TOTAL CONTROL ON THE ROAD

COMPANY OVERVIEW

SILCO CABLES - A Trusted Name in Automotive Control Cables.

ISO Certification: An ISO 9001:2015 certified company with over 15 years of experience in manufacturing
automotive control cables in India. SILCO – Control Cables is a renowned name in the Auto Parts After Market.
We believe safety and design is the heart of any machine. Silco is an industry of Automotive Control Cables,
where we go beyond our limits to make your life risk free

Market Presence: Presence across India with a dedicated network of more than 300 distributors and exporting
to 4 continents. With our never-ending efforts at making control cables, we’re exporting our quality control
cables in Nepal, Germany, U.K., U.S.A.,Sri Lanka, Peru, Bangladesh, Canada and East Africa.

Business Model: Focus on offering the best products, service, and delivery to ensure customer satisfaction. Our
business model is to offer our customers with the best products, service and delivery. We are always there as
your armor to never let you stop from moving ON or OFF roads.
 SILCO JOURNEY
Milestones: From setting up manufacturing sites in 2005 to adding prestigious customers,
SILCO's journey reflects continuous growth and expansion.
VISION
Our Vision is to become premier
Aftermarket Brand and leading
Manufacturer and Exporter of
control cables in the automobile
industry in India.

MISSION
Our Mission is to deliver wide range of
automotive parts to our customers guided
by relentless focus on Quality,
Technology, Innovation and
Resourcefulness.
 ORGANISATION

Mr. Puneet Singh

CEO

GM
Operations

Head Head Head

Head QA Head Head
Sales & HRD Head Store Packing &
& Dev. Purchase Production
Marketing & Admn. Dispatch
 COMPANY CORE VALUE

COMMITMENT GRATITUDE

TEAM WORK
CORE EXCELLENCE
VALUE

COMMUNICATION TRUST INNOVATION

 PRODUCT RANGE PORTFOLIO
For Automotive Solutions: Automotive
Control Cables play a crucial role in the operation
of various systems within a vehicle, such as the
throttle, brakes, clutch, transmission, and steering.
We manufacture the quality range of control
cables for Motorcycles, Scooters, Three
Wheelers, Electric Bikes, E-Rickshaw,
Commercial Vehicles, Mopeds, and more.

Non-Automotive Solutions: For the

non-automotive industry, we’ve set up our foot
upfront to make cabling solutions for the
industry after high demands. To keep up with the
quality and standards needed in the non-
automotive industry, we’re manufacturing
custom control cables for agriculture, heavy
machinery/construction, cranes, lawns &
garage equipment, utility vehicles like golf
carts, home appliances, furniture, decorative,
cable rails and safety purposes.
 OUR RANGE OF CONTROL CABLES

Accelerator Cable Brake Cable Choke Cables

Clutch Cable Brake Wire Accelerator Wire

 OUR RANGE OF CONTROL CABLES

Engine Stop Cable

Gear Cable Gear Wire

Clutch Wire Pull-Push Cable Turn –To- Lock

Cable
 OUR RANGE OF CONTROL CABLES
 Clutch Cable  Seat Lock Cable
 Gear Cable  Choke Cable
 Gear Shifter Cable  Push- Pull Cable
 Accelerator Cable  Start-Stop Cable
 Throttle Cable  Bowden Cable
 Front Brake Cable  Special Purpose Cable
 Rear Brake Cable  Heavy Machinery Cable
 Hand Brake Cable  Genset Cable
 Speedometer Cable  Agricultural Machinery Cable
 Reverse Gear Cable  Outer Conduits
 Latch Release Cable  Strand Wires
 Engine Stop Cable  Wire Ropes
 Decompressor Cable  Cables Fittings
 PRODUCT FEATURES

 Friction Free Technology

 Pre-lubricated with 1000 Grade Silicon Oil
 Smoother Performance in Tough Conditions
 High Quality, Durable & Reliable Products
 Inner Wires- High Tensile Strength
 Smearing Process (Greasing) to Enhance Performance of Speedometer Cables
 Fitment Accuracy
 Customised Solutions for Customers
 Excellent Packaging Quality
 Efficient Stock Management for Faster Delivery
 QUALITY CONTROL AND TESTING
Systematic Approach: Accuracy and perfection is foremost to us, Our systematic
approach to advance quality formation ensures that each product is designed to achieve
industry’s most stringent performance and safety standards.

Testing Facilities:
 4-Stage Inspection

 Performance Test

 Life Cycle Test

Clutch,Brake,Throttle Endurance Test Speedo Endurance Test Tensile Test

 Tensile Test

 Torque Test

 Flickering Test

 Proof Load Test

Outer Sag Test Speedo Torque Test
Brake load Test
 Strength Test
TOOLING & INFRASTRUCTURE FACILITIES
We have specialized advance workshop and skilled man power who
dedicated to the design, development, production, and maintenance of
tools and equipment used in the manufacturing process of control
cables. These tools are essential for various stages of cable production,
including wire drawing, stranding, outer layer application, and end
fitting assembly.
Crimping tool Accelerator- Lower Side

Casting Piston side die Crimping tool Brake- Upper Side Crimping tool Speedo- Upper Side Crimping tool Accelerator- Upper Side

Hot stamping for Company name Casting Lever side die Crimping tool Brake- Lower Side Crimping tool Speedo- Lower Side
 INFRASTRUCTURE
 State of the Art Manufacturing Facility
 High Speed Assembly Lines
 Hydraulic and Pneumatic Presses
 Die-Castings
 Hot Stampings
 100+ Skilled Manpower
 High Production Capacity
 Bulk Storage Facility
 Computerized Printings for Packaging
 Design Engineering for Accuracy and
Precision
 Complete Pneumatic Press Lines
 Power Press 10 tons
 Hydraulic Press 20 tons
 Annual production capacity of 100 million
cables.
 OUR CLINTS
• Lectrix EV Pvt. Ltd.
• OKAYA EV Pvt. Ltd.
• Pure EV
• Simple Energy Pvt. Ltd.
• Ozotec Pvt. Ltd.
• JS Auto Pvt. Ltd.
• Gkon Electric Motor Vehicles Pvt. Ltd.
• Mekins Industries Ltd.
• Mini Meters Mfg. Co. Pvt. Ltd.
• Champ Energy Ventures Pvt Ltd.
• Escorts Pvt Ltd.
• Rosmerta Autotech Pvt. Ltd.
• Khalsa agency
• Goenka agency
• Natroyal Industries (Tier-1-DMRC)
• Onida MIRC electronics Pvt Ltd.
• Hedge Dynamics
 PROCESS FLOW CHART : SC-102
PROCESS FLOW OF SC-102

Stage I II III IV

Process
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
No.

Liner
Outer Sleeve Sleeve First Side Second Side Dust Cap Clutch Boot
Process Cutting
Grinding Deburring Cutting and
Cutting
Sleeve Assy
Welding
Liner Assy
Pressing Pressing Assy
Wire Assy Sizing Flaring Casting
Assy
Flaring

Liner Cutter,
Chop Saw Sleeve Pneumatic Pneumatic
Grinding Deburring Size (3.7mm) PVC Welding Manually Sizing Cutter, Flaring Die Casting Manually
How (7mm Outer)
Tool Tool 950mm and
Cutter, Size Manually
Machine
Manually Machine (BT- Machine (BT-
(RR-1001)
Manually
Size 50mm Machine Machine (RR-1002)
Size 1000mm 800mm 1002) 1001)
Candle

After After Proper After After

After Outer After After After Liner After 1st Side After Wire After
When Job Card
Cutting Grinding
Job Card Job Card Grinding and Alignment of
Welding Assembly Pressing
Pressing on Lubrication
Assembly
After Sizing
Flaring
After Casting
Deburring Sleeve Both Sides of Wire

Avg. time
for 100 7.5 Min 10 Min 12 Min 6.4min 6 Min 6.2 Min 6.5 Min 6.5 Min 6 Min 6.6 Min 4.5 Min 5.2 Min 5 Min 11.6 Min
pcs.

Updated 8.61 Min 5.48 Min 2.75 Min

(15/12/18)
 PROCESS FLOW CHART : SC-142
PROCESS FLOW OF SC-142

Stage I II III IV

Process
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
No.

Liner Cutting Sleeve First Side Second Side Clutch Boot Boot
Process Outer Cutting Grinding Deburring
and Flaring
Sleeve Cutting Sleeve Assy
Welding
Liner Assy
Pressing Pressing
Dust Cap Assy Wire Assy Sizing Grinding
Assy
Pressing
Adjustment

Liner Cutter,
Chop Saw, Manually, (8 Manually, Pneumatic Pneumatic Pneumatic
Deburring Size( 3.7mm) Sleeve Cutter, PVC Welding Manually, Sizing Cutter, Manually,
How (7mm Outer) Grinder
Tool 960mm and Size 900mm
No.) Size
Machine
(3.2mm) Size Press, Lower Press, Upper
(RR-1001)
Manually
Size 50mm
Grinder
(RR-1011)
Press, Rod Manually
Size 1010mm 900mm 960mm Cap(bt-1008) Cap (bt-1008) (BT-1008)
Candle

After Proper After Pressing After

After Outer After After After Liner After 1st Side After Wire After After Boot
When Job Card
Cutting Grinding
Job Card Job Card
Deburring
Alignment Of After Welding
Assembly Pressing
of Compo- Lubrication of
Assembly
After Sizing
Grinding Assembly
After Pressing
Sleeve nents Wire

Avg. Time
for 100 7.5 min 10 min 12 min 6.4min 6 min 6.2 min 6.5 min 6.5 min 6 min 6.6 min 4.5 min 5.2 min 5 min 7.5 min 10 min
Pcs.
On 8 Min 8.3 min 8 min 7.3 min 7.56 min 10.26 min 9.4 min
Conveyor

Updated 9.13 min 8.6 min

50 cables is taking 5 min 10 sec from start to end on conveyor

 PROCESS FLOW CHART : SC-125

PROCESS FLOW OF SC-125

Stage I II III IV V

Process No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Liner Boot
Outer Sleeve First Side Second Side Sleeve Boot Dust Cap End Part Lubri -
Process Cutting
Grinding Deburring Cutting and
Cutting
Liner Assy
Pressing Pressing
Sleeve Assy
Welding Assembly Assy
Wire Assy Pressing Adjust- Sizing
Assy.
Flaring Soldering
cation
Flaring ment

Chop Saw, Liner

Sizing
(5.0 mm Cutter, Size Sleeve Hand Press, Hand Press, PVC Power
Grinding Deburring Manually, Manually, Cutter, Manually, Flaring
How Outer)
Tool Tool
(2.6 mm) Cutter, Size Manually Brass Cap Brass Cap Manually Welding
(RR-1008) (RR-1007)
Manually Press, (BT- Manually
Size=115m (BC-1025) Machine
Manually Manually
Size 640 mm 580mm (BC-1001) (BC-1002) Machine 1003)
m
690mm And Candle

After After After After

After 1st After After After Boot After End
After Outer After Grinding After Liner Proper After Putting Fitting of After Wire After After
When Job Card
Cutting Grinding
Job Card Job Card
and Assembly
Side Proper
Alignment Welding Liner Into Compo- Assembly
Pressing of Adjust- After Sizing Part
Flaring Soldering
Pressing Pressing Bend ment Assembly
Deburring of Sleeve Bend nents
 PROCESS FLOW CHART : SC-208
PROCESS FLOW OF SC-208
Stage I II III IV

Process No. 1 2 3 4 5 6 7 8 9 10 11 12

Process Outer Cutting Grinding Deburring Sleeve Cutting Gutka Pressing Pipe Insertion Sleeve Assy Sleeve Welding Nut Assembly Ferrule Pressing Meter Wire Assy Cleaning

Chop Saw, (Gap) Sleeve Cutter, Hand Press, Manually, Pipe Manually, (8 PVC Welding Hand Press, Manually, Wire
How Size 750mm
Grinding Tool Deburring Tool
Size 600mm Gutka (PC-04k) (PC-04k) nos.) Size 600mm Machine
Manually
Ferrule (SM-07) (208N)
Manually

After Proper
After Cutting of After Grinding After Gutka After Assy. of After Nut After Proper After Meter Wire
When Job Card
Outer Casing of Casing
Job Card After Deburring
Pressing Pipe
Alignment of After Welding
Assembly Lubrication Assembly
Sleeve

Avg Time for 7.5 min 10 min 12 min 7 min 9.8 min 6.4 min 6 min 3.3 min 11.6 min 10.6 min 4.5 min
100 Pcs.
 PROCESS FLOW CHART : SC-5501
PROCESS FLOW OF SC-5501
Stage I II III IV V

Process 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
No.

Liner
Brass Cap Boot Second
Outer Deburr- Cutting Sleeve Sleeve Sleeve Dust Cap First Side End Part Lubri-
Process Cutting
Grinding
ing and Cutting
Liner Assy Press-
Assy Welding
Boot Assy.
Assy
Wire Assy
Pressing
Adjust- Side Sizing
Assy.
Flaring Soldering
cation
ing ment Pressing
Flaring

Liner
Chop Saw, Cutter, Sleeve Manu-ally Sizing
Hand PVC Power Power Manu--
(5mm) Grinding Deburring Size (2.6 Cutter, (RR- Manually Manu- Cutter, Flaring
How Size 1437 Tool Tool mm) 1380 Size 1280
Manu-ally Press (BC- Manu-ally Welding
1008), (RR-1007) ally
Press (BT- Manu-ally Press, (BT-
Size 57
ally, (BC-
Machine
Manu-ally Manu-ally
1001) Machine 1003) 1421) 1025)
mm mm and mm (RR-1403) mm
Candle

After After
After After First After Boot
Cutting of After After After Proper After After Boot After Dust After Wire After After After End After After
When Job Card
Outer Grinding
Job Card Job Card
Deburring
Liner
Press-ing Alignment Welding Assembly Cap Assy Assembly
Side Adjustme
Pressing Sizing Part Assy. Flaring Solder-ing
Assy. Pressing nt
Casing of Sleeve
AWARDS & CERTIFICATION

Silco Cables received the coveted

“INDIA 5000 Best MSME Awards 2020”
For outstanding contribution in quality and excellence, in realm of customer satisfaction, impact on society through services &
management to boost up all.
CONTACT US
We eagerly await the opportunity to provide tailored
solutions and exceed your expectations. Contact us today H.O. & Unit 1: C-8, S.M.A INDUSTRIAL ESTATE, G.T.
to experience our dedicated team's commitment to your KARNAL ROAD, DELHI-110033 (INDIA)
success. Let's build a fruitful partnership together.
Unit 2: F-36 & 37, RIICO INDUSTRIAL AREA, KAROLI,
SILCO AUTOMOTIVE SOLUTIONS LLP BHIWADI (UNIT-II), ALWAR, RAJASTHAN.
Customer Care : +91 800-900-6604
E-Mail : support@silcoautomotive.in
Website: www.silcoautomotive.in
Thank
You