PART NO OPN.

NO
SWARAJ OPERATION SHEET 783350 20
WORK CENTRE WORK STATION RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
HMS 76 VMC 1200 W783350 Inderpal Ranjit singh
CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
OPERATION RPM
FEED/
QTY DESCRIPTION QTY.
TOOL NO TOOL NO
mm
Load the component in fixture and butt 1 T423.155 Cutter BN 42510010-R 1 J7552010
and clamp (Operation Bottom face) 10 T025.019 Inserts SNMT-43 1 J70044a
1. Rough face mill valve body face & seat mtg. face 600 700 1 T423.104 F.Milling cutter dia 125 1 J24321
maintaining dim 16+/-0.50 ,80+/-0.20 12 T024.009 Inserts SPNN 1203EEER 1HTI 10 1 J24363
2. F mill 2 bosses maintaining dim 175+/-0.20 1 T024.004 wiper inserts 1 J24303
2 T205.196 S.C drill dia 13FL77/OAL 124 2 J24372
3 Drill 12 holes dia 13*15 through 850 500 1 T422.150 Collet Chuck ER40 1 J12055
1 T422.281 Collet ER40 1 J61001/98
4.Drill 3 holes dia 13* 105 through 1200 220 1 T205.136 S.C. drill dia 12.5 1 J61001/105
1 T440.304 Safas body 1 J64784
5.Drill 4 holes dia 11 through 800 600 1 T031.052 C'fer Inserts 1 J64953
S.LA.BT - 50dia 32 for dia 1 J70143
6 .Drill 1 holes dia 9 through 1600 150 1 T441.408 12.5 drill 1 J79666
1 T204.202 Cobalt drill dia 13 1 SK51522
7 .Drill 3 holes dia 12 through 1700 200 1 T205.183 S.C drill dia 11 1 J7564946
1 T422.275 Collet ER-20
8. Drill 3 holes dia 12.5 through with c'fer 1*45 1500 150
9. Finish 2 holes dia 13H7 through 1500 200

1 10/2/2013
ISSUE NO DATE
REVISIONS
PART NAME PART NO OPN. NO
SWARAJ OPERATION SHEET REAR COVER 783350 20
WORK CENTRE WORK STATION RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
HMS 76 VMC 1200 W783350 Inderpal Ranjit singh
CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
OPERATION RPM
FEED
QTY DESCRIPTION QTY.
TOOL NO TOOL NO
mm/rev

10. F.mill cylinder mtg. resting bosses & 1200 120 1 T422.261 Adapter ER-20 BT50*150
F.mill control valve mtg.bosses 1 T205.177 S.C drill dia 9
maintaining dim 81+/-0.20 2 T422.150 Collet chuck for drill dia 9
11. F.mill peripheri seating surface & F.mill 2 bosses 800 500 1 T422.280 Collet for drill dia 9
maintaining dim 15+/-0.30 1 T481.025 Boring tool
12. Drill 2 holes dia 10.2 through 600 500 1 T020.208 Inserts TCMT 090304MQUC6010
with c'fer 1*45 deg 1 T481.013 Boring bar Nikken Make
13. Tap 2 holes M12*1.75 through 500 150 1 T424.136A Sq shoulder milling cutter dia 63(R.mill)
14. Drill 2 holes dia 6.8*18 deep with 300 525 5 T025.025 Inserts(for cutter dia 63)
c'fer 1*45 deg 5 T025.23 Inserts TPAN1603K20/H13A
15. Tap 2 holes M18*1.25*15 deep 690 250 1 T622.41 Vernier depth gauge-300
1 T600.22 P.gauge dia13H7
unload the comp. 10 T422.421 Pull stud
Inspect & Record results in 1 T205.211 Step drill dia 10.30*24*104*14MZE1030
Q.A. sheet 1 T422.346 Collet chuck BT-50 ER-25*100GPL
1 T422.350 Collet K25(13-14)
1 T205.189 S.C drill dia 6.80
1 T440.301 Safas body
2 T031.051 C'fer Inserts
1 T422.358 S.L.A. BT-50
1 T233.380 Tap M8*1.25

1 10/2/2013
ISSUE NO DATE
REVISIONS
 QTY/PRDT=1
SHEET 2 OF 5
APPROVED

SPECIAL TOOLING

DESCRIPTION
Fixture
Tackle
Adapter BT-50(for cutter dia 100)
Adapter BT-50(for cutter dia 125)
Adapter BT-50(for dia 13 drill)
Adapter BT-50(for cutter dia 63 & 67)
Sq.shoulder milling cutter dia 67
P.gauge dia 12.376+0.30/-0.00( for 12.50)
P.gauge dia 13+0.20/-0.00)
Parallel block(for check dim. 70+0.20)
H.P checking gauge(for cylider mtg.hole)
Tackle
Bin
Chips cleaner
Rel. Dimension checking gauge

NEW RELEASE ON COMPUTER.

REFERANCE
REVISIONS
QTY/PRDT=1
SHEET 2 OF 5
APPROVED

SPECIAL TOOLING

DESCRIPTION

NEW RELEASE ON COMPUTER.

REFERANCE
REVISIONS
 PART NAME PART NO OPN. NO QTY/PRDT=1
SWARAJ OPERATION SHEET REAR COVER 783350 30 SHEET 1 OF 5
WORK CENTRE WORK STATION RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
HMS 76 HMC W783350 Inderpal Ranjit singh
CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
OPERATION FEED/ DESCRIPTION
RPM QTY TOOL NO QTY. TOOL NO DESCRIPTION
mm
PLACE THE COMPONENT LOCATE AND CLAMP
OPERATION Rt.SIDE 4 T413.04 Cart.437.9.1320.16 1 J7552003 Fixture
1 Rough bore 1 bore dia 68.80+0.20 through and bore 1 bore dia 4 T020.58 TPUN 160408K20 1 J70044 Tackle
71.80+0.20 with c'fer 3.5*15 deg and maintaining dim. 16.50+0.20 Cart.PTFNR20CA-22 J04646 Boring Fixture
365 58.4 2 T419.12 1
& plunge face bore face maintaining dim. 8+0.20 from rear side 2 T03.051 TNMG 220408 KM-GC-3015 1 J24243 Tool layout
dowel hole. 2 T413.61 Cart.PSRNR16CA12(15 deg) 2 J68927/72 Boring Bars
2 T030.071 SNMA 120408/H13A 1 J68913/32 Setting Ring dia 70
OPERATION Lt.SIDE 1 T624.07 Dial bore gauge(50-150) 1 J70044a Setting Ring dia 73
1. Rough bore 1 bore dia 68.80+0.20 through and bore 1 bore dia
71.80+0.20 with c'fer 3.5*15 deg and maintaining dim. 16.50+0.20 365 58.4
& plunge face bore face maintaining dim 375+0.20 from Rt Bore face.

Inspect & Record results in

Q.A. sheet
Unclamp & unload workpiece on conveyor

1 10/2/2013 NEW RELEASE ON COMPUTER.

ISSUE NO DATE REFERANCE
REVISIONS
PART NAME PART NO OPN. NO QTY/PRDT=1
SWARAJ OPERATION SHEET REAR COVER 783350 40 SHEET 1 OF 5
RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
WORK CENTRE WORK STATION W783350 Inderpal Ranjit singh
HMS 76 HTC CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY. TOOL NO DESCRIPTION
OPERATION mm

Pick up load & clamp workpiece in Fixture 1 J70105a Tackle

1 T423.01 Face mill cutter dia 125 1 J52800 Milling Fixture
1. R.mill valve body mtg face& 3 deg inclined face (R265.4.125.14) 1 J022207 Tool layout
1 T423.03 Face mill cutter dia 160 2 J22074 Adaptor for dia 125 & 160 cutter
STATION-B (R265.4.160.14) 1 J69032 Fitness checking gauge for valve
2.F.Mill elliptical boss 1 T424.105 Face mill cutter dia198 Body face
(R282.2.198.33) 1 J61878 Distance checking gauge
STATION A & C 39 T025.03 SPKN1203EDR GC 320 (for contor sector face)
3 T025.31 SPEX 1203EDR HIP (wiper inserts)
1. F.mill valve body mtg face & 3 deg. Inclined face 1 T622.41 Vernier depth gauge(0-300)

Inspect & Record results in

Q.A. sheet
Unclamp & unload workpiece on conveyor

PART NAME PART NO OPN. NO QTY/PRDT=1

SWARAJ OPERATION SHEET DIFFERANTIAL HOUSING 714030A 30 SHEET 1 OF 12
RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
WORK CENTRE WORK STATION W/714030A Inderpal Ranjit singh
HMS 76 VMC 1200 CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY TOOL NO DESCRIPTION
OPERATION mm

Pick up load & clamp workpiece in fixture 1 T423.155 Cutter BN 426-100-10-R(for 1 J70044a Tackle
R.milling) 1 J54862 Work holding fixture
1. R.mill response valve mtg face maintaining dim 110+0.20 500 500 10 T025.019 Inserts SNMT-43 1 J24321 Adopter BT-50(for dia 100 cutter)
1 T423.104 Mitsubishi Cutter dia 125(for 1 J24363 Adopter BT-50(for dia 125 cutter)
2. F.mill response valve mtg. face maintaining dim 109+0.20 500 500 F.milling) 1 J24372 Adopter BT-50(for dia 63 cutter)
12 T024.009 Inserts SPNN 1203EEER1HTI10 1 J61001/83 P.gauge dia 10.106+0.335/-0.00
3. F.mill 4 bosses dia 30 on seat mounting face maintaining 850 380 1 T024.004 Wiper inserts 1 J61001/99 P.gauge dia 14.376+0.30/-0.00
dim 198+0.50(with cutter dia 63) 1 T424.136A Sq shoulder cutter F4041B063 1 J61001/88 P.gauge dia 22.376+0.30/-0
5 T024.025 Inserts 1 J61001/98 P.gauge dia 12.376+0.30/-0
1 T205.190 S.C drill dia 10.20 1 J14824A Tap M12*1.75
1 T446.302 Safas body(for drill dia 10.20) 1 J61439 Squarness checking gauge(for
1 T422.358 S.L.A BT-50(for drill dia 10.20) M24*1.50 hole)
4 T031.052 C'fer inserts
1 T422.358 S.L. Adaptor BT-50(for
drill dia 10.20)

1 10/2/2013
ISSUE NO DATE
REVISIONS
PART NAME PART NO OPN. NO QTY/PRDT=1
SWARAJ OPERATION SHEET REAR COVER 783350 50 SHEET 2 OF 5
RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
WORK CENTRE WORK STATION W783350 Inderpal Ranjit singh
HMS 76 VMC 1200 CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/
RPM QTY TOOL NO DESCRIPTION QTY TOOL NO DESCRIPTION
OPERATION mm

1 T233.088 Tap M12*1.75 1 J69032 Flatness checking gauge( for response

4. F.mill 5 bosses dia 30 (cylinder mtg. boss) maintaining 850 380 2 T440.401 Tapping Attachment valve mtg. face)
dim 108+0.20 with dia 63 cutter 1 T440.451 Adaptor(for M12 tap) 1 H.P.C gauge(Response Valve face)
5. F.mill oil dipstic mtg. boss & F.mill wet brake bosses 850 300 1 T422.207 Adaptor BT-50(for drill dia 14.30)
maintaining dim 25+0.20 with dia 63 cutter 1 T205.191 S.C drill dia 14.30
6. Drill 4 holes dia 10.20*26 deep with c'fer 1*45 deg(hole no 13 to 17) 1200 400 1 T440.304 Safas body(for drill dia 14.30)
7. Drill 1 hole dia 14.30 through with c'fer 2 * 45 degree(hole no 18) 1200 300 1 T234.288 Tap M16* 1.50
8. Tap 1 hole M16 through(hole no 18) 300 450 1 T440.452 Adaptor( for M16 tap)
9. Tap 4 holes M12*1.75-20 deep(hole no 13 to 17) 300 425 1 T422.286 Collet ER 40(26-25)
10. Drill 1 hole dia 22.50 through (hole no 19) 900 100 1 T422.205 Adaptor BT-50ER40 Collet chuck
11. C'fer 1 hole on dia 22.50 hole to 2*45 degree (hole no 19) 100 80 1 T203.610 Drill dia 22.50
12. Tap 1 hole M24*1.50 through(hole no 19) 100 1 T441.407 S.L.A BT-50 Adaptor(for drill
dia 22.50)
1 T228.26 C'sk
1 T441.553 Adapter for c'sk
1 T234.092 Tap M24*1.50 Titax mxke
1 T442.276 Collet
1 T422.150 Collet chuck BT-50
1 T627.134 Thread plug gauge M24*1.50

PART NAME PART NO OPN. NO QTY/PRDT=1

SWARAJ OPERATION SHEET REAR COVER 783350 50 SHEET 3 OF 5
RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
WORK CENTRE WORK STATION W783350 Inderpal Ranjit singh
HMS 76 HMC CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY TOOL NO DESCRIPTION
OPERATION mm

13. Drill-3 holes dia 12.50 through with c'fer 1*45 deg. Hole no 20-22 1500 200 1 T627.129 T.P. gauge M16*1.50
1 T627.007 T.P. gauge M12*1.75
14. Tap 3 holes M14*1.50 through(hole no 20 & 22) 273 409.5 1 T205.136 S.C drill dia 12.50
1 T440.304 Safas body
1 T031.052 C'fer inserts
1 T441.408 S.L.A. BT-50 dia 32 for 12.50 dril
1 T622.41 V.depth gauge(0-300)
Inspect & Record results in Q.A.sheet 10 T422.421 Pull stud
Unclamp & Unload workpiece on conveyor

PART NAME PART NO OPN. NO QTY/PRDT=1

SWARAJ OPERATION SHEET REAR COVER 783350 60 SHEET 1 OF 7
PREPARED CHECKED BY APPROVED
RAW MATERIAL STOCK NO W783350
WORK CENTRE WORK STATION Inder pal ranjit
HMS 76 HMC CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY TOOL NO DESCRIPTION
OPERATION mm

LOAD THE COMPONENT IN FIXTURE 1 T423.119 Cutter dia 125 M660F 2 J52805 Work holding fixture
LOCATE AND CLAMP 10 T024.018 Inserts 1 J24392 Boring bar(for dia 50 bore)
1 T205.189 S.C drill dia 6.80 1 J61874 H.P.C gauge dia 6.80 holes near
1. R & F.mill on dia 73 bore face maintaining dim.305+0.10 550 500 1 T440.301 Safas body dia 50 bore
from front dowel hole 2 T031.051 C'fet inserts 1 J61001/81 P.gauge dia 6.647+0.20/-0.00(dia 6.80)
1 T422.358 Adaptor BT-50(for safas body) 1 J24369 S.L Adapter BT-50(for safas body dia6.80)
2. R & F.mill lift control sector face maintaining dim 450 100 1 T233.380 Tap M8*1.25 1 J68927/50 Setting Ring gauge dia 50
282+0.30 from front dowel hole 1 T422.214 Tap Holder BT-50 SK10C165 1 J61001/61 Plug gauge dia 18+0.033/-0
1 T447.04 Tap chuck(for M8 tap) 1 J24321 Adapter BT-50(for cutter dia 100)
3. R bore 1 bore dia 68.8+/-0.20 through & R.bore 1 bore 1 T422.217 Collet SK 10-6P(for M8 tap) 1 J64510 Concentricity checking mandrel(dia 70
dia 71.80+/-0.20 maintaining depth 15.50+/-0.20 & 73)
1 J24372 Adapter BT-50(for cutter dia 63)

1 20-12-2011 NEW RELEASE ON COMP.

ISSUE NO DATE REFERANCE
REVISIONS
PART NAME PART NO OPN. NO QTY/PRDT=1
SWARAJ OPERATION SHEET REAR COVER 783375 60 SHEET 2 OF 7
PREPARED BY CHECKED BY APPROVED
RAW MATERIAL STOCK NO W783350
WORK CENTRE WORK STATION inderpal ranjit
HMS 76 HMC CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY TOOL NO DESCRIPTION
OPERATION mm

4. F.bore 1 bore dia 70+0.050/-0 through & F bore 1 bore dia 300 150 1 T627.005 T.P gauge M8*1.25 1 J70303 Tackle
73+0.060/-0 maintaining depth 16+0/-0.20 from dia 1 T423.118 Cutter dia 160 M690 1 J61001/83 P.gauge dia 10.106+0.335/-0.00
73 bore face 14 T024.013 Inserts SDMT1506MLTN5515 1 J69150 Plug gauge dia 17.35+0.27/-0
5. R & F bore 1 bore dia 50+0.030/-0 with c'fer 2*30 deg 450 100 1 T423.104 Cutter dia 125(Mitsubishi) 1 J64982 H.P.Cgauge dia10.20-3 holes back face
6. Drill 2 holes dia 6.80*17 deep with c'fer 1*45 deg 2000 693 12 T024.003 Inserts 1 J24396 S.L. Adapter BT-50(for dia 18 reamer)
(Lift Control Sector) 1 T024.004 Wiper inserts 1 J24385 Adaptor BT-50(for cutter dia 125)
7. Tap 2 holes M8*1.25-15 deep 550 750 1 T423.155 Cutter BN 425-100-10-R(R.mill)
8. R & F mill dia 35 boss( for M24*1.50 holes) 450 100 10 T025.019 Inserts SNMT-43
9. Drill 1 hole dia 22.50 through with c'fer 2* 45 deg 500 200
10. Tap 1 hole M24*1.50 through

1 20-12-2011
ISSUE NO DATE
REVISIONS
 PART NAME PART NO OPN. NO QTY/PRDT=1
SWARAJ OPERATION SHEET REAR COVER 783350 60 SHEET 3 OF 7
PREPARED CHECKED APPROVED
RAW MATERIAL STOCK NO W783350
WORK CENTRE WORK STATION inderpal ranjit
HMS 76 HMC CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY TOOL NO DESCRIPTION
OPERATION mm

1. F. mill on dia 73 bore face maintaining dim 374+0.20 from 550 500 1 T423.119 Cutter dia 125 M660F 2 J52805 Work holding fixture
left bore face 10 T024.018 Inserts 1 J24392 Boring bar(for dia 50 bore)
3 T413.03 Boring cartridge CTFCR 10CA-11 1 J61874 H.P.C gauge dia 6.80 holes near dia 50
2. R.bore 1 bore dia 68.8+/-0.20 through & R bore 1 bore 300 150 4 T020.56 Inserts TPUN 110308HTI10 1 J61001/8 P.gauge dia 6.647+0.20/-0.00(dia 6.80)
dia 71.80+/-0.20 maintaining depth 15.50+0/-0.20 1 T413.08 C'fer Cartridge CTTCR10CA-11-30 1 J24369 S.L. Adapter BT-50(for safas body dia 6.80
1 T624.07 Dial bore gauge 50-150 1 J68927/5 Setting ring gauge dia 50
3. F.bore 1 bore dia 70+0.050/-0 through & F bore 1 bore dia 10 T422.425 Pull stud 1 J61001/6 Plug gauge dia 18+0.033/-0
73+0.060/-0 maintaining depth 16+0/-0.20 from dia 73 bore 1 T610.70 Plug gauge dia 50H8 1 J24321 Adapter BT-50(for cutter dia 100)
2 T413.02 C'fer Cartridge 1 J64510 Concentricity checking mandrel
R433.9.1320.16-45deg (dia 70 & 73)
5 T020.058 Insert TPUN 160308-H20 1 J24372 Adapter BT-50(for cutter dia 63)
3 T413.04 Cartridge R437.9.1320.16 1 J70303 Tackle
3 T624.07 Dial bore gauge 50-150 1 J61001/8 P.gauge dia 10.106+0.335/-0.00

PART NAME PART NO OPN. NO QTY/PRDT=1

SWARAJ OPERATION SHEET REAR COVER 783350 60 SHEET 4 OF 7
PREPARED BY CHECKED BY APPROVED
RAW MATERIAL STOCK NO W783350
WORK CENTRE WORK STATION INDERPAL RANJIT SINGH
HMS 76 H.M.C CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/
RPM QTY TOOL NO DESCRIPTION QTY TOOL NO DESCRIPTION
OPERATION mm

1. Rough mill sensor mtg. face(3 deg inclined face) maintaining 250 300 1 T622.41 V.depth gauge(0-300) 1 J69150 Plug gauge dia 17.35+0.27/-0
dim 495+0.50 from dowel hole 1 T205.211 Step drill dia 10.20 MZS 1 J64982 H.P.C gauge dia 10.20-3 holes
2. Finish mill sensor mtg. face(3 deg inclined face) dim 494+0.40 450 400 103M12GP-20 back face
from dowel hole MF50-OAL 125 Step 24s/s 14 1 J24396 S.L. Adapter BT-50(for
3.Drill 3 holes dia 10.25 through with c'fer 1*45 degree 1400 400 1 T422.218 Holder Slim collet chuck SK dia 18 reamer)
4. Tap 3 holes M12*1.75-20 deep 300 425 16C225 1 J24385 Adapter BT-50(for cutter dia 125)
5. Drill 1 hole dia 5 through 2000 300 1 T422.602 Collet SK 16-14
6. Drill 1 hole dia 17.30 through 1000 300 1 T233.128 Tap M12*1.75 OAL 120
7. Reamer 1 hole dia 18H8 through 550 180 1 T422.219 Adapter BT-50sk 10C225(for
M12 tap
Inspect & Record results in Q.A. sheet 1 T422.603 Collet SK 10.85P
Unclamp & Unload workpiece on conveyor

1 20-12-2011
ISSUE NO DATE
REVISIONS
PART NAME PART NO OPN. NO QTY/PRDT=1
SWARAJ OPERATION SHEET REAR COVER 783350 60 SHEET 5 OF 7
PREPARED BY CHECKED BY APPROVED
RAW MATERIAL STOCK NO W783350
WORK CENTRE WORK STATION INDERPAL RANJIT SINGH
HMS 76 H.M.C CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
FEED/ DESCRIPTION
RPM QTY TOOL NO QTY TOOL NO DESCRIPTION
OPERATION mm

1 T205.605 S.C. drill dia 5MZS 0500M8

GP 20M FL 28 OAL 82 S/S-6
1 T422.215 Adapter BT-50(for dia 5 drill)
1 T422.604 Collet(for drill dia 5)
1 T205.606 S.C drill dia 17.30MZS 1730
MB OAL 155
FL 87.50S/S-18
1 T422.220 Holder BT-50 SK 225(Nikken)
1 T422.605 Collet SK 25P-18
1 T216.102 S.C drill dia 18H8
(W5293430)
1 T422.101 Collet 393CGS 201652
1 T422.131 Holder Pencil Hydro-grip
chuck C5391
1 T481.060 Basic Holder BT-50 CS39058

Declamp, Delocate and Unload the

component
 PART NO OPN. NO
SWARAJ OPERATION SHEET 783350 70
WORK CENTRE WORK STATION RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
HMS 76 VMC 1200 W783350 Inderpal Ranjit singh
CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
OPERATION RPM
FEED/
QTY DESCRIPTION QTY.
TOOL NO TOOL NO
mm
Place the component in fixture, locate and clamp

1.Tap 1 hole M24*1.50 through(hole no 19) 100 1.5 1 T480.13 Reduction Sleeve MT5/MT4 1 J74002
1 T441.04 Q.C. chuck MT4 1 J74005
2. Tap 1 hole M12*1.75*20deep(hole no 13 to 17) 150 1.75 2 T441.18 Q.C. collet MT4 1 J14551
4 T441.16 Q.C. collet MT2 1 J70044
3. Tap 3 holes M14*1.5 through(hole no 20,21,22) 150 1.5 1 T228.26 C'sk 90 deg B31.50 1
1 T447.13 Tap holder(for M24 tap)
4. Tap 1 hole M16*1.5 through(hole no 18) 150 1.5 1 T234.32 M/C tap M24*1.50
1 T627.10 Thread Plug gauge M24*1.50
1 T447.10 Tap holder(for M12 tap)
1 T233.28 M/C tap M12*1.75
Inspect & Record results in Q.A. sheet 1 T627.007 Thread Plug gauge M12*1.75
Unclamp & Unload workpiece on conveyor 1 T234.288 Tap M16*1.50
1 T627.129 T.P gauge M16*1.50

1 10/2/2013
ISSUE NO DATE
REVISIONS
PART NAME PART NO OPN. NO
SWARAJ OPERATION SHEET REAR COVER 783350 80
WORK CENTRE WORK STATION RAW MATERIAL STOCK NO PREPARED CHECKED APPROVED
HMS 76 R/D W783350 Inderpal Ranjit singh
CUTTING CONDITIONS STANDARD TOOLING SPECIAL TOOLING
OPERATION RPM
FEED
QTY DESCRIPTION QTY.
TOOL NO TOOL NO
mm/rev

Locate the 2 mandrel in 2 bore. Place the

component in fixture butt & clamp
PLACE JIG PLATE 1 T480.13 Reduction sleeve MT5/MT4 1 J74002
1 T441.04 Q.C. Chuck MT4 1
1. Drill 3 holes dia 10.25 through 450 0.2 4 T441.10 Q.C. Collet 2 MT1 2 J74034
4 T441.13 Q.C.Collet 3 MT2 1 J61001/83
2. Drill 1 hole dia 17.50 through 355 0.2 1 T203.21 T.S. drill dia 10.25 MT1 1 J70018
1 T447.07 Tap holder(for M12 tap) 1 J61001/61
3. Reamer 1 hole dia 18+0.033/-0.00 through 125 0.5 1 T233.28 M/C tap M12*1.75 1 SK51040
1 T627.007 Thread Plug gauge M12*1.75
4. Drill 1 hole dia 5 through 1000 0.1 1 T228.26 C'sk 90 deg B31.50
1 T228.24 C'sk 90 deg B16MT1
REMOVE JIG PLATE 1 T203.128 T.S. drill dia 17.35 MT2
1 T217.80 Reamer dia 18H8
1. C'sk 3 holes dia 10.25 to 1*45 deg 150 hand 1 T480.03 Red. Sleeve MT2/MT1
150 1.75/rev 1 T204.02 T.S. drill dia 5MT1
2. Tap 3 holes M12*1.75 through

Inspect & Record results in Q.A. sheet

Unclamp & Unload workpiece on conveyor

1
ISSUE NO DATE
REVISIONS
 QTY/PRDT=1
SHEET 1 OF 5
APPROVED

SPECIAL TOOLING

DESCRIPTION

Drilling Jig
Indexing Fixture
Support Bracket
C'boring cutter dia 28/13(Alt)
Tackle

NEW RELEASE ON COMPUTER.

REFERANCE
REVISIONS
QTY/PRDT=1
SHEET 1 OF 5
APPROVED

SPECIAL TOOLING

DESCRIPTION

Indexing Fixture
Drilling Jig
Loading Mandrel
P.gauge dia 10.106+0.335/-0.00
Tackle
Plug gauge dia 18H8
Packing box

NEW RELEASE ON COMPUTER.

REFERANCE
REVISIONS