1

BGasPai
nti
ngI
nspect
ionGr
ade2/3

1.Namet hediffer
entway sofsur f
acePr
epar
ati
on?
DryAbrasiv
eBl astCleaning
WaterBlasti
ng
HandandPowerTool Cleaning
Fl
ameCl eaning
Pi
ckli
ng(Chemi calCleaning)
VapourDegreasing
Weatheri
ng

2.Whatequi pmentareneededf orBl ast

ing?
Compr essor
BlastPot-forabrasi
ves
VapourTr aps(knockoutpot)
Hose
Nozzles
Safetyto1GESR 21Mai ntainoper ati
ngpr essureat100psi.
Hoseshoul dbecar bonimpregnated.
External coupli
ngs.
deadmanshandl eshouldbeunderdirectcont
roloft
heoperat
or
shoul dbekeptasst r
aightandasshortaspossibl
etoavoi
dkinks,
and
blowout s.
PPE ( l
eatherapr ons and gloves,boots and earprotect
ors,
i
ncluding
directairfedhel met ,
withadequatevi
sors.

3.Whatspeeddot
hepar
ti
clesexi
taVent
uri
blastnozzl
e?
450mph(720kmph)

4.Whatspeeddot
hepar
ti
clesexi
taSt
rai
ghtbor
enozzl
e?
220mph

5.Descr i
behowy ouwoul dcarr
youtacheckonairpressureofabl
asti
ng?
Aler
ttheOperator
Shutdowntheabr asi
ve
I
nserttheHypoder mi
cneedlegaugeint
otherei
nforcedhoseaspossi
blet
othenozzl
e
at45
towardthenozzleTakedir
ectreadi
ngfrom t
hegauge

6.Whatar etheadv antagesanddi

sadv
ant
ageofVent ur
i?
Vent ur
i
Advant ages Disadvant
age
Veryhighspeed( 450mph) Safety
Fasteroper ati
on Maintenance
Largear eacov erage l
essaccur
ate
Largebl astpattern
Suitabl
ef orlargear ea

7.Whataret
headv
ant
agesanddi
sadv
ant
ageofSt
rai
ghtbor
e?
St
rai
ghtbor
e
 2
Advantages Disadv
ant
age
Great
eraccuracy Lowspeed(220mph)
l
essareacov
erage

8.Whati susedt odeterminethepresenceofHygroscopi

csal
ts,
inindust
ri
alsi
tuati
on?
Potassium Fer
ri
cyani
detestwil
ldeter
minethepresenceofHygr
oscopicsal
ts,
inindust
ri
al
si
tuation?

9.Whicht
estiscarr
iedoutforsol
ubl
esalt
sinamari
neenvi
ronment?
Si
l
verNi
tr
ateTesti
scarri
edoutforsol
ubl
esalt
sinamari
neenvi
ronment

10.
Giveanothercommonnamef
orCoppersl
ag?
Ir
onSill
i
ca

11.
Howmanyphot
ographsofFlamecleanstandardsareinBS7079?
Ther
ear
e4photographsofFlamecleanstandardsar
einBS7079

12.
Namethesy st
em forpi
ckli
ngfoll
owedbypassi
vat
ion?
Dupl
exprocesssystem i
spickl
ingfol
l
owedbypassivat
ionusi
ngphosphor
icorchr
omi
c
aci
d

13.
Descri
behowr ougepeaksarecaused?
Gir
t,whichcut
stheprofi
le.

14.
Howmanyt i
mescangar netbeusedf orsi
tebl ast
ing?Why ?
Oneti
meonly,becauseaft
erblast
ingthegar netfall
ont heground&itget
s
cont
aminat
ed.Andwecan tusecontaminatedabr asiv
esf orbl
ast
ing.

15.
Listt
heequipmentr equiredforanabr asi
veblasti
ngoperat
ionssi
te?
Acompr essor
Apotcont ai
ningtheabr asi
ves.
VapourTrapsf oroil
andwat er(knockoutpots).
Ahose,usuallycarbonimpr egnatedtodischargestat
icel
ectri
c
Exter
nalcouplings
Anozzle
Adeadmanshandl ef oroperatorsafety.

16.
Whenpowerbrushesareauthor
isedforuseBGas/
Transcosi
te,
thewi
rei
smadef
rom
whichnon-
spar
kingpr
oducingmat er
ial
s?
Phosphorbr
onzeandBeryl
li
um bronze

17.
Whatar etheadvantagesanddisadvantagesofwetbl
asti
ng?
WetBl asting
Adv antages Di
sadvantage
Usef ulforremovaloftoxicmat
erial
s Needl argeamountofwat
er
Environment al
l
yf ri
endl
y Di
sposalofr esul
ti
ngsl
urr
y
Spar kfree Doesnotcutpr ofi
l
e
Ideal f
orremov alofsolubl
esal
ts&chl ori
des Substrat
ei nhibi
tor
stobeadded

18.
Whatpr
ofi
l
erangecanbemeasuredusi
ngcoarseTestex?
2050um pr
ofil
erangecanbemeasur
edusingcoarseTest
ex
 3
19.
Whatpr
ofi
l
erangecanbemeasuredusi
ngXcoarseTest
ex?
37115um pr
ofi
lerangecanbemeasur
edusi
ngXcoarseTest
ex
 4
20.
Whatar
ethetwoprinci
plesoft
hetheor
yofAdhesi
on?
Mol
ecul
arInt
erf
erence(PHYSICAL)
Mol
ecul
arAtt
racti
on (CHEMI CAL)

21.
Bri
efl
yDescr
ibethemechanismsoft het wotheori
esofadhesion.
Molecul
arI
nterf
erence:
Thesur faceisrough&unev enthepaintwet
s&l ockint
oprofi
l
e
analogyVelcro,PHYSICAL
Molecul
arAt
tracti
on : Negati
velychargedparti
clesat
tract
stoposit
iveareas&vi
ce
ver
sa.
Analogymagnet(al socalledasIonicBondi
ng).CHEMI CAL

22.
Howmanymi cr
onsar
ein1t
hou?
1thou=25.
4um

23.
Giv
et hreediff
erentnamesf
ort
hecr
osssect
ionofabl
ast
.
Anchorpat t
ern.
Surf
acepr ofi
le
Key
Peakt otr
oughhei ght
Amplitude

24.
Whatist
hemostcommoncauseoff
lashr
ust
ingonabl
ast
edsubst
rat
e?
Rougepeaks

25.
Whatwouldbeconsi
deredtobeani deal
shotgri
tmix?
Whatist
hepurposeofmixingshotandgrit
?
Togetuni
for
m prof
il
e,becausegri
tcutsthepr
ofi
le&shotcont
rol
sther
ougepeaks.

26.
Whi
chabr
asi
vewoul
dhav
etheef
fectofwor
khar
deni
ngasubst
rat
e?
Met
all
i
cShot

27.
Namet hreemethodsofmeasur
ingorassessi
ngapr
ofi
l
e.?
1-Byusingsurf
aceprofi
l
eNeedleGauge
2-UsingTestextape&Dial
micrometer
3-Compar at
ors

28.
Whatisthemostcommoncauseofr
oguepeaksonasubst
rat
e?
Gri
t,whi
chcut
stheprof
il
e

29.
Inwhatsi t
uati
onwoulditbebett
ertousesteelgri
tinpr
eferencet ocoppersl
ag
abr
asives?
Copperslagcanbeusedonl
yonce,
becausei
tshat
ter
sint
osmallpiecesonimpact
.So
Gri
titcanbeusedmanyti
mes

30.
Ifcracksorlaminati
onsar
efoundonasubstr
ateaft
erbl
ast
ingwhatst
epsshoul
dbe
taken?
Cracksorlaminati
onsmustberef
err
edt
otheEngi
neer

31.
Usingcompar
ator
stoI
SO8503,
whatar
ethet
hreemai
npr
ofi
l
eassessment
s?
1-Fine
2-Medi um
3-Coar se
5
 6
32.
Whatar
et heot
hert
woassessment
swhent
heabov
ethr
eear
enotappr
opr
iat
e?
1-Fi
nerthanFi
ne
2-Coar
serthanCoar
se

33.
Whatwoul
dbesi
zeofcoppersl
agneededtogi
veapr
ofi
leof50to75um?
G16wouldbesi
zeofcoppersl
agneededtogi
veapr
ofil
eof50to75um

34.
Whati
sthet
it
leoft
heBS7079?
Theti
tl
eoftheBS7079isPrepar
ati
onoft
heSt
eelsubst
rat
esbef
oreappl
i
cat
ionof
pai
nt

35.
Descr
ibethef ourBl ast
inggr ade?
Sa1:LightBlastCl eani
ng
Sa2:ThoroughBl astCl eaning.
Sa2 : VeryThor oughBl astCleaning.
Sa3:BlastCleaningt oVisuallyCleanSteel
.

36.
Whatarethef
ourchar
act
eri
sti
csofanabr
asi
ve?
Size
Shape
Hardness
Densit
y

37.
Whyarebl
asthosescarbonimpr
egnat
ed?
Todi
schar
gestati
celectr
ici
ty

38.
Namet hegaugeusedf
ormeasur
ingpr
essur
eatt
hebl
astnozzl
e?
HypodermicNeedl
eGauge

39.
Namef ouradv ant
agesofcentri
fugal
blast
ingov
eropenbl
ast
ing.
1-Operat orSafet
y
2-System ismor eproducti
ve
3-Qualitycanbeadjusted
4-Ef
ficientuseofAbr asi
ves

40.
Accor
dingt
oBS7079i sitpossi
blet
obl
astcl
eantoanASa1?
NotPossi
ble(Accor
dingtoBS7079isi
tpossi
blet
oblastcl
eant
oanASa1?)

41.
Ist
her
eanydi
ff
erencebetweenanASa1andBSa1?
ASa1Notachi
evable
BSa1Canbeachievabl
e

42.
Coul
dy outel
lthedi
ff
erencebet
weenr
ustgr
adesAandBbl
ast
edt
oSa3?
NoDiff
erence

43.
Coul
dy outel
lthedi
ff
erencebet
weenr
ustgr
adesCandDbl
ast
edt
oSa3?
CSlightpit
ti
ng
DHeav il
yPitt
ed

44.
Whatwoul
dbeat
ypi
cal
speedofabr
asi
vesl
eav
ingawheel
abr
ator
?
220mph
 7
45.
Whatisconsi
der
edtobethemosteff
icientbl
ast
ingpr
essur
e?
100psii
sthemosteff
ici
entbl
ast
ingpressure

46.
Whatismeantbyt
het
ermbur
nishi
ng
?
Bur
nishi
ngmeansPol
i
shi
ng

47.
Whatwoul
dbetheequi
val
enttoSt2i
ntheSagr
ades?
St2i
sequi
val
entt
oSa2 gr ades

48.
Whati
stheneut
ralf
igur
eont hepHscal
e?
7ist
heneut
ralf
igur
eont hepHscal
e

49.
Howi
spHmeasured?
pHmeasur
edusi
ngindi
cat
orst
ri
ps

50.
Whyar
einhi
bit
orssometi
mesaddedt
owateri
nwetblasti
ng?
Somet
imesi
nhibi
tor
sareaddedt
owateri
nwetbl
ast
ing,becauset
oret
ardcor
rosi
on

51.
Nametwotypi
cal
areaswhereneedl
egunsmi
ghtnotbeused?
Riv
ets&bol
ts,
Weldendprepar
ati
ons

52.
Whatist
heDuplexProcessofsurf
aceprepar
ati
on?
Dupl
exprocesssyst
em i spi
ckli
ngfol
lowedbypassi
vat
ionusi
ngPhosphor
icaci
dor
chr
omicaci
d.

53.
Whyisi
tconsi
deredessent
ialt
or emov
emi l
l
scal
epri
ortopai
nti
ng?
Mil
l
scal
ebeingcathodi
ctosteelandmorenobl
ethanst
eel
.

54.
Whi
chBri
ti
shstandardwouldbeusedindet
ermi
ningt
hesi
zeofcoppersl
agabr
asi
ve?
BS410(
speci
fi
cationfort
estsi
eves)

55.
Whi
chBri
ti
shstandardwouldbeusedindet
ermi
ningt
hesi
zeofmet
all
i
cabr
asi
ve?
BS410(
speci
fi
cationfort
estsi
eves?

56.Whyitisi
mport
anttohav
eagoodsurfaceprepar
ati
on?
Becausegoodsur
faceprepar
ati
onpr
ovideareaavai
labl
eforadhesi
onandf
orcoat
ing
l
if
e.

57.
Whatismeantbythet
erm gr
ade,
rel
ati
ngtoabl
astfi
nish?
Degr
eeofcleanl
i
ness,
Degreeofr
oughness(
sur
faceprofi
l
e)

58.
Whatarethemainfactorgover
ningt
hegr
adeofabl
astf
ini
sh?
Time,
Veloci
tyofpart
icles.

59.
Namefouradvantagesofcent
rifugalbl
asti
ngoveropenblasti
ng?
60.
Oper
atorsaf
ety,
mor eproduct
ive,eff
ici
entuseofabrasi
ves,qual
i
tyobt
ained.

61.
whi
chsolv
entar
ecommonl
yusedf
ordegr
easi
ng?
Xyl
ene.

62.
Howisabr
asi
vecl
eansedi
nawheel
abr
atorsy
stem?
ByAi
rwashsepar
ator
.
8
 9
63.
Whatwoul dbet hetypi
calt
emperat
ureandconcent
rat
ionofsul
phur
icaci
dint
he
pickl
i
ngprocess
70C,5-10%concent
rat
edsul
phur
icaci
d,5-
25mi
n.

64.Descri
bethe DuplexProcess?
Cleansurfacebysolvent(xyl
ene)
i
mmer set hecomponenti ssulphur
icacid5-10%concent
rati
on,
60-70Ct
emp,5-
25min.
ri
nsewithcleanwar m watertoremov elayerofsol
ubl
esalt
sfor
med.
i
mmer seinbat hofphosphor i
c/chr omicacid2%at80Ct emp.,1-
2minwi
thir
onfi
l
ling
(0.
5%)
ri
nseincleanwat erandcheckPHv alue.

65.
Whatwoul dbeconsideredtobeadvant
agesofwetbl
ast
ingoverdrybl
asti
ng?
Wetbl ast
ingremovest oxi
cmat er
ial
s,moreenvi
ronmental
l
yf r
iendl
y,spar
kfr
eeand
ideal
forremovalofsolubl
esalt
setc.

66.
Whyisthephosphatingorchromat
ingofasteeldone?
Itf
ormsar ustinhibit
ivel
ayerwhi
chpr ot
ecttheunderl
yi
ngsur
faceandi
ncr
easet
he
adhesi
onproper
ties&pr ev
entembrit
tl
ement.

67.
Nameat hi
rdt
ypeofpai
ntot
hersol
ventf
reeandsol
ventbor
ne?
Powderpai
nt.

68.
Namef ourormor eadv antagesofchlor
inat
edrubberpai
nt?
Resist
ancetomoul dgr
owt h.
Non-fl
ammabl eaf t
ersolventrel
ease.
Veryhighresi
stancetoaci d&alkali
es
Materi
alisnon-toxi
c&pr ov i
desav er
ydurablef
il
m.

69.
Whatarethethreemaindisadvantagesofchl
ori
nat
edr
ubberpai
nt?
Lowresi
stancetosolvent.
Lowtemper at
uretol
erance,65Cmaxi mum.
Spr
ayapplicat
ionresul
tedincobwebs

70.
Woul
ditbegoodpr
act
icet
oappl
ychl
ori
nat
edr
ubberov
eral
kydr
esi
n?
No.

71.
Whatismeantbyopaque?
Hidi
ngpower,
cover
ingpower(
opaci
ty)

72.
Whatisanot
hernamef
oranun-
pigment
edpai
nt?
Var
nish

73.
Whatarethenatur
alproper
ti
esofaresi
n?
Bri
tt
lebynatur
eandf astdr
ying,
mixwit
hoi
ltomodi
fysomepr
oper
ti
es.

74.
Whatar
et henatur
alpr
oper
ti
esofanoi
l?
Slowdr
yingproper
ti
es,mi
xedwit
hresi
ntomodi
fyt
hef
il
m pr
oper
ti
es.

75.
Howdoesthepai
ntusi
ngt
hebar
ri
erpri
nci
plewor
k?
Themater
ial
for
m athi
cki
mpermeabl
elay
erofahighel
ect
ri
cal
resi
stance.

76.
Howdoest
hepai
ntusi
ngt
hepassi
vat
ionpr
inci
plewor
k?
 10
Chemi
cal
react
ionbet
weent
hepai
ntconst
it
uent
sandt
hesubst
rat
e.
 11
77.
Howdoespai
ntusi
ngcathodi
cprot
ect
ionpr
incipl
ewor
k?
Bi-
met
all
i
cpri
nci
plebyusingl
essnobl
emetal.

78.
Giv
eanot
hernameforsolventf
reet
wopacks?
MCL-Multicompoundl
iquid

79.
Namesi xproper
tiesofbinder?
Viscosity
Adhesi ontothesubstratefortheexpect
edl
i
feofcoat
ing.
Resistancetochemi calatt
ack.
Dialectri
cstr
ength.
Resistancetopassageofwat er.
Cohesi vestr
engt
h.
Resistancetoabrasion.

80.
Namet hreenaturalr
esinusedi npaints?
Copals,Dammer s&Coumar ones.
81.
Namef ivenat
ural oi
lusedinpaints?
LinseedOil
,TungOi l
,SoyaOi l
,Tal
l Oil
&Saff
lowerOi
l
.

82.
NameanInor
gani
chight
emperatur
eser
vicebi
nder
?
Ethy
l&Methy
lsi
li
cat
e(si
l
icone)

83.
Nametwopi gmentsl
ikel
ytobeusedf
orhi
ght
emper
atur
eser
vice?
Alumi
nium &Carbon.

84.
Bywhatnamewoul
dyoucal
lthebasi
cuni
tofapol
ymer
?
monomer(mer
).

85.
whatispolymerizat
ion?
Joi
ningtogetherofastri
ngorst
ruct
ureofr
epeat
eduni
ts.

86.
Whatwouldbet
hechar
acter
isti
csofashortoil
pai
nts?
lesst
han45%oi
ltor
esi
n,bri
ttl
eandfastdr
y i
ngmateri
al.

87.
Whatwoul
dbet
hecharact
eri
sti
csofal
ongoilpai
nts?
Moret
han60%oi
ltor
esin,sl
owdryi
ngproper
ti
es,decor
ati
vemat
eri
al.

88.Whatismeantbyt
heter
m opaquepi
gment
?
I
nertparti
cl
ewi t
hexcel
l
entli
ghtscatt
eri
ngproper
ti
esi
nor
dert
ogi
vecov
eri
ngpower
(opaci
ty)
.

89.Whati
sthet
ypi
cal
sizeofapi
gmentpar
ti
cle?
1/10micr
on.

90.
Briefl
ydescri
bethedif
fer
encebetweensat
urat
edandunsatur
atedwhenrefer
ri
ngtooi
l
orpolymers?
Sat
uratedoilar
eoilwhichcannotcombi
newithoxygent
oform afil
m andunsat
urat
edoi
l
combinewit
hoxy genandsoli
dif
ybypol
ymeri
zati
ontofor
mfil
m.

91.
Whatist hemai
ndiff
erencebet
weenadyeandapigment?
Pigmentusedi npaint
smustr emai
nassol i
dpart
icl
eswit
hint
hev
ehi
cle(
sol
vent+
binder
),andnotdi
ssolv
e,ifi
sdi
ssol
vesi
tisknownasadye.
12
 13
92.
Namet hr
eerusti
nhi
bit
ivepigment
sconsi
deredt
obet
oxi
c?
Redlead,
Cal
cium pl
umbat
e, coal
tar&zi
ncchr
omate.

93.Namefourcommonlyoccurr
ingmi
ner
alsusedasext
enderpi
gment
s?
Clays,
chal
k,t
alcum &sl
atef
lour
.

94.
Ifpi
gmentswasaddedwaybelowtheCPVC,howwoulditaf
fectthef
il
m?
Goodglosspr
opert
iesbutpoorcov
eri
ngpower(
opaci
ty)
,low cohesi
vest
rengt
h.

99.Theabbrev
iat
ionCPVCmeanswhat?
Cr
it
ical
pigmentvol
umeconcent
rat
ion.

100.Whyarethi
xot
ropesaddedtoapaintfor
mul at
ions?
Tostopset
tl
ementandall
owhi gherf
il
mt hi
ckness.

101.Descr
ibehowabasicinhi
bit
orworks?
Causi
ngachemi cal
react
ionbet
weenthepaintconst
it
uentandsubst
rat
es.

102.Whichofthecommonext
ender
scoul
dnotbeusedi
nwhi
tesandpast
els?
Sl
atefl
our(bl
ackcolour
).

103.Howwoul
dthefi
l
m af
fect
edi
fpigmentwasaddedabovetheCPVC?
Fi
lm woul
dbepor
ous,l
owi
ncohesi
vestr
engthandadhesi
on.

104.
Whichoftherusti
nhi
bit
ivepi
gment
sist
hemostcommon?
Zincphosphat
e.

105.Whyareextender
susedinpai
ntfor
mulat
ion?
Provi
deadhesi
on,cohesi
on,
fil
m st
rengt
handdurabi
l
ity
.

106.Ifchr
omi
um wasusedasapi
gment
,whatcol
ourwoul
dthepai
ntbe?
Green,yel
l
ows&Oranges.

107.
Whyareplast
ici
zersaddedt
opaint
?
Fl
exi
bil
i
ty,
reducebri
tt
leness,
compat
ibl
ewi
thbi
nder

108.Twometalsar
ecommonl
yusedasgal
vani
cpi
gment
ati
on,
namet
hem?
Zinc&Alumi
nium

109.Whyar
edri
ersaddedtooi
lbasedpai
nt?
Toall
owevent
horoughdry
ingoft
hefil
m.

110.
Whatismeantbythetermthi
xotr
opi
c?
Thi
xotr
opi
cisanantiset
tl
ingagent
,athi
ckener
,al
l
owsahi
gherf
il
mthi
cknessegbent
ones
&waxes.

111.Whatismeantbytheter
m aggregatewhenr
efer
ri
ngt
opai
nt?
Degreeofdi
sper
sionoffi
nenessofgrind.

112.I
fanti
oxi
dantwasaddedt
opaint
,whatwoul
ditdo?
Anti
oxi
dantret
ardtheformat
ionofaskinont hesur
faceoft
hepai
nteg.Met
hyet
hyl
ket
oxime.
14
 15
113.Giv
enamesoft wopl
asti
cizer
s?
Castoroil
,coconutoil
andpal
m oil.

114.Whatismeantbyt het
erm disper
sion?
Apaintconsi
stofsoli
dparti
clessuspendedint
hev
ehi
cle,
wher
ether
eisnosol
ubi
l
ity
,soa
pai
ntisadisper
sion.

115.Therear
etwotypesofdi
sper
sion,whatar
et hey
?
Adispersi
oncanbeeit
herasol
idorli
quiddi
spersedwit
hinanot
herl
i
qui
d,wher
ether
eisno
sol
ubil
it
y .

116.I
fpai
ntcuresbychemicalr
eact
ioni
sitr
ever
sibl
eorconv
ert
ibl
e?
Conver
ti
bleornonrev
ersi
ble.

117.Whatt
ypeofpol
ymer
izat
ionoccur
sinchemi
cal
l
ycur
ingpai
nt?
Crossl
i
nkedpol
ymers.

118.Nameapaint
,whi
chdriessol
elybysol
ventevapor
ati
on?
Chlor
inat
edr
ubber
,vi
nyl
s,acry
li
cs,
cell
ulosi
candlaquer
s.

119.Whatismeantbynon-convert
ibl
e?
Dri
essol
elybysol
ventevaporat
ion,nochemi
cal
react
ion.

120.Whatismeantbynon-r
eversi
ble?
Curesbyoxidat
ionandChemicalr
eacti
on.

121.Namefourdryi
ngmechanisms?
Solv
entev
aporat
ion,oxi
dat
ion,
chemical
cur
ingandcoal
escence.

122.I
nacoati
ng,whi
chdr
iesbysol
ventev
apor
ati
on,
whatt
ypeofpol
ymer
izat
ionoccur
s?
Li
nearpol
ymers.

123.Whatisanothernamef
orf
inenessofgr
ind?
Degreeofdi
spersion.

124.Whi
chgeneri
cty
pesofpai
ntdrybysol
ventev
apor
ati
onf
oll
owedbyoxi
dat
ion?
Alky
ds,
phenol
ics,
nat
ural
oil
andresi
ns.

125.Whatt
ypeofpol
ymer
sfor
msdur
ingoxi
dat
ion?
Crossl
i
nkedpol
ymers.

126.Whatter
m appl
i
est
opai
ntdr
yingatambi
entt
emper
atur
es?
Airdr
ying.

127.Whati
smeantbythet
erm coal
escence?
Physi
cal
lyj
oint
oget
her
.

128.Whatismeantbyt
heter
m potl
if
e?
Potli
fei
stheperi
odoft
imeaftermi
xi
nginwhi
cht
hepai
ntmustbeused.

129.Namet
hreecur
ingagentsusedi
nepoxi
es?
Amides,
Ami
nesandI socy
anates.
 16

130.Ispaintasol
uti
onordisper
sion,
qual
if
y?
Disper
sion,pi
gmentpar
ti
cleremaininassol
idi
nav
ehi
cle.

131.Whati
sanexot
hermicreact
ion?
heatof
ffr
om t
hecont
ainer
.

132.Whatismeantbytheterminduct
ionper
iod?
Thelengt
hofti
meaf t
ermixingwhichthepai
ntshoul
dst
andbef
oreuse.

133.Whatist hedi
ffer
encebet weenthermopl
asticandt
her
moset t
ing?
Thermosplasticmateri
alsoftenwitht heappl
icati
onofheat,t
herefor
erev
ersibl
eornon
conver
ti
ble
Eg.Pol
yethy l
eneandpol ypr
opalene
Themosettingmeanst hemat eri
alwillcur
ewi ththeappl
icat
ionofheat,theref
orear
e
conver
ti
bleornon-rever
sibleeg.Epoxyanduret
hane.

134.Twoot
hert
ermsrel
atet
oinduct
ionper
iod,
whatar
ethey
?
Standt
imeandl
eadt
ime.

135.Doesaphenol
i
cresi
nhav
eani
nduct
ionper
iod?
No.

136.Namesomerever
sibl
ebinder
s?
Chlor
inat
edr
ubber
,vi
nyl
s,cel
l
uloseet
c.

137.Isanepoxypowderpai
ntt
her
mopl
ast
icort
her
moset
ti
ng?
Thermoset
ti
ng

138.I
facoat
ingi
spermeabl
e,whatdoesitmean?
All
owwatert
openet
rat
etothesubstr
ate.

139.Whatismeantbycross-
linki
ng,
givetwobindersasanexample?
Crossl
inki
ngorchemicalcur
ingisat hr
eedimensionalpol
ymer
izat
ionpr
ocesseg.Epoxy&
uret
hane.

140.Whati
stheopposi
tet
oex
other
mic?
Endot
hermi
c.

141.Whati
sthet
erm usedf
orpai
ntsneedi
ngt
emper
atur
einexcessof65Ct
ocur
e?
Stovi
ng.

142.Nameamateri
alusedasadri
ersi
npai
ntf
ormul
ati
on?
Octoat
es,
manganeseandzir
coni
um.

143.Whywoul
dbentonesorwaxbeusedi
npai
ntf
ormul
ati
on?
Usedasant
iset
tl
ingagent
s.

144.Whatgeneri
ctypeofpai
ntswoul
duseant
i-
oxi
dant
s?
Alky
d,nat
uraloi
l
,resi
n

145.Howdoesasi
ngl
epack,
epoxyest
erpai
ntdr
y?
Oxidat
ion.
 17

146.Howisdewpoi
ntdef
ined?
Thetemper
atur
eatwhi
chwat erv
apouri
ntheai
rwi
l
lcondense.

147.Whenusi
ngawhir
li
nghy
gromet
erwhi
chbul
bshoul
dbereadfi
rstandwhy?
Wetbulb,t
hewateri
nthewetbul
busesheatener
gyfr
om theai
rt ochangeint
owat
er
vapour
.

148.Atwhatspeedshoul
dthet
her
momet
erbul
bspasst
hrought
heai
r?
4m/ sec.

149.
Bywhatothernamecanweref
ertoawhi
rl
inghy
gromet
er?
Aspir
atedhy
grometerorpsy
chr
ometer.

150.Whatist he st
ated cr
it
eri
af oraccept
ance,pri
orto cal
cul
ati
ons on a whi
rl
ing
hygr
ometer?
Ontwoconsecutiv
espinthereadingshoul
dbewi t
hin0.
2C,wetbul
btowetbulbanddr y
bul
btodrybulb.

151.Nametwopiecesofequi
pmentusedf
ort
aki
ngst
eel
temper
atur
e?
Magneti
canddigit
al.

152.Def i
neviscosi
ty?
Viscosi
tyisdefi
nedasbei
ngaf
lui
dresi
stancet
ofl
ow.

153.Appr
oxi
matel
y,whati
sthev
iscosi
tyofwat
er?
Onecent
ipoi
se

154.Namet hecgsandSIuni
tsofdy
nami
cvi
scosi
ty?
2.
Poise,
cent
ipoise,
dyne,
N.s/m

155.Namethreedi
ff
erentf
lowcups?
Zahn,
Fri
kmar,
Ford,I
SOandDI N

156.Whenusi
ngaf
lowcupwhi
chuni
tofv
iscosi
tywoul
dbeused?
Second.

157.Infor
dfl
owcupno4whatdoes4r
elat
eto?
Holesi
zeinmm.

158.Givethenamesofthr
eedif
fer
entrotat
ional
viscomet
ers?
Rotot
hinner
,Ker
bsStor
merViscometerandFlowv i
scomet
er.

159.Giv
ear easonforperf
ormingav i
scosi
tyt
estonsi
te?
Toobtai
nthepercentageofthi
nnerused.

160.Whichvi
scomet
erwoul
dnotbeusedont
hixot
ropi
cpai
nt?
Fl
owviscomet
er.

161.Whyistemperat
urev
eryi
mportantwhendoingviscosi
tyt
est
s?
I
ncreaseordecr
easei
ntemper
atur
ewi l
lef
fectt
hev i
scosit
y.
18
 19
162.Whati st
hemaindi
ffer
encebetweentherotat
hinnerandkr
ebsstomer?
Rotot
hinnermeasur
esdy
nami cvi
scosi
tyandkerbsstomermeasureskinemat
icv
iscosi
ty.

163.Describehowt ouseaf or
dflowcup?
Levelthestandandcup.Pl aceanothercupundertheflow cuptocatcht hepaint
,fi
llthe
cupwithpaintensuri
ngitisful
lwhil
stcover
ingthe4mm holei nthebott
om.Runast r
aight
edgeov ert
helipoft hecuptoensur ei
tisful
lsimul
taneouslyremovefingerfr
om bottom
st
andstartstopwat ch.Timeuntil1 breakinflow.Thet i
mer ecordedist hevi
scosityin
secondsatthetemper at
ure.

164.Gi
veanot
hernamef
oraf
inenessofgr
indguage?
Hegmangri
ndgauge

165.Howandf orwhatisahegmangr i
ndgaugeused?
Paintisaddedtothedeepestpointoft hescal eanddrawnalongtototal
lyf
il
lthegroove
usi
ngaspeci allyprof
il
edscraperbar .Wi thi
n3mm band,f ivetotenaggregatesbreak
thr
ought hesur
faceoft hepai
nt,t
hisist hepointwheresurf
acewillchangef
rom glossto
mat t
,thusmeasuri
ngthedegreeofdispersionofpaint
.

166.Briefl
ydescribehowt odothev olat
il
e, non-vol
atil
et estt
oBS3900PtB2?
Adr yglassstir
ri
ngr odandwat chglassal ongwi th2gm ofpai nti
swei ghted,watchglass
contai
ningpaintisplaceint
oahotai rov en,stirtodriveawayv ol
ati
le content
,takeaf i
nal
weightoftheglass,rod,anddr
ypai ntandsi mpl ecalculati
onwil
lgiv
ev olat
il
e/nonv olatil
e
rat
iobywei ght
.

167.Nametheequi
pmentusedt
odet
ermi
net
hef
lashpoi
ntofasol
vent
?
Abelcup.

168.Whatcol
ourshoul
dthef
lamebeatt
hef
lashpoi
nt?
Bluecol
our
.

169.Whatf
ormul
aisusedt
ocal
cul
atet
hedensi
ty?
Densi
ty=Wei
ght/vol
ume

170.Whatformulai
susedtocalcul
atespeci
fi
cgr
avi
ty?
Speci
fi
cgr
av i
ty=Densi
ty/Densi
tyofwater

171.Whatisr
elat
ivedensi
ty?
Weightofmat
eri
aldiv
idedbyofv
olumeofwat
er

172.Whatar etheot
hernamesf
oradensit
ycup?
Relat
ivedensit
ycup,speci
fi
cgr
avi
tycup,wei
ghtperl
i
tercup,wei
ghtpergal
l
oncupand
pyknometer.

173.Whatisastoke,t
heunitfor?
Aviscosi
tyuni
tfr
equent
lyusedforki
nemat
icv
iscosi
tyi
sthest
oke.(
ker
bsuni
tsorpoi
se)
.

174.Whichtesti
susedt
odet
ermi
neAbr
asi
onr
esi
stance?
Taberr
otar
yabraser
.

175.Whi chequi
pmentwoul
dbeusedt
odet
ermi
nef
lexi
bil
i
ty?
Cyl
indr
icalmandrel
s.
20
 21
176.Whichequi
pmentwoul
dbeusedt
omeasur
eimpactr
esi
stance?
Tubul
ari
mpacttest
ers.

177.Forwhatreasonwoul
dtheKoei
ngal
ber
tappar
atusbeused?
Totestt
hehardnessofafi
l
m.

178.Forwhicht
wor easoncouldadensit
ycupbeusedonsi
te?
Tocal
culat
ethedensit
yofthesolvent
.
Tocal
culat
ethe2packar emixedincorr
ectpr
opor
ti
on.

179.Namef ouraccel
erat
edtestboxes?
Humi di
tycabinet
s,sal
tspraycabi
nets,wat
ersoakt
est
s,t
emper
atur
ecy
cli
ngandpr
ohesi
on
test
ing.

180.Whywouldatr
opi
calboxbeused?
Fort
est
ingt
ropi
cal
condi
ti
ons.

181.Woul
dapai
ntbehi
gherorl
owerdensi
tyt
hanwat
er?
Higher

182.Howwoul dt
hedensit
ybeaf
fect
edi
fsol
ventwasaddedt
opai
nt?
Thedensi
tyofpai
ntdecr
ease

183.Whati
sthecapaci
tyofadensi
tycup?
100cc.

184.Whatdi
ff
erencei
sther
ebet
weenSGandDensi
ty?

185.Whatinf
ormat
ioncoul
dbeobt
ainedfr
om awatersoakt
est
?
Paint
edpanel
ssubmergedtot
estf
orwaterabsor
pti
on.

186.Whatinf
ormat
ioncoul
dbeobtai
nedfr
om t
emperat
urecy
cli
ngt
est?
Maximum andmini
mum temper
aturecanbesetandcycl
eti
me,overarunni
ngper
iodt
o
1000hrs.

187.Whati
nfor
mat
ioncoul
dbeobt
ainedf
rom acol
dcheckt
est
?

188.Namefourdr
yingandcur
ingtest
s?
Mechani
cal
thumbtest,
Penci
lscrat
chtest
,mechani
cal
scr
atcht
estandgol
dleaft
est
.

189.Whatst
ageoftheBKtestwouldberecor
dedasthedry
ingti
me?
Solv
entEv
aporat
iont
ime,
thesolgel
transi
ti
on,
surf
acedry
ingti
meandfi
nal
dryt
ime.

190.Namethreemethodsofdeter
mini
ngopaci
ty?
Trought
ype,
blackandwhit
efusedplat
eandcry
ptomet
er.

191.Whateffect
stheopaci
tyofapai
ntf
il
m?
Pigmentv
olumeconcentr
ati
on.

192.Whywoul
daPfundcr
ypt
omet
erbeused?
Tomeasur
eOpaci
ty.

193.Gi
veoner
easonwhyani
nspect
orwoul
duseaPI
Ggauge?
 22
Tomeasur
eMI
O.
 23

194.Whyar
ewetpai
ntf
il
mthi
cknessesneeded?
Toensuret
hatt
heDFTwoul
dbeok.

195.Nametwomethodsofmeasur
ingWFTs?
Eccent
ri
cwheel
andcombgauge.

196.Whatist
hereasonfort
akingWFTimmediat
elyaf
terappl
icat
ion?
Toobt
aintr
uereadi
ngs(sol
ventstar
tev
apor
ati
ngasitexit
sthesprayti
p).

197.Canabananagaugebeusedonnon-
fer
romagnet
icsubst
rat
e?
No.

198.Coul
daneddycur
rentgaugebeusedonf
err
omagnet
icsubst
rat
es?
No.

199.Canahor
seshoegaugebeusedonnon-
fer
romagnet
icsubst
rat
es?
No.

200.Aspar
tofwhi
cht
estwoul
dabarappl
i
cat
orbeused?
Opaci
ty.

201.Whichi
nst
rument
swoul
dbeusedt
omeasur
eref
lect
ivi
ty?
Glossmeter
.

202.Howdoesagl ossmeterwork?
Alightsour
cedirectabeam ofl
i
ghtontothesurfaceundertestandaphotocell
,setatthe
sameangl e,coll
ecttherefl
ect
edl i
ghtandquant i
fi
esi tandconvertitdigi
tal
lyintoa
percent
ageoft heinci
dentli
ght
.Ahi ghpercent
ageofr efl
ecti
onwil
lbegl ossandal ow
percent
agewillbematt.

203.Whichfact
orsinpai
ntgover
nthedegr
eeofgl
oss?
Degreeofdi
sper
sion,r
esi
ntypeandPVC

204.Inapr
imer
/mi
dcoatwhatwoul
dbet
heexpect
eddegr
eeofgr
ind?
40-45.

205.I
nagl
osspai
ntwhatwoul
dbeat
ypi
cal
degr
eeofgr
ind?
20.

206.Whatper
centr
eadi
ngwoul
dbeexpect
edwhenmeasur
inggl
ossonagl
asspanel
?
Near100%

207.Usi
ngagl
ossmet
erar
eadi
ngof25%woul
dsi
gni
fywhat
?
Matt
.

208.Ifanaggregat
esi
zeof35um waspresenti
napai
ntof30um DFTwhatwoul
dbea
l
ikel
yresul
twhenusingagl
ossmet
er?
Matt
.

209.Namet hr
eecommontest
sfordet
ermi
ningadhesi
onofapai
ntf
il
m?
Vcuttest
,cr
osscutanddol
lyt
est
.
 24

210.Whi chadhesi
ontestar
equanti
tat
ive?
Doll
ytestandhydraul
i
cadhesiont
est.

211.Intercoatadhesi
onandpr
imert
osubst
rat
eadhesi
onar
etwoadhesi
onf
aul
tsname
thethir
d?
Cohesiv
ef ai
lur
e.

212.Whatchemical
sol
uti
oni
susedt
oconductacat
hodi
cdi
sbondmentt
est
?
Sodi
um chl
ori
de.

213.Whatcr
it
eri
aisusedwhenassessi
ngacat
hodi
cdi
sbondmentt
estpanel
?

214.Namet hemethodsofappl
yi
ngcathodi
cprotect
ion?
Sacr
if
ici
alanodessyst
em andi
mpressedcur
rentsyst
em.

215.Whatisusedtodet
ermi
nethepotent
ial
ofapi
pel
i
ne?
Coppersul
phatehal
fcel
lel
ect
rode.

216.Woul
ditbeadv
isabl
etor
efi
l
lapi
pet
renchwi
thcar
bonaceousbackf
il
l?

217.Doesacat
hodi
cprotect
ionsyst
em el
i
minat
ecor
rosi
on?
I
tcont
rol
swherecor
rosi
onoccurs.

218.Cantheext
ernalsur
faceofatankbepr
otected?
No,I
norderf
orcathodi
cprotect
iont
obeappli
ed,anelect
rol
ytemustbepr
esent
.

219.Whatv
olt
agewoul
dbeusedona250um t
hickpai
ntusi
ngaspongepi
nhol
edet
ect
or?
9V.

220.Whatv
olt
agewoul
dbeusedona450um t
hickcoat
ingwi
thspongepi
nhol
edet
ect
or?
90V.

221.Whatfunct
iondoest
heabov
eaddi
ti
veper
for
m?
Surf
acet
ension.

222.Woul
ditbeadv
isabl
etodowetspongedet
ect
ionongal
vani
zi
ng?
No.

223.Doesaspongedet
ect
orwor
konACorDC?
DC.

224.Ot hert
hanthewetspongewhi
chot
herequi
pmentcoul
dbeusedt
odet
ermi
net
he
presenceofpi
nhol
e/holi
day
s?
Sparkdetect
or(hi
ghvol
tage)

225.Nametwocat egor
iesofpai
ntmi
l
l?
Ball
mil
landat
tri
tormill
.

226.Whatisthemainr
easonforpr
ocessi
ngpainti
namil
l?
Disper
singorGri
ndi
ngormil
li
ng aggr
egatesandaggl
omerat
esdownt
oasui
tabl
esi
zef
or
thepai
nt.
25
 26

227.Br ief
lydescr
ibehowabal l
millworks?
Mi l
lbaseisaddedt othedr
um untilt
heballsar
ecov ered,about50%capacityofthedrum.
Thehat chisthensealedof
fandt hedrum star
tedrotati
ngatsuchspeedsot hattheball
s
cascadedownanddonotst ickont hedrum duetocent ri
fugalfor
ces.Shearforcesare
appliedtothemi l
lbaseastheballscascadebetweent heball
sandv esselwall
s.At y
pical
dispersi
ont i
mewoul dbeover
night
.

228.Briefl
ydescri
behowaat tri
tormillwor
ks?
Theatt
ritormilli
savert
icalversi
onoft heballmil
l,butmor eeffi
cientandal
sostat
ic.The
ball
saredr i
venbypaddl
es.Themi l
lbaseisconti
nuallyci
rculat
edbypumpf r
om bot
tom to
topandgi v
esadequatedisper
sioninlessti
me.

229.Abeadmi l
li
ssomet
imescal
l
edbywhi
chot
hernames?
Sandmi
llorpearlmi
l
l.

230.Howdoesacol loidmi l
lwork?
Usinggr i
ndingdi scscont aini
ngcar borundum,approx.10diamet er
.Thet opstonei s
stati
onaryandt helowerst oneisrotati
ngf astataspeedupt o3600r evsper
/min.Gravi
ty
fedlowv iscosit
yslurryentersthecent r
eoft hetopstoneandispassedbet weenthetwo
stonesbycent ri
fugalforce,wherei
tissubj ect
edtoextremetur
bulenceandshearforcest
o
affectt
hedi spersi
on.

231.Whatdoy
ouunder
standf
rom t
het
erm hal
ogenat
edhy
drocar
bon?

232.Howcanwedet
ermi
net
hev
iscosi
tyofahi
ghv
iscosi
typai
nt?

233.Br i
efl
ydescr
ibethepr i
ncipl
eofCP?
Amet all
essnoblethanst eelisincludedinthefi
lm andanelect
rol
yteeg.Waterpasses
throught hefil
m contacti
ngsubst r
ateandpi gmentpar t
icl
e,t
henacircui
tcanengaged
wher ebythepigmentpar ti
cles willrecei
vethehydroxyli
ronandthussuff
ercorr
osionin
preferencetothesteelsubstrat
e.

234.Whatfuncti
ondoesapri
merhavei
napai ntsystem?
Pri
merisnormallyl
ow vol
umesolidmateri
al,wetsoutsubst
rat
eandpr
ovi
deexcel
l
ent
adhesi
onandalsopr
ovideakeyf
oranysubsequentlayer
.

235.Inamor dantpr
imerwhati
sthemainworki
ngconst
it
uent
?
Mordantmeansofacor rosi
venat
ureorwil
lbit
eint
oandassuggest
edcont
ainsanaci
d,
phosphor
icacid.

236.Whatadv antagesdoel
ectr
ostati
capplicat
ionmethodspr ovi
de?
Thecoati
ngmat eri
ali
sposi
ti
velychargedandi sattr
actedt othecomponentwhenusing
powdercoat
ings, wast
agei
ssignif
ical
l
yr educeanditproducesamor euni
for
m coat
ing.

237.Defineexother
mic?
Givi
ngoffheat,
thecontainerwi
llwar
m up.
238.Defineendother
mi c?
Taki
nginheat,thecontainerwi
l
lcool
,for
mingcondensat
ion.

239.Whatiscohesivefail
ureinpaintgi
vethemaincause?
Overt
hicknessofal ayercanentrapsolventdur
ingdryi
ngprocessandst
opfor
mationof
fi
l
m,r educing cohesi
ve strengt
h.The mai nr eason forcohesi
vefai
lur
eis solv
ent
 27
ent
rapmentandi
ncor
rectr
ati
omi
xtot
wopack.
 28
240.Whydoesazi
ncr
ichpai
ntneedast
rongbi
nder
?

241.Whyar
eet
chpr
imer
snotspr
ayappl
i
ed?

242.Whatdoy
ouunder
standbyt
het
erm ov
erspr
ay?

243.Namef ourmethodsofdeter
mini
ngDFTs?
Testpanel
s,Cal
cul
ati
ons,Dest
ructi
vet
estgauges&non-
dest
ruct
ivet
estgauges.

244.Whatisapsy chr
ometerusedfor
?
Psychr
omet erorwhi
rl
inghy
grometerusedtodeter
minewetanddr
ybul
btemper
atur
efr
om
whichrel
ati
vehumidit
yanddewpointiscal
cul
ated.

245.Whatcol
ourshoul
dagal
vani
zedsur
facebeaf
terappl
i
cat
ionof
Twash?

246.Howsooncan
Twashedsubst
rat
ebecoat
ed?

247.Otherthanpigment
,baseandcur
ingagentnamet
woot
herconst
it
uent
sfoFBE
powderpaint
?

248.Givet hemai ndi f

ferencesbet
weenairlessandconv entionalspr
ay.
?
Convent
ional spray Airl
essspr ay
Slowapplicat
ion Excel
lentapplicationrate
Lowairpressur e40-75psi Canneed100psi tooper atepump
Deli
ver
ypr essuregr eaterthan20psiDeli
verypressur egreaterthan6000psi
Needspeci alpaintcontainer usemanuf acturecont ainer
Lowmai ntenance highmai ntenance
Easytoclean needflushingtor emov etracesofpai
nt.

249.Br ushappli
cati
onhasadvant
agesov
ersprayappl
i
cat
ion,
whatar
ethey
?
Envir
onment al
l
yf ri
endl
y,lesswasteofmater
ial
,anydustordetr
it
usont hesubst
rat
e
presentworkedintothefi
l
m.

250.Whatist
hemainconsiderat
ionwhensel
ecti
ngamet all
icpi
gmentf
orasacr
if
ici
al
pai
nt?
Themetal
li
cpi
gmentmustbelessnobl
e(mor
eelect
ronegat
ive)

251.Whati smeanbysher
edizi
ng?
Nuts,bolt
soranyf ast
ener
srelyontensi
onar
etumbl
eint
hepowder
edzi
nc,t
het
em used
i
ssher edi
zing.

252.Namet hreet
ypesofpai
ntf
eedforaconv
enti
onal
spr
ay?
Suct
ionFeed,Grav
ityf
eed&remotepr
essur
epot.

253.Whati scalor
isi
ngprocess?
Calori
singi
scoat i
ngwithalumini
um,onewayofcal
ori
singacomponenti
stodi
piti
nto
moltenalumini
um.

254.Whati
stheBS2015t
ermf
orski
ppedormi
ssedar
eas?
Holi
day
s.

255.Acolourhast
hreepropert
ies,
whatar
ethey
?
Hue,Br
ight
ness&Saturat
ion.
29
 30
256.Whywouldbepaintappli
edbyhotspray
?
Whenpai
nti
sheateditreduceinvi
scosi
tyandcur
eordr
yingst
art
squi
ckerandr
educest
he
needf
orsol
ventaddi
ti
on.

257.Onanair
lesssprayt
iphowareblockageclear
ed?
Bytur
ningt
heti
pthrough180o,
tri
gger
ingtogroundoracont
ainert
ocl
eart
hebl
ockage.

258.Howi satomizat
ionachievedusi
ngconv enti
onalspr
ays?
Approxi
mately25mm infrontoftheapert
uretwochannelsblowairtoconver
geatt
hepaint
str
eam.Atthisconvergencethepaintisatomisedint
ov ar
ymi nut
edroplet
sandcondut
ed
ontotheworkpi
ece

259.Howi satomisat
ionachiev
edusingairl
essspray
s?
Atomisati
onoccursbyforcingthepaintatextr
emelyhi
ghpressur
eusual
l
y2000to2500
psi,t
hroughav erysmallapert
ure12t o23t houdiameteri
ntoav ol
umeofai
roff
eri
ng
resi
stancetopai
ntfl
owast heair&paintmeetthepai
ntat
omized.

260.Whati
sdipcoati
ng?
Acomponenti
sdippedint
oapai
ntandhungt
odr
y.

261.Whatdoyouunder
standf
rom t
het
ermr
opi
ness?
Brushmar
ks.

262.Whati
seffl
orescenceandhowdoesitoccur?
Awhit
ishcr
yst
all
i
nef ormati
ononbri
cks,
mor t
ar,pl
ast
eret
c.

263.Whatisf
loccul
ati
on?
Thedev
elopmentofloosel
ycohesi
vepi
gment
saggl
omer
atesi
ncoat
ingmat
eri
al.

264.Whatcoul
dbethecauseofbi
tt
inessinapaintf
il
m?
I
nculsi
onoff
orei
gnmatt
erorwit
hinpainti
tsel
f.

265.Whataret hehazar
dsignsforToxic,v
erytoxi
c,harmfulandcorrosi
ve?
Blacksy
mbol ofskull
andcrossbonesonor angesquarefort
oxic,ver
ytoxic.
Blackdi
agonalcrossonanorangesquar ef
orharmful.
Blacksymbolshowingat i
l
tedtesttubedri
ppingontoahandf orcorr
osiv
e.

266.Whati
ssaponi
fi
cat
ion?
Thefor
mati
onofasoapbyther
eact
ionofaf
att
yaci
dest
erandanal
kal
i
?

267.Whatuni
tsar
eusedf
ormeasur
ingt
oxi
cit
y?
PPM.

268.Whichmateri
alwouldhav
etobeusedonaper
pet
ual
l
ydampsur
face?
Moist
urecur
ingpol
yuret
hane.

269.Whati
spaddi
ng?
Padsofmohai
rorf
oam ar
eusedt
oappl
ybr
ushpai
nt.

270.Whatcausesli
ft
ingofapai
ntf
il
m?
Str
ongsol
ventoveracoati
ngusi
ngweaksol
vent
.
31
 32
271.Whywouldapai
nti
nspect
orusepot
assi
um hexacy
onof
err
ate?
Todet
ecti
ronsol
ubl
esal
t.

272.Whatwoul
dbeanav
eraget
hicknessf
orgal
vani
zi
ng?
100um.

273.Howcanyoutel
lthedi
ff
erencebet
weenbloomingandchal
ki
ng?
Bloomi
ngundersur
face,chal
kingoversur
face

274.Whatcouldbet
her
easonf
ori
ntercoatadhesi
vef
ail
ure?
Oil,
Greaseet
c.

275.Whyaremanuf act
urerdevel
opi
ngsol
ventf
ree,
wat
erbor
neandpowder
s?
Envi
ronmentpr
otect
ionactrequir
ement
.

276.Howcanbleedi
ngbeav
oided?
Byappl
yi
ngseal
erfir
st.

277.Inlessthan30wor dsexplai
nthedutiesofapai
nti
nginspect
or?
Acti
vi
tiessuchasmeasur i
ng,examini
ng,testi
ng,
gaugi
ng,stor
ageofmat
eri
als,
qual
i
typl
an,
si
teplanandr el
evantl
ocalr
equirements.

278.Whati smeantbyt
heterm st
ri
pecoat
s?
Paintappl
i
edbybrushtoweldsandedges.

279.Howmanycm3ar
ether
ein4.
5li
tr
es?
3
4500cm .

280.Namet wotypesofmi l
l&describet hei
rwork?
Directchargemi l
landpre-mixmill
.
Directchargemi llwhi chtakesandmi l
lalltheraw ingr
edientstogethereg.Ballmill
,
att
r i
tormill&highspeeddispenser.
Premi xmillTaket heingredi
entswhi chhav ebeenpremixedtoar oughconsi st
encyand
ref
inet hi
smi xtur
etoahi ghquali
typaint.Thissyst
em isusedforlar
gepr oduct
ionruns.Eg.
Sandmi l
l
,colloi
dmi l
l
,si
nglerowmi ll
&t ripl
erowmi l
l.

281.Whati
scompl
iantcoat
ing?
Acoat
ingwhi
chcompli
eswithther
equi
rementofenv
ironmentpr
otect
ionAct
.1990.

282.Whatisdampsurf
ace?
Surf
aceonwhichwat
erisnotr
eadi
l
ydet
ect
abl
ebutofwhi
cht
het
emper
atur
eisbel
owt
he
dewpoint
.

283.Whati sful
l
yweather
edgalvani
zing?
A galvani
zed st
eelsurf
ace on which a cohesiv
e oxi
de l
ayerhas for
med bynat
ural
weatheri
ng.Thesur
facewil
lnor
mal l
ybedullandlacki
ngi
nmet al
l
icsheen.

284.Whati
shotdut
ysurf
ace?
Metal
sur
facesont
heassembl
ythatwi
l
lat
tai
nat
emper
at eof100oCorabov
ur edur
inguse.
 33
285.Whati smoistsur
face?
Surf
acef rom whi
chstandingwat
eranddr
opl
etshav
ebeenr
emov
edbutonwhi
cht
her
eis
anoticeablef
il
m ofwater.

286.Whati
sT-wash?
Anon-
propr
iet
arymat
eri
alusedasapr
imerorpr
etr
eat
mentf
orzi
ncmet
alsur
faces.

287.Whathast obeconsi
deredformaintenanceorrepai
nti
ng?
Basedonasur v
eyoftheit
em orplantwhichwoulddetermi
ne:
Theexi
stingpai
ntsyst
em.
Theextentofbr
eakdownandcorrosion.
Theinservi
ceenvi
ronmentcondi
ti
ons.
Thenatureandext
entofanysurf
acecont aminat
ion.

288.Why&WhatEquipmentt obepr otect edandmaskedbeforepreparati

onandpainting?
Pri
ortoanycl
eani
ng,
surfacepreparationorpai nt
ing,
thecont
ractorshallpr
otectandmask
equi
pmentandareasinneedofpr ot ection,wi
thmaskingmat eri
al.Eg.Fireprotecti
on
equi
pment,wel
dendpreparat
ion,l
ubricat i
onpaint
sandnamepl at
es.

289.Whatist
henameoft
hemi
l
lusedt
opr
oducemast
ics,
fil
l
ersandput
ti
es?
Tri
ppl
erol
lmil
l
.

290.Whatspeci
alsur
facepr
epar
ati
onar
erequi
redf
orcoat
ingonconcr
ete?
Scrabbl
i
ng.

291.Gi v
ethereasonwhydiff
erentsurf
acerequir
ediff
erentpaintsystems?
Painti
ngalwaysdependsonthenat ur
eofsur f
ace(rust
ed,pi t
ted,ornew),ty
peofsur
face
(f
errousornon-
ferr
ous)condi
ti
on( i
ndustr
ial
ormar i
ne)cost,t
emp.et c.

292.Whataddi ti
onalinfor
mationwouldy ourecor
dwhenmai nt
enancepaint
ingapi
pel
ine
withoutr
emov i
ngt heprev
iouscoats?
Whatt heexist
ingpai nt
ingis? ,Theextentofbreakdownandcor r
osion,t
heinserv
ice
envi
ronmentalcondit
ions,t
henat ur
eandextentofanysur
facecont
aminati
on.

293.I fyouwor kedonacontractwherefrequentstoppageoccur redforpoorweather,

what
addi
tional
informat
ionwouldyourecor d?
whatt heweathercondit
ionswere,howlongst oppagelasted,
pr ogressofworktostoppage,
assessmentofdamagecausedbyweat hertowetpai nt
edar eas,lossofmat er
ialdueto
stoppage.

294.Nameanequi
pmentusedtotestforopaci
ty?
Pfundcr
ypt
omet
er,
hidi
ngpowerchartwithappl
icat
or.

295.Whati sanothernameforasandmi ll
anddescribeit
soperat
ion?
Pearlorbeadmi l
l,rotat
iondiscatt
achedwithvert
icalshaftai
dt oshearaspaint
,sl
urr
y,
for
cedt hr
oughsteelballwhi
chpresentbetweenthedisc.Thedegreeofdi
sper
sionishi
gh.
Sui
tableforl
ongpr oducti
onrunofpopul
arpaint
s.
 34
296.Bri
eflyst
atetheprefer
redpaint
ssy st
em (andDFT)f
ornewandmaint
enancepai
nti
ng
atworksandsiteforabovegroundpipel
ineandpl
anti
nst
all
ati
ons?
Highbui
l
dal umini
um pri
mer -75um.
MIO -75um
Highbui
l
depoxy -75um
Epoxyorpolyur
ethaneacryl
ic-40um
Total -265um

297.Li stt
endutiesofpai nti
nspector?
Learnt he speci
ficati
on,gett o know the plant,ensur e allconcer ned under stand t
he
speci
ficati
on,keep t he engineeri nf
ormed atal lt imes ofany depar t
uref rom the
speci
ficati
on,make wr it
ten r
eports atan agr eed f r
equency,conductand at t
end sit
e
meetings,beforecommenci ngthewor k,checkenv i
ronment,equi pment,mat erial
s,check
previ
ousday swor k,agreethedaywor kprogrammewi thcontractor
sseniorper sonnel.On
thecompl eti
onoft heeachst age,ensurethat,system meet sthespeci fi
cati
onbycar ryi
ng
outwi t
nesst est
sandcheckf orappli
cati
onf ault
s.Oncompl etionoft hewor k,maket he
fi
nalcheckandt hesummar yreport
s.

298.Descri
becont ractorsmal l
pr act
ice,whichyouareawar e?
Use ofunski l
led labour s,unsaf e scaffol
ding,use ofunsui table equipment ,leaking
compressor,brushes,damagedl adder s,et
c.Insuf
fi
cientbl
astingorpai ntindiffi
cultareas
l
ikesunderneathoft hepi peetc.pai nti
ngandpr epari
ngt hesurfacedur i
ngi nincl
ement
weathercondit
ions,pai nt
ingbef oreinspectionofsubstrat
eorpr ev i
ouscoat s.Reusingof
expandabl
eabr asiv
es, usewr ongsolv entoranexcessivesolvent
, usedieselinthepaintas
asolventorplasti
cizer,useofi ncorrectpaintordif
ferentmanufact ur
espai nt.Applyi
ngof
l
owt hi
cknesset c.

299.Whati stheproceduretoremoveal
gaeandmouldgrowth?
Algaeandmoul dgrowt hshal
lberemovedbyscr
ubbi
ngwi t
hsti
ffbr
istl
ebrush,usingclean
water,af
tertheremov alofaboici
dalwashtobeacceptabl
etopreventcontaminati
onof
thenewpaintsystem.Al l
surf
acesshal
lbedr
ybefor
epainti
ngcommences.

300.Whatpart
icularpr
obl
emsrel
atet
ot hesplashzone?
Possi
bil
i
tyofsurfacecontami
nat
ion(salt
,wat er),damage(f
rom ser
vice&wor
kcoat
s),
mouldandal
gaegr owthhi
ghsal
tcont
ami nat
ion,restr
ict
edar
easetc.
35