Magna is a global automotive supplier that produces vehicle parts, sub-assemblies, and complete vehicles. The Barcelona plant assembles seats for Nissan. Previously, the seat assembly line had unbalanced workstations due to variability and waste from excessive movement to pick parts. Through techniques like kanban synchronization, kitting, and establishing a supermarket for picking, the improved process balanced the line and reduced waste, resulting in an average assembly takt time that met demand.
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Magna is a global automotive supplier that produces vehicle parts, sub-assemblies, and complete vehicles. The Barcelona plant assembles seats for Nissan. Previously, the seat assembly line had unbalanced workstations due to variability and waste from excessive movement to pick parts. Through techniques like kanban synchronization, kitting, and establishing a supermarket for picking, the improved process balanced the line and reduced waste, resulting in an average assembly takt time that met demand.
Magna is a global automotive supplier that produces vehicle parts, sub-assemblies, and complete vehicles. The Barcelona plant assembles seats for Nissan. Previously, the seat assembly line had unbalanced workstations due to variability and waste from excessive movement to pick parts. Through techniques like kanban synchronization, kitting, and establishing a supermarket for picking, the improved process balanced the line and reduced waste, resulting in an average assembly takt time that met demand.
Discrete / Assembly MAGNA Seats: TFM Initiative, Synchronization and Border of Line
Company Introduction Process Before
Magna is a worldwide company that produces parts, sub-assemblies and even
whole cars for the automotive industry. Kanban Synchronization Unbalanced line due Magna Seating is the section of the company responsible for the assembly of to variability Lot of Muda of movement to pick seats and, in Barcelona, they make seats for Nissan parts Process Improvement Results
Average Load of Workstations Before Average Load of Workstations After
TAKT TIME TAKT TIME
Junjo Synchronization (kitting) Balanced line with