Canon BJC-8200 Service Manual PDF

REVISION 0
NOV. 1999 QY8-1369-000

COPYRIGHT 1999 CANON INC. CANON BJC-8200 1199 SE 0.28-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
1199 SE 0.28-0
Target Readers
This manual is published by Canon Inc. for qualified persons and contains the necessary technical
information for technical theory, installation, maintenance, and repair of products. This manual covers
all localities where the products are sold. For this reason, it may contain information that does not
apply to your locality.
Revisions
This manual may include technical inaccuracies or typographical errors due to improvements or
changes in the products. When amendments are made to the content of this manual, Canon will issue
technical information as the need arises. In the event of major alterations to the content of this manual
over a long or short period, Canon will publish a revised version of the manual.
The following paragraphs do not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names appearing in this manual are the registered trademarks or
trademarks of the individual companies.
Copyright
This manual is copyrighted and all rights reserved. Under the copyright laws, this manual may not be
copied, reproduced, or translated into other languages, in whole or in part, without the express written
consent of Canon Inc. except in the case of internal business use.
Copyright 1999 by Canon Inc.

CANON INC.
BJ Products Quality Support Dept.
16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, Japan
This manual was produced on an Apple Macintosh Power Mac 9600/233 personal computer and Apple
LaserWriter II NTX-J laser beam printer; final pages were printed on Varityper 5300 with 4000-J RIP.
A Canon mo-5001S Magneto-Optical Storage Subsystem with mo-502M Magneto-Optical Storage Disk
Cartridge and mo-IF2 interface kit were used for storing large volumes of page layout and graphic data
for this manual.
All graphics were produced with MACROMEDIA FREEHAND 7.0J.
All documents and all page layouts were created with QuarkXPress 3.3J.
I. ABOUT THIS MANUAL
This manual is divided into five parts containing the information required for servicing the
BJC-8200 printer.
SPECIFICATION
Part 1: PRODUCT SPECIFICATIONS
This part outlines the product and its specifications.
PRODUCT
MAINTENANCE
Part 2: MAINTENANCE
This part explains maintenance of the unit. It includes precautions and details for
disassembly and assembly, and adjustments required when assembling.
Part 3: OPERATION
OPERATION
This part explains how to operate the unit properly, and how to use the service mode.
Part 4: TROUBLESHOOTING
SHOOTING
TROUBLE
This part explains how to resolve problems of the unit, and contains information on
how to locate and replace serviceable units and parts. It is divided into two sections:
"Troubleshooting by Errors" and "Troubleshooting by Symptoms."
Part 5: REFERENCE
REFERENCE
This part outlines the unit operation giving technical information on hardware, and
contains block diagrams, pin assignments, and wiring/circuit diagrams.
This manual does not contain complete information required for

REF disassembling and assembling the BJC-8200 printer. Please also refer to the
separate Parts Catalog.
I
II. TABLE OF CONTENTS
Page Part 1: PRODUCT SPECIFICATIONS

1- 1 1. PRODUCT OUTLINE
1- 1 1.1 Product Outline
1- 2 1.2 Features
1- 3 2. SPECIFICATIONS
1- 3 2.1 Main Unit Specifications
1- 3 2.1.1 Main unit specifications
1- 3 2.1.2 Product life
1- 4 2.2 Paper Specifications
1- 4 2.2.1 Paper sizes
1- 4 2.2.2 Paper measurement
1- 4 2.2.3 Printable area
1- 4 2.3 BJ Cartridge
1- 6 2.4 Interface Specifications
1- 6 2.4.1 Parallel interface
1- 6 2.4.2 Serial (USB) interface
1- 7 2.5 Printer Driver
1- 7 2.6 Scanner Cartridge IS-52 (Optional)
1- 8 3. NAMES OF PARTS AND THEIR FUNCTIONS
1- 8 3.1 Names of Parts and Their Functions
Part 2: MAINTENANCE
2- 1 1. PERIODICAL REPLACEMENT/MAINTENANCE
2- 1 1.1 Parts for Periodic Replacement
2- 1 1.2 List of Periodic Maintenance
2- 2 2. DISASSEMBLY AND REASSEMBLY
2- 2 2.1 List of Tools
2- 3 2.2 Operation Precautions
2- 3 2.2.1 Ink paths
2- 4 2.2.2 Ink mist
2- 4 2.2.3 Precautions for damage due to static electricity
2- 5 2.2.4 Precautions for transporting the printer
2- 5 2.2.5 Precautions on spur tip deformation
2- 6 2.3 Precautions for Disassembling and Reassembling the Printer
2- 6 2.3.1 Unlocking the carriage
2- 6 2.3.2 Removing/installing self tap screws
2- 7 2.3.3 Adjustable bushings supporting the carriage shaft
2- 7 2.3.4 Feed gear
2- 8 2.4 Grease Application
2- 9 2.5 Adjustment/Setting Procedures
2- 9 2.5.1 Adjustments (Timing, adjustment, time, tool)
2- 9 2.5.2 Cleaning the pick-up roller
2 -10 2.5.3 Print head position adjustment
2 -11 2.5.4 Setting the EEPROM
2 -12 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
2 -12 3.1 Confirmation Methods
2 -13 4. TRANSPORTING THE PRINTER
2 -13 4.1 Transporting the Printer
Page Part 3: OPERATION

3- 1 1. FUNCTIONS RELATED TO PRINTER OPERATION
3- 1 1.1 Error Display
3- 3 1.2 Descriptions of Error Indications
II
Page
3- 4 1.3 BJ Status Monitor
3- 4 1.3.1 Main functions of the BJ status monitor
3- 4 1.3.2 Items displayed on the BJ status monitor
3- 5 1.4 Function Settings
3- 5 1.4.1 Function settings using the printer driver
3- 6 1.5 Off-line Operation
3- 6 1.5.1 Cleaning operation
3- 6 1.5.2 Nozzle check pattern printing
3- 7 1.5.3 Replacing the cartridge/ink tank
3- 8 2. SERVICE MODE
3- 8 2.1 Service Mode Operations
3- 9 2.2 Service Test Print
3 -10 2.3 Printing EEPROM Information
3 -11 2.4 Resetting the EEPROM
3 -11 2.5 Setting the Waste Ink Counter
3 -12 2.6 Setting the Model
3 -12 2.7 Adjusting the Head Position
3 -13 2.8 Roller Cleaning
4- 1 1. TROUBLESHOOTING BY DISPLAYED ERRORS
4- 1 1.1 Initial Flowchart
4- 4 1.2 Error List (Indicator/Beeper/Error Code)
4- 5 1.3 Troubleshooting by Errors
4 -14 2. TROUBLESHOOTING BY SYMPTOMS
4 -14 2.1 Troubleshooting by Symptoms
Part 5: REFERENCE
5- 1 1. TECHNICAL REFERENCE
5- 1 1.1 Functions of the Paper Feed Unit
5- 2 1.2 Carriage Function
5- 3 1.3 Purge Unit Functions
5- 5 1.5 Detection With Sensors
5- 6 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
5- 6 2.1 Logic Board
5 -10 2.2 Carriage Board
5 -13 2.3 BJ Cartridge
5 -14 2.4 Scanner Cartridge
5 -15 2.5 AC Adapter
5 -15 2.6 DC Power Cable
5 -16 2.7 Carriage Motor
5 -16 2.8 Paper Feed Motor
5 -16 2.9 Purge Motor
5 -17 2.10 Ink Sensor
5 -17 2.11 Paper Thickness Sensor
5 -17 2.12 Purge Sensor
5 -18 3. CIRCUIT DIAGRAM
5 -18 3.1 Parts Layout
5 -18 3.1.1 Logic board
5 -20 3.1.2 Carriage board
5 -21 3.2 Circuit Diagrams
III
III. ILLUSTRATION INDEX
Page Part 1: PRODUCT SPECIFICATIONS

1- 1 Figure 1- 1 Printer Appearance
1- 5 Figure 1- 2 Printable Area
1- 8 Figure 1- 3 Names of Parts and Their Functions
Part 2: MAINTENANCE
2- 3 Figure 2- 1 Ink Paths
2- 4 Figure 2- 2 Ink Mist
2- 5 Figure 2- 3 Capping Position
2- 5 Figure 2- 4 Spur Unit
2- 6 Figure 2- 5 Unlocking the Carriage
2- 7 Figure 2- 6 Adjustable Bushings Supporting the Carriage Shaft
2- 7 Figure 2- 7 Precautions on Feed Gears
2- 8 Figure 2- 8 Grease Points
2 -10 Figure 2- 9 Print Position Adjustment Pattern
Part 3: OPERATIONS
3- 1 Figure 3- 1 Operation Panel
3- 4 Figure 3- 2 BJ Status Monitor (Sample)
3- 5 Figure 3- 3 Printer Driver Utility (Sample)
3- 7 Figure 3- 4 Nozzle Check Pattern Print
3- 9 Figure 3- 5 Service Test Print (Sample)
3 -10 Figure 3- 6 EEPROM Information Print (Sample)
3 -11 Figure 3- 7 A Guide to Determine the Amount of Waste Ink Absorbed (Sample)
3 -13 Figure 3- 8 Head Position Adjustment Pattern (Sample)
Part 5: REFERENCE
5- 1 Figure 5- 1 Paper Feed Path
5- 2 Figure 5- 2 Carriage Unit
5- 3 Figure 5- 3 Purge Unit
5- 4 Figure 5- 4 BJ Cartridge
5- 5 Figure 5- 5 Sensor Position
5- 6 Figure 5- 6 Logic Board
5- 6 Figure 5- 7 Block Diagram
5 -10 Figure 5- 8 Carriage Board
5 -13 Figure 5- 9 BJ Cartridge
5 -14 Figure 5- 10 Scanner Cartridge
5 -15 Figure 5- 11 AC Adapter
5 -15 Figure 5- 12 DC Power Cable
5 -16 Figure 5- 13 Carriage Motor
5 -16 Figure 5- 14 Paper Feed Motor
5 -16 Figure 5- 15 Purge Motor
5 -17 Figure 5- 16 Ink Sensor
5 -17 Figure 5- 17 Paper Thickness Sensor
5 -17 Figure 5- 18 Purge Sensor
5 -18 Figure 5- 19 Logic Board (Top View)
5 -19 Figure 5- 20 Logic Board (Bottom View)
5 -20 Figure 5- 21 Carriage Board
IV
IV. TABLE INDEX
Page Part 3: OPERATION

3- 2 TABLE 3- 1 ERROR DISPLAY
4- 4 TABLE 4- 1 ERROR DISPLAY
Part 5: APPENDIX
5- 3 TABLE 5- 1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
V
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VI
Part 1
PRODUCT
SPECIFICATIONS
Page
1- 1 1. PRODUCT OUTLINE
1- 1 1.1 Product Outline
1- 2 1.2 Features
1- 3 2. SPECIFICATIONS
1- 3 2.1 Main Unit Specifications
1- 4 2.2 Paper Specifications
1- 6 2.4 Interface Specifications
1- 7 2.5 Printer Driver
1- 7 2.6 Scanner Cartridge IS-52 (Optional)
1- 8 3. NAMES OF PARTS AND THEIR FUNCTIONS
1- 8 3.1 Names of Parts and Their Functions
BJC-8200 Part 1: PRODUCT SPECIFICATIONS
1. PRODUCT OUTLINE
1.1 Product Outline
This printer, with ultra small 4-pl ink droplets and new light-and-dark ink system,
delivers graininess-free, photographic-quality, high-resolution images.
SPECIFICATION
In addition, the support of a high-resolution scanner cartridge and adapter for direct
connection to digital cameras, as optional equipment, and the USB interface as
PRODUCT
standard equipment, prove this printer a highly value-added product.
This printer is intended to increase the market share where photo-realistic output is
demanded, targeting users who need excellent photographic quality printing.
Operation Panel
Paper
Paper Guide
Front Cover Auto Sheet Feeder
Parallel Interface Connector

Paper Output Tray
Paper Thickness Lever
BC-50
BJ Cartridge
Optional Scanner
USB Interface Connector
IS-52 Cartridge Container

Scanner Cartridge (Supplied with Scanner Cartridge)
Figure 1-1 Printer Appearance
1-1
Part 1: PRODUCT SPECIFICATIONS BJC-8200
1.2 Features
1) Highest resolution photo imaging without any graininess. (4-pl ink droplets; new
light-and-dark ink with light ink density of 1/6.)
2) Optionally available 600 dpi scanner cartridge.
3) Both IEEE1284-compatible, 8-bit parallel interface and USB interface, as standard
equipment.
4) Individually replaceable ink tanks for each color for reduced running costs.
5) Ink-low detection using both optical and dot-counting systems and translucent ink
tanks allow visual checking of the ink level.
6) A mechanism to allow manual correction of print position misalignment of each
color, as well as in bi-directional printing.
7) A function to notify of the optimum head gap setting of the paper thickness lever.
1-2
2. SPECIFICATIONS
2.1 Main Unit Specifications
2.1.1 Main unit specifications
Type Desktop serial printer
Paper feeding method Automatic and manual feeding
SPECIFICATION
Resolution 1200dpi x 1200dpi (maximum resolution)
Throughput Draft Standard High
PRODUCT
(Reference values) Bk (PC Magazine) 3.15 2.24 0.37
ppm Color (A4 Full Page) 2.0 1.4 0.26
Color (New Pattern) 2.0 1.4 0.26
Printing direction 1-pass/bidirectional
2-pass/unidirectional
4-pass/bidirectional
4-pass/unidirectional
8-pass/bidirectional
Automatically switched over by driver, corresponding to
selected media and print quality.
Printing width 203.2 mm
Line feed speed 161ms/line (for 256/1200-inch feed)
Interface IEEE 1284-compatible 8-bit parallel interface
(Compatible/nibble/ECP)
USB (without hub function)
ASF capacity Up to 10 mm (Approx. 100 sheets of 75 g/m2 paper)
Detection functions Cover open Yes
BJ cartridge installed Yes
Scanner cartridge installed Yes
Cartridge correctly installed Yes
Ink-out Yes
Paper-detection Yes
Waste ink full Yes
Paper width detection No
Acoustic noise during Approx. 37 dB(A) (For 8-pass printing with a sheet feeder
operation full of paper) (Sound pressure level: compliant with
ISO9296)
Environmental conditions Operation Temperature: 5 to 35C
Humidity: 10-90% RH (No condensation)
Standby Storage: 0-35C
Humidity: 10-90% RH (No condensation)
Power supply Voltage/frequency Power consumption At standby
AC100-120V 50/60Hz 23W (max.) 8W
AC200-240V 50/60Hz 23W (max.) 8W
External dimension 450 mm (W) x 327 mm (D) x 204 mm (H)
Weight Approx. 5.9 Kg (Excluding BJ cartridge)
Certification Electromagnetic radiance: VCCI, FCC, IC, CE Mark, EMC
(Taiwan), C-tick
Electrical safety: Electrical Safety Regulations, UL, C-UL,
CB Report, CE Mark, FIMCO, GS,
GCIB, SISIR, AS, Electrical Safety
Regulations of Korea
Environmental regulations: Blue Angel, Energy Star
Optional parts Scanner cartridge (See Page 1-7)
2.1.2 Product life

Product life is either of the following periods, whichever is shortest.
(1) From the start of use until 15,000 sheets has been fed.
(2) From the start of use until 5 years lapses.
1-3
2.2 Paper Specifications

2.2.1 Paper sizes
Canon recommends the following papers:
Paper type Size Stacked in the Paper
ASF thickness
lever
position
Plain paper Measurement: A4/B5/A5/ 10 mm or less Up
64-90 g/m2 LTR/LGL (Approx. 100
sheets of
75-g/m2 paper)
Color BJ paper LC-301 A4/B5 75 sheets Up
High-resolution paper HR-101 A4/B5/LTR 80 sheets Up
Glossy photo paper GP-301 A4/LTR 10 sheets* Up
Glossy photo film HG-201 A4/LTR 1 sheet Up
OHP film CF-102 A4/LTR 10 sheets** Up
BJ cloth FS-101 (L)356 x 1 sheet Down
(W)251 mm
Banner paper BP-101 A4/LTR 1 sheet Down
T-shirt transfer TR-201 A4/LTR 1 sheet Up
Glossy photo card FM-101 (L)216 x 1 sheet*** Up
(W)119 mm
Envelope COM#10 (L)105 x 10 sheets or less Down
(W)241 mm
DL (L)110 x 10 sheets or less Down
(W)220 mm
Photo paper pro PR-101 A4/LTR 1 sheet* Up
Thick paper Measurement: A4/LTR Manual feed Down

91-500 g/m 2
only
* Always use GP-301/PR-101 with the cleaning plate underneath it.
** Always use OHP film with a sheet of plain paper beneath it.
*** Always use glossy photo paper with the associated auxiliary sheet beneath it.
2.2.2 Paper measurement

Automatically-fed paper 64-90 g/m2
Manually-fed paper 64-500 g/m2 (up to 0.6 mm)
2.2.3 Printable area

Refer to Figure 1-2 Printable Area.
2.3 BJ Cartridge
Construction 6 color integrated head, with separately-replaceble ink tanks for
each color
Print head 256 x 6 nozzles (Placed in line for each color)
Ink color BK, C, M, Y, Photo-C, Photo-M
Ink tank 6 separate tanks (One tank for each color)
Weight Approx. 80 g (excluding ink tanks)
Cartridge life 5000 sheets (7.5%-duty print pattern) or 2 years in box/1 year out of box.
Print capacity Approx. 240 sheets/tank (7.5%-duty print pattern)
Note) The BJ head, available as a consumable part, does not include ink tanks.
1-4
A4/A5/B5 Size Letter (LTR)/Legal (LGL) Size
3.0mm 3.0mm
28.0mm 28.0mm
SPECIFICATION
PRODUCT
20.0mm
5.0mm
3.4mm 3.4mm 20.0mm
5.0mm
6.4mm 6.4mm
Envelope
3.0mm
:Recommended printing area

:Printable area 5.0mm
6.4mm
COM#10: 30.4mm
DL : 9.4mm
Banner Paper 5.0mm

3.0mm
3.4mm
1 2 3 4 5 6
3.4mm
28.0mm *: For 6-page printing 20.0mm
Figure 1-2 Printable Area
1-5
2.4 Interface Specifications

2.4.1 Parallel interface
1) Interface type
IEEE 1284 compatible parallel interface
2) Data transfer:
8-bit parallel transfer method (Compatible/nibble/ECP mode supported)
3) Signal voltage levels
Input: "Low" level: 0.0V to +0.8V
"High" level: +2.4V to +5.0V
Output: "Low" level: 0.0V to +0.8V
"High" level: +2.4V to +5.25V
4) Input/Output
Each signal pulled up with +5V
5) Interface cable
Twisted-pair double shielded cable
Material: AWG No. 28 or higher (AWG: American Wire Gauge)
Length: Up to 2.0 m.
6) Interface connector:
Printer-side Amphenol 57-40360 (or equivalent)
Cable-side Amphenol 57-30360 (or equivalent)
7) Input/Output signal and pin arrangements
Refer to Part 5: 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for
details.
2.4.2 Serial (USB) interface

1) Interface type
USB Interface (Universal Serial Bus; USB Specification Release 1.0)
2) Data transfer:
Control transfer method
Bulk transfer method
3) Signal voltage level
Input:
Input difference sensitivity: +0.2V (Max)
Common-mode difference: +0.8V to +2.5V
Output:
Static output high: +2.8V to +3.6V
Static output low: 0.0V to +0.3V
4) Input/Output
Each signal pulled up with 3.3V
5) Interface cable
Cable Twisted pair shielded cable, up to 2.0 m
Full-speed mode must be supported.
Material: AWG No. 28 or higher (AWG: American Wire Gauge)
6) Interface connector
Printer-side USB standard, Series B receptacle
Cable-side USB standard, Series B plug
7) Input/Output signal and pin arrangements
Refer to Part 5:2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for
details.
1-6
2.5 Printer Driver

The drivers that can be used for this printer:
1) For Windows:
Raster driver (For Win3.1/95/98)
Raster driver (For Win NT4.0/(5.0))
2) For Macintosh:
SPECIFICATION
Macintosh driver for USB I/F
Serial I/F drivers are not available.
PRODUCT
2.6 Scanner Cartridge IS-52 (Optional)
Type Cartridge replacement type color scanner
Light source 3 LED's for RGB
Resolution 600x600, 300x300, 200x200, 150x150, and 75x75 dpi
Paper width 208.2mm
Scannable band width Up to 10.8mm
Paper thickness Up to 0.25mm
Operation environment OS: Win98/95/NT4.0, Mac OS 8.1 or later
I/F: Parallel (IEEE1284-compliant)/USB
Memory: 8MB (16MB or more recommended.)
Unused Disk space: (50MB at least)
Life span 1200 sheets (A4 paper)
1-7
3. NAMES OF PARTS AND THEIR FUNCTIONS

3.1 Names of Parts and Their Functions
The following shows the names of the printer parts and their major functions:
Paper Support
Paper Guide Extend this paper rest to support
Lightly press this guide against larger sized paper.
the left side of paper sheets to
align them.
Front Cover
Open this cover when
replacing the BJ cartridge or
clearing paper-jams. Auto Sheet Feeder (ASF)
Set paper here. You can set multiple sheets;
each sheet is fed one by one.
POWER Button
Press this button to power on or
off the printer.
RESUME Button
Paper Output Tray After correcting a problem,
Allows smooth ejection press this button to make the
of paper and reduces printer ready.
paper friction.
Paper Thickness Lever

Allows you to adjust the gap
between the print head and paper
surface by raising this lever up Indicator
and down. Not lit when powered off.
The illustration shows the lever Operation Panel When lit in green, the printer
in the "Up" position. is ready to print.
When lit or blinking in orange,
an error has occurred and the
printer cannot print.
Cartridge Lock Lever

Use this lever to secure the BJ
cartridge in the carriage.
Raise it to remove the BJ cartridge.
Manual Paper Feed Slot

To feed paper manually,
insert paper here.
Interface Connector
Connects to the interface cable
from the computer.
Two types of connector interfaces are provided:
USB and parallel.
Carriage
Either BJ cartridge or optional Scanner cartridge
is installed.
Figure 1-3 Names of Parts and Their Functions
1-8
Part 2
MAINTENANCE
Page
2- 1 1. PERIODICAL REPLACEMENT/MAINTENANCE
2- 1 1.1 Parts for Periodic Replacement
2- 1 1.2 List of Periodic Maintenance
2- 2 2. DISASSEMBLY AND REASSEMBLY
2- 2 2.1 List of Tools
2- 3 2.2 Operation Precautions
2- 6 2.3 Precautions for Disassembling and Reassembling the Printer
2- 8 2.4 Grease Application
2- 9 2.5 Adjustment/Setting Procedures
2 -12 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
2 -12 3.1 Confirmation Methods
2 -13 4. TRANSPORTING THE PRINTER
2 -13 4.1 Transporting the Printer
BJC-8200 Part 2: MAINTENANCE
1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodic Replacement
Level Parts for periodical replacement

User None
Service personnel None
Level Consumable
User BJ cartridge (Ink tanks not included)
Ink tank (Black)
MAINTENANCE
Ink tank (Cyan)
Ink tank (Magenta)
Ink tank (Yellow)
Ink tank (Photo cyan)
Ink tank (Photo magenta)
1.2 List of Periodic Maintenance

Level Location
User None
2-1
Part 2: MAINTENANCE BJC-8200
2. DISASSEMBLY AND REASSEMBLY

2.1 List of Tools
The following are the tools necessary for disassembly and reassembly:
Ordinary tools Note

Philips screwdriver For removing and replacing screws
Blade screwdriver For removing plastic parts
Long-nose pliers For removing and replacing springs
Tweezers For removing and installing flexible cables
Flat brush For applying grease (one per grease type)
Multimeter For troubleshooting
Special tools (part No.) Note

Grease MOLYKOTE PG-641 To be applied to specified locations (See Page 2-8)
(CK-0562-000)
Grease EU-1 To be applied to the portion of the guide shaft which the
(QY9-0037-000) carriage slides over.
2-2
2.2 Operation Precautions

2.2.1 Ink paths
Be careful not to touch the ink paths. Ink on hands could stain the printer, work
table, or clothes. The ink paths include the BJ cartridge ink tank outlet, the BJ
cartridge ink filters and nozzles, the maintenance jet receiving section, the head caps,
the wipers, and the waste ink absorber.
The ink is not harmful to the human body, but contains some organic
solvents.
CAUTION
Black, cyan, magenta, photo cyan, and photo magenta ink contain
glycerin 56-81-5, isopropyl alcohol 67-63-0, ethylene glycol 107-21-1, and
di-ethylene glycol 111-46-6 respectively. Yellow ink contains glycerin 56-
MAINTENANCE
81-5 and isopropyl alcohol 67-63-0.
Be careful not to get the ink into your mouth or eyes. If the ink gets into
your eyes, wash with plenty of water and consult a doctor. In case a large
amount of ink has been swallowed, consult a doctor immediately. The ink
contains dyes. If clothing is stained with the ink, the ink may not be
removed completely.
Maintenance
Jet Receiving
Section
BJ Cartridge
Wiper
Maintenance
Jet Receiving
Section Head Cap
Waste Ink Absorber
Figure 2-1 Ink Paths
2-3
2.2.2 Ink mist

The BJ cartridge ejects ink onto the paper during printing. After the printer is used for
a long period or used heavily, the ink mist bouncing back from the paper could
accumulate and soil the front cover, platen, and the area around the operation panel,
purge unit, and paper output tray.
Carefully wipe off the ink mist with a soft dampened cloth so that hands or clothing
will not be stained by soiled parts during servicing.
Also, be careful not to smudge the pick roller when removing the upper cover.
Front Cover
Upper Cover
Around Operation Panel
Platen
Around Purge unit
Paper Output Tray
Figure 2-2 Ink Mist
2.2.3 Precautions for damage due to static electricity

Static electricity can be generated by clothing rubbing against each other and may
accumulate in the body. If you touch electrical elements, the discharge of static
electricity could damage them, or change their electrical characteristics. For this
reason, avoid touching the ink sensor contacts or the printer's BJ cartridge contacts.
2-4
2.2.4 Precautions for transporting the printer

When turned off by the POWER button, the BJ cartridge is capped and the carriage is
locked in place at the capping position by the lock arm. When the printer cannot be
powered off by the POWER button for transportation, etc., move the carriage to the
capping position by hand and secure it with tape before transporting the printer.
Remove the ink tanks and keep them in a vinyl bag while the printer is being
transported.
MAINTENANCE
Emergency Fixing Tape
Figure 2-3 Capping Position

2.2.5 Precautions on spur tip deformation
Take care not to bend the tips of the spurs. The tips of the spurs make contact with
printed paper and are contaminated with ink, but due to their small surface contact
area, the tips, cleaned by the spur cleaners, will not stain the printed paper. However,
if the tips are bent and their contact surface area increases, they collect more ink and
are not easily cleaned by the spur cleaners, and thereby stain the printed paper by
making dotted lines on it.
Spurs
Figure 2-4 Spur Unit
2-5
2.3 Precautions for Disassembling and Reassembling the Printer

Note the following when disassembling or reassembling the printer. When
disassembling or reassembling the printer, refer to the parts catalog. The numbers in
the parts catalog illustrations indicate the disassembly sequence.
2.3.1 Unlocking the carriage

When the printer is shipped from the factory (or when the cartridge is installed and
the power has been turned off normally), the carriage is locked in the capping position
to secure the cartridge during transportation.
When the printer is powered on properly, the carriage is unlocked automatically. If the
printer cannot be powered on normally, it will be necessary to manually unlock the
carriage. This can be done by turning the gear of the purge unit in the direction of the
arrow by finger, as shown in Figure 2-5 Unlocking the Carriage.
Figure 2-5 Unlocking the Carriage
2.3.2 Removing/installing self tap screws

The printer unit is secured to the lower case with tap screws. Once the tap screws
have been removed, pieces of the molding remain attached to the screw threads.
Reinstalling the tap screws in this condition can damage the screw threads. To
prevent this, when reinstalling screws, remove the remains in advance or, where
possible, use new screws. Also, blow away any remains on the mold before reinstalling
the tap screws.
2-6
2.3.3 Adjustable bushings supporting the carriage shaft

The adjustable bushings supporting the carriage shaft are adjusted and secured to
the printer frame so that the ideal gap, or head gap, between the BJ cartridge nozzle
and platen is maintained for best print quality.
The fixing screws are painted red to protect against careless removal. Do not loosen
the fixing screws.
Fixing Screw
Adjustable Bushing
Supporting the Carriage
Shaft
Printer Frame
MAINTENANCE
Fixing Screw
Adjustable Bushing
Supporting the Carriage
Shaft
Figure 2-6 Adjustable Bushings Supporting the Carriage Shaft
2.3.4 Feed gear

Be careful not to touch the gears in the paper feed unit, especially the feed roller gear,
during disassembling or reassembly. Although covered, even slight damage to it could
affect paper feeding when printing at high resolution.
Gear Cover
Feed Roller Gear
Eject Roller Gear
Figure 2-7 Precautions on Feed Gears
2-7
2.4 Grease Application

Apply greases at the points shown below.
Apply a thin film of grease using the flat brush. For the grease (EU-1) for the grease
pad, do not use a brush but apply directly. For printer disassembly and reassembly
procedures, refer to the parts catalog.
When applying greases, be careful to not get any on the wiper, cap, or
CAUTION encoder film. If grease is applied to them, wipe them clean immediately.
Cam Sliding Surface

Approx. 24 mg (Molykote PG-641 )
Grease Pad
Approx. 35 mg (EU-1)
Cam Sliding Surface

Approx. 24 mg
(Molykote PG-641 )
Eject Roller Gear Teeth (apply to all teeth evenly)

Approx. 60 mg (Molykote PG-641 )
Guide Shaft Sliding Surface
Feed Roller Gear Teeth (apply the proper amount of grease so as not to drip)
(apply to all teeth evenly) Approx. 90 mg (EU-1)
Approx. 96 mg (Molykote PG-641) Guide Frame Underside (apply
a thin coat of grease over the entire surface)
Approx. 48 mg (Molykote PG-641)
LF Gear Teeth (apply to all teeth evenly)

Approx. 72 mg (Molykote PG-641 ) Paper Thickness Lever
Approx. 12 mg
(Molykote PG-641)
Feed Roller Sliding Surface

Feed Roller Sliding Surface

Figure 2-8 Grease Points
2-8
2.5 Adjustment/Setting Procedures

2.5.1 Adjustments (Timing, adjustment, time, tool)
(1) User level
Timing Adjustment Time Tool
When BJ cartridge is replaced. Adjust print head 3 min. HR-101 (A4)
position
When pick-up roller becomes Clean pick-up roller 3 min. Cleaning plate
contaminated.
(2) Service personnel level

Timing Adjustment Time Tool
When BJ Cartridge is replaced. Adjust print head 3 min. HR-101 (A4)
MAINTENANCE
(Replacement of carriage parts) position
When logic board/waste Set EEPROM 1 min. None
ink absorber is replaced
When pick-up roller becomes Clean pick-up roller 3 min. Cleaning plate
contaminated.
2.5.2 Cleaning the pick-up roller

If surface-processed paper or High-Resolution Paper (HR-101) is used in large
quantity, paper feeding may be affected due to paper dust adhering to the pick-up
roller. If this happens, clean the pick-up roller inside the printer with the cleaning
plate, supplied with the unit.
You can perform this operation by setting the printer into Service Mode, or via the
printer drive utility. For details, refer to Part 3: 2.1 Service Mode Operations (Page 3-8)
and Part 3: 1.4.1 Function settings using the printer driver (Page 3-5).
2-9
2.5.3 Print head position adjustment

As a result of inherent product variations in each BJ cartridge or its specific seating
position, inaccurate dot placement may occur, resulting in poor printing. To correct
this, after installing the BJ cartridge, perform the automatic print head position
adjustment, one of the utilities the printer driver package provides. If a computer is
not available, you can perform the print head position adjustment in Service Mode.
For the procedures, refer to Part 3: 2.1 Service Mode Operations (Page 3-8). Set at least
one sheet of A4 high-resolution paper into the ASF, and carry out the print head
position adjustment from the printer driver's Maintenance sheet.
Service Mode Registration Pattern
Head Position Adjustment Pattern
Figure 2-9 Print Position Adjustment Pattern
If normal paper is used to adjust the print head position, the ink may
bleed, preventing accurate determination. Use High-Resolution Paper (HR-
CAUTION
101) or Glossy Photo Paper (GP-301), which provide higher quality
printing.
Also, be sure to perform the adjustment with the paper thickness lever
raised.
2-10
2.5.4 Setting the EEPROM

The EEPROM on the logic board stores the total amount of waste ink absorbed,
function settings, and other information specific to the printer. For this reason, be
aware of the following when servicing the printer.
1) Before repair
You can check the data stored in the EEPROM by performing the test print or
EEPROM information print for servicing. In particular, the number of total sheets
passed will give a good idea of how frequently the printer has been used.
2) After logic board replacement

Visually check the waste ink absorber's ink level following the procedures in Part 3:
MAINTENANCE
2.5 Setting the Waste Ink Counter (Page 3-11), and replace the absorber or set the
counter as necessary. The counter can be set to 0% (Reset), 25%, 50%, and 75%.
The EEPROM data of a replacement logic board is not defined. After replacing the
logic board, you must always reset the EEPROM, check the waste-ink absorber, set
the ink counter, set the model name, and adjust the head position.
3) After waste ink absorber replacement

After replacing the waste ink absorber following an ink-full warning or error, reset
the waste ink counter.
Previous EEPROM data cannot be checked from the Service Mode once the
EEPROM has been reset. Always perform the check before resetting the
CAUTION
EEPROM. All information such as function status, number of sheets
passed, waste ink amount, etc., except for the USB serial number, will be
lost when the EEPROM is reset. It is not possible to write data, such as
function status and the number of sheets passed, of the old EEPROM to
the new EEPROM.
This printer presumes that the ink full alarm/error does not occur before
NOTE the life of the printer has been reached. However, depending on the usage
conditions, such as frequency of powering on/off and frequency of the BJ
cartridge replacement, the waste ink amount varies. As a result, the
frequency of the alarm/error also varies.
The ink full alarm occurs when the absorbed ink amount approaches a
limit. In this case, although you can operate the printer again by pressing
the RESUME button, the ink full error will occur in the end. (At that time,
you can no longer continue operation by pressing the RESUME button.)
Refer to Part 3: 2.1 Service Mode Operations (Page 3-8) for details on how to
check/reset stored data in the Service Mode.
2-11
3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING

3.1 Confirmation Methods
After reassembling, confirm the operation of the printer by conducting the following
procedures:
1) Test print for servicing using the printer only.
Verify correct print out using the method stated in Part 3: 2.1 Service Mode Operations
(Page 3-8).
After replacing either the logic board or the waste ink absorber, in addition to (1), it is
necessary to confirm the following points:
When the: Check items:

Logic board is replaced On the service/factory test print, confirm that the ROM
version and model name are correct, and that the
number of sheets passed has been cleared, and the
waste ink counter is set appropriately.
Printing the nozzle check pattern via the printer driver
is possible.
Waste ink absorber is replaced On the service/factory test print or EEPROM
information print, confirm that the total waste ink
amount has been cleared.
2-12
4. TRANSPORTING THE PRINTER

To prevent the ink from leaking or drying out in the BJ cartridge nozzles during
transportation, keep the BJ cartridge installed in the printer, or stored in the cartridge
container.
The ink tanks must be removed from the BJ cartridge and put into a vinyl bag while the
printer is being transported.
Transport the printer (for return after repair) with the carriage locked in place.
Refer to Part 2: 2.2.4 Precautions for transporting the printer (Page 2-5).
4.1 Transporting the Printer

When transporting the printer, follow the procedures below:
MAINTENANCE
1) Remove the ink tanks from the BJ cartridge and place in a vinyl bag.
2) Press the POWER button to turn off the printer. After the printer moves the carriage to
the home position for cleaning and locks the carriage in place, the indicator will go
out.
3) Disconnect the interface cable(s).
4) Unplug the AC power cord from the wall outlet.
5) Open the front cover and visually confirm that the carriage is locked in the capping
position (on the right side of printer). If the carriage is not in the capping position,
move it manually to the capping position by using the carriage belt, and secure it
there with tape.
6) Close the front cover.
7) Pack the printer in its original packing material. If the original packing materials are
not available, pack the printer in sufficient shock absorbing material.
Do not unplug the printer before switching off the printer with the POWER
button, otherwise, the BJ cartridge's nozzles will not be capped, which may
CAUTION
result in ink leaking or drying-out.
2-13
2-14
Part 3
OPERATION
Page
3- 1 1. FUNCTIONS RELATED TO PRINTER OPERATION
3- 1 1.1 Error Display
3- 3 1.2 Descriptions of Error Indications
3- 4 1.3 BJ Status Monitor
3- 5 1.4 Function Settings
3- 6 1.5 Off-line Operation
3- 8 2. SERVICE MODE
3- 8 2.1 Service Mode Operations
3- 9 2.2 Service Test Print
3 -10 2.3 Printing EEPROM Information
3 -11 2.4 Resetting the EEPROM
3 -11 2.5 Setting the Waste Ink Counter
3 -12 2.6 Setting the Model
3 -12 2.7 Adjusting the Head Position
3 -13 2.8 Roller Cleaning
BJC-8200 Part 3: OPERATION
1. FUNCTIONS RELATED TO PRINTER OPERATION

1.1 Error Display
This printer displays errors using the indicator and beeper. If an error occurs, the
printer displays an error code in the status monitor to show the error status.
POWER Button
RESUME Button
Indicator
OPERATION
Figure 3-1 Operation Panel
3-1
Part 3: OPERATION BJC-8200
For more information on corrective measures against the following errors, refer to PART
4: TROUBLESHOOTING.
TABLE 3-1 ERROR DISPLAY
Error Indicator Beeper Error Reference

code page
[Recoverable by users]
Paper feed error Lights in Orange 2 times Page 4-11
Paper jam error Lights in Orange 3 times Page 4-11
Ink out error Lights in Orange 4 times Page 4-12
BJ cartridge not-installed Lights in Orange 5 times Page 4-13
error
BJ cartridge mis-installed Lights in Orange 6 times Page 4-13
error
BJ cartridge error Lights in Orange 7 times Page 4-13
Waste ink full warning Lights in Orange 8 times Page 4-9
[Unrecoverable by users]
Carriage error Blinks in Orange in 2 times 10 times 5100* Page 4-6
Purge error Blinks in Orange in 4 times 10 times 5C00* Page 4-7
ASF sensor error Blinks in Orange 5 times 10 times 5700* Page 4-8
Temperature sensor error Blinks in Orange 6 times 10 times 5400* Page 4-5
Waste ink full error Blinks in Orange 7 times 10 times 5B00* Page 4-9
Head temperature error Blinks in Orange 8 times 10 times 5200* Page 4-10
EEPROM error Blinks in Orange 9 times 10 times 6800* Page 4-5
ROM error Blinks in Orange 10 times 10 times 6100* Page 4-5
RAM error Blinks in Orange 11 times 10 times 6300* Page 4-5
Other hardware error Blinks in Orange 12 times 10 times 6500* Page 4-5
[Other warning]
Ink-low warning No indication None
(To be reported to host)
Head temperature warning No indication None
* See Page 3-10
In the case of a user-recoverable error, the beeper will beep again when the RESUME
button is pressed; you can confirm the type of the error by counting the number of beeps.
3-2
1.2 Descriptions of Error Indications

For how to resolve errors, refer to Part 4: TROUBLESHOOTING.
Errors recoverable by users:
1) Paper feed error
Paper feed operation fails to feed paper.
2) Paper jam error
Paper ejection doesn't occur, even if the eject operation is done for 14.8-inches (23-
inches, in the case of banner paper).
3) Ink out error
Indicated when one of the ink tanks is out of ink (ink chamber and sponge).
4) BJ cartridge not-installed error
The BJ cartridge is not installed.
5) BJ cartridge mis-installed error
The scanner cartridge is incorrectly installed for printing, or BJ cartridge is installed
for scanning.
6) BJ cartridge error
Heater resistance value (rank) of the BJ cartridge is wrong.
7) Waste ink full warning
The amount (stored in EEPROM) of waste ink absorbed has reached 95% of the
OPERATION
defined capacity.
Errors non-recoverable by users
8) Carriage error
Incorrect carriage position or speed.
9) Purge error
Purge sensor cannot detect the cam flag correctly.
10) ASF sensor error
ASF sensor cannot detect the pick-up roller flag correctly.
11) Temperature sensor error
The temperature inside the printer increases abnormally when the scanner
cartridge is installed. (This error does not occur when the BJ cartridge is installed.)
12) Waste ink full error
The data (stored in EEPROM) representing the amount of waste ink absorbed
exceeds 100% of the defined capacity.
13) Head temperature error
The internal temperature of the BJ cartridge is too high (exceeding 90C).
14) EEPROM error
EEPROM sum check value at soft power-on does not match the pre-defined value.
15) ROM error
ROM check at hard power-on is NG. (The error occurs at soft power-on.)
16) RAM error
RAM check at hard power-on is NG. (The error occurs at soft power-on.)
17) Other hardware error
Another internal error has occurred.
Other warnings (To be reported to the host, but not to be reported to the printer
as an error.)
18) Ink-low warning
The ink in one of the ink tank chambers has run out.
19) Head temperature warning
When the cover is opened, the temperature inside the BJ cartridge has reached a
pre-determined value (60-90C).
3-3
1.3 BJ Status Monitor

The BJ status monitor window shows the printer's conditions and print-job progress.
Print-jobs can be cancelled from this window.
1.3.1 Main functions of the BJ status monitor

1) Show the printer's conditions and progress in real-time by means of graphics and
messages.
2) Display error types and show recommended recovery methods.
3) Indicate ink-out warnings by icon and name.
4) Abort the current print-job.
1.3.2 Items displayed on the BJ status monitor

1) Printer designation
2) Document name
3) Printer conditions (including brief corrective measure when in error)
4) Date and time of print start
5) Progress status
6) Number of pages printed
7) Print-job abortion
8) Cartridge installed (Photo-cartridge is always displayed.)
9) Ink out warning
Figure 3-2 BJ Status Monitor (Sample)
3-4
1.4 Function Settings

Since this printer has no function selector for setting functions, the dedicated printer
driver is used for setting functions.
1.4.1 Function settings using the printer driver

From the Maintenance menu of the dedicated printer driver, you can set/execute the
following items.
1) Cleaning
2) Head refreshing (long cleaning)
3) Clean the pick-up roller
4) Print the nozzle-check pattern
5) Adjust the head position.
6) Power off the printer
7) Launch the status monitor
8) Special settings
Enable ECP mode (disabled by default)
Enable high speed printing (enabled by default): printer's response time (ACKNLG)
is changed from 4 to 0.9 ms.
OPERATION
Figure 3-3 Printer Driver Utility (Sample)
3-5
1.5 Off-line Operation

This printer, when powered on (soft power-on), has an off-line operation function that
allows the printer to operate independently of the computer. With the printer powered
on, hold down the RESUME button, confirm the specified number of beeps for the
desired operation, and then release the RESUME button.
Beeps Operations Remarks

1 Cleaning ...
2 Nozzle check pattern printing Prints one sheet and ends
3 No operation ...
1.5.1 Cleaning operation

If print output fades or blank lines appear on the output, check if the BJ head nozzles
are clogged by printing the nozzle check pattern. If clogged, clean the cartridge to
remove the stoppage.
With the printer powered on, hold down the RESUME button and, after confirming one
beep, release the RESUME button. The cleaning operation will start. You can also clean
the print head from the computer using the printer driver utilities. (See Page 3-5)
After cleaning, check that the nozzles have recovered by printing the nozzle check
pattern again.
The cleaning operation cannot be performed when the scanner cartridge is installed.
1.5.2 Nozzle check pattern printing
With the printer powered on, hold down the RESUME button and, after confirming two
beeps, release the RESUME button. The nozzle check pattern printing will start, feeding
a sheet, which must be of A4 size, from the auto sheet feeder or manual paper feed
slot.
If print defects are detected in the test print, perform BJ cartridge cleaning. If five or
more cleaning operations fail to solve the problem, replace the BJ cartridge with a new
one.
If you start the nozzle check pattern with the scanner cartridge installed, the BJ
Cartridge Mis-installed Error will occur. (See Page 3-2) In this case, if you replace the
scanner cartridge with the BJ cartridge, then the nozzle check pattern printing starts
automatically.
Use paper of A4 size or larger for the nozzle check pattern printing. If you
CAUTION use smaller paper, the platen may be smeared with ink.
NOTE To abort the nozzle check pattern printing, press the POWER button. The
printer will switch off after ejecting the paper.
3-6
1.5.3 Replacing the cartridge/ink tank

When you open the cover of the printer with powered on, the carriage moves to the
cartridge replacement position (at the center of the printer). After replacing the BJ
cartridge or ink tank, when you close the cover or leave it open for 10 minutes, then
the carriage returns to the home position, at the right-most position, and starts
cleaning operations. (The beeper will sound before cleaning starts.)
1) Replacing the BJ cartridge/scanner cartridge

Raise the cartridge lock lever, remove the BJ cartridge or scanner cartridge. When
you install the scanner cartridge, keep the BJ cartridge, when removed from the
printer, in the BJ cartridge container (supplied with the scanner cartridge).
2) Replacing the ink tank

You can replace the ink tanks without having to raise the cartridge lock lever. Since
there are 6 separate ink tanks, one for each color, you can separately replace the ink
tank that has become empty.
The BJ cartridge may be very hot immediately after continuous operation.

CAUTION If you open the printer cover when the cartridge is still hot, the carriage
OPERATION
will not move to the replacement position until it has cooled, for safety
purposes. In this case, leave the printer for several minutes and then
reattempt replacement.
Printed with No. 1 nozzle for black

(The same for each color) Printed with No. 256 nozzle for black
(The same for each color)
A B C D E
Placement of even-numbered and odd-numbered nozzles

(The same for each color)
Placement setting for bi-directional print
Figure 3-4 Nozzle Check Pattern Print
3-7
2. SERVICE MODE
This printer has a service mode for service-related settings or performing test printing.
The operator panel buttons are used to enter Service Mode.
2.1 Service Mode Operations

1) With the printer powered off, while pressing the RESUME button, press and hold the
POWER button. The beeper will sound once.
2) While holding down the POWER button, release the RESUME button. Press the
RESUME button twice in succession, and then release both buttons. (Each time the
RESUME button is pushed, the beeper will sound once.) The indicator will blink in
green, and then light in green.
3) Select one of the following service mode functions by pressing the RESUME button the
specified number of times. (Each time the RESUME button is pushed, the beeper will
sound once.)
Times Indicator Functions

0 Lights in green Power off the printer
1 Lights in orange Service test print
2 Lights in green EEPROM information print
3 Lights in orange EEPROM reset (all data cleared except USB serial
number)
4 Lights in green Waste ink counter setting* (see page 3-11)
5 Lights in orange Model setting* (see page 3-12)
6 Lights in green Print head position pattern printing
7 Lights in orange Print head position setting* (see page 3-12)
8 Lights in green Roller cleaning
9 Lights in orange Plain paper feeding/ejection after roller cleaning
10 or more Blinks in orange Return to service mode selection (return to the
state when step (2) above is completed.)
Functions marked with "*": pressing the POWER button lets you select further sub-
functions (refer to indicated pages).
4) Execute the function you have selected by pressing the POWER button. The beeper
will sound once. (The printer will return to service mode selection mode after
performing the function.)
3-8
2.2 Service Test Print

The service test print displays, in the header portion, such information as the control
ROM version, model name, total sheets passed, and total waste ink absorbed, etc.
Total sheets passed while

Total waste ink absorbed (%) Scanner cartridge was used
(absorption ratio of the waste ink absorber: %) Times of BJ cartridge
replacement
Total sheets passed while Times of scanner cartridge
Control ROM version BJ cartridge was used replacement
Model name Position setting for
bi-directional printing
BJ F850 P=Vx.xx DI=xxx.xx% Page=xxxxx/xxxxx CH=xxxxx/xxxxx R=(xx)

PF=(xx xx xx) PC(A=xxxx B=xxxx C=xxxx D=xxxx) USB=(xxxxxx)
Times of cleaning A Times of cleaning D USB serial No.

Factory control Times of cleaning B
Times of cleaning C
OPERATION
Figure 3-5 Service Test Print (Sample)
3-9
2.3 Printing EEPROM Information

The EEPROM stores such information as function settings, control ROM version, total
number of sheets passed, total waste ink absorbed, and records the last user-
unrecoverable error. The information stored in the EEPROM is printed out in the
EEPROM information print. The same data as written in the service test print is written
at the header. The EEPROM information is especially useful for determining how
heavily the printer has been used.
BJ F850 P=Vx.xx ID=xxx.xx% Page=xxxxx/xxxxx CH=xxxxx/xxxxx R=(xx)

PF=(xx xx xx) PC(A=xxxx B=xxxx C=xxxx D=xxxx) USB=(xxxxxx) Header
SV=xxxx WP=xxxx Times of wiping
Error records
UR (Ke =xxx Ko =xxx Ce =xxx Co =xxx Me =xxx Mo =xxx Ye =xxx Yo=xxx
(LCe=xxx LCo=xxx LMe=xxx LMo=xxx DIR=xxx) Head position
adjustment value
ICK =(x/xxxxxxxxxx/xxxxxxxxxx) Position setting for
For each color,
bi-directional printing
ICC =(x/xxxxxxxxxx/xxxxxxxxxx) e: Even number nozzle
ICM =(x/xxxxxxxxxx/xxxxxxxxxx) Ink dot counts for each color o: Odd number nozzle
ICY =(x/xxxxxxxxxx/xxxxxxxxxx) Left : 0 if ink remains in tank and 1 if not left.

ICLC =(x/xxxxxxxxxx/xxxxxxxxxx) Center : Dot counts indicating ink level in tank when left-most value is 0.
ICLM =(x/xxxxxxxxxx/xxxxxxxxxx)
Head serial number
HDEEPROM Vxxxxx SN=xxxxxxxx PTH(K/LC=xxx LM/C=xxx M/Y=xxx)
CHR(C =xxx M =xxx Y =xxx LC =xxx LM =xxx) DIR=xxx
EOR(K =xxx C =xxx M =xxx Y =xxx LC =xxx LM =xxx)
NG (Ke =xxx Ko =xxx Ce =xxx Co =xxx Me =xxx Mo =xxx Ye =xxx Yo Internal Head
Information
=xxx)
(LCe=xxx LCo=xxx LMe=xxx LMo=xxx)
Figure 3-6 EEPROM Information Print (Sample)
The error record consists of the error code representing the most recent error that is not
user-recoverable.
Error Error code

Carriage error 5100
Purge error 5C00
ASF sensor error 5700
Temperature sensor error 5400
Waste ink full error 5B00
Head temperature error 5200
EEPROM error 6800
ROM error 6100
RAM error 6300
Other hardware error 6500
3-10
2.4 Resetting the EEPROM

The EEPROM stores such information as function settings, control ROM version, total
number of sheets passed, total waste ink absorbed, and records of the last user-
unrecoverable error. Once the EEPROM has been reset, there is no way to recover
cleared data. Be careful when resetting the EEPROM.
Since the new EEPROM data is undefined, you must reset the EEPROM when replacing
the logic board.
After the EEPROM is reset, you need to set the waste ink counter, adjust the head
position, and verify the model name.
2.5 Setting the Waste Ink Counter

This printer detects the amount of waste ink based on the total EEPROM data - amount
of waste ink absorbed. After the waste ink absorber is replaced, you must reset the
data.
Before replacing the logic board, you should perform the service test print or the
EEPROM information print to check in advance the total amount of waste ink in the
absorber. If this is not possible, visually check the waste ink absorber and replace if
necessary, or set the waste ink counter to 25%, 50%, and 75%. To determine which
value the counter is to be set to, check how much ink has been absorbed by the
OPERATION
absorber, as a percentage. Use Figure 3-7 as a guide to determine the percentage. Note,
however, that it depends on how the printer has actually been used.
To select the counter value, select "Waste ink setting" in "2.1 Service Mode Operations"
and press the POWER button. Then, press the RESUME button the number of times listed
below. (The beeper will sound each time the RESUME button is pressed.)
Times Indicator Functions

0 Lights in green Waste ink counter cleared
1 Lights in orange Waste ink counter set to 25%
2 Lights in green Waste ink counter set to 50%
3 Lights in orange Waste ink counter set to 75%
4 or more Blinks in orange No operation
After the selection, press the POWER button, and the counter will be set to the value
selected, followed by a beep sound. (Also, the printer returns to the service function
selection status.)
After setting the waste ink counter, verify the setting is made correctly by checking
either the service test print or EEPROM information print.
50%: The 2nd layer from the top has

become black.
25%: Almost no ink has been absorbed
to the 2nd layer from the top.
75%: Ink is absorbed

in the top layer.
Figure 3-7 A Guide to Determine the Amount of Waste Ink Absorbed (Sample)
3-11
2.6 Setting the Model

Since the logic board of this model is also used for the Japanese model BJF850, you
need to check the model name after resetting the EEPROM when replacing the logic
board. The model name is normally set to BJC-8200 after resetting; if it is not, correct
the name by the following method:
From the service selection mode, as shown in Part 3: 2.1 "Service Mode Operations," select
"Model setting" and press the POWER button. Then, press the RESUME button the
number of times shown below. (Each time the RESUME button is pressed, the beeper will
sound once.)
Times Indicator Function
0 Lights in green BJF850
1 Lights in orange BJC-8200
2 or more Blinks in orange No function
After making the selection, press the POWER button, and the EEPROM will be set to the
model selected, followed by a beep sound. (The printer will return to the service
function selection status.)
After setting the model name, verify the setting is correct by checking either the service
test print or EEPROM information print.
2.7 Adjusting the Head Position

You can adjust the head position without connecting the printer to a computer. Among
the head position adjustments that users can perform using the printer driver utilities,
only the bi-directional printing adjustment is carried out.
After adjusting the position, verify the adjustment is made correctly by conducting a
service test print or EEPROM information print.
Use High-Resolution Paper (HR-101) or Glossy Photo Paper (GP-301), which provide
higher quality printing.
Adjust the head position in the following procedure:
1) From the service function selection status in Part 3: 2.1 "Service Mode Operations,"
select "Print head position pattern printing" and press the POWER button.
2) The printer starts to print the head position adjustment pattern. (See Figure 3-8 Head
Position Adjustment Pattern (Sample))
After the printing, the printer will return to service function selection status.
3) Press the RESUME button 7 times to enter the print head position setting mode and
press the POWER button.
4) Determine which value is the best for the head by checking the printed pattern, and
then press the RESUME button the number of times listed below to set the head
adjustment value accordingly. (Each time the RESUME button is pressed, the beeper
will sound once.)
Times Indicator Function
0 Lights in green Sets head adjustment value to 0
1 Lights in orange Sets head adjustment value to -1
2 Lights in green Sets head adjustment value to +1
7 or more Blinks in orange No function
After making the selection, press the POWER button, and the beeper will sound once,
and the head position adjustment value will be set to the value you have input.
3-12
Figure 3-8 Head Position Adjustment Pattern (Sample)
2.8 Roller Cleaning

If surface-processed paper or High-Resolution Paper (HR-101) has been used in
quantity, paper feeding performance may decline due to paper dust adhering to the
pick-up roller. If this happens, clean the pick-up roller using the cleaning plate
OPERATION
supplied with the printer.
Clean the roller in the following procedure:
1) Dampen the white cleaner on the cleaning plate with adequate water and set the
plate into the automatic feeder.
2) From the service function selection status as shown in Part 3: 2.1 "Service Mode
Operations," select "Roller cleaning" and press the POWER button.
3) The pick-up roller will rotate 20 times.
(The printer returns to service function selection status)
4) Insert a sheet of plain paper into the printer, with the cleaning plate set. The paper
should be inserted all the way until the front edge of the paper contacts the inside of
the printer.
5) Press the RESUME button 9 times to select "Plain paper feeding/ejection after roller
cleaning" and press the POWER button to perform the paper feeding/ejection.
6) Carry out steps 4) and 5) once again.
7) Remove the cleaning plate and wipe the white cleaner with a dry cloth to remove
water.
If feeding operations do not recover to normal after the procedure above,

NOTE carry out step 2) another two or three times.
The cleaning plate is re-usable; you can use it repeatedly until it loses its'
intended effect.
You can also perform roller cleaning with the printer driver utilities. (See
Page 3-5)
3-13
3-14
Part 4
TROUBLE
SHOOTING
Page
4- 1 1. TROUBLESHOOTING BY DISPLAYED ERRORS
4- 1 1.1 Initial Flowchart
4- 4 1.2 Error List (Indicator/Beeper/Error Code)
4- 5 1.3 Troubleshooting by Errors
4 -14 2. TROUBLESHOOTING BY SYMPTOMS
4 -14 2.1 Troubleshooting by Symptoms
BJC-8200 Part 4: TROUBLESHOOTING
1. TROUBLESHOOTING BY DISPLAYED ERRORS

1.1 Initial Flowchart
Plug in AC cord AC power is fed to printer.
ROM check
DRAM check
Power on Power on by pressing POWER button.
1 beep
SHOOTING
TROUBLE
Indicator flashes
Read EEPROM
Error check
No
OK?
Yes 10 beeps; Indicator blinks in orange 10 times,

ROM Error repeatedly (See Page 4-5)
10 beeps; Indicator blinks in orange 11 times,

RAM Error repeatedly (See Page 4-5)

EEPROM Error repeatedly (See Page 4-5)

Other Hardware Error repeatedly (See Page 4-5)
To next
page
4-1
Part 4: TROUBLESHOOTING BJC-8200
From
previous
page
Turn on encoder sensor,

motor
Reset motor driver
Initialize purge
No
Correct?

Purge Error repeatedly (See Page 4-7)
Initialize carriage
Initialize pick-up roller operation.

Check ASF sensor
No
OK?

ASF Sensor Error repeatedly (See Page 4-8)
Check diode sensor
No
OK?

Head Temperature Error repeatedly (See Page 4-10)
No
Is BJ cartridge
installed?
Yes
Check waste ink counter
Is waste ink Yes

full?
No
Waste Ink Full Error repeatedly (See Page 4-9)
To next
page
4-2
From
previous
page
Check paper
No Is paper inside printer?

OK?
Yes Eject paper
Paper found
Check paper
No paper Paper Jam Error
3 beeps; Indicator lights in orange

(See Page 4-11)
Is BJ cartridge No
installed?
Move carriage to cartridge
Yes replacement position
SHOOTING
TROUBLE
Cleaning operation
Check carriage operation Check should be done during carriage initialization.
No
Correct?
Yes 10 beeps; Indicator blinks in orange 2 tim

Carriage Error repeatedly (See Page 4-6)
END
4-3
1.2 Error List (Indicator/Beeper/Error Code)

TABLE 4-1 ERROR DISPLAY
Errors Indicator Beeps Error Reference

code page
[Recoverable by users]
Paper feed error Lights in Orange 2 times Page 4-11
Paper jam error Lights in Orange 3 times Page 4-11
Ink out error Lights in Orange 4 times Page 4-12
BJ Cartridge not-installed Lights in Orange 5 times Page 4-13
error
BJ cartridge mis-installed Lights in Orange 6 times Page 4-13
error
BJ Cartridge error Lights in Orange 7 times Page 4-13
Waste ink full warning Lights in Orange 8 times Page 4-9
[Unrecoverable by users]
Carriage error Blinks in Orange 2 times 10 times 5100* Page 4-6
Purge error Blinks in Orange 4 times 10 times 5C00* Page 4-7
ASF sensor error Blinks in Orange 5 times 10 times 5700* Page 4-8
Temperature sensor error Blinks in Orange 6 times 10 times 5400* Page 4-5
Waste ink full error Blinks in Orange 7 times 10 times 5B00* Page 4-9
Head temperature error Blinks in Orange 8 times 10 times 5200* Page 4-10
EEPROM error Blinks in Orange 9 times 10 times 6800* Page 4-5
ROM error Blinks in Orange 10 times 10 times 6100* Page 4-5
RAM error Blinks in Orange 11 times 10 times 6300* Page 4-5
Other hardware error Blinks in Orange 12 times 10 times 6500* Page 4-5
[Other warning]
Ink-low warning No indication None
Head temperature warning No indication None
* See Page 3-10
4-4
1.3 Troubleshooting by Errors
<Cause> ROM cannot be read during initialization.

1. ROM Error <Suspected parts> Control ROM
<Measure> Replace ROM and logic board.
<Cause> RAM cannot be read or written.

2. RAM Error <Suspected parts> ASIC
<Measure> Replace ASIC and logic board.
<Cause> EEPROM cannot be written correctly.

3. EEPROM <Suspected parts> EEPROM, CPU
Error <Measure> Replace EEPROM, CPU, and logic board.
<Cause> Internal processing on logic board is not performed

4. Other correctly.
Hardware <Suspected parts> EEPROM, CPU
Error <Measure> Replace CPU, ASIC, and logic board.
SHOOTING
TROUBLE
Error indications may fail if error occurs with ROM, RAM, or other
CAUTION hardware.
<Cause> The thermistor is defective.

5. Temperature <Suspected parts> Thermistor
Sensor Error <Measure> Replace the logic board.
4-5
<Cause> Carriage cannot be controlled correctly

6. Carriage Error <Suspected parts> Carriage motor, logic board, carriage
ribbon cable, carriage board, carriage
belt, idler pulley, encoder film.
<Measure>
Check for paper jam, carriage belt wear/degradation/displacement, bent carr
Visual check guide frame, and guide shaft damage/bending.
Move the carriage by hand and check for smoothness and unusual noise. Che
any creasing on the carriage ribbon cable.
Check if encoder film, carriage motor connector, and carriage ribbon cable ar
attached correctly.
No
OK?
Yes Repair or replace faulty

part
Open the cover and

switch on
Check carriage operation Visually check if carriage moves during initialization.
Yes
OK?
No 1. Replace encoder film
2. Replace carriage
board.
3. Replace carriage Connect/disconnect service parts No. OH2-2333.

ribbon cable. (Note: 3 different types of carriage cables
are used.)
Check if carriage lock Visually check if carriage lock has been released.
released.
No
Released?
Yes 2. Replace purge unit
Measurement point Correct value

Check carriage motor
Logic board JCR1 Approx. 7.9W
Perform the check after disconnecting

the carriage motor cable from logic board.
No
OK?
Yes Replace carriage motor
Replace logic board.
4-6
<Cause> Cleaning or capping is not performed correctly, or

7. Purge Error purge sensor cannot detect flag position.
<Suspected parts> Purge unit, logic board, AC adapter, DC
cable.
<Measure>
Check purge sensor Measurement point Sensor Normal value

Logic board JPGS1 Open Low level
Pin No. 1 Close High level
Remove Purge unit from main unit and turn it on.
Check the measuring points while opening/closing
the sensor by rotating the drive gear by hand.
No
OK?
Yes
Replace purge unit
Check purge unit Remove the purge unit from main unit.
operation Rotate the drive gear by hand in the
direction as shown in the figure to the
right to check that it rotates smoothly.
No
OK?
Yes
Replace purge unit Drive Gear
Purge Unit
Check purge motor
SHOOTING
TROUBLE
Measurement point Pin No. Normal value
Approx. 10W
Logic board 1-3
JPG1 2-4
No
OK?
Yes
Replace purge unit
Replace logic board
Yes
OK?
No
END
1. Replace AC adapter
2. Replace DC cable
4-7
<Cause> Pick-up roller flag cannot be detected.

8. ASF Sensor <Suspected parts> ASF unit, logic board, purge unit.
Error
<Measure>
Visually check pick-up Is the pick-up roller's sensor flag broken or missing?
roller
No
OK?
Yes Replace pick-up roller
Check pick-up roller Position the pick-up roller sensor flag so that it does not
operation cut off the light beam to the sensor.
Turn on the power and
check if pick-up roller operates correctly.
Yes
Does it function
correctly
No Replace logic board
Check pick-up roller Remove ASF unit from main unit and
operation rotate the drive gear by hand to see if
pick-up roller and other parts operate
smoothly.
No
OK?
Yes Replace ASF unit
Replace purge unit
4-8
<Cause> The calculated amount of waste ink absorbed is 100%

9. Waste Ink Full or 95% of the capacity of the waste ink absorber.
Warning/Error <Suspected parts> Waste ink absorber, logic board,
EEPROM
<Measure>
Visually check waste Check how much ink is absorbed in waste ink absorber.
ink absorber
(Determine absorption ratio of the waste ink absorber in %.)
See Figure 3-7 "A Guide to Determine the Amount of
Waste Ink Absorbed" on Page 3-11.
Is the amount of No
ink absorbed
exceeding
75%? 1. Set the waste amount 0% (Clear), 25%, 50%, and 75%
into EEPROM again See Part 3: 2.1 Service Mode
Yes Operations
2. Replace logic board
Replace waste Reset the EEPROM waste ink counter.

ink absorber (See Page 3-8)
SHOOTING
TROUBLE
4-9
<Cause> The print head is too hot.

10. Head <Suspected parts> BJ cartridge, logic board, empty ink tank.
Temperature
Error
<Measure>
Check if printing is being conducted with an

Visually check ink tank empty ink tank.
Is there ink ? No
Yes
Replace ink tank
Leave printer for several BJ cartridge head unit may have overheated.
minutes with power off
Turn power on
Is error indicated? No
Yes
1. Replace BJ cartridge END
2. Replace logic board
4-10
<Cause> Paper feed operation fails to feed paper. Paper eject

11. Paper Feed operation fails to eject paper.
Error/Paper <Suspected parts> Paper feed section, paper end sensor,
Jam Error logic board
<Measure>
Visually check the paper Check for paper jams, gear

feed unit deformation/damage/missing teeth.
Is the paper thickness lever's position correct?
See Part1: 2.2.1 Paper sizes (Page 1-4)
No
OK?
Yes Repair or replace faulty parts
Switch on with the cover Cover-open sensor ON

open
Check the operation of Check the paper feed motor, pick-up roller, paper feed roller, and eject roller
paper feed unit for movement during initialization. (Pick-up roller does not rotate during
initialization while the carriage is at home position.)
Check for abnormal sounds.
Check the paper feed motor for out-of-step.
No
OK?
Yes Repair or replace faulty parts
SHOOTING
TROUBLE
Replace logic board
Paper feed check Check if the pick-up roller rotates and the
ASF feeds paper normally.
No
OK?
Check the pick-up roller's rubber rings and
Yes Check auto sheet feeder unit the separation sheet for cleanliness, wear, or
degradation.
Check the rod cam for engagement.
Check the gears for deformation/damage and
Mylar damage. Perform roller cleaning. (See
Part 3: 2. SERVICE MODE, Page 3-8)
Check the paper end Using paper, check the arm for smooth motion,
sensor arm deformation, or damage.
No
OK?
Yes Replace the paper end

sensor arm
Replace the logic board
4-11
<Cause> The ink tank is empty. EEPROM is defective.

12. Ink Out Error <Suspected parts> Ink tank, EEPROM, logic board.
<Measure>
Visually check ink tanks Are ink tanks empty?
Yes
Empty?
No Replace ink tank(s)
Visually check if ink tanks

are installed securely.
No
OK?
Yes Reinstall the ink tank(s)
Replace the logic board (Replace EEPROM)
4-12
<Cause> BJ cartridge not detected.

13. BJ Cartridge BJ cartridge not installed.
Error/Mis- BJ cartridge combination wrong.
installed <Suspected parts> BJ cartridge (scanner cartridge), carriage
board, logic board, carriage ribbon cable,
Error/Not- carriage unit
installed Poor contact in cartridge
Error Wrong use of cartridge
<Measure>
Check that the contact section is free of foreign matter.

Visually check if BJ Check that, for printing, the BJ cartridge, and for scanning,
cartridges are installed the scanner cartridge is installed (mis-installed error occurs).
Check if the cartridge is locked securely with the lever.
Check the carriage ribbon cable for folds or other damage.
Check if the carriage ribbon cable is attached correctly.
No
OK?
Repair or replace faulty
Yes parts
Remove/install the
cartridge
SHOOTING
TROUBLE
Is error still No
indicated?
END
Yes
Replace the cartridge
Is error still No
indicated?
END
Yes
1. Replace the logic

board
2. Replace the carriage

ribbon cable
3. Replace the carriage

board
4-13
2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms
<Symptoms> Pressing the POWER button fails to switch on

1. Power Does the printer.
Not Turn On Pressing the POWER button does not start
initialization.
<Cause> Defective AC adapter, logic board, or DC cable
Check if AC adapter
outputs +5 Vdc
+5 Vdc
GND
No
OK?
Yes Replace the AC adapter

board
2. Replace the DC cable
4-14
<Symptoms> No prints; Partial prints; No prints for specific

2. Faulty Printing: colors
No Printing <Cause> The ink tank(s), BJ cartridge, or purge unit is defective;
the orange cap is affixed to the head unit.
<Measure>
Visually check BJ Is the orange cap attached to the head unit?

cartridge Are ink tanks installed correctly?
No
OK?
Yes Repair or replace

relevant parts
Cleaning operation Repeat these steps up to 5 times
Print the nozzle check See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)
pattern
SHOOTING
TROUBLE
Do print problems No
appear?
END
Yes
1. Replace the relevant

ink tank(s)
2. Replace the BJ
cartridge
Do problems still No
occur?
END
Yes
Replace the purge unit
4-15
<Symptoms> Blurred prints; Blank lines; Specific dot missing

3. Faulty Printing: <Cause> The BJ cartridge; BJ cartridge contacts; carriage
Blank Lines ribbon cable; purge unit; logic board or carriage board
is faulty.
Appear
<Measure>
Cleaning operation Perform these steps up to 5 times.
Print the nozzle check See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)
pattern
Do print problems No
appear?
END
Yes
Reinstall the BJ cartridge
No
Does problem still
occur?
END
Yes
To next
page
4-16
From
previous
page
1. Replace the relevant

ink tank(s)
2. Replace the BJ
cartridge
Faulty printing No
still occur?
Yes
END
Are cables connected to carriage board and

logic board correctly?
No
Check connectors
SHOOTING
Repair or replace
TROUBLE
Yes relevant parts
1. Replace the carriage Carriage contact cable failure

unit Carriage ribbon cable failure
Carriage board failure
board
No
OK?
Yes Replace the purge unit
END
4-17
4. Faulty
Printing: Other
Symptoms Check to see if Measure

Paper gets dirty The platen is contaminated with Wipe with a damp cloth.
ink mist.
The paper feed unit is Disassemble the paper feed unit
contaminated with ink (paper is and wipe with a damp cloth.
contaminated before reaching the Perform paper feeding test several
platen). times.
Spur marks The tips of the spurs are Replace the spur unit.
appear deformed.
Vertical The paper thickness lever is Correct the setting. (See Page 1-4)
misalignment wrongly set. (positioned Readjust the head position. (See
incorrectly) Page 3-5)
The printed nozzle check pattern Replace the BJ cartridge
is mis-aligned.
How grease is applied to guide Apply specified amount of grease
shaft to specified portions.
Carriage motor condition Replace carriage motor with new
one.
The encoder film is attached. Are Replace encoder film.
there scratches/foreign
material/grease?
4-18
<Symptoms> Ink out results in no error.

5. Ink Out <Cause> The ink tank is incorrectly, or not installed or the logic
Resulting in board or ink sensor is defective.
No Error
<Measure>
Is the ink tank installed?

Visual check Is it displaced?
Reinstall the ink tank if displaced.
Turn the printer off, Turn the printer off, then on in a

then on location
Does error still No

occur?
Yes END
1 3
Ink sensor check
SHOOTING
Measurement point
TROUBLE
Normal value
2-3 Approx. 1.2V
Pin No. 1-2 Approx. 0V (Infinite resistance)
No
OK?
Yes Replace the ink sensor
Replace the logic board
4-19
4-20
Part 5
REFERENCE
Page
5- 1 1. TECHNICAL REFERENCE
5- 1 1.1 Functions of the Paper Feed Unit
5- 2 1.2 Carriage Function
5- 3 1.3 Purge Unit Functions
5- 5 1.5 Detection With Sensors
5- 6 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
5- 6 2.1 Logic Board
5 -10 2.2 Carriage Board
5 -13 2.3 BJ Cartridge
5 -14 2.4 Scanner Cartridge
5 -15 2.5 AC Adapter
5 -15 2.6 DC Power Cable
5 -16 2.7 Carriage Motor
5 -16 2.8 Paper Feed Motor
5 -16 2.9 Purge Motor
5 -17 2.10 Ink Sensor
5 -17 2.11 Paper Thickness Sensor
5 -17 2.12 Purge Sensor
5 -18 3. CIRCUIT DIAGRAM
5 -18 3.1 Parts Layout
5 -21 3.2 Circuit Diagrams
BJC-8200 Part 5: REFERENCE
1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed Unit
This printer supports 2 paper feeding methods: automatic feeding from the Auto Sheet
Feeder (ASF) and manual feeding from the manual paper-feed slot. The ASF, driven by
the paper feed motor, feeds paper automatically.
Manual feeding takes precedence over automatic feeding; you can feed paper manually
even when paper is set in the ASF.
When paper is detected by the photo-interrupter type paper end sensor, it is fed to the
print start position on the platen via the paper feed rollers.
Although paper has been fed by the pick-up roller, if it cannot be detected by the paper
end sensor, an auxiliary function of this printer reattempts feeding. If the paper still
cannot be detected, a paper feed error will occur.
ASF Paper Feed Path
Paper
Pick-up Roller
Paper End Sensor

Sensor Flag
Pressure Roller
Spurs
Manual Paper Feed Path
REFERENCE
Paper Feed Rollers
Eject Rollers
Figure 5-1 Paper Feed Path
5-1
Part 5: REFERENCE BJC-8200
1.2 Carriage Function

The carriage of this printer is moved back and forth horizontally by the carriage belt,
which is driven by the carriage motor, a DC motor.
This printer has no sensor to detect the carriage's home position. The encoder sensor,
mounted on the carriage board, enables control of the carriage position by reading data
from the encoder film, assuming the initial position being where the carriage contacts
the right hand interior wall of the printer.
Carriage Belt
Encoder Sensor
Carriage Motor
Encoder Film
Carriage
Figure 5-2 Carriage Unit
5-2
1.3 Purge Unit Functions

The purge unit, using the built-in purge motor, carries out the following operations:
head-capping, head-wiping, ink-suction, and ASF-driving. The purge unit switches over
the drive for these operations by reversing the direction of motor rotation, and also by
using the drive selector lever.
If the purge motor rotates in the forward direction while the carriage is at the capping
position, head-capping and head-wiping are carried out. In this case, the wiper moves
in the direction in which nozzles are placed. If the purge motor rotates in the reverse
direction while the head is capped, ink-suction is carried out. For the suction
operation, a pump with a tube is used.
To drive the ASF, the carriage moves to the left, passing the capping position and
rotates the purge motor in the reverse direction.
Cap
Wiper
Purge Motor
Drive Selector Lever
Figure 5-3 Purge Unit

TABLE 5-1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
Cleaning conditions Amount of ink used
for reference
When power is turned on for the first time after the AC plug is Approx. 0.56 cc
connected (capped)
When power is turned on for the first time after the AC plug is Approx. 1.30 cc
connected (uncapped)
REFERENCE
The number of dots printed has exceeded the predefined value. Approx. 0.56 cc
When power is turned on or printing is started after 120 hours Approx. 0.56 cc
or more from the previous cleaning.
When cleaning is started by the RESUME button. Approx. 0.74 cc
When the BJ cartridge is replaced (including when the printer Approx. 1.30 cc
is used for the first time.)
When an ink tank is replaced Approx. 0.74 cc
(Ink sensor detects No Ink -> Ink Found)
When left at the cartridge replacement position for more than Approx. 0.74 cc
20 minutes or power is turned off.
When cover is closed after being open for more than Approx. 0.74 cc
5 seconds without carrying out any operation.
When cleaning is carried out from the printer driver Approx. 0.74 cc
or from the main unit.
When head refreshing is carried out from the printer driver. Approx. 1.30 cc
Before printing is made on banner paper. Approx. 0.56 cc
(After more than 30 minutes have passed from
the last cleaning or a pre-determined number
of dots have been printed)
* The ink amount is the sum of the amounts of each color ink.
5-3
1.4 BJ Cartridge
The BJ cartridge, BC-50, used in this printer has 6 separate ink tanks, one for each of
the following colors: black, cyan, magenta, yellow, photo-cyan, and photo-magenta.
The head has 6 sets of 256 nozzles in 6 parallel lines. Each set of nozzles consists of 2
rows of 128 nozzles (1/600 inch apart), staggered, creating a 1/1200 inch interval
between nozzles.
Heater Heater Board
inch
11/600
1/1200 inch
128 Nozzles
128 Nozzles
Heater
Resin Heater Board

Heater
Resin Resin
Heater Board
Silicon Common Silicon
Plate Ink Tank Plate
Figure 5-4 BJ Cartridge
5-4
1.5 Detection With Sensors

This printer detects conditions of the printer using the following sensors.
Cover Sensor
Paper End Sensor
ASF Sensor
Internal Temperature
Sensor (TH1)
Encoder Sensor
Paper Thickness
Sensor
Purge Sensor
Ink Sensor
Figure 5-5 Sensor Positions
REFERENCE
5-5
2. CONNECTOR POSITIONS AND PIN ASSIGNMENT

2.1 Logic Board
1 81 2 3 1 1
4 5 3
JINK1
JCR1
JPOW1
JPG1
1
JLF1
1 1 19
1 JGAP1
1 1
JCRB2
JCRB1
JPGS1
JCRB3
2 1
JIF1
20 20 40
36
18
2 1
JIF2
3 4
Figure 5-6 Logic Board
Logic Board
Address Bus A4-A21
Data Bus D0-D15

A1~19
A1~21
D0~15
D0~15
24Mhz
D0~15
A1~21
Control
ROM
AN2
BZ Ink Sensor
ASF
Beeper P103
ASF Sensor
MPU
Cover Sensor
PES 2 Kbit
EEPROM P104
Paper End ~107
Sensor
Error Indicator RESUME Switch Carriage Board
Voltage Indicator
P86 AN1
INT
POWER Switch
P64 Internal Temperature
0~3 ~67 AN6 Sensor (TH1)
Scanner Cartridge
ASIC(with built-in DRAM)
RESX Reset IC RESX HRANK0,1

DIODE0,1
Encoder
PC0
H_D0,1 HSEL1A0,1 H_RSTX ODD,EVEN
H_CLOK0, HSEL1B0,1 H_LTH BENB0,1 Cartridge Contacts
1 HSEL2A0,1 DIR HENB0K~5
HSEL2B0,1 SUBH0,1
PGS
Purge Sensor BJ Cartridge
GAPS
Paper Thickness Sensor
P
Driver IC Purge Motor

P
Paper Feed Motor

Driver IC DC
Carriage Motor
Parallel Interface
USB Interface
Figure 5-7 Block Diagram
5-6
JIF1 (Parallel interface connector)
Pin No. Compatible Mode Nibble Mode ECP Mode

1 STROBE HostClk HostClk
2 DATA1 Data1 Data1
3 DATA2 Data2 Data2
4 DATA3 Data3 Data3
5 DATA4 Data4 Data4
6 DATA5 Data5 Data5
7 DATA6 Data6 Data6
8 DATA7 Data7 Data7
9 DATA8 Data8 Data8
10 ACKNLG PrtClk PeriphClk
11 BUSY PrtBusy PeriphAck
12 P.E. AckDataReq AckReverse
13 SELECT Xflag Xflag
14 AUTO FEED XT HostBusy HostAck
15 N.C Undefined Undefined
16 GND Gnd Gnd
17 GND Gnd Gnd
18 +5.0V Vcc Vcc
19 STROBE-RET Signal Gnd Signal Gnd
20 DATA1-RET Signal Gnd Signal Gnd
28 ACKNLG-RET Signal Gnd Signal Gnd
29 BUSY-RET Signal Gnd Signal Gnd
REFERENCE
30 P.E.-RET Signal Gnd Signal Gnd
31 INIT INIT ReverseReq
32 FAULT DataAvail PeriphReq
33 GND Undefined Undefined
34 N.C Undefined Undefined
35 +5.0V Undefined Undefined
36 SELECT IN 1284Active 1284Active
JIF2 (USB interface connector)

Pin No. Signal IN/OUT Function
1 PWR IN Cable voltage
2 D- Data
3 D+ Data
4 GND ... Cable GND
5-7
JPOW1 (DC power connector)

1 VH ... +11V DC
2 GND ...
3 VM ... +24V DC
4 GND ...
5 VCC ... +5V DC
6 GND ...
7 VHON OUT H:VH on, L:VH off
8 VMON OUT H:VM on, L:VM off
JCRB1(Carriage ribbon cable connector)

1 TOKCL IN Digital temperature output for KCL/Scan-in data bus 6
during scanning
2 TOMLC IN Digital temperature output for MLC/Scan-in data bus
7 during scanning
3 SOMLC IN Status output signal for MLC
4 SOMY IN Status output signal for MY
5 HEMY OUT Heat signal for MY
6 DATAM OUT/IN Data signal for M/Scan-in data bus 4 during scanning
7 DATAY OUT/IN Data signal for Y/Scan-in data bus 5 during scanning
8 TOMY IN Digital temperature signal for MY
10 HCLK OUT/IN Transfer clock signal/Transfer clock signal during
scanning
9,11,13,14 GND Logic GND
12 HEADSEN IN Head-detection signal
15 DATAC OUT/IN Data signal for C/Scan-in data bus 3 during scanning
16 DATAML OUT/IN Data signal for ML/Scan-in data bus 2 during
scanning
17 HEMLC OUT Heat signal for MLC
18 HEKCL OUT Heat signal for KLC
19 BE1 OUT/IN Block enable 1/Register write clock signal output
during scanning
20 BE2 OUT/IN Block enable 2/Register enable signal output during
scanning
21 DATAK OUT/IN Data signal for K/Scan-in data bus 0 during scanning
22 BG OUT Data latch signal/Scan-in data read trigger during
scanning
23 BE0 OUT/IN Block enable 0/Reset signal output during scanning
24 BE3 OUT/IN Block enable 3/Register write data signal output
25 SOKCL IN Status output signal for KCL
26 DATACL OUT/IN Data signal for CL/Scan-in data bus 1 during scanning
27 DHE OUT Dummy heat enable signal
28 CSCR OUT Head EEPROM chip select
29 EEPWD OUT Head EEPROM write data
30 EEPSK OUT Head EEPROM transfer clock
31 EEPRD IN Head EEPROM read data
32~35 HGND OUT 5V for head logic operation
36 SENSEPOW OUT 5V for encoder
37 ENCB IN Encoder GND
38 ENCG Encoder phase B output
39 ENCA IN Encoder phase A output
40 TH IN Thermistor output (to obtain ambient temperature for
scanner)
5-8
JCRB2, JCRB3 (Carriage ribbon cable connector)

1~10 VH 11V Power supply
11~20 GND VH GND
JCR1 (Carriage motor connector)

1 OUT Carriage motor +
2 OUT Carriage motor -
JLF1 (Paper feed motor connector)

1 LFA OUT Paper feed motor phase A
2 LFB OUT Paper feed motor phase B
3 LFA OUT Paper feed motor phase A
4 LFB OUT Paper feed motor phase B
JPG1 (Purge motor connector)

1 PGA OUT Purge motor phase A
2 PGB OUT Purge motor phase B
3 PGA OUT Purge motor phase A
4 PGB OUT Purge motor phase B
JGAP1 (Paper thickness sensor connector)

1 ... ... GND
2 PGAP ... Paper Thickness switch output
JINK1 (Ink sensor connector)
REFERENCE
1 ... OUT Signal to drive photo sensor in the ink sensor
2 ... ... GND
3 INKS IN Voltage varies according to the amount of reflected
light
JPGS1 (Purge sensor connector)

1 ... OUT Sensor drive voltage
2 ... ... GND
3 PGS IN Purge sensor
5-9
2.2 Carriage Board

40 20 20
JCRB1
JCRB2
JCRB3
1 36
1 1 1
36 1
JHD1 JHD2
Figure 5-8 Carriage Board

JCRB1 (Carriage ribbon cable connector)
1 TH OUT Thermistor output (to obtain ambient temperature
for scanner)
2 ENCA OUT Encoder phase A output
3 ENCG Encoder GND
4 ENCB OUT Encoder phase B output
5 SENSEPOW IN 5V for encoder
6~9 HGND IN 5V to drive head logic
10 EEPRD OUT Head EEPROM read data
11 EEPSK IN Head EEPROM transfer clock
12 EEPWD IN Head EEPROM write data
13 CSCR IN Head EEPROM chip select
14 DHE IN Dummy heat enable signal
15 DATACL IN/OUT Data signal for CL/Scan-in data bus 1 during
scanning
16 SOKCL OUT Status output signal for KCL
17 BE3 IN/OUT Block enable 3/Register write data signal output
during scanning
18 BE0 IN/OUT Block enable 0/Reset signal output during scanning
19 BG IN Data latch signal/Scan-in data read trigger during
scanning
20 DATAK IN/OUT Data signal for K/Scan-in data bus 0 during
scanning
21 BE2 IN/OUT Block enable 2/Register enable signal output during
scanning
22 BE1 IN/OUT Block enable 1/Register write clock signal output
during scanning
23 HEKCL IN Heat signal for KCL
24 HEMLC IN Heat signal for MLC
25 DATAML IN/OUT Data signal for ML/Scan-in data bus 2 during
scanning
26 DATAC IN/OUT Data signal for C/Scan-in data bus 3 during
scanning
29 HEADSEN OUT Head-detection signal
27,28,30,32 GND Logic GND
31 HCLK IN/OUT Transfer clock signal/Transfer clock signal during
scanning
33 TOMY OUT Digital temperature signal for MY
5-10
34 DATAY IN/OUT Data signal for Y/Scan-in data bus 5 during

scanning
35 DATAM IN/OUT Data signal for M/Scan-in data bus 4 during
scanning
36 HEMY IN Heat signal for MY
37 SOMY OUT Status output signal for MY
38 SOMLC OUT Status output signal for MLC
39 TOMLC OUT Digital temperature signal for MLC/Scan-in data
bus 7 during scanning
40 TOKCL OUT Digital temperature signal for KCL/Scan-in data bus
6 during scanning
REFERENCE
5-11
JCRB2 and JCRB3 (Carriage ribbon cable connector)

1-10 VH +11V power supply
11-20 GND VH GND
JHD1 (BJ cartridge cable connector)

1 HEMLC OUT Heat signal for MLC
scanning
3 DATAC IN/OUT Data signal for C/Scan-in data bus 3 during scanning
4 BG OUT Data latch signal/Scan-in data read trigger during
scanning
5 TOMY IN Digital temperature signal for MY
6 DATAY IN/OUT Data signal for Y/Scan-in data bus 5 during scanning
7 SOMLC IN Status output signal for MLC
scanning
9 BE2 IN/OUT Block enable 2/Register enable signal output during
scanning
10 HEMY OUT Heat signal for MY
11 SOMY IN Status output signal for MY
12 TOMLC IN Digital temperature signal for MLC/Scan-in data bus
7 during scanning
13-28 GND VH GND
29 DHE OUT Dummy heat enable signal
30 EEPWD OUT Head EEPROM write data
31 EEPRD IN Head EEPROM read data
32-36 HVDD 5V to drive head logic
JHD2 (BJ cartridge cable connector)

1 DATACL IN/OUT Data signal for CL/Scan-in data bus 1 during scanning
2 EEPSK OUT Head EEPROM transfer clock
3 SOKCL IN Status output signal for KCL
4 CSCR OUT Head EEPROM chip select
5-23 VH IN +11V
24 TOKCL IN Digital temperature signal for KCL/Scan-in data bus 6
during scanning
25 DATAK IN/OUT Data signal for K/Scan-in data bas 0 during scanning
26 BE0 IN/OUT Block enable 0/Resume signal output during scanning
27 BE3 IN/OUT Block enable 3/Register write data signal output
during scanning
28 HEKCL OUT Heat signal for KCL
29 BE1 IN/OUT Block enable 1/Register write clock signal output
during scanning
30 HEAD SEN IN Head-detection signal
31 HCLK IN/OUT Transfer clock signal/Transfer clock signal during scanning
32-36 HVDD Logic GND
5-12
2.3 BJ Cartridge
9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10
27 26 25 24 23 22 21 20 19
36 35 34 33 32 31 30 29 28
45 44 43 42 41 40 39 38 37
Figure 5-9 BJ Cartridge

1,2,10,11,19 HVH ... Voltage VH to drive heater
3 CS IN EEPROM chip select input
4 SK IN EEPROM serial clock input
5,14 VDD ... Voltage to drive logic
6 DO OUT EEPROM serial data output
7 DHE IN Dummy heat enable signal
8,9,17,18,26,27 GNDH ... Heater drive voltage GND
12 TO1 OUT Temperature sensor circuit output (K&CL)
13 DATAB1 IN Shift register data input for B chip (CL)
15 DI IN EEPROM serial data input
16 TO2 OUT Temperature sensor circuit output (ML&C)
20 VHT ... Voltage to drive power transistor
21 DATAA1 IN Shift register data input for A chip (K)
22,31,40 VSS ... Logic drive voltage GND
23 DATAA2 IN Shift register data input for A chip (ML)
REFERENCE
24 VDDA ... Temperature sensor circuit voltage
25 SO3 OUT Fuse ROM data output (M&Y)
28 BE0 IN Head block enable signal
30 SO1 OUT Fuse ROM data output (K&CL)
32 VSSA ... Temperature sensor circuit voltage GND
33 SO2 OUT Fuse ROM data output (ML&C)
34 DATAA3 IN Shift register data input for A chip (M)
35 HE3 IN Heat enable signal (M&Y)
38 HE1 IN Heat enable signal (K&CL)
39 CLK IN Shift register clock signal input
41 HE2 IN Heat enable signal (ML&C)
42 DATAB2 IN Shift register data input for B chip (C)
43 BG IN Shift register data latch signal input
44 DATAB3 IN Shift register data input for B chip (Y)
45 TO3 OUT Temperature sensor circuit output (M&Y)
5-13
2.4 Scanner Cartridge
9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10
27 26 25 24 23 22 21 20 19
36 35 34 33 32 31 30 29 28
45 44 43 42 41 40 39 38 37
Figure 5-10 Scanner Cartridge

1,2,10,11,19,20 VHLED ... +11V for LED
3,4 N.C. ... Not used
5,14,24 VDD ... +5V
6,7 N.C. ... Not used
8,9,17,18,26,27 GNDLED ... GND
12 DT6 OUT Scan-in image data output signal
15 N.C. ... Not used
22,31,32,40 VSS ... GND
25 SID3 OUT Fuse ROM data output
28 RST IN Resume
29 RDT IN Internal register setting data
36 REN IN Enable signal for setting internal register
37 RWR IN Write clock for setting internal register
39 DTCK OUT Scan-in image serial data clock
43 LNST IN Scanning start signal (1 line scan)
5-14
2.5 AC Adapter
1 7
2 8
Figure 5-11 AC Adapter

1 VH ... +11V DC
2 GND ...
3 VM ...+24V DC
4 GND ...
5 VCC ... +5V
6 GND ...
7 VHON IN H:VH on, L:VH off
8 VMON IN H:VM on, L:VM off
2.6 DC Power Cable
7 1
8
REFERENCE
2
1
8
Figure 5-12 DC Power Cable

1 VH ... +11V DC
2 GND ...
3 VM ... +24V DC
4 GND ...
5 VCC ... +5V DC
6 GND ...
7 VHON IN H:VH on, L:VH off
8 VMON IN H:VM on, L:VM off
5-15
2.7 Carriage Motor
Figure 5-13 Carriage Motor

1 Carriage motor +
2 Carriage motor -
2.8 Paper Feed Motor

1
Figure 5-14 Paper Feed Motor

1 LFA IN Paper feed motor phase A
2 LFB IN Paper feed motor phase B
3 LFA IN Paper feed motor phase A
4 LFB IN Paper feed motor phase B
2.9 Purge Motor
Figure 5-15 Purge Motor

1 PGA IN Purge motor phase A
2 PGB IN Purge motor phase B
3 PGA IN Purge motor phase A
4 PGB IN Purge motor phase B
5-16
2.10 Ink Sensor
1 3 1 3 1 3
Figure 5-16 Ink Sensor

1 ... IN Signal to drive photo LED in ink sensor
2 ... ... GND
3 INKS OUT Voltage that varies according to the amount of reflected light
2.11 Paper Thickness Sensor

1
Figure 5-17 Paper Thickness Sensor

1 ... ... GND
2 PGAP ... Head gap switch output
REFERENCE
2.12 Purge Sensor
Figure 5-18 Purge Sensor

1 ... IN Sensor drive voltage
2 ... ... GND
3 PGS OUT Purge sensor output
5-17
3. CIRCUIT DIAGRAM
3.1 Parts Layout
3.1.1 Logic board
Figure 5-19 Logic Board (Top View)
5-18
REFERENCE
Figure 5-20 Logic Board (Bottom View)
5-19
3.1.2 Carriage board
Figure 5-21 Carriage Board
5-20
3.2 Circuit Diagrams
8 7 6 5 4 3 2 1
LOGIC BOARD 01
+5V
47K,1/16
2
R129
+5V
F
22K,1/16
22K,1/16
22K,1/16
1
+5V C66
0.1U,25V
22K,1/16
2
2
2
R130
CP296
1.5K,1/16
1
<02-D8>
<02-D8>
<02-D8>
<02-D8>
<02-C8>
<05-E5>
<06-B5>
1
2
BZ1
R7
TH check
<05-A5> BZ C64
R108 1
R107 1
R106 1
2
1
CP211 PKM13EPY-4000
0.1U,25V
1
check
1
1
C76 check RXD0 2
CP7
INK_S
NMIX
INT0X
INT1X
INT2X
INT3X
HEAD_SEN
0.1U,25V
1
1 1
CP210
check 1 check
TXD0 C65 C67
check
88 FAC_SW CP5 check
CP4 check
2
check
1
BZ 3 Q1 0.1U,25V 0.1U,25V
CP3
<01-C7>
DTC143ZKA E
1CP209
1
+5V
VCC0
1
1
check
check
87 FAC_2
86 FAC_1
84 TXD
95 CP6
check
1
GND0
100
check
99
98
97
96
94
93
92
91
90
89
85
83
82
81
AN1
AN2
AN3
AVSS
NMI
P63/_ADTRG
P64/_INT0
P65/_INT1
P66/_INT2
P67/_INT3
VSS6
VCC6
P73/_RTS0
P84/_HLDA
P74/_CST0
P75/_SCLKI0
P76/_RXD0
P77/_TXD0
P85/_HOLD
VSS5
1 80
+5V
N0 VCC5 DBUS[15:0]
2 79
<02-F3>
+5V
AVREF TEST <03-B5>

3 78 RESETIX +5V
+5V
C1 AVCC <02-D8>
2
RESET
EEP_CS 4 77 POW_SW
<01-C2> <06-B3>
1
0.1U,25V P107/TB41 P86/_WAKEUP

EEP_SK 5 76 DBUS15
<01-C2> P106/TB40 D0
EEP_WD 6 75 DBUS14 D
<01-C2> P105/TB31 D1
EEP_RD DBUS13
<01-C2>
7
P104/TB30 D2
74
IC9
COV_SW 8 73 DBUS12
<06-C5> P103/TB21 D3
9 72 DBUS11 1 8
NC1 NC2 C2
+5V
2
P102/TB20
CSCR CP212 2 7
10 71 DBUS10 1 0.1U,25V
VCC GND
1
<05-C5> P101 D4
EEP_CS 3 6
22K,1/16
check
2
RECOV_SW 11 70 DBUS9
2
<01-D7> CS DO
R3
X1
R11
<06-B3> P100 D5
BZ 12 69 DBUS8 EEP_SK 4 5
1MA,1/16 <01-E3> P137/TB11 D6 <01-D7> SK DI
1
1 DHE 13 68
1
4
CM309S-24.0-10.2
<05-C5> P136/TB10 D7
check
PLLON 14 67 S-93C56AFJ
+5V
CP338 <02-A6> P135/TB01 IC1 VSS4
DBUS7 <01-D7>
EEP_WD
POWDOWNX 15 66
<02-A6> P134/TB00 M31003S6FP VCC4
<01-D7>
EEP_RD
16
VCC1 D8
65 DBUS6 1 C
+5V
1
CP200 DBUS5 check
22K,1/16
22K,1/16
17 64 CP213
2
check
R1 1 1 XIN D9
R6
R5
2 CP201 18 63 DBUS4
check
XOUT D10
2
19 62 DBUS3
2
1
220,1/16
2
C16 C17 CP342 1 VSS1 D11

DBUS2
1
M_SETUP 20 61
1
check
<04-D3> P153/_CS3 D12
12P,50V 10P,50V
<02-A6>
CS_IOX 1 2
FB
FB16 21
P152/_CS2 D13
60 DBUS1
BK1005HS241
BK1005HS241 <02-A6>
CS_RAMX 1 2
FB
FB17 22
P151/_CS1 D14
59 DBUS0
BK1005HS241 <02-A6>
CS_ROMX 1 2
FB FB18 23 58 FB22 1
FB
2 BK1005HS241 RDX
<02-C8>
P150/_CS0 D15
24
CLKOUT RD
57 FB23 1
FB
2 BK1005HS241 BHWX
<02-C8>
1 CP204 1
FB33
CP202
1 check 25 56 FB24 1 2 BK1005HS241 BLWX
<02-A7>
CLK25M 1
FB
2
check
BSX 1 2 FB19
J1
26
BE BHW
55 1 1
FB <02-C8>
B
<02-A7> FB BS BLW CP208 CP320
1 check
BK1005HS601
<02-A7>
RWX 1 2
FB
FB20 CP205 check 27
P87/_RW A8
54
check
1
CP207
1
CP206
2 DCX 1 2 FB21 28 53
check
ABUS21
check
+5V
<02-A7> FB DC A9 +5V
ABUS1 29 52 ABUS20 IC11
BK1005HS241 A30 A10 M62720GP
30 51
2
BK1005HS241 VCC2
+5V
A11
BK1005HS241
R4
VCC3
VSS2
VSS3 10K,1/16
A29
A28
A27
A26
A25
A24
A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
1
2
C68
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
0.1U,25V
3
1
RESETIX
<02-D8>
+5V 1
check
C68 A
2
ABUS10
ABUS11
ABUS12
ABUS13
ABUS14
ABUS15
ABUS16
ABUS17
ABUS18
ABUS19
CP8
ABUS2
ABUS3
ABUS4
ABUS5
ABUS6
ABUS7
ABUS8
ABUS9
1000P,50V
1
ABUS[21:0]
<02-A8>
<03-B7>
5-21
8 7 6 5 4 3 2 1
check
LOGIC BOARD 02
<05-C5>
<05-C5>
<06-D6>
<06-D6>
<04-D8>
<04-D8>
<04-C8>
<04-C8>
<05-E5>
<06-E5>
<05-B5>
<06-B5>
<05-B8>
<06-E3>
<06-E3>
<05-F5>
<05-F5>
<05-F5>
<05-F5>
<05-F5>
<05-F5>
<04-E3>
<04-E3>
<04-E3>
<04-E3>
<04-E3>
<04-E3>
<04-E3>
+5V 3.3V
POW_LED0
INKS_ONX
F
SENSONX
HVDD_ON
ERR_LED
MDATA1
MDATA0
SOMLC
CRENX
TOMLC
CRBKX
MSTB1
MCLK1
MCLK0
MSTB0
TOKCL
DATAM
DBUS[15:0]
CRWD
DATAY
SOMY
HEMY
CRRD
CRCH
MRES
CRPH
CRSK
PGAP
<01-D2>
+5V
PGS
<03-B5>
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
DBUS0
DBUS1
C13
C11
C10
C12
2
1 2
1 2
2
C7
C9
C6
J11 1
C8
J1P
2.5V
1
+5V
3.3V
3.3V
2.5V
1 J12
1 J13
1 J15
1 J14
+5V
J1P
J1P
J1P
J1P
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
1 156
TOMY 2 155
<05-E5>
HCLK 3 154 DBUS2 2.5V
<05-E5>
DATAC 4 153 DBUS3
<05-D5>
DATAML
<05-D5>
HEMLC
5 152 DBUS4
E
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
6 151 DBUS5
<05-D5>
C102
C100
C103
C101
HEKCL 7 150 DBUS6
1 2
2
<05-D5>
BE1 8 149 DBUS7
<05-D5>
1
1 9 148 DBUS8
J10
J1P
10 147 DBUS9
2.5V
BE2 11 146 DBUS10
<05-D5>
DATAK 12 145 DBUS11
<05-D5>
BG 13 144 DBUS12
<05-D5>
BE0 14 143 DBUS13
<05-C5> PD[7:0]
15 142 <05-D1>
BE3 16 141 DBUS14 5
<05-C5>
SOKCL 17 140 DBUS15
<05-C5>
DATACL 18 139 +5V
<05-C5>
ENC_ONX 19 STBX
<06-D7>
ENCA 20
138
137 BUSY
<05-E1>
IC10 D
<05-A5> <05-C1>
ENCB 21 136 ACKX 3
<05-A5>
22
IC2 135 PD0
<05-D1>
UPC29M33T
CP10
RESETIX 23 M66417 134 PD1 1
<01-D3>
1
2
3
check
NMIX 24 133 PD2 3.3V
<01-E5>
100U,6.3V
RB501V-40
INT0X 25 132
0.1U,25V
2
2
<01-E5>
C4
D7
C5
2
INT1X 26 131 PD3 5
<01-E5>
1
INT2X 27 130 PD4
1
<01-E5>
INT3X 28 129 PD5
<01-E5>
RDX 29 128 PD6
<01-B2>
BHWX 30 127 PD7
<01-B2>
BLWX 31 126 VDD50IF
<01-B2>
ABUS21 32 125 SLINX
<05-A1> CP337 IC4
ABUS20 33 124 FAULTX 1 3
<05-B1> check TA48M025F
ABUS19 123 INITX
ABUS18
34
35 122 AFXT
<05-B1> CP12
1 C
1
2
3
<05-C1> check
ABUS17 36 121 SLCT 2.5V

<05-C1>
C15
2
ABUS16 37 120 PE
<05-C1> 5
38 119 VDD50IF 100U,6.3V
1
ABUS15 39 118 IFONX
<05-F1>
C26
2
ABUS14 40 117 VHON
<06-C2> 0.1U,25V
1
ABUS13 41 116 VMON
<06-C2>
ABUS12 42 115
43 114
2.5V +5V
ABUS11 44 113
+5V
ABUS10 45 112
ABUS9 46 111
ABUS8 47 110
ABUS7 48 109
108
B
ABUS6 49
CP341
CP214
CP215
CP332
1 CP333
ABUS5 50 107 2 1
ABUS4 51 106
C24
3.3V 0.1U,25V
1
1
1
1
105
check
check
check
check
check
52
+5V
53
54
55
56
57
58
59
60
61
62
63
64
<02-A3> 65
66
67
<02-A3> 68
69
70
71
72
CS_ROMX 73
74
75
1 POWDOWNX 76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
3.3V
CS_RAMX
DM
Q2
DP
1
2 0.1U,25V
CS_IOX
USOUT
3
PLLON
+5V 3
2.5V
ABUS3
ABUS2
ABUS1
ASFS
+5V +5V
USIN
2.5V
R14
PES
C61 3.3V 3.3V 4

JIF2
2
ABUS[21:0] 2 1 R12 27,1/16W
CLK25M
<01-C7> CP344 check 1
1
<01-C7> CP343 check
1
<03-B7> CP335 22K,1/16 CP123
C59
DTA143EKA J4P
0.1U,25V
RWX
DCX
<06-D4>
<06-C5>
1
<01-B7>
<01-B7>
<01-B7>
BSX
330K,1/16
check check
1 2 USVCC
1 CP334 CP124 1
1 DM 1 2 J4P
check check 2
<02-A6> DATA-
A
1.5K,1/16
CP345 check 1
1
R91
1
check
1 CP125 1
<01-B7>
<01-B7>
<01-B7>
<01-B8>
CP216 CP356 J4P

1 2
CP346 check 1 3
check check
DATA+
1
C60
2
2
1
2 1
1 CP336 CP126 J4P
R2
CP331 DP check check 4 4 USGND

check
4.7U,10V <02-A6>
3.3V 3 R15
27,1/16W 4
5-22
8 7 6 5 4 3 2 1
LOGIC BOARD 03
F
4
2
4
2
4
2
4
2
IC3S
4
IC3
2
ABUS19 1 ROM 42
1 A18 NC 42
ABUS18 2 41
2 A17 A8 41 ABUS9
ABUS8 3 40
3 A7 A9 40 ABUS10
ABUS7 4
4 A6 A10 39
39
ABUS11
D
ABUS6 5 38
5 A5 A11 38 ABUS12
6 37
ABUS5 6 A4 A12 37 ABUS13
7 36
8 35
9 34 CP321
ABUS2 9 A1 A15 34 ABUS16 1
10 33 check
<01-B2>
ABUS1 10 A0 A16 33 ABUS17 4
11 32 BHWX
CS_ROMX 11 CE VPP 32 <02-C8>
12 31 CP232
12 GND1 GND2 31 1
13 30 DBUS15
RDX 13 OE O15 30 check
DBUS0 14 29 DBUS7 4
14 O0 O7 29 2
DBUS8 15 28 DBUS14
15 O8 O14 28
DBUS1 16 27 DBUS6
16 O1 O6 27
DBUS9 17 26 DBUS13
17 O9 O13 26
DBUS2 18 25 DBUS5
18 O2 O5 25
DBUS10 19
19 O10 O12 24
24 DBUS12 2
C
DBUS3 20
20 O3 O4 23
23 DBUS4
FB39
+5V
DBUS11 21 22 1 FB 2
21 O11 VCC 22
BLM21P221SG
2
C14 3
1
DILB42P-8J 0.1U,25V
ABUS[21:0]
<01-A2>
4 2
<02-A8>
DBUS[15:0]
<01-D2>
<02-F3>
5-23
8 7 6 5 4 3 2 1
LOGIC BOARD 04
<06-D3>
CP103
<06-D3>
1
MSTB1 check
VM <02-F5> 1 CP104
MCLK1 check
<02-F5>
VM
<02-F4>
MDATA1 check
1 CP105
1 CP106
E
MRES
<02-F4> check
1 CP107
MDATA0
0.01U,50V
470U,35V
<02-F4> check
1 CP108
MCLK0
2
C19
<02-F4>
C18
check
2
1 CP109
MSTB0
2 <02-F4> check
ICP-N20
2
1
+5V
0.022U,50V
FU1
CP19 1
2 check
1
1 JLF1 A
2
C22
C23
CP20
2
J4P 2
check B
1
1 J4P LF
2
1 CP21
1
3
ICP-N38
2 check A*
###
FU2
1 5 J4P 4
3
check
B*
CP357 1 J4P
CP22 check
1
IC7
D
RB160L-40
RB160L-40
1
CP13
CRCH check 1 36
<02-F6> MREFON VMB VMA
D61
1
<06-E3> +5V +5V CP358 1
D5
5
2 35 CP360
IC6 R182
1 OUT_B OUT_A-
R8
check
check 5
1 3 34 1 2
2
1 RS_B RS_A
CP14
CRBKX check 1 16 0.82,1/2 4 33 0.82,1/2
22K,1/16
<02-F6> NBRAKE LD_SPLY2 PGND1 PGND4
22K,1/16
CP110 1
R252
R192
2 15 2 M_SETUP 5 32
REF OUTB <01-C7> check
OUT_B- OUT_A
390,1/16
R20 2
3 14 1 J2P 5
6 31
RC MODE CP17 check NC STROBE_AB-
1
C70 2
1
3
4 13 2 1 check 7 30
GND1 GND4 CCP_A CLK_AB
0.47U,50V CP263
1
5 12 8 29
GND2 GND3 CR_AB DATA_AB
1 6 11 1 1 9 28
LG_SPLY SENSE VREF_AB RESET
CP15 CP18 check check
CRPH check 7 10 1 CP259 CP262 37 38
<02-F5> PHASE OUTA VSS1 VSS2
1
+5V
CRENX J2P
<02-F5>
1
8
NENABLE LD_SPLY1
9
check
1 CP264
10
11
VREF_CD VDD
27
26
C
CP16
JCR1 CR_CD DATA_CD
1
check 1 1
D2
D3
check
CP260 1 check 12 25
CCP_B CLK_CD
2
check
A3952SB C69
0.3,2.0W
CP257 check
2
13 24
###
###
CP261
2
0.022U,50V CCP_C STROBE_CD-
1
R13
1
C71
2
1200P,50V
14 23
13K,1/16
CP265 check
0.1U,25V
OUT_D- OUT_C
C21
2
C20
R10
0.1U,25V
1 2
1
15 22
1
PGND2 PGND3
R222 R24
1
1 16 21
RS_D RS_C
1
1 2
5
1.1,1/2 17
OUT_D OUT_C-
20
1.1,1/2
1
CP359 18 19 1
check
VMD VMC check
5
CP361
RD3.0SB2
680P,50V
680P,50V
TB62200AF
C29
C25
2
1
ZD3
2
B
1
1
CP23 1
JPG1
2
check
1 A
1
CP24 J4P 2
check B
J4P 3 PG
A*
CP25 1
J4P 4
check B*
CP26 1 J4P
check
5-24
8 7 6 5 4 3 2 1
LOGIC BOARD 05
JCRB1
check
1 1 CP50 5 TOKCL 1 CP288 <02-F6>
check
check
J40P
2 1 CP44 TOMLC 1 CP282
J40P
4 3 5 check
<02-F6>
F
2 +5V
5 1
DA6
FTZ6.8E
1 CP302
CP300
Q20
1
check
3 CP39 SOMLC 1 IFONX
1 5
1 CP277 <02-F7> 3
check
JCRB3 JCRB2 check <02-C3>

J40P
4 1 CP43 5 SOMY check
1 CP281 <02-F7> DTA143EKA
Q19
check
R50
3
check
2
check
J40P
5 1 CP42 HEMY 1 CP280 <02-F7>
1 1 J40P
6 1 1
check
CP40 1 2 5
DATAM
check
1 CP278
CP301 1 check 1 2 2 1 DTC143EKA
FB <02-F7>
J20P J20P J40P
FB1 2
BK1608HS241
check
D4 100,1/10W
2
4 3 5
2 2 2
4
RB501V-40 3
DA7
1
J20P J20P
5 1 JIF1 R28 CP303

CP304
3 3
check
FTZ6.8E FB2 2
4
BK1608HS241 1 CP64 1K,1/16 1 2
1 check R49 1
check STBX
J20P J20P
7 1 CP38 DATAY 1 check 1 2
1 2 1 CP276 <02-F7> (DATA STROBE*) 1 CP65 <02-D3>
4 4 check FB J36P
2 1 2 PD0
2
TOMY
C33
check
J40P
8 1 CP37 1 (DATA1)
check
<02-E8>
J20P J20P CP1
9 4 check CP275
J36P
3.3K,1/16 R27 100,1/16

FB3
J40P
BK1608HW241 4 5
470P,50V E
1
check 5
5 5 1 check J40P
10 1 CP31 2
HCLK
CP27 CP28 1 2 1
J20P J20P
J40P
FB check CP269 <02-E8>
11 4
6 1 check 6 1check 22K,1/16 R65 R54 R352
+5V
J40P
J20P J20P check

1 2 HEAD_SEN 1 CP66 1
12 1 CP32 1CP270 <01-E5> 3 check
4 5 3.3K,1/16 PD1
7 7 (DATA2) 1 CP67 3 6
J20P J20P
J40P
13 4 3
5
check
(DATA3)
J36P
4 check
1 CP68 2 7
R34 CP348 3.3K,1/16 PD2
1 2
8 8
J40P
14 2 DA8 (DATA4)
J36P
J36P
5 check
3 1 8 R332
J20P J20P
J40P
5 1 FTZ6.8E 1 CP69 CN1J4KTD820 J 1 1 check 3.3K,1/16 PD3
9 9
15
check FB4 4
2
BK1608HS241
DATAC (DATA5) J36P
6 check
1 2
3.3K,1/16 PD4
1 CP35 1 2 1 CP273 <02-E8> 4
5
J20P J20P
check FB
10 10
J40P
16 1
check
CP34 1 FB 2
2 4
DATAML
check
1 CP272 <02-E8> R32
FB5
J40P check
17 1 CP33 5
HEMLC 1 CP271 <02-E8>
4
1
J20P J20P
C34 J40P
check
CP46 BK1608HS241 check CP70 R55 R31
1
11 11 18 1 HEKCL 1 CP284 <02-E8>
check
1 2 3.3K,1/16
2
check
J20P J20P
100U,16V J40P 5
7 4 5 PD5
4 3 (DATA6) 1 CP71
J20P
12
J20P
12
2 DA9 (DATA7)
J36P
8 check
1 CP72
3 6 R30 3.3K,1/16 PD6 D
J36P
9 2 7 1 2
13 13
CP30 5 1 FTZ6.8E (DATA8) check
1 8 1 2
CP349
4
5
J36P 3
1 check 3.3K,1/16 PD7
J20P J20P 1 check check
2
BE1 CN1J4KTD820 J CP350
14 14
19 1
check
CP45
4 5
BE2 check
1 CP283 <02-E8> 1CP73 R56 2 R29 3.3K,1/16 1 ACKX
CP29 J40P
20 1 CP41 2
1 CP279 (ACK*) 10 check 1 1 2 check
<02-D3>
J20P J20P check <02-E8> J36P 2
R41
check
1 check J40P
21 1 CP49 DATAK 1 CP287 5 4
33,1/16
15 15 check FB <02-E8> 4 PD[7:0]
CP36 check
C80
J40P
22 1 4 2
BG 1 CP274 <02-D2>
J20P J20P
J40P check
<02-D8> 4
5
VH VH <06-D3> 4 3 FB8 680P,25V
16 16
<06-D3> 2 DA10 BK1608HS241
J20P J20P
FTZ6.8E R402
17 17 5 1
11
1 CP74 33,1/161R612 1 3.3K,1/16 CP351
1 check BUSY
J20P J20P
check
4
5 (BUSY)
check
<02-D3>
CP48
R622
J36P
18 18
23 1
check
CP51
2 BE0
BE3 check
1 CP286 <02-D8>
(PE) 12 check
1 CP75
33,1/16 1
4 2
1 2
R39 3.3K,1/16 CP352
1 check PE
<02-C3>
J40P
24 1 2 4 5
1 CP285 1 2
33,1/16 1R642
<02-D8> J36P
J20P J20P
J40P
25 1
check
CP47 SOKCL check
1 CP289 <02-D8> (SLCT) 13 check
1 CP76
4 2
R38 3.3K,1/16
CP353
1 check SLCT
<02-C3>
19 19 check J36P 2
CP318
1 CP52 1 2
R37
J40P 5 check
26 1 2 DATACL 1 CP290 1 CP77 4
1 check AFXT
J20P J20P
FB <02-D8> (AUTXT) 14 check 1 2
<02-C3>
FB11
J40P 4 check
2 J36P
20 20 4 3 3.3K,1/16 R42 C
2
5
C32 C81
CP78
2
4
J20P J20P
2 BK1608HS241 1K,1/16
4
1
DA11 220P,50V 680P,25V
1
5 1 (N.C.) 15 1
4
FTZ6.8E J36P
16
check
R36
J36P
J40P 27 1 CP53 5 DHE 1 (Peripheral Logic High)
check
CP291 <01-C7> J36P 1 CP79
J40P
28 CP54 5 CSCR check
1 check 1 2
check
CP292 <01-D7> J36P
J40P
29 1 CP55 CRWD check
check
5
1 CP293 <02-F6> J36P
390,1/10W
30 1 check CP56 CRSK
check
1
CP339
J40P check
CP294 <02-F6> J36P
1 5
J36P
1
4 J36P
check
+5V 4 3 J36P
2 DA13 J36P
5 1 FTZ6.8E
1
J36P
<02-F6>
HVDD_ON 3 Q21 31 5 CRRD J36P
DTA113ZKA 1 CP295 <02-F6>

check
B
2
J40P check J36P

32 1 CP57
J40P J36P
CP58 33 3.3K,1/16
J40P J36P
1 check 34
J40P
35 check
J36P
R482
1 R43 CP306 1 check
J40P
CP59 SENSEPOW 1 CP80 1 2 INITX
36 1 <06-B4>
J40P
(INIT*) J36P
check
<02-C3>
C35 R101 1 CP81 R571 4
1 2 R47 100,1/16 CP354 1 check
2
(FAULT*) 2 FAULTX
1 2
check
<02-C3>
0.1U,25V J36P
33,1/16
2
1
(N.C.) 4 5
37 1
check
CP60 3.3K,1/16 ENCB 1 CP297 <02-D8>
J36P
1
2
3.3K,1/16 C30
1
J40P 5 check
J36P check
470P,50V
ENC_G
CP82
38
J40P
1
check
CP61 1 R46
39 ENCA
1 CP298 <02-D8> (Peripheral Logic High)
check CP83 3.3K,1/16 1 2
J40P
1
check
CP62 check
J36P
1 CP84 3.3K,1/16 1 2 R45 R44 CP307 1 check

R100
1 2
5
(SLCTIN*) J36P
check
1 2 SLINX
<02-C3>
1K,1/16 C31 A
2
40 1
check
CP63 3.3K,1/16 TH
<01-F7> 220P,50V
1
J40P
5
4 3
2
DA14
FTZ6.8E
5 1
5-25
8 7 6 5 4 3 2 1
LOGIC BOARD 06
+5V
CP113
1
LED1 check
R84 180,1/10W
E
1
POW_LED0
+5V
<02-F7>
SENSONX 3 Q3 <02-F5>
ERR_LED
2
K A
3 1 2
DTA113ZKA <02-F5> 1 4 1 2
K A
2
+5V
SEC2494C
CP114
1 R83 180,1/10W
Q22 R77
check
2
CP308
R89 TLP832 check1 R78 22K,1/16
JGAP1 2 1 1 2 MREFON JPOW1
1
22K,1/16 CP347 <04-D5> CP91
1 R16 1 CP309 CP86 1
+5V
1 2 check 220,1/10W 1 1 <05-D7>
2
J2P
2 CP88 PGAP 3 check ASFS
1 check
VH
1 2 <02-F6> 4 <02-A6>
check
1 J8P <05-D8>
C43
2
J2P
C49 1K,1/16 C36
1 2
1 2
check
100P,50V 100P,50V 0.1U,25V
1
3 3
CP89 1 R88 J8P
2
check
1 CP92
1 check 1 2 220,1/10W CP93 CP121
J3P
2 1 1
+5V
3 CP90
1 2 R8722K,1/16 PGS 3 check check <04-E4>
D
2
J3P
VM
J3P
1 <02-F6> C46 J8P
check
1 <04-E6>
2
check
0.01U,50V
1
1 3
CP122 CP95
JPGS1 C47 +5V 1
1
4 check
100P,50V J8P
CP2 CP96 CP115

1 1
1
1
<02-D8>
ENC_ONX 3 Q24 5
check
check
check
+5V
+5V DTA113ZKA
2
J8P
C44
2
Q23 CP85 220U,10V
1
TLP831(CANO) R862 R85 1 6
22K,1/16 check J8P
CP97
1
2 1 1 1 CP98
1 check
1
CP310
check
220,1/10W 7 check VHON
PES
<02-A6> J8P
<02-C3>
3 4
CP299
1 CP99
2
check 1 1
C45 CP311
+5V 8
check
check VMON
1
<02-C3>
100P,50V C
Q28 R92 ETH1
J8P
CP340
1
2
2
C48
2
TLP831(CANO)
R912 22K,1/16 1
check
C41
0.01U,50V
1
0.01U,50V
1
2 1 1
1
E 2
1
check 220,1/10W COV_SW
3
CP312
<01-D7>
3 4 1 C42
2
check
CP313 +5V 0.01U,50V
C51
1
100P,50V +5V
1
3 Q27
2
DTA113ZKA R80
2
+5V 22K,1/16 SW2
1
SENSEPOW
2 <05-B5> RECOV_SW 1 2
<01-C7>
Q25
1
3 INKS_ONX 3 4
2
<02-F6> C50 B
2
JINK1 2 FP1L3N 2 R90 C38 check
1
R93150,1/4W 0.01U,50V
2
3
KSH0636AT
1
CP101
1
1 0.01U,50V
2
CP314
1 check CP111 1 2 1 +5V
J3P check
CP355
1 5
R942 100K,1/16 1 100K,1/16
2
+5V
check
C57
2
2 CP116 1 check
0.1U,50V
J3P
5
R95 CP315 R79 SW1

1
3 1
INK_S 22K,1/16
1
3 1 2 check
<01-E6>
J3P 1 POW_SW 1 2
check
1K,1/16 <01-D3>
5 3 4
2
CP112
3
C53
2
1
0.1U,25V C37 check
1
CP102 KSH0636AT
1
0.01U,50V
5-26
8 7 6 5 4 3 2 1
CARRIAGE BOARD 01
JHD1 JCRB1 JHD2

J36P
1
2
HEMLC
DATAML
TOKCL
TOMLC J40P
40
39
JCRB2 JCRB3 J36P
36
35
3 38
DATAC SOMLC
E
J36P J40P J36P
20 20 34
J36P
4 BG SOMY J40P
37 J20P J20P J36P
33
J36P
5 TOMY HEMY J40P
36 19 19
J36P
32
J36P
6 DATAY DATAM J40P
35 J20P J20P HCLK J36P
31
J36P
7 SOMLC DATAY J40P
34 HEAD_SEN J36P
18 18 30
J36P
8 DATAM TOMY J40P
33 J20P J20P BE1 J36P
29
J36P
9 BE2 J40P
32 17 17 HEKCL J36P
28
J36P
10 HEMY HCLK J40P
31 J20P J20P BE3 J36P
27
J36P
11 SOMY J40P
30 16 16 BE0 J36P
26
J36P
12 TOMLC HEAD_SEN J40P
29 J20P J20P
DATAK J36P
25
J36P
13 J40P
28 15 15 TOKCL J36P
24
J36P
14 J40P
27 J20P J20P J36P
23
J36P
15 DATAC J40P
26 14 14
J36P
22
J36P
16 VH DATAML J40P
25 J20P J20P J36P
21
J36P
17 HEMLC J40P
24 13 13
J36P
20
J36P
18 HEKCL J40P
23 J20P J20P J36P
19 D
J36P
19 J40P
22 BE1 12 12
J36P
18
J36P
20 J40P
21 BE2 J20P J20P
VH
J36P
17
2
J36P
21 J40P
20 DATAK 11 11
J36P
16
C8
C9
1
2
J36P
22 J40P
19 BG J20P J20P J36P
15
J36P
23 J40P
18 BE0 10 10
J36P
14
1
24 C1 C2 17 BE3
0.01U,50V
0.01U,50V
J36P J40P J20P J20P J36P
13
J36P
25 3900U,16V 3900U,16V J40P
16 SOKCL 9 9
J36P
12
J36P
26 J40P
15 DATACL J20P J20P J36P
11
J36P
27 DHE J40P
14 8 8
J36P
10
J36P
28 J40P
13 CSCR J20P J20P J36P
9
J36P
29 DHE EEP_WD J40P
12 7 7 J36P
8
J36P
30 EEP_WD J40P
11 EEP_SK VH J20P VH J20P J36P
DI 7
J36P
31 EEP_RD EEP_RD J40P
10 6 6 J36P
6
DO
J36P
32 HVDD J40P
9 J20P J20P J36P
5
J36P
33 J40P
8 5 5 CSCR J36P
4 CS C
J36P
34 J40P
7 J20P J20P
SOKCL J36P
3
J36P
35 HVDD J40P
6 4 4 EEP_SK J36P
2 SK
J36P
36 J40P
5 SENSEPOW J20P J20P
DATACL J36P
1
2
2
J36P
C12 C3 J40P
4 ENCB 3 3 J36P
0.01U,50V 22U,10V
1
1
J40P
3 ENC_G J20P J20P
J40P
2 ENCA 2 2
J40P
1 TH J20P J20P
J40P
1 1
J20P J20P
C4
22U,10V ENC_G
ENC1 1
J4P
3
2
1
4
2
4
B
1
ENCA
2
ENC1 2
J4P
ENC1
J4P
3 SENSEPOW TH1
C7 2
1 2 TH
4
0.01U,50V 4
ENCB
ENC1 J4P
TBPS1473J475H5Q
5-27
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REVISION 0

NOV. 1999 QY8-1369-000

Copyright 1999 by Canon Inc.

This manual does not contain complete information required for

Page Part 1: PRODUCT SPECIFICATIONS

Page Part 3: OPERATION

Page Part 1: PRODUCT SPECIFICATIONS

Page Part 3: OPERATION

Front Cover Auto Sheet Feeder

Parallel Interface Connector

IS-52 Cartridge Container

Figure 1-1 Printer Appearance

2.1.2 Product life

2.2 Paper Specifications

Thick paper Measurement: A4/LTR Manual feed Down

2.2.2 Paper measurement

2.2.3 Printable area

A4/A5/B5 Size Letter (LTR)/Legal (LGL) Size

:Recommended printing area

Banner Paper 5.0mm

28.0mm *: For 6-page printing 20.0mm

Figure 1-2 Printable Area

2.4 Interface Specifications

2.4.2 Serial (USB) interface

2.5 Printer Driver

3. NAMES OF PARTS AND THEIR FUNCTIONS

Paper Thickness Lever

Cartridge Lock Lever

Manual Paper Feed Slot

Figure 1-3 Names of Parts and Their Functions

Level Parts for periodical replacement

1.2 List of Periodic Maintenance

2. DISASSEMBLY AND REASSEMBLY

Ordinary tools Note

Special tools (part No.) Note

2.2 Operation Precautions

Waste Ink Absorber

Figure 2-1 Ink Paths

2.2.2 Ink mist

Around Operation Panel

Around Purge unit

Paper Output Tray

Figure 2-2 Ink Mist

2.2.3 Precautions for damage due to static electricity

2.2.4 Precautions for transporting the printer

Figure 2-3 Capping Position

Figure 2-4 Spur Unit

2.3 Precautions for Disassembling and Reassembling the Printer

2.3.1 Unlocking the carriage

Figure 2-5 Unlocking the Carriage

2.3.2 Removing/installing self tap screws

2.3.3 Adjustable bushings supporting the carriage shaft

2.3.4 Feed gear

Feed Roller Gear

Eject Roller Gear

Figure 2-7 Precautions on Feed Gears

2.4 Grease Application

Cam Sliding Surface

Cam Sliding Surface

Eject Roller Gear Teeth (apply to all teeth evenly)

LF Gear Teeth (apply to all teeth evenly)

Feed Roller Sliding Surface

Feed Roller Sliding Surface