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Ray Osborne Rotary Bending Presentation For ISTMA Technical Sessions PDF
Ray Osborne Rotary Bending Presentation For ISTMA Technical Sessions PDF
Technology
&
Use of Rotary Bending
Technology for Processing of
Advanced, High-Strength Steels
(AHSS)
L. Ray Osborne
rosborne@anchordanly.com
Mechanical Engineer / Business Development Manager
What is Rotary Bending?
Step 2
Induced
rotation of the
Step 1 Rocker bends
material around
Downward the anvil while
force clamps requiring less
the part. force
Step 4
Rocker releases
material to allow
springback to
Step 3 desired final part
Rocker bends material beyond angle
final part angle to compensate
for material-memory springback 4
Rotary Bending Replaces Wipe-Action Tooling
Wipe
Punch Coining
Part
Hold-Down Stripper
Surface of part is
scraped, leaving long
marks 5
Rotary Bending replaces V-type Brake Tooling
Work
Piece Back Stop
Brake Die
6
Most Common Bend Types (cross sections)
7
Other Bend Types
8
Common Rotary Bender Sizes
9
Common Construction Materials
11
Rotary Bender Options
12
Rotary Bender Options
13
Market Segments for Rotary Bending
Appliance 40%
Specialty
Equipment 20%
HVAC 10%
Transportation 5%
Furniture 10%
Aerospace 5%
Electrical
Enclosures 10%
14
Application Engineering
15
Test Bending Services
16
AHSS Springback Study
17
AHSS Springback Study
Vertical
clearance
18
Special Applications
Material = DP1000
Ultimate Tensile Strength (min.) = 1,000 MPa
(145,000 psi)
19
Special Applications
20
Special Applications
Interlaced, Two-
Stage Bending
Concept
21
Special Applications
Rotary-Bender
on Pressure Pad
+ Conventional
Aerial Cam
22
Special Applications
Rotary-Bender
on Pressure Pad
+ Conventional
Aerial Cam
23
Special Applications
Rotary-Bender on
Pressure Pad +
Roller-Actuated
Cam
24
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