ENG.TYPE 18V32CLX x 3SETS JOB.No. B220655 6200 kWe x 3SETS DIESEL GENERATING PLANT FOR CHI MEI CORPORATION INSTRUCTION MANUALS DRAWING TITLE : EXHAUST GAS PYROMETER DRAWING No. : P8143085A NIIGATA ENGINEERING CO., LTD POWER SYSTEMS DIVISION POWER PLANT ENGINEERING DEPARTMENT LOperation Manual for Multi-point Thermoelectric ‘Thermometer ( Separate Type) (iD MANUFACTURER MURAYAMA DENKI LTD. 'No.18-1, 2-Chome, Gohongi, Meguro-ku,Tokyo, Japan Tel. (03) 3711-5201 Fax. (03) 3719-3600 EMD-401628. oe 10. il. 12. 13. CONTENTS + Outline == 1/18 Features anon 1/18 Uses ~~. —aa= 1/18 Specification ----~. Operating principle and structure Mounting = Wiring ---. Adjustment of external resistance -~---------- 8/18 Measurement -. Maintenance -- Cautions -- Troubleshooting Reference ~~ Connection diagram of select switch box ~ Contour dimension of indicator ~~. 3/18 4/18 2/18 9/18 11/18 12/18 16/18 MURAYAMA DEN Lo. unw K waa A I AE & fe Ar | me [EW 40162cD 1. Outline This instrument is a thermoelectric thermometer by which temperatures at multiple places are measured by a flush type moving-coil indicator. Features 2-1, Cold junction type automatic temperature compensator is integrated. 2-2. The indicator and the select switch box are designed in compact size. So, only a small floor space is occupied by the instrument. 2-3, By adopting a concentrated junction box, copper wire may be used for connecting the junction box with the select switch box. 2-4. Forceful magnet steel and superior mechanical features are adopted for the moving part of the indicator. So, a vibration- proofness of sufficient degree is assured, 3. Uses The instrument is suitable for measuring relatively high temperature (300°C~600 °C). So, it may be used as a thermometer of industrial use including the exhaust gas of an internal combus- tion engine, the electric furnace, and the superheat steam. 4. Specification (standard) 4-1, Measurement range: 0~600 °C (combined thermocouple K) 4-2, Specification of major indicators Type vQ-18 PQ-1H UF-7H | HKW-11 VQ-1HA scale length ca. (mm) | 135 25 145 190 135 value of one graduatio : 5 . . lof 0~ 600°C scale (“C) gi ee 2 2 2 Meter class 1.0 2.0 1.0 2.0 1.0 Vertical| vertical vertical |Vertical Mounting position Horizon- |Horizon~ tal tal Weight ca. (Ke) ae eee ee Be 3.0 MURAYAMA DENKI LTD. Saylie 5 VE xat No oR ON fe Pt joe eM—d40162 /i(iD Remarks Instru- instru- |ment amp- ment amp-|lifier is| lifier is|integrat- necessary|ed, Indicator formation in case TD-7 type instrurent amplifier | VQ-11H | PQ-11H UF-?71H | HKW-112 TD-7 type instrument amplifier notice 1) ne 4-3. Select switch box Contour dimensions The handling of TD-7 type is the same as IA-1 type used for HKW-11 type indicator. The indicator sensitivity in case TD-? type is used is DC Ima. Since it is different from other type (e. g. HkW-11 type) it can not be replaced with IA-1 type. MU Be ee eee eee coheed tee neat Pt i @ fe RH fe Ar wor| EWD—40162 Fe aejax. number Type jof measuring|Classes| A B Cc D E F @ J K L points SBA-6H 6 850-61 . Small |140]120]167]22 |120| 110] 106] 226] 112] 122 SBA-108 - SBO-10H SBA-6HN 6 SBOMGIN Santon | 10 Medium |160]140]169]24 |130|130] 126] 146| 132) 132 SBA-14E ‘SBO=14K uy SBA-6HL 6 SBO-6HL, SBA-10FL spo-10EL| 1° a Large |220]180/169]24 |170] 190] 166] 206| 17a] 192] SBA-18H SBO-18H SBA-22H SBO-22H ee SBA-26H SBO-26H as Oil-filled switch is used by SBO type e.g. SBA-LMHLE * To be added when two or more concentrated junction boxes are used or a direct connection is adopted together with a junction box. 5. Operating principle and structure 5-1. A thermocouple is structured by a ring form coupling of metal wires of different types (Chromel-Alumel), One terminalis placed at the measuring point (thermometric junction) and the other terminal is placed at the cold (reference) junction. A thermoelectremotive force is generated when there exists a di fterential temperature between two junctions described above. By the measuring instrument, the thermoelectromotive force is introduced to a moving-coil type indicator and the force is indicated on a temperature scale. ee ee ee orw] 3 nxot Boi OR BL fe ae NG | ED —40162 7% ae(iD 5-2. Bimetal integrated in the indicator is used for automatic temperature compensation of the cold junction so that the temp- erature change within the measuring instrument at the cold junc- tion is automatically compensated. (Indicators which use instru= ment amplifiers are excluded) 5-3. The cold junction compensation of indicators which use instrument amplifiers is executed electrically inside an annexed instrument amplifier TA-1 type and TD-7 type for indicator. The electric compensation circuit is integrated in an instrument of VG-1HA type. Mounting 6-1. When you mount an indicator, you should bore holes accord- ing to the panel cut dimension drawing and mount the indicator by utilizing the holes. As to VQ-1H type, VQ~11H type, PQ-1H type, PQ-11H type, UF-7H type, UF-71H type and VQ-1HA type, you should tightly set the mounting metal annexed to the measuring instrument by nuts (VQ-1H type, VQ-11H type, and VQ-IHA type) or screws (PQ-1H type, PQ-11H type, UF-7H type and UF-7litype). As to HKW-11 type and HKW-111 type, you should tigaten by nuts and fix the instrument. 6-2. Select switch box: You should cut the panel according to the respective size: Large, Medium, or Small. Next, you should insert the select switch box from the front of the panel. Then, you should tighten the box by nuts. 6-3. Thermocouple: The thermocouple should be mounted by tightening with annexed hexagon nuts, By doing so, you should take care to position the gland of the terminal head to the direction from where the cord comes in. (You should never turn the terminal head after tightening the hexagon nuts.) You should tighten the hexagon nuts in a perfect manner, 4n insufficient tightening may cause breakage of protection tube. 7. Wiring The following three types are the standard types for the thermometer. 7-1. Overall adoption of compensating lead wires MURAYAMA DENKI LTD onw 7 axat WoW B RS fe AT wo} EMD —4.01 6 2 ya FedD (1) In case an instrument of Va-lH type, PQ-1H type, or UF+7H type is wired by compensation lead wires only, you should adopt the following method. [-indicatar_ You should connect the "+" and "~" terminals of the [Copper wire ca ig indicator with the M+ and "M- Select terminals on the back side of switch box the select switch box (SBA or SBO) by copper.wires, (The wire from the "+" terminal of the indicator should be connected with the "M+" terminal of SBA or SBO.) @) The thermocouple connected with the select switch box by compensating lead wire for K. You should peel the enamel off the "+"(red) wire of the compensating lead wire before executing the connection. Further, you should pay attention for the name indicated on the nameplate indicating the number of measurement points (attached on the surface of the select switch box) so that the fixing place of the thernocouple is not erroneously connected. G@) You should shortcircuit the "+” and"—"sides of the GJ terminal on the reverse surface of the select switch box, (2) Only the compensating lead wires are used for connecting VQ-1EA type, VQ-11H type, PQ-11H type, UF-71H type, HKW-11 type and HKW-111 type indicators a € q Compensatin, d-wire _..-6-= Thermocouple — The method of wiring connection from the thermocouple tc the select switch is the same as described in (2) and () cf the preceding paragraph (1). ‘The connection from the select switch to the indicator should be executed according to the following instruction. The copper wires from M+ and M- terminals of the select switch box should be connected to the’}"and"—terminals of INPUT on the indicator terminal respectively. As to the power supply, you should connect the COM wire to the COM terminal regardless of the difference of AC or DC, and the other wire to ACLIOV, AC220V, or DC24V terminal in accordance with the type of source voltage. MURAYAMA DENKI LTD. [orw _ aS saer AH Ll @ ROR fe AT tee [EMD —~40162 “8(D Example: If the power of ACLOOV or ACLLOV is supplied, you yer | Indicator should connect with the ACLlOV — powen terminal and COM terminal, if the Supply’ power of AC20OV or AC220V is supplied, Copper wire = Select you should connect with the AC220V cy [switch box terminal, and if the power of DC24V te FR is supplied, you should connect with = the DC24V terminal and the COM terminal. Compensating lead wird (As to the polarity, you may optionally [-----—-— selsct the polarity.) The E terminal should be grounded. No connection should be made for O- the INT.CJ terminals, @ v9-11H type, PQ-11H type, UF-71H type, HKW-11 type and HKW-111 type. TA-1 type insytument amplifier is used for HKW-1l1 type, G-—Thermocouple TD-7 type instrument amplifier is use for VQ=1lH type, PQ-11H type, UF~71H type and HKW=111 type. They are used from the terminals [ x, }insicator '+" and 'M—" of the switch box. ‘They are connected with copper |Copper wire wires to the INPUT "4" and "—" of the aE instrument amplifiers, respectively. corruTm) | Amplifier Connect copper wires from the +QR0 [TA-1 or TD-7 OUTPUT "+" and "_" terminals of the ane Power instrument amplifiers to the "4" and S¥PPly wire " terminals of the indicator. Pang Connect the power source to the cx | switch box POWER terminals (H.G) of the instru- iy Compensating lead wire ment amplifiers. The E terminal should be grounded, No connection should be made for the INT.CJ terminals, O-------Q-) Disengagement of loosened connection terminal. (c) Insufficient contact of select switch. (The normal position of the shortcircuit D a | yn (a) Shorteireui oer ee 7 | Be feat | ED 4916224Ww) plate integrated in the instrument is as follows: (e) Mechanical hitch of the indicator needle. (£) Erroneous wiring. 12-3, Unstable indication (a) Loosened connection terminal. (>) Insufficient insulation of thermocouple or compensating lead wire. (c) Leterioration or partial disconnection of thermocouple element. (a) Insufficient contact of select switch, (e) Fartial disconnection of the circuit of the indicator. (£) Intense vibration from external source. 12-4, Too low value is indicated (a) Deterioration of thermocouple. (>) Insufficient insulation of wiring. (c) Increased contact resistance at the part where the circuit is joined, (a) Inverse polarity of compensating lead wire. 12-5. Too high value is indicated (a) Short-circuit of resistor integrated in the indicator. (b) The effect of radiant heat from the wall is sensed by thermo- couple, 12-6. In case the indication is not move.(use instrument amplifier) (a) The power source is shut off.(fuse is blom) (») Troubles of instrument amplifier. 13. Reference 13-1. When you compare an electric thermometer with a bar thermo- meter, it is necessary to pay attention for the fact that the foll~ owing correction should be applied to the indication of the bar thermometer. By a liquid expansion type glass thermometer, if the inserting state of the thermometer at the measurement differs from that at the verification, the correction for the exposed part should be made according to the following formula, That is, the total volume of the liquid column is held to the temperature to be measured when the verification is executed. In case of a measurement in general, on the other hand, some part of a bar thermometer is exposed to the outer atmosphere. So, there exists a differential temperature be= tween the upper and the lower parts so that a measurement of correct temperature in not practicable, Mt A ee bRW EKD— 40162% aeet WH ou @ HR Oe fe AP ae® In such case, therefore, the correct temperature should be obtained by adding the correction value calculated by the follow= ing formula to the value read on the thermometer. Correction value for the exposed part 4T = na(T — Te) n ... Length of the part of the liquid column exposed to the outer atmosphere (To be read by the graduation on the scale by°C) Differential expansion coefficient between the sealed liquid and the glass (a = 1/6300 by mercury thermometer) T ... Reading on the thermometer (°C) Te .. Average temperature of the exposed part of the liquid column (°C) (Pxamrle) =100%C 9285 (395 = 100) 285295 a = Sb300- “2 *13.3°C | Plea Provided that in the drawing on the right, (east n = 395 = 110 = 285°C 10 Ht 2599.6 Te® 100°C a = 1/6300 “. Correct temperature t = T + At = 395413.3 © 408.3% 13-2, Why CJ terminals are provided on the concentrated junction box and the select switch box and only a single corpensa~ ting lead wire is laid, while other connections are provided by means of a multi-core copper wire. Next, let us rougly descride Operation diagram of te eee the circuit and its operating Thermemeter princile. [ Tae | On the drawing on the left, the indicator is provided with an automatic cold junction tempera~ wire ture compensation of dimetal type. SCoppen Wine Provided here that the thezmo~ meter is connected with the junc- tion box by one more compensating lead wire in addition to the ausrmecouple number of measurement points, and 37 (€4) |, Junction box (A)Compensatings wire MURAYAMA_DENKI LTD. 8] mee hy il Ee Fr ae | !~40162tl = Temperature of the thermometric part (Thermoelectromotive force BL) t2 = Temperature of the junction box terminal (Thermoelectro~ motive force H2) (Reference junction) t3 = Temperature of the indicator terminal (Thermoelectromotive force £3) th = Temperature of the junction with (A) compensating lead wire (Thermoelectromotive force Bk) BOL = Potential between (a) and (b) B02 = Potential between (c) and (d) Tm © Temperature indicated by the indicator Fm + Voltage at the indicator terminal, Then, the equations FO] © Fl - 2 and FO2 © Fh - E3 are valid. Provided, then, that F2 = Eh, EOL = El - 2 and BO2 = R2 - B3 are valid. So, the following equation is valid. Fm = FOL + R02 © (El - E2) + (B3 ~ E3) = Bl = E3 In other words, the voltage at the indication terminal is Bn + El - E3 regardless of the temperature of junction box. Here, the bimetal integrated in the indicator always corrects the temperature E3. So, Bm = El - B3 + F3 is valid, so that the temperature at the thermometric part tl = Temperature indicated by the indicator. By the way, the total number (C) of the cores of the multi- core copper wire used by this connection is calculated by the formula C + 2N. (N is the number of the points of measurement.) Taking 6~point instrument as an example, the total number of cores of the multi-core copper wire used by a 6-point instrument is © =2N =2x6 212, 13-3. Thermocouple The thermocouple used by this instrument is based on the following specification. (a) Appellation of thermocouple Chromel-Alumel thermocouple ... also called K thermoccuple. (») Waterial of the thermocouple element, MURAYAMA DENKI LTD. peM - k meen i Be fe i S| EW 4016 2%(iD [___* side = side Alloy based upon Alloy based upon nickel, aluminium, nickel-chrome land manganum (c) Class of thermocouple JIS C1602 Class 0.75 (G) Working limit of naked thermocouple g temperature 850 ‘C. ent wire diameter 1.6", worki Working limit for overhear operation 1,050°C (‘The limit values for sheath type 4.8” and 6.4* are also practically the sane.) (4) Tolerance of thermocouple JIS ¢-1602 Class | Higher than 0°C and lower than 333°C at K ; Higher than 333 °C 0.75 |40.75% of the measured within the working : temperature limit (1) Standard thermoelectromotive force JIS C1602 0° 0,000mv 300°C 12,207mV 700°C 29,128mV 100°C 4,095mv 400°C 16.395mV 800°C 33.277mV 200°C 8,137mV 600°C 24.902mV Kinds of thermocouples _ T 112 type ete ete ee orw Hou @ i WW fe Mm [tS@ 13-4 Compensating lead wire The compensating lead wire of the following standard is used by this indicator. (a) Appellation of compensating lead wire Compensating lead wire for K ... used for Chromel~Alumel thermocouple (b) Japanese Industrial Standard applied to the compensating lead wire is JIS C~1602. (c) Kinds of compensating lead wire [Thermocouple nds of compensating lead wires Used for KX-G in general K = a eee | Used for KX-H of heat-resisting type The compensating lead wire is workable at a temperature of 90°C, while the heat-resisting type is workable at a of 150° (4) Tolerance of compensating lead wire perature thout developing the deterioration of insulation. Thernocouple Heat-resisting type Lower than 150°C For K mann ~ — £2.50 (e) The polarities of a compensating lead wire are identified by colcrs of the core coating: The "#" side is colored rec, while the "=" side is generally colored white. Indication | compensating lead wire | thaication by Indication by of heat-resisting type characters colors KX type KXeH Blue (f) The insulation resistance between the cores to each other compricing a compensating lead wire should be 5MS/10m or higher when tested by DC 500V. (g) The electric resistance of the go-and-return line of a compensating lead wire should be lower than 1,58/m. MURAYAMA_DENKI LTD. Da 6] meet pL I MBE ME Bir ne | FM 4016 2%«D Connection diagram of select switch box (SBA or SRO type) Tn case all the connections are laid by compensating lead wires as described in the paragraph 7=1, or in case one unit of concentrated junction box (JB or JBG) is nsed as described in the paragraph 7-2, (For VQ-1H, PQ=1H, UF-7i1) For indicators which use ina strument amplifiers Jem it fe IT Tn case both methods described in the Th case two units of pararravhs ?=1 and 7-2 are commonly used: concentrated junction Tn case one unit of concentrated junction boxes (JB or JBG) are box is used for connecting Inn, while used as described in remaining several places are directly the paragraph 7~3. connected by compensating lead wires (n+l s (For VQ-1H, PQ=1H, UF-7H) (For VQ-1H, PQ-1H, JF=7H) ‘yp _suons pan aa ow even renwot, ‘SELECTOR swiren _SHORT BAR ly oun weer \renaan | : Sot ee ee ee a meen at i Me Be w iE n — a | FD 40162)@D contonr dimension of indicator = fe 4 lot ee cometh cee t a 0 f cM fl : | H oe LS rove mv" fe Pore o=0- IMAL hh ¢ an | LU Faerun + omy pe eam nom, | eet gal ° | ° ° rege : raven coat 3] oy szonismax bog voHA — puisLeuroUT \ PANEL, inetuarion Nae hi ena-isimax MURAYAMA DENKI LTD. a axe dt lb © BOW fF Bf a ED 40162'% aS