DRILLSTAR

Z-REAMER
Zero offset, Zero rathole, Full steerability
Combining the advantages of a modern underreamer with the short size of a bicenter bit, the Drillstar
Z-Reamer opens up new reaming applications. It is now possible to perform directional reaming-while-
drilling using PDMs rather than a RSS BHA, even in the smaller borehole sizes and without compromising
on steerability.
The tool is mechanically activated by setting a
pre-determined weight on bit. It is then simply
retracted at the end of the drilling phase while passing
through the casing shoe.

One size up
The Z-reamer is the first underreamer with cutting
blades capable of enlarging up to one bit size up (about
50% of pilot size) even in the smaller diameters. This
unique feature enables the tool to be run in casing-
while-drilling applications with even the smaller casing
diameters (4 1/2 and up).

Reduced rathole length

As the reaming blades are now located immediately
above the bit, long ratholes are no longer required,
saving rig time and reducing drilling risks.

Improved stability and drilling

performances
Unlike a bicenter bit, the Z-reamer is a fully centered
tool, reducing drilling vibrations and improving
stability. And unlike other underreamers, the reaming
blades are kept in the same formation as the bit,
which has been designed specifically for this usage.
No more guessing whether WOB is set on the bit or
on the reamer.

Field maintainable
Z-reamer running Z-reamer drilling
The Z-reamer is a sturdy tool, tested to perform in
harsh drilling environments while remaining simple
enough to be maintained in the field with few spare
parts and hand tools, reducing turnaround time
between runs and improving reliability.
Z-REAMER
Fail-safe design
The Z-reamer does not rely on any specific component to
be able to retract. No latch, no pin, no ball: the reaming
blades are kept open while drilling by the WOB, and retract
while pulling out through the casing shoe. Only a light pull
is required in normal operations, but more pull can still be
applied if needed to retract the blades in case of damage.

Optimized for your well

Bit and reaming blades design can be optimized for your
desired well trajectory, taking into account formation
and BHA parameters (UCS, PDM limitations, etc.). A full
steerability simulation can be run and recommendations
made for BHA components and drilling parameters.

Standard dimensions

Type Pilot Bit size Max enlarged Max flow Standard Cutter size
hole size (GPM) connection (mm)
Z378 3 7/8 5 1/2 150 2 3/8 REG 8
Z600 6 8 1/2 450 3 1/2 REG 13
Z850 8 1/2 12 1/4 900 4 1/2 REG 13

Finite element analysis and bench

stress tests were used to determine
operational limits

DRILLSTAR Drillstar Industries - 21/10/2014