_ ~1 7 TAPER PER FT
L.375 -2 4U N F - 3 A
- SLOT 07 WIDE,
.093 DE EP
t
/1 (\2) SCREW
;;::=(ST EEL-
TREAT A55Z
.5 BAR
5 AE
GIB
iozo STE EL
.375 <1 BAR -I REQD -1 BU SHING
SAE 1035 STEEL
;.)1
J.'
/
'1
t1 ~ F
I REQD
,201 R.031
I
(' ?fJ KNURL
"JI ~
I '
Jo1!1?
rZ 5
1.62SBAR I REQD
LJ5~ -: i1 ~ S LOT 0 8 0 WIDE v:
STAMP 1;'
'/ ' ..J
",5 y'1 F R.0 31 I 41'\ .0 78 DEEP
NO. HERE- , -j ~I-", 1-.031 'f'~
T,I!-W ,-KNURL 'J:
a/\!~ ~5[;
Z~
NECK .0 78 WIDE AT
M- h " , SlOT" 080 x T .10 9 BOTTOM x.03ID EEP
, , INDEX I .1"1' " - :.375- Z4UN F - 3 A
,,,z,- , m.h LINE %,u] NECK .0 78 WIDE AT
""" ~-~ it/' ~ B OTTO Mx T.031
R031 .2' N -+ .3 75 - c4 UNF- 3 A
r- -.562 I CHA MF ER TO BOTTOM OF T HD
(7)
CU P @
STOP SCREW
5PRI~5TE EL-. 0 31 <.3 12 x I. 8 7 5 S A E )\-1315ST EEL(CO LD FINI5 HED), .625 BAR
FLAT S MI LLED
BEFORE BENDING
z REQD
R.l2 5 -
S1 ON ROUN D
;0': .062"-45' STOC~,
AS~I ~
6
.- rr-....,..:. - -+- - ---,,:......,..-z.7-- + __-r-c_ _ .A (i5) SHO E
I N O~ BRASS ~ I
.40 6 BAR )'-:::' 'r
I REQD .0 31x 4 SO
MILL TO
0
12
'1
~2 :;,1
CLEAN U j 5~;"" ~
UjONLY ~~"
N
~
Exercise 12 .58 Pa rt (b) For the vertical slide tool, see Exercise 12,64 part (a) for instructions.
EXERCISES 483
Ex ercise 12 .5 9 Part (a) For the slide tool, draw the follow ing. Consult parts (b), (c), (d), and (e) on the following pages to:
( I) Draw details using decimal inch dimensions or redesign with metric dimensions, if assigned. (2) Make an assembly drawing
of this slide tool.
1 Di al 2 19 - 10 18 E -~ 9 4 61 A- I - S 219 - 100 !
~ ~
2 19 - 6
1 Fi ll Hd cap ~c r I -A A,- l -S
I 11 219 - 9
Key
110 .4 0 4 219 -100 2
1 Woodrur f
---- - - - - - ---~ ~ - - ~
I - 8 0D'I' -21 9 -1 2
.11 -3 STL DROP FOR GING
~--- 3.063 -
~
- --1
L S TA R TING DIM ENSIO N
GAGE _ ~~;B
1- - - 2.968 2.719 ~
1 :7 \\ ~ 3.094I DRILL JIG - ~~g6B
] ,
1I ,.--- --L.---v-r--r---""V_
~_
25 I
I- - - - - - - S.75- - t - - -- - - -------j
F ILL ETS & ROUNDS R ,IZ 5 UN L ESS r=P
- H--
~\ R2 5
r" ii
- - --
'- I
}Q
-o
<::. T
R.187J
/'
, - - - 2.25-
l~_ 35CHAMFCR TO
BOTTOM OF THREA D
Exercise 12.59 Part (c) For the slide tool, see Exercise 12.65 part (a) for instructions .
EXERCISE S 485
~ ~g
~" ,
25 -;?oUNC - 2 A
.. - 0
k
.35 -#5 "
-- -- - - - T -- - - - - ~L~ ~.
C NAMF" ' ~ "TO
B O T T OM O F" rf~RC A O
R.06J
r- - -~
I I'
I
i
---- - - -- -- -- - - ---- --- _.../
F ORGING DE TAIL NO. 219-6
A -3 STEEL
~ 2.J25 I
.51
-~ r 8 75
T
'
, r, 2
8 75 -
< ",.
cor
'" 750.. ooo
/
-e .4J 7- 14 UNC -2 B
alUL L J IG
U S E GAG E W I TH
MAS re (j IB ~O:o-:-
Exercise 12.59 Part (d ) For the slide tool, see Exercise 12.65 part (a) for instructions.
486 CH AP TER 12 W O RKING D RAWINGS
~~
COUNTC....l1o-lA/(i ,,'//4 "-........ N O TE - ON P L;lNE
g
t'7'~H
("OUN T~RlJ()P~f3_ ~ A - A - T H I': TAPER NECK .04 6 DEEP
~
!..-f-----::;; 4.18 7 ~ t- 1,_~._;5I-~.U
"r~-:-."r~~'~I' o
45~
~.
-$>
C UT OFF 15 LOIV(5ER TH A N - 'f
~
'S' , DI4IGNS!ON GNN ,TO A l.. L O W
~Ol? F"ITT ING
'
,k f , ~ .4J 7 -I4UNC-2A
B---rA
4o
II C
~~ . 062~ r-:'- - -- -- -- _-:,<,
U-D~
S-", -.- - - - _- _
- - _- -;1
1 A ~ ~\
-~~ o'\\ , I ~ , ~.125 .OI5X4S CHAM
. ~ ~
r~
;-----l625
L e -- N OT -o;vPlAIV
'1 - V IE W IN DIRECTION OF A R R OW X g;.~ /~T7J .;::ER 2 - TOOL CL AMfl 5 CRE W - 68 :J I" - I OOJ'
P ER F T
I - G 18 Z If} - 1001
SAE IOZO .s TE~ L-. 3 7S ~
3.5 ;; :
CHAMFR 70
.!JO T T OM 0," THR E A D
SL OT .0 8 0 WIDE x J09DEEP
R OJ / Ir--. I ~ \\
. '/ i ~I ' 3.68 75 - - - - CHAM TO IOO O/VI.5JCA/J
IrlrAO~ TQ .QOJ
L MEDIUM \ BQT TOMoF THR40 04'7 A P ART
KNURL \... N E C K
.0 78 W I De A'.0 3lrJCP FA 0
Ex erci se 12.59 Part (e) For the slide tool. see Exercise 12.65 part (a) for instruction s.
EX ERe I 5 E 5 487
I I /
.06Z >4 S CH A M ...! "'30'
R~gD S TA NDA RD PA RT S
4 ~375 -l 6U NC - 2 A x 1.5 HE X SOCK ET CU P PT SET SCR THIC KN ESS OF LINE A P P ROX .06 ~
09 3 _/...2 5
2 -.375-16U NC- ZA x .562H EX SO CK ET FLA. PT S ET SCR ONE REQD-ALUMINUM . I_J >b~Kj9r
Exercise 12.60 Part (a) For the "any angle" tool vise, draw the followin g. ( I) Draw detail s using decimal inch dimensions or
redesign with metric dimension s, if assigned . (2) Draw assembly. See part (b) on the follow ing page .
488 CHAPTER 12 WORKING DR A W IN G S
.063
~ Th ;S sur/ace f"lo t;
T=~
.J ~ _
ot h erwise p o rts 5
and 6 o re id entical
SECTION A -A
3x(Ill 20
0 .125
(D imf?nsi :>ns OS
R EDR IL L
shown on PC. "'5
of !'r t)
LO W ER PLAT E
CRS - 2 REQD
r Hole s sa me as on
/ oppos/te sid t:>
/
L 2)(;1 0 8 9- 1.4 37
"4-40UNC-2B .L312
ASS E.MBLY WI TH DC "9
Exercise 12.60 Pari (b) For the "an y angle" tool vise, see Exercise 12.66 part (a) for
instructions.
.375 - 16 U NC- 2 B ' -2 HOL E.S
LOCATE FROM @- - ,
@SLlD E
"RR " STE EL-STK 1250 x 1.750
W T 4.25 ti- HEAT TREAT "0 "
I REQD
.0
62 0 STUD
" A AA " ST EEL
1 REQD
5 -12U NC-2A
o SLE EVE
'AAA' STEEL- 5TK :l2.5 ROUND NU T
WT 2.9 6" H EAT TREAT ' S" "AM' STEE L-STOCK 03.5
1 REQD
W T 1.7ti- HEAT TRE.AT "s'
, REa D
Exercise 12.61 Part (a) For the fixture for centering connecting rod. draw the following. Consult Parts (b) and (c) on the follow ing pages to:
(I ) Draw detail s using decimal inch dimen sion s or redesign with metric dimensions, if assigned . (2) Draw assembl y. See parts (b) and (c) on
m
the following pages. X
m
;;0
n
V>
m
V>
~
\0
J:
-o
0
n
::I:
v
-l
m
'".....
~ IV
. .D3I' '-5' CHAr"I,E" ",-f',.
(i?) RE ST BUTTON
' R~EEl-ST K l25DIA U" <,
~
HEAT TREAT"Q' -I RlO D ~ p 0
't
i !l25 WT .75 " "1 ;0
A
"
T l- - - - __ J _ Z
o
I 0
'"
~l
;0
s-
'"
r
<D Z
.031. 45
CHA M FER
o
I Vl
BOTH SlDE.S t.::\
~ ROUND NUT 7s1
I
PAll 19-Z-13)-'AAA'STEEL I
~
r, ~
1'-- 22 5 ; - - -- - 6.625
* ,
R62 5 Q - 4. 5 : 24 .875
~- ~-. ~ PLUNGE.R FILLnS & ROUNDS RJ1S UNLESS 01HERWISESPECIFIED-DRAFT ANGLES 7
!J. ~ --r--'
.!
.312
'IS
-.
"'!
-.937
M,\CHINE STEp.- STK
~ lC..j ] 1 .625 OIA -W T 0 .14
TR-Ar 'O ' -IREOD
r,
Q
- HEAT 'V
l OCATER
~I
\
= /
,I
.
I .
m
.2S-20 UNC-2 B. 2 HOLES ,- 01.0625 -1.0630
7T
-- 2.625- -"
r ---~!xi' r:)
11.875
~t ,L_
1 .250 -1.2~1 -\
IL
~
IA 5
I.
~ ;S , :_ t
\
I '~
I
,
r
'"I
.-1.
Exercise 12 ,61 Par t (b) For the fixture for ce ntering co nnect ing rod, see Exe rcise 12.67 part (a) for instructions.
SPHE R ICA L -:
rn
X
rn
~ . 6~ S
:;IJ
n
- 0.626- .62 8
V>
rn
V>
Exercise 12.61 Part (C) For the fixture for centering connecting rod, see Exercise 12.67 part (a) for instructions.
.t>.
....\0
CHAPTER 12 WORK ING DRAWINGS
- - - - 72 '
,~]n~ITIT~n~~~
1- - 1.68 -"
Exercise 12.62 For the plastic open slot wiri ng duct. fron t and side view s, draw the
following . Redraw with metric dimensions red ucin g the size by 3.