Professional Documents
Culture Documents
(COLGATE PALMOLIVE)
1|Page
the Global Technology Center, Global Procurement and Greater Asia Colgate
Innovation Center.
2. Ability to leverage existing SAP software and ongoing R & D investment by SAP.
2|Page
6. Support for collaboration with suppliers and customers.
KEY CHALLENGES
4. Tie replenishment and orders to downstream demand rather than high level
forecast.
4. Helped planners spend more time analyzing business impacts and less time
cleansing data.
5. Increased products in stock for promotions via effective forecasting and planning.
OPERATIONAL BENEFITS
3|Page
2. Increased forecast accuracy.
3. Reduced inventory.
4|Page
three key fronts they gain visibility to global logistics data, optimize our
operations through use of advanced mathematical planning functions, and
provide a platform for collaboration with customers and partners. By making use
of SAP APO, our worldwide operations are truly progressing toward excellence in
supply chain planning. The anticipated savings continue to be facilitated by
supply chain programs and the enterprise-wide SAP software. The broad global
reach of its products, coupled with these continuing margin improvements,
enables reinvestment in growth-building activities and confers on Colgate a
sustainable competitive advantage.
On-time and complete customer order fulfillment had been improved from very
poor levels to rates of around 90%. However, these rates were hampered from
further improvement by inadequate visibility into capacity constraints and
demand, and the continuing lack of product availability meant potentially losing
5|Page
out on revenue opportunities. Moreover, these fulfillment rates were still
significantly below the increasingly stringent requirements of large customers.
The replenishment order cycle time had been reduced from nine days to five
days in North America. However, Colgates order cycle times elsewhere in the
world remained much longer, and competitors were gaining significant ground on
this service metric that customers were finding increasingly important. Moreover,
the long order cycle times represented unacceptably high internal costs to
Colgate The capabilities of SAP APO are critical to enabling Colgate to take the
next logical steps in enhancing global supply chain performance, says John
Giroux, Colgates director of global IT strategic planning.
Despite various reductions in capital and expenses that had been achieved,
price competition continued to drive a focus on cost reduction. Plant operations,
packaging, and transportation costs were all targets for further reductions.
Finally, the very source of Colgates competitive advantage created supply chain
challenges. Rapid global introduction of new products, the needs for
customization, and services to global customers created continued complexities
for the companys supply chain.
IMPLEMENTATION
While brands in Colgate have been managed globally, the company realized it
must also manage demand and supply on a worldwide basis. The Colgate Global
Supply Chain initiative began in November 1999 with the objective of building on
the companys investment in its core SAP R/3-enabled business processes in
order to further improve supply chain performance. These performance
improvements would be achieved by focusing on the fundamentals globally
standardizing internal supply chain and business-to-business processes,
implementing shared services, sourcing strategically, and implementing cost
reduction programs. Colgate identified three major supply chain strategies to
achieve the companys goals:
6|Page
Roll out a vendor-managed inventory (VMI) program with key accounts to drive
significant channel inventory and cycle time improvements.
1. Vendor-Managed Inventory:
2. Collaborative Planning:
The demand planning (DP) capabilities and collaborative engine in SAP APO
provide the Colgate sales subsidiary with a mechanism for communicating
demand information to the supplier and further synchronizing planning across the
supply chain network. For example, collaborative planning, forecasting, and
replenishment (CPFR) is being deployed by Colgate by making use of SAP APO
7|Page
tools with customers, enabling collaboration on promotional activity, inventory
levels, and demand forecasts. The associated CPFR processes can drive
forecast accuracy improvements and thereby enable a range of cycle time and
customer service improvements.
OUTCOME
8|Page
2. Cross-Border Sourcing: The initial single-country implementation of Cross-
Border Sourcing enabled the replenishment order cycle time (which includes
time for order preparation, processing, and shipping) to be reduced from 62
days to 33 days. Supply and demand were more accurately matched, so
there was a significant increase in shipments per month, a reduction in
inventory by about 22%, and an increase in case-fill rates from 94% to 97%.
CBS yielded a significant improvement in on-time and complete orders for
intercompany replenishment, and customer order fulfillment increased to
95%.
All three initiatives were supported by SAP APOs real-time integration model, where
any changes in stock, sales orders, and so on are transferred in real time between
customer or internal ERP systems and SAP APO. This ensures that modifications to the
plan can be made rapidly which is particularly important to facilitate planning for
promotions.
The VMI, CBS, and collaborative planning implementations will be extended globally. As
these implementations are extended to all brands and plants, Colgate expects to
multiply the impact of the current implementations substantially. Moreover, savings are
being achieved outside direct supply chain operations, including in key areas such as
IT.
NEXT STEPS
Colgate intends to continue to pursue supply chain improvements that will enhance its
competitive position. In addition to extending the use of vendor-managed inventory,
cross-border sourcing, and collaborative planning globally, Colgate is pursuing:
9|Page
responsive to promotion-driven demand changes, as making and finishing
operations will be distinguished as separable manufacturing processes,
facilitating quick production scheduling changes. Colgate is specifically
supporting development of a PP/DS-related Wave algorithm. This algorithm will
provide optimization of repetitive manufacturing during potential sudden peaks
and valleys in requirements and finite capacity constraints.
4. Supply chain event management: Colgate is planning to use SAP supply chain
event management capabilities to track carrier tendering and customer
shipments and to provide early warning of undue delays or problems.
Colgate people worldwide take enormous pride in our reputation for integrity and
the business success that our reputation has enabled. This reputation has taken
years to build and maintaining it is vital to our success. This Colgate Supplier
Code of Conduct has been developed to convey to all current and future
vendors, suppliers, contractors, consultants, agents and other providers of goods
and services (our suppliers) Colgates expectation for all of our suppliers to
adhere to the highest ethical standards when conducting business.
Colgate suppliers are required to take reasonable steps to ensure that this
Colgate-Palmolive Company Supplier Code of Conduct is communicated
10 | P a g e
throughout their organizations and to make this Code available to their
employees and throughout their own supply chain.
Colgate values its business relationships with suppliers and requires its suppliers
to share our commitment to, at a minimum, compliance with the following
standards:
1. Antitrust/Competition Law:
It is Colgates policy that all suppliers comply fully with competition laws (known
as antitrust laws in the U.S.) applicable to them. Competition laws ensure that
companies compete to get business by offering lower prices, innovative products
and better service and not by interfering with the market forces of supply and
demand. Colgate requires that all suppliers conduct their business in full
compliance with all applicable laws intended to promote free and fair competition.
2. Confidential/Proprietary Information:
Suppliers must respect Colgates intellectual property, trade secrets and other
confidential, proprietary or sensitive information and may not use or disclose any
such information except in accordance with their contract with Colgate and for
the benefit of Colgate. Any information or data regarding Colgate operations
shall be treated by suppliers as confidential at all times unless that information
enters the public domain through no fault of the supplier. The suppliers
obligations with respect to Colgates confidential or proprietary information
include:
Not to disclose this information to other people within the suppliers organization
except on a strict need to know or need to use basis.
Not to use this information for the suppliers own benefit or the benefit of any
other person.
3. Ethical Dealings:
Honest dealing with customers and suppliers is essential to sound business
relationships. Colgate seeks to give all potential suppliers fair consideration.
Decisions are based on objective criteria such as price, quality, and service
capability as well as a vendors reliability and integrity. Giving or receiving any
kick backs, bribes or similar payments of any sort is prohibited. Our suppliers are
required to demonstrate these same high ethical standards and to conduct all
business transactions with integrity and fairness.
11 | P a g e
12 | P a g e