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Abstract
The gas-phase transformation of mixtures of benzene and xylenes has been studied on several zeolites. Transalkylation between benzene and
xylenes and disproportionation and isomerization of xylenes are the main reactions in this process. Under the reaction conditions used, medium
pore zeolites (FER and ZSM-5) were inactive, whereas large pore zeolites (USY, BETA and MOR) yielded toluene and trimethylbenzenes on
a different extension. The catalytic activity has been related to the acid properties and so MOR(20) exhibited the highest overall conversion.
The relative contributions to the transalkylation and disproportionation reactions were found to be influenced by the feed composition (i.e.
the benzene to xylene ratio), the strength of the acid sites and the pore size and geometry of the catalysts. All zeolites underwent a substantial
deactivation by coke deposition, particularly when o-xylene was used as reactant. Pt-supported zeolites were used in order to improve the
stability of the catalysts.
2004 Elsevier B.V. All rights reserved.
Keywords: Benzene; Toluene; Xylenes; Trimethylbenzenes; BTX; Transalkylation; Xylene disproportionation; Xylene isomerization; Zeolites; Coke
0926-860X/$ see front matter 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2004.02.008
204 R. Roldan et al. / Applied Catalysis A: General 266 (2004) 203210
Table 1 50
Textural and chemical surface properties of the catalysts
Xylene Conversion (mol %)
a Spectrophotometric method. 40
b TPD method.
c AAS. 30
Fig. 1. Variation of the xylene and benzene conversions with the re-
Large pore zeolites are active towards the transformation action time at 300 C for catalysts: BETA(25) (); BETA(75) ();
of mixtures of benzene and xylenes (1:3) in the gas phase at BETA(150) (); MOR(20) (); MOR(90) (); USY (60) (); FER(55)
300 C (Fig. 1 and Table 2). This was the temperature cho- (); ZSM-5(80) (). Feed (mol%): benzene (25%), o-xylene (25%),
m-xylene (25%) and p-xylene (25%).
sen for comparison due to the lower conversions obtained
at 250 C and the stronger deactivation observed at 350 C.
These reactions are carried out on acid sites and so zeo- conversion was obtained with medium pore zeolites, i.e.
lites with a higher population and acid strength will provide ZSM-5 and ferrierite, irrespective of their acidity. The ab-
higher conversions. Thus, the conversion decreases in the sence of any activity for these zeolites can be explained in
order MOR(20) > MOR(90) > BETA(25) (see Fig. 1), the terms of the shape-selectivity due to the more restricted 10
former being the most acidic solid. Acid strength also plays MR pore openings of FER and ZSM-5, which hinder the
an important role as is evidenced by the fact that MOR(90) progress of this process. However, these catalysts have been
zeolite, with stronger acid sites, yields a higher conversion reported to be good catalysts for one of the reverse reactions,
than BETA(25) zeolite, with higher overall population of the toluene disproportionation [7].
acid sites. In addition, the moderately acidic BETA(75) and Dealumination of beta zeolite produces a loss in total
USY zeolites exhibit a low activity, whereas BETA(150) acidity (Table 1) which, in turn, makes the catalyst less active
was almost inactive for the reaction. On the other hand, no in the reaction (Fig. 2). Nitric acid gives rise to a higher
dealumination, as indicated by the SiO2 /Al2 O3 ratio and
the acid population, by leaching aluminium species to the
Table 2
Product distributions (mol%) for the transformation of a mixture of ben-
solution, while oxalic acid is expected to produce a higher
zene and xylenes (1:3) on several zeolites (T = 300 C; reaction time = amount of extra-framework aluminum during the treatment
15 min) [33].
MOR(20) MOR(90) BETA(25) BETA(75)
For a better understanding of this process, one should
keep in mind that there are different equilibria involved.
Benzene 15.3 19.5 22.8 23.8 As depicted in Scheme 1, we can distinguish two main
Toluene 32.7 21.1 14.5 4.8
m- + p- Xylene 29.9 34.8 40.0 48.9
reactions: (a) xylene disproportionation (Eq. 1), which is
o-Xylene 7.9 10.6 12.9 19.1 the opposite reaction to the transalkylation between toluene
1,3,5-Trimethylbenzene 4.0 3.7 3.0 1.1 and trimethylbenzene, used in industry; and (b) transalky-
1,2,4-Trimethylbenzene 8.5 8.3 6.6 2.5 lation between benzene and xylene (Eq. 2), which is the
1,2,3-Trimethylbenzene 1.0 1.0 0.7 0.2 opposite reaction to toluene disproportionation. Both reac-
Tetramethylbenzenes 1.0 1.0
tions involve only the reactants. The transalkylation between
206 R. Roldan et al. / Applied Catalysis A: General 266 (2004) 203210
35
T(d) in the product (mol %)
Xylene Conversion (mol%)
30 20
25
15
20
15 10
10
5
5
0
0
T(t) in the product (mol %)
0 1 2 3 4 5 6
20
Time on stream (h)
15
Fig. 2. Variation of the xylene conversion with the reaction time for dealu-
minated beta zeolites: BETA(25) (); BETA(25)-NA (); BETA(25)-OA
(). Feed (mol%): benzene (25%), o-xylene (25%), m-xylene (25%) and 10
p-xylene (25%).
5
2 + Eq. 1
0,7
(CH3)2 0,6
+ 2 Eq. 2 0,5
T(t)/TT
0,4
(CH3)3 (CH3)2
0,3
+ + Eq. 3
0,2
0,1
(CH3)2 (CH3)3 0 1 2 3 4 5 6
Fig. 4. T(t)/TT ratio versus time on stream for BETA(25) (), BETA(75)
Scheme 1. Equilibria between benzene, toluene and xylene in the gas (), MOR(20) () and MOR(90) (). Feed (mol%): benzene (25%),
phase. o-xylene (25%), m-xylene (25%) and p-xylene (25%).
R. Roldan et al. / Applied Catalysis A: General 266 (2004) 203210 207
50
above 0.5) at short reaction times. With only this exception,
the disproportionation predominates with all the zeolites. 40
These behaviours can be explained by the existence of a
transition-state shape-selectivity presented by the different 30
50
the disproportionation of xylene, which is bulkier than that
for the transalkylation reaction. This explains why BETA 40
catalysts contribute in a higher extension to disproportiona-
30
tion than mordenites. In fact, none of these intermediates is
able to diffuse through 10 MR channels, which are preset in 20
FER or ZSM-5 zeolites. In agreement with the conclusions
drawn by Guisnet et al. [26,27], our results also indicate that 10
disproportionation is easier to produce. This is supported
0
by the fact that the electrophilic aromatic substitution is 0 1 2 3 4 5 6
easier for xylene than for benzene, since the carbenium
ion intermediate, with more electron-donating substituents, Time on stream (h)
is more stable. Thus, the stabilization of the intermediate Fig. 5. Xylene and benzene conversions versus time on stream as a
for the transalkylation reaction requires the presence of function of the carrier gas: MOR(20), carrier N2 (); Pt/MOR(20), carrier
stronger acid sites (e.g. MOR(20)). This explains why the N2 (); Pt/MOR(20), carrier H2 (). Feed (mol%): benzene (25%),
contribution of the disproportionation reaction is smaller o-xylene (25%), m-xylene (25%) and p-xylene (25%).
for MOR(20) than for MOR(90).
By comparing the xylene conversion versus time on the hydrogenation of different intermediates, thus avoiding
stream for the different zeolites (Fig. 1) in the conversion the formation of coke precursors. Consequently, the zeolite
of an equimolecular mixture of benzene and the three iso- without supported metal is equally effective for this reaction
mers of xylene, a strong deactivation is observed (which is and so the hydrogen flow is not necessary. Hydrogen can
higher at increased temperatures). The conversion tends to also produce dealkylation of methylbenzenes, so the use of
stabilize after 2 h in the case of BETA(25) and after 46 h nitrogen as carrier gas is preferred [7].
in the case of mordenites. Guisnet et al. [34] demonstrated Other feed compositions, consisting of a 50% molar mix-
that deactivation is initially due to poisoning of the protonic ture of benzene and one of the xylene isomers, have been
sites, leading to blockage of the pores by coke deposits also studied in order to compare the possible reactivity dif-
at longer reaction times. This coke molecules are easily ferences among xylenes. MOR(20), the most active catalyst,
formed from the diarylmethane intermediates. The loss of was selected for this purpose. BETA(25) was tested as well
activity should be higher for transalkylation than for dispro- with the feed containing benzene and o-xylene. The prod-
portionation, since the former reaction demands stronger uct distributions are plotted in Fig. 6. Xylene and benzene
acid sites. In fact, Fig. 4 stands out that the deactivation conversions are found to be almost identical with any of
process contributes to increase the selectivity toward the the xylene isomers by using MOR(20) as catalyst (Fig. 7).
disproportionation reaction. However, the decay in the xylene conversion is faster with
Monteiro et al. [35] have reported that the carrier gas, N2 o-xylene, perhaps due to an easier formation of coke pre-
or H2 , has a significant effect on the amount and composi- cursors.
tion of the coke formed during o-xylene transformation on Fig. 8 clearly indicates the predominance of the transalky-
mordenites. Although we tested MOR(20) with hydrogen lation reaction in MOR(20). For BETA(25), disproportion-
as carrier gas, the same results of conversion and deactiva- ation reaction is preferential but with a lower contribution
tion were obtained as with nitrogen. Trying to improve the with this feed than with the previous one. The increase in
stability, a mordenite-supported platinum catalyst (0.5 wt.% transalkylation in both cases is explained by the lower xylene
Pt) was used in order to investigate its resistance to deacti- content in this feed, which favours transalkylation rather than
vation. As depicted in Fig. 5, deactivation is clearly higher disproportionation. The higher deactivation with o-xylene
when nitrogen is the carrier gas but if hydrogen is used also produces a decrease in the transalkylation contribution,
instead, the loss of activity for Pt/MOR(20) is smaller. In due, as with the three-isomers feed, to the blockage of strong
absence of H2 the metal may produce the dehydrocycliza- acid sites.
tion of reactants and intermediates to form coke, which de- Besides disproportionation and transalkylation, xylenes
activates the catalyst. However, the presence of H2 favours undergo isomerization in every experiment. The ortho/(meta
208 R. Roldan et al. / Applied Catalysis A: General 266 (2004) 203210
60 50
Product composition (mol %)
10
10
0 0
MOR(20) Benzene + p-xylene
Product composition (mol %)
Product composition (mol %)
50 50
BETA(25) Benzene + o-xylene
40 40
30 30
20 20
10 10
0 0
0 1 2 3 4 5 60 1 2 3 4 5 6
Fig. 6. Product distributions (mol%) for the reactions with binary feeds (1:1): benzene (); m + p-xylenes (); o-xylene (); toluene (); trimethylbenzenes
().
0.6
evolution of the o/(m+p) ratio versus the xylene conversion. 0.5
0.4
40 0.3
Xylene Conversion (mol %)
0.2
0 1 2 3 4 5 6
30
Time on stream (h)
20 Fig. 8. T(t)/TT ratio for MOR(20) and binary feeds consisting of benzene
and o-xylene (), m-xylene () or p-xylene () and for BETA(25) and
a feed consisting of benzene and o-xylene ().
10
48
ortho / (meta + para) (%)
0
Benzene Conversion (mol %)
44
30 40
36
20
32
10 28
24
0 0 10 20 30 40 50
0 1 2 3 4 5 6
Xylene conversion (%)
Time on stream (h)
Fig. 9. ortho/(meta + para) ratio of xylenes in the product versus xylene
Fig. 7. Xylene and benzene conversions for MOR(20) using binary feeds conversion for catalysts: MOR(20) (), MOR(90) (), BETA(25) ()
(1:1) of benzene and o-xylene (), m-xylene () or p-xylene (). and BETA(75) (). The o/(m + p) ratio on the feed was 0.5.
R. Roldan et al. / Applied Catalysis A: General 266 (2004) 203210 209
On the other hand, dealuminated zeolites, BETA(25)-NA sites. Xylene isomerization also takes place, even in the
and BETA(25)-OA, give values of 0.40 and 0.42, respec- medium pore ZSM-5 zeolite through a monomolecular
tively. USY(60), BETA(150) and FER(55) are almost inac- mechanism. Under the reactions conditions, most of cata-
tive for the xylene isomerisation, giving ratios of 0.47, 0.48 lysts lose activity with time on stream. o-Xylene was found
and 0.51, respectively. Taking into account that among 10 to produce a stronger deactivation than m- and p-xylenes.
MR zeolites, ZSM-5 and FER, only the former is active for Attempts to increase the stability were accomplished by
xylene isomerisation, it can be asserted that this reaction using Pt-supported zeolites. However, similar results were
must proceed through a monomolecular mechanism, pro- obtained at long reaction times.
vided that the catalyst possesses a high acidity [27]. The for-
mation of bimolecular intermediates is hindered inside their
pores, which is supported by the fact that there is no con- Acknowledgements
version in transalkylation or xylene disproportionation for
both zeolites. On the contrary, the bimolecular mechanism The authors wish to acknowledge funding of this research
predominates in 12 MR zeolites [36]. by Spains DGI, Ministry of Science and Technology, within
The results obtained for the binary feed containing the framework of Project BQU2001-2605, as well as by
o-xylene indicate, in addition to a higher isomerization, an Fondos Feder and Junta de Andaluca.
enrichment in the ortho isomer with time on stream (the
ratio increases from 0.28 up to 0.55 in 6 h) for MOR(20).
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