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  • 7-Installation, Operation and Maintenance Instructions For Regulating, Throttle, Shutoff and Swivel-Blade Vakves

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    7-Installation,Operation and Maintenance Instructions for Regulating,Throttle,Shutoff and Swivel-blade Vakves

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    © All Rights Reserved
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    11 views66 pages

    7-Installation, Operation and Maintenance Instructions For Regulating, Throttle, Shutoff and Swivel-Blade Vakves

    Uploaded by

    Oscar Monroy
    instalacion

    Copyright:

    © All Rights Reserved
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    Energierechnik und Anlagenbau ena cm3i Boetigerss I - 41066 Monchengladbach Boniversindungen Telefon: (021 41] $941 -0 igang Weller _—_Stactsparkaste Disseldort Telefon: (021 61} 64094 Amisgercht Nr. Al 015298 0193591 ‘Ménchengladboch 300.501 19) HRB 4509 Instaiiation oO ation and Maintenance Instructions for Reguiatin ThrottlL Shutoff a Swiwv. eee ee alves Purchase Order No. ENA No. 3691 94002762 / 3692 94002763 / 3693 94002765] A 941015/16/17 1. ‘Installation All types of valves may be installed in horizontal, inclined or vertical pipelines. Install the valves with its shaft in horizontal direction, unless agreed otherwise between ENA and the customer. The valves shall be installed free from stresses and twist. Therefore, in the case of flanged valves, make sure that the flanges of the pipeline are square and parallel aligned to the flanges of the valve housing. During installation,seal the flange joints against leakage using packing cord or similar sealing profiles. Tighten flange fastening bolts crosswise with the same torque. For welded valves, the wall thickness of the valve housing and the design of the weld-in joint are of major importance for the layout of the weld. Make sure to lay circumferential welds without any leakages. For both types of valve joints, make sure that the valves are centered to the pipe axis. The inner diameter of the connecting pipe or channel end must not be smaller than the inner diameter of the valve itself. Any inserts in the connecting pipelines must be located at sufficient distance from the valve so as to avoid collision with the valve blade. Energietechnik und Anlagenbau ENA cm3i Bostigarst: 1) - 41066 Ménchengladbach hattsuhrer. Bonkverbindungen Commerzbank AG Telefon: (021 61] 9941 - 0 Wollgong Weller Stadspockase Dusseldod Manchengladbech elefor: 0216] 66.4094 Amisgericht Konto-Nt. 1 015298 Konio-Ne 2548063 USt-IdNNes DE 126493591 Ménchenglat (81z 300501 10) (61z 31040015) HRB 4509 When installing a valve in a horizontal or inclined pipeline, make sure that the downward blade segment points into the flow direction of the medium during opening. Ensure that any outward flange bearings and coupling rods are not included in sealing and insulation. 2. Operation Follow the operation instructions provided with the servo drive units as part of the scope of supply. 3. Maintenance After the first "hot" start of the valve, tighten the flange fastening bolts uniformly, as usual for gaskets. If available, also re-tighten the stuffing box nuts uniformly. Make sure not to overtighten bolts and nuts, because the mobility of the valve blade would suffer otherwise. Energietechnik und Anlagenbau ENA cm3i Boetigers. 11 41066 Ménchengladeach _Gschetsttheer Bonk: sindungen: Commerzbank AG Telefon: (0.21 61] 99 41 -0 Wolfgang Weller Stadtsporkosse Dusseldot — Méncheneledbach Telefax: [0.21 61] 664094 Amisgericht Konto-Ne. 41 015298 Konto-Nr. 2548053 USwdNe: DE 12089359) Ménchengledbach —_(BLZ 300 501 10} (81Z 31042015) HRB 4509 Perform the following maintenance steps at the intervals indicated: daily | after after 500 hrs | 2000 hrs Check the valve visually xx for signs of damage. Check the servo drives for signs of xx damage and/or contamination. Check the joints of supply and control xx lines for proper functioning. Check the coupling rods for x unobstructed mobility. Lubricate the flange bearing xx with normal grease 4. Replacement of Packing When renewing the packing, make sure that the stuffing box chamber is free from packing remnants and corrosion residues. Check the spindle for a metallic bright surface free from notches and marks. When inserting the packing rings, make sure to stagger their cut ends by 90 degrees each, starting with the tightly butted ends, and then insert the whole ring. The original sequential order of the stuffing box packing shall be maintained. For tightening the inserted packing set, apply a torque of 30 N/mm? maximum on the stuffing box cap, to ensure a good fit into the stuffing box chamber and to avoid excessive bearing forces. Energietechnik und Anlagenbau ENA cm3i Bostigerst, II - 41066 Ménchenglodbech _Geschatshrer Bankverbindungen: Commerzbank AG Telelon: (021 61] 9941-0 Woligong Weller Stodisporkasse Disseldot Menchengladbach Telefox: (021 61) 664094 ‘Amisgeicht Konto-Ne, 41015298 Konto-Nr 2548063 USt-loNes DE 120493591 Ménchengladbach {LZ 300.501 10) (812 310400 15) HRB 4509 Technical data for DEUFRA actuator Pivot drive 90°- electrically driven DEUFRA Order-Nr. : WE 3-410-30-ws 220/60 Typ : BS-100 mech. Data Regulating time for 90° : 24 sek. Regulating distance : 90 Grad Starting moment 1200Nm Nominal moment : adjust to 1000 Nm adjust close 1000 Nm adjust oden 1000 Nm Degree of protection : IP 65 IEC 144 Valve mounting flange : F12 ISO 5211 mech. position indicator: with Reduction of speed i : 66:1 elek. Data Voltage-freq. : 220V-60H2 Normal output fa) ew, Temperature control : 120 °C Limit switch : 2 piece Torque switch : 2 piece Accessories Energietechnik und Anlagenbau ENA cm31 Boetigerst. 11 - 41066 Ménchenglodbach _Geschattsfih Bonkverbindungen Commerzbank AG Telefon: (021 61) 99.41 -0 Wollgong Weller Stadtsporkasse Disseldod — Ménchengodboch Telefax: (021 61) 664094 Amisgercht Konto-Ne 41 015298 Konto-Ne. 2548063 UstldNe: OF 126493591 Manchenglodeach —_(BLZ 300501 10) (6iz 310400 15) HRB 4509 ‘Technical data for DEUFRA actuator Pivot drive 90°- electrically driven DEUFRA Order-Nr. WR 3-410-60-WS 220/60 Typ : BS-100 mech. Data Regulating time for 90° : 48 sek. Regulating distance : 90 Grad Starting moment : 1000Nm Nominal moment. : adjust to 1000 Nm adjust close 1000 Nm adjust oden 1000 Nm Degree of protection : IP 65 TEC 144 valve mounting flange: F12 ISO 5211 mech. position indicator: with Reduction of speed i : 66:1 elek. Data Voltage-freq. : 220V-60Hz Normal output f Onl kw Temperature control 120 °C Limit switch : 2 piece Torque switch : 2 piece Accessories : Potentiometer + 1000 Ohm COMMISSIONING INSTRUCTIONS RANGE SD T-MS-3u2-SD-(GB) PARTS LIST 2 woreonsenH u 12 13 14 15 16 7 18 19 20 Terminal strip Travel limit switches Extra travel limit switches (optional) Mechanical position indicator (optional) Drive slot Cam block assembly Limit switch adjusting screw (4 N°s) Potentiometer drive needle (optional) Potentiometer (optional) Travel limit gear Position indicator window Output drive shaft Torque limitor spring Adjustment nut of torque spring Torque limit switch Motor Planetary gear stage Worn + wheel gear stage : type AO to BI (spur gear for type C to El) Mounting flange Handwheel © BERNARD 1 Assembly Normally the valve or gearbox is supplied with a mounting flange and drive shatt/stem to suit the valve so that actuator only needs to be mounted and secured with bolts. See examples of assembly page 15. After assembly the actuator can operate horizon: tally, vertically. or at any intermediate inclined position. 2 Electrical Connections All control elements of the actuator are wired to a terminal strip (1) in the switching compartment Remove the cover and insert the cables through the cable glands in order to reach the terminal strip. The connections are made in accordance with the wiring diagram as are the wiring details for ancillary equipment. Before beginning this procedure, check if actuator wiring is standard or specialized (see pages 12 and 13) and make sure that power supply voltage is in accordance with the actuator nameplate After the terminal connections have been made, move the valve manually to halt-open position and make a preliminary check of wiring, The following items must be checked A) _ Direction of motor rotation is in accordance with electrical order. B) Function of torque and travel limit switches corresponds to the correct rotational direction of motor, C) Operate the switches by hand. If the motor rotates in the wrong direction, change the terminal connections detailed on page 14 3 1 BERNARD MOUNTING and ELECTRICAL CONNECTION 1 Indirect handwhee! 2 Quadrant ? af 3 Direct handwheel 4 Output shatt 5 Stop screw 6 Lock nut Duakw= OOO standard positions (for the mounting tlange position, see our catalogue 1/4 tum - Range SD) 3 BERNARD 4 3 Adjustment of 90° actuators and gears with mechanical stops All quarter-tum actuators are provided with a mechanical stop device at each end of the travel. The advantage of this amangement serves to avoid over- travel with the handwheel going beyond the 1/4-tum rotation and to preserve the adjustment of the travel limit switches. As the indirect handwheel is fitted to the gearworm the operation effort is relatively low for the valve drive. The illustrations show the position of the various output shatis (4) in the open position (clockwise movement closes the valve). The illustrations are plan views, with the mounting flange ‘on the opposite side. When mounting the actuator, the position of the output shatt (4) should be considered. Actuators and gears are supplied, and tested for 90° operation. Fine adjustment is available, utilising the stop screws (5) (max. + 2° which corresponds to 1.5 revolutions of the slop screws). : The stop screws (5) must be secured with the lock nut (6) atter any adjustment The 90° travel must always be limited by the travel limit switches so they must be set to trip just before mechanical stop contact. To achieve this, loosen stop screws (5) by 2 1/2 tums. Then. atter travel limit switch setting is terminated, (see paragraph 4), operate the actuator electrically to closed position. Now rotate stop screws to mechanical contact, reloosen | tum, and secure by lock nut, Proceed in the same way in open position, It is emphasized that the mechanical stops are only a satety design feature to prevent overtravel in the event of travel limit switch failure or when the actuator is being operated manually. 5 13 BERNARD SETTING of 1/4-TURN STOP BOLTS 4 Setting of travel limit switching fPotentiometer | ! i ie ' i i ie ' Drive slot of Position potentiometre arm - indicator After checking the direction of rotation electrically, we Tecommend that you switch off power supply especially if actuator provides more than 300Nm output torque. This permits sale working conditions. The cams operating the limit switches are in a cylindrical block which does not require any disassembly. Each cam can be set independently of the others. There are 4 cams included in the camblock, each marked with a different color A) 1 = white and 2 = black for end of travel limits B) 3 = beige and grey are additional limit switches and are optional. How to set the cams 1 Put a screwdriver in the slot of the button (7) encircled by the same color as the cam to be set. 2 Press lightly to disengage the cam of locked position. 3 By tuming the screwdriver rotate the cam to the position in 4 which it can trip the limit switch Remove screwdriver and ensure that the bution has come back to its original position, thus locking the cam in the chosen place 5 Setting of potentiometer or current transmitter and mechanical position indicator (optional) When an actuator is fitted with a potentiometer (9), its shatt holds a needle (8) which is designed to fit in the slot (5) on top of the cam block: *To set the Ohm value of the potentiometer loosen (not remove) the 3 screws which fix the potentiometer to its plate. + Next, rotate the potentiometer until the signal shows zero Ohms at closed valve and make sure the signal increases when opening + Now retighten the potentiometer fixing screws —3 BERNARD 6 * Setting of position indicator The indicator plate with amow can be rotated by hand without removal until it is set in front of its proper mar- king inside the window. Actuators with potentiometer have indicator plate held in place by a screw. After loosening this screw. setting will be possible. Position indicators Setting of torque limit switches ad 4 IMPORTANT : The torque limit switch design of Bemard SD-Range actuators gives a short duration contact only. On request, actuators can be equipped with relays hol- ding this contact maintai- ied: a Actuators are set and tested in accordance with the tor ques stated on orders. If no torque is specified, we will supply the actuator with tor- que springs capable of the maximum output. If neces- sary, this torque setting can be readjusted by rotating the nuts (14) which compress the torque springs (13). So the tor- que can be increased or decreased by tightening or loosening the nuls 14). Also upon request, we can pro- vide charts which will help to ensure accurate torque adjustment The maximum output torque of the actuator is published with the performance summary of the catalogue. Its is recommended that both torque switches are always con- nected to prevent damage to the actuator or valve Our torque limiter design measures continuously and reliably the output torque without the possibility of alteration by exter- nail influences. 7 18 BERNARD SETTING of travel limit switching - torque switches - potentiometer - position indicator 7 Maintenance If actuator is conectly mounted and sealed, no special mainte- nance is required. Check once a year function of motor and make sure that switch compartment is condensation free. If environment is humid, we recommend installation of an anti-condensation heater resistance and/or breathers, thus protecting the eleciric parts from. alteration. LUBRICATION Actuators are lubricated for about 100,000 operations with grease. It it becomes necessary to renew the grease, use a product which is at least equivalent (refer to list hereaiter) NOTE : When changing the grease, first remove the old one. General characteristics of lubricant (for normal conditions) « + Duty temperature (grease . —30°C to +135°C) + Penetration ASTM at + 25°C . 265/295 * Drop point , +180°C Equivalence Table (normal conditions = —20°C to +70°C) [ar | tora SHELL MOBIL ESSO EPEXA | MULTIS| ALVANIA | MOBILUX | BEACON 2 EP2 EP2 EP2 EP2 or MOBILPLEX 47 8 Instruction for storage of actuators ‘The actuator includes electric equipment as well as grease lubri- cated gear stages. In spite of the weatherproof enclosure. oxyda- tion, jamming and other alterations are possible if actuator is nol conecily stored. 3 BERNARD : STORAGE ‘The actuators should be stored under a shelter in aclean, dry place and protected from constant changes in temperature. Avoid placing the actuators directly on the floor. For the actuators equipped with heat resistance, it is recommen- ded that you connect and give supply to it especially if the place of storage is humid (standard voltage 220 Volts, unless otherwise specified). Check that the temporary sealing plugs of the cable entries are wel, in place. Make sure that the covers and the boxes are well closed to ensure ‘weatherproo! sealing CONTROL AFTER STORAGE Maintain a visual check of electric equipment. * Operate manually the microswitches, buttons, selectors. etc. to insure the comect mechanical function. Operate apparatus manually, Verify the comect grease consistency. For actuators equipped with grease nipple, remember to add some new grease. * Follow instructions included in the commissioning instructions heregiven, STORAGE EXCEDING ONE YEAR : Sometimes the actuators with valves are installed on site but the electric wiring cannot yet be installed. During this period ~ Besure that the cable gland and the electrical boxes are weather- proof, - Cover the actuator with a plastic tarp. In the case of a valve with rising stem having a long stroke, verify that the protection tube is well mounted on the actuator. If if is not, fix it with joint glue. We advise to give supply to the heating elements while the actuator 4s out of service, even if it is only temporarily awaiting final wiring hook up, STORAGE OF ACTUATORS EQUIPPED WITH ELECTRONIC COMPONENTS Long term storage of electronic components which are not in service risk malfunctioning. This practice is therefore highly unadvisable. It a long term storage is absolutely necessary, we strongly recommend a revision of the electronic cards in our factory before actuator usage. 9 18 BERNARD MAINTENANCE and STORAGE EXAMPLE OF WIR POWER SUPPLY CIRCUIT NG DIAGRAM 3 SINGLE PHASE PHASE iH rt fof R] (s) & R] [s i Circuit breaker Ca a Note ce ¥-h a1 Thermal ee relay d d ci ane oye e2{ J 4 o = o Thermal : rr relay ‘apacitor qQ 7 oao th th rt 2H{h {4 3 ph 380 V Star winding LEGENDE El E2 cl c2 3 FCO FCF LEO LEF Limitherm, ™ + torque limit switch OPEN clicuit breaker with tuse thermal relay contactor OPEN contactor CLOSE : Telay of torque limit device travel limit switch OPEN travel limit switch CLOSE torque limit switch CLOSE thermal cut-out in motor (optional) transformer © BERNARD These are patt of actuator FOR STANDARD ACTUATOR CONTROL CIRCUIT supply of control circuit oe Reset push-button ae 3 £2 Auxiliary contact Push-button STOP ‘ACTUATOR | gq Themal cut-out j Default Signalling Lamp a C2 GB ca For actuators without torque limit device the circuit or relay C3 is not existing. Dotted line ; for short duration type signal (not maintained). Function + Stop in open and close positions on travel limit switch * Torque limit in safety action, with manual reset. NOTE : We can supply other types for any function on request. n 1 BERNARD EXAMPLE of CONTROL BOX STANDARD INTERNAL ACTUATOR WITH TORQUE [4 | motor terminais LIMITING DEVICE +} piconneciions detailed i ¢ Common of the torque limit switches JR Torque limit switch IT Digection of rotation 1 a f 3) Torque limit switch Direction of rotation 1 FUNCTION OF SWITCHES TORQUE SWITCHES give Direction of rotation® SHORT DURATION anil clockwise contacts only, (normally opening) ‘TRAVEL Lior SWITCHES Direction of rotation Give maintained contact T- clockwise - (nomally closing) WD] ¢ Travel mit switch i Direction of rotation | ake TG] C Travel limit switch 34] R. Direction of rotation tt 15] 7 * Direction of rotation seen on opposite side of fixing ange of actuator. —— ACTUATOR WITHOUT TORQUE LIMITING DEVICE (types OA) Motor terminals (connections detailed below) ‘Travel limit switch Direction of rotation | azo Travel limit switch Diection of rotation o an0 FUNCTION OF SWITCHES Direction of rotation* 1 anti-clockwise (normally opening) Ditection of rotation, T- clockwise (normally closing) 0 a ‘Thermal Cutouts of motor * Direction of rotation seen on opposite side of xing flange of actuator. & BERNARD 12 WIRING DIAGRAM OPTIONAL ACCESSORIES 6 17 1 Fust potentiometer Fust Extrer Travel Limit Switch. Direction of Rotat: sn 1 430 IC Fist Extra Travel R Limit Switch T Direction of Rotation tt Heater Resisiance Thermal Cutouts of moter Flashing Contact emote Indication of moter funning) Secor olentiometer Rail Fan] 4. Electtonic position All £0] + transmiter to 81} — Output signal 420m A. CN Supply 7 fo 30 V DC 13 1 BERNARD WIRING DIAGRAMS S1000 and OPTIONS Connection to motor terminals ‘Buruorssiuos BuyNp uoTderp (UOTDIO! Oy] AI[DOYDULaIsAs YDeUD * NOLLNYD. 30}0ur Jo xoq [DujUNIE} juDpuedepuy ynoyno IuneyL : YE, AOONANOISONXS a deins pu [pouuure) josuu0D © pup ¢ mDUTWe} ‘eBunyore|u uowenp aBupyp 0, ) SJOJDNYOD JO sadAj royjo oy) 10) AlejpIDdas pariddns pup vo sedi ou) Uy pasojous s 101!5DdD> ey 3I0N Logi ASWHd STONIS Cud €-a 022 atdurpxe 10}) SDIOA Jamo} ud ¢-a oge) @{duipxe 10}) aBpyjon teddy, 4 3 BERNARD Output shafts and examples of assembly INCORPORATED DRIVE BUSH (Form A) For valves with sising stems and without drive bush. It is easy to rernove the bush to machine it to suit the valve stem thread. The bush is then driven by the hollow shatt of actuator permitting the inner passage of the stem to rise. at ENLARGED SLEEVE (Form B) For vallves with rsing stems and incorpo- rated bushes. The sleeve can drive directly - the valve nut having the same dimensions as the actuator sleeve. The valve stem can rise within the actuator hollow shatt CLAW COUFLING END (Form C) For valves with rising sterns only a coupling piece fitted to the valve nut, is driven by the actuator shatt with claw coupling end. HEXAGONAL HOLLOW SHAFT For valve with rising and tuming stems. A driven sleeve is secured to the valve stem and driven through the actuator shatl. The stem slides axially within. the hollow actuator shatt for the full valve travel, LINEAR ACTUATOR As previously stated, multitum actuators can be adapted to provide linear ‘actuation offering high output thrusis and strokes up to one meter. The mounting flange and coupling adaptor can be supplied to customer requirements, ‘The actuators can be supplied with sin- gle phase motors which are normally requited for contol systems. Due to the low inertia of the output shat. almost instant stopping is assured, but if specified, electric short circuit. brakes can be supplied. —- ACTUATOR ‘THRUST ACCEPTANCE sR ~ YOKE FIXING PIECE (optional) ——— @ on request 12 BERNARD OUTPUT SHAFTS and EXAMPLE of ASSEMBLY e) FUSSPLATTE und HEBEL ~=BS pobeuMabe PLATE and Levee 2 Comectionw Dimensions PIO 4490 zeae % as A Ser Bae oidTS 1 Satz Winkelgelenke RR oder RL Linking rod Winkelgeleni’stange WG DEUFRA Stetantriebe D-53840 Troisdort 22. m= Range SD ses TYPES BS50 AND BS100 Standard specification: Weatherproof actuator to IP65, fitted with 2 adjustable SPDT travel mit switches (1 for each extreme pesition), 2 SPOT torque limit switches (1 for each direction of rotation), with handwheel for manual operation. Duty rating: 30%. Position 2eable onkies PGS Step sean liting rotaiont6 SO" (2 2 adjustable) —= 17 Keyway shown Dectuching ever Js0 Ste tange He eats Fiz possbe) ‘STANDARD ‘OurPUT wwe | A | 28 | c [oolael H_ Net weight esso__ | 320 | s10 | 190 | 165 | 90 [a33| 26 8 | 26kg esioo | 347 | 31 | 190 | 250 | 35 [989] 30 10 | 30K9 E* L. BERNARD. 60 av. du PRESIDENT WILSON. 93211 LA PLAINE-S“DENIS. FRANCE B.P. 32. TELEX : 236 743 ELBERNA FAX : (1) 48.09.25.29 ‘ (1) 48.09.29.12 Schmersal Z4VH 336-112 Position Switcheses Design Thehousng setters ener nenmopiatc which et tarabity nea. exingishing te covert secured by sil ressingtinandengagegiina snack {tenn be ramoved ety wena serewarer smite Te sels lhe cower sd ‘lugar are ress pint many pots and is: Exel mete par of laos Inateraorhave soporte sotace proeston The reckng overs canbe eae rougheut 360°in 10 steps. 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