A

Presentation on Practical Training

taken at
National Engineering Industries Limited, Jaipur

From May 15 to July 15, 2015

Submitted
in partial fulfillment for the award of the Degree of
Bachelor of technology in Department of Mechanical Engineering

Supervised By : Submitted by:

MR. MANOJ KUMAWAT KRISHAN KANT
SHARMA
ASSITANT PROFESSOR Roll. No. 14ESBME017

DEPARTMENT OF MECHANICAL ENGINEERING

SRI BALAJI COLLEGE OF ENGINEERING &
TECHNOLOGY
JAIPUR
 INTRODUCTION TO nbc

National Engineering Industries Limited (NEI) is the flagship company of the CK Birla Group, a
conglomerate with a turnover of US$ 1.6 billion.
NEI was founded in 1946 by the renowned industrialist, Shri B M Birla, under the name of
National Bearing Company Limited.
The name of the company was changed in 1958 to National Engineering Industries Ltd. retaining
its original trade mark NBC.
Over the past 60 years, NBC, has grown to be the leading and fastest growing bearings brand in India
and currently produces over 100 million bearings in more than a 1000 sizes every year.
nbc Network
 BEARING
Bearing is derived from the verb to bear a bearing being a machine
element that allows one part to bear (i.e., to support) another.

A bearing is a machine element that constrains relative motion between

moving parts to only the desired motion.

It needs a good support to ensure stability and frictionless rotation.

Bearing User
 Bearing Industry

Sales
Local Bearing
Market FAG SKF NEI OTHERS

23.96% 20.83%

1. SKF
2. NEI
3. FAG
4. OTHERS

28.13%
27.08%
Product Portfolio
 nbc Jaipur Plant

NEIs Jaipur Plant is located at Khatipura Road.

The Jaipur Plant also act as Headquarter of National Engineering Industries Limited.
Spread over a total area of 4,78,900 m2 and a covered area of 75,310 m2.
Jaipur plant has state of the art manufacturing facilities and capable to
manufacture all types of Ball and Roller Bearings of NEI product range.
The company commenced manufacturing in 1950 with an annual production of 30,000
bearings in 19 sizes.
Working Divisions At nbc Jaipur
Ball
Bearing
Departm
ent
Precision Taper
Ball Roller
Making Bearing
Departm Departm
ent ent

SAP-ERP
nbc Railway
Bearing
Departm
Departm
ent
ent

Large
R&D Diameter
Departm Bearing
ent Departm
ent
Departmental Hierarchy
Administrati
on

Manufacturi Human Sales and

R&D Maintenance
ng Divisions Resource Marketing

Purchase
Ball Bearing Ball Bearing
Department

Taper Roller Metallurgy Taper Roller

Bearing Department Bearing

Railway Railway
Bearing Bearing

Large Large
Diameter Diameter
Bearing Bearing
 Manufacturing
Manufacturing in 4 simple steps:-

Receiving Hardening Face Assembly

of Black (Heat Grinding Visual
material Treatment) Outer Packaging
Diameter
Track
Grinding
All manufacturing is taken care of by the
manufacturing department
 Ball Bearing Department
This plant with the most modern equipment was set up in the year 1968.
Manufactured at an ultra-modern plant, with technology obtained from our earlier collaborators, Federal
Mogul Corporation, USA and now with NTN Corporation, JAPAN, these bearings are used by all major
automobiles, truck and tractor manufacturers in the country as original equipment.
The above bearings are manufacture in inch & metric series form 15.857mm bore to 95.25mm bore.
For Ball Bearing NEI has Automatic Grinding Lines with in-process & post process gauges. Complete
automation by Flex link conveyor. Crowning provision on Inner (Cone) & Outer (Cup).
Complete Automatic Line for Roll Grinding, Super finishing, Inspection and Sorting imported from NTN,
Japan automatic checking & prevention of inverted roller & roller missing. Automatic checking of stand
height, noise and run outs.
Presently under modernization and expansion plan the new latest state of the art technology lines are
installed.
The plant is spread over a cover area of 11,652 sq. mtr.
 Flow of Material
in nbc
Material Material Inner
Heat
From Send to Treatment Races Assembly
Outside Departments Grinding
Vendor

Outer
Receiving Face To Store
Store Races
material Grinding House
House Grinding
section
 Receiving Material section
Sample taken from lot according to acceptance quality
Sample level

Paramete
Width , Height, outer dia, track dia, track centre, seal
rs checks
for outer groove dia , N height,
races

Paramete
Width , Height , bore dia , track dia , track center , seal
rs checks
for Inner groove dia
races

Paramete Seal dia , lip dia , lip height , seal width

rs check
for seal

Paramete
Cage curvature , width , diameter, Rivet , rivet height ,
rs check
for cage rivet diameter , radial clearance
Acceptance Quality level (AQL): 0.65%
LOT SIZE SAMPLE SIZE

2 20 100%

21 280 20

281 1200 47

1201 - 3200 53

3201 - 10000 68

10001 - 35000 77

35001 150000 96

150001 500000 119

500001 ABOVE 143

This table show about the accept number sample from the
lot
Type of ISO : 2500
Heat Treatment Process

Material Is
Loaded in
Material Received Material goes to
CHUGAI-Ro
After Inspection Pre Wash Section
Furnace in
Loading Hopper
Heat Treatment Process

Hardening in
Material is Sorted Furnace Quenching (Hot
on Conveyor Belts Zone 1 Oil Bath)
Zone 2
Zone 3
Zone 4
Heat Treatment Process

Washing and
Tempering furnace Air cooling
Drying
Grinding Process For Outer Races
Face Grinding
O.D Grinding
Track Grinding
Track Honning
To Assembly
Grinding Process For Inner Races
Face Grinding
O.D Grinding
Track Grinding
Track Honning
To Assembly
 Assembly
Auto component washing

Auto combining machine

Auto cage assembly machine

Camera
Ball filling Ball spacing Ball pre press Cage Riverting
inspection

Auto Demagnetize machine

 Assembly
Bearing washing machine

Auto Bearing checking machine

Internal diameter Outer diameter Sensitivity

Auto Radial clearance machine

Auto Buoying washing machine

Spraying Ultrasonic Spraying
Drying
washing washing washing
 Assembly
Auto vibration and noise testing
machine

Auto laser marking machine

Auto greasing machine

Auto dust and shielding machine

 Assembly
Auto oiling and visual
inspection

Packaging section
Maintenance Work in nbc

Maintenan
ce

Scheduled Breakdow
n
Maintenan Maintenan
ce ce
Scheduled Maintenance

PerformingMonitoring
Recording Details in Maintenance Record
Scheduling
Maintenance
Recording
Approx. Operators
Inventory Statement
Required
Breakdown Maintenance
Operator Maintenance Planning of
Informs about Engineer Visit Required
Fault Machine Inventory

Amending
Recording of
further Repairing of
Data In
changes in Maintenance
Maintenance
Maintenance Done
Report
Statergies
 Customers
Industries Served

Automotive
2/3/4 Wheeler
Trucks
Tractors

Bulldozers
Railway Wagon/Coaches/Locomotive Manufacturing
Heavy Engineering/Steel/Thermal Power Plants
Electric Motors

List Of Customers

Hero
Suzuki
Ashok Leland
Bajaj
Mahindra
Thank You