= Se ee eee eee ee ee Des corrosan ocur atthe cathode or atthe nade? ‘3 Name the thee factors needed fr corrosion to occur. ‘Anode, Cathode sd Eley lett a ssance wich wll condat cuca and be broken dwn by it Cedi by i) 5 Whats corrosion? Degradation of anata by chemical or Elacwo-chomical means 6 Inthe corrosion circuit do ectrns flow from anode te cathode? No 7 Which gu ic eee a the cate when the electrolyte wate? Hydrogen ‘Which isthe more noble metal steel or Aluminium? Which is more electronegative, te or Aluminium? Atimiaiene 10 eset and cope wee ntti which ea care? 11 Name two common Hygrescople salts, noe Coes, oa Sulphate Name there metals wed sacrificial modes nse! pipeline: Magasia, Ze and Alums 13 What ithe approniote thickness of milsele? From 254 100 Mics 1M Which f the two metals would corrode if tel and sine were coupled? 1S Which other names relate tothe Galvanic List? Elecuo-Cheical Sees, Electro Motive Fr 15 mwhleh environment ar you lkly to encounter ehorie sats? Marine Eavronmente 17 Which thece compounds togethor frm milseale? ‘Waste (FeO), Magoette (Fes OF), Hasmaste203) 18 magnesium was coupe with in, which would corde? i iste | =a ee eee es Gen a wena (cpp arnt CL ic i Se cm cm ce ce co coe cc cm cmc” ee em my 1a whieh environment would sulphate sats be found? \ trav Power stant and Ag weak i j j ‘What isan osmotic Bist Tiny, piheadsized, wale blister caused by hygroscopic salt contamination. (ron sues / Irn Chores) What isan ion? ‘A postal or negatively charge prt or om, Unstable stom ‘What i meant by polarisation’ TR play aegaive or pontive) ofan atom j Naeeenietinacett j nae No [Name as atone partite, Pree Netrons, sm Electrons ‘What fs milecale and when and where dees it occur? ose np oe res ing ng nates opis a SE sf 25u0 10m [Name three factors, which ean accelerate corrosion reactions. Temperature, Woctria, Acids a Alling, Oxygen, Biimetalic conosion (galvanic tst lotion), ygrosopi Sal ‘Wyte conederedettental to remove mlecale port painting? 1 prevent Bimeulic craven (meal fe more noble then the see) and inproves adhesion & lene ‘Why does an un-coated ste plate corrode? Ste i Reeogensais a texts a both a ade sad aod simulancounly. Flea ener at every vllable pot of the subse on eats really wih oxygen to frm ro ade (us. ‘Trace albyzng cements nthe Mec (Nickel can, Alumina ck) rovkks milion of ana and cabeaic ares, (Beetle contac) othe el surface wil coede (ats bth an anode ands cathode) Copyright © 2008, TWI Lad ‘Revision Questions a2 Coy eee iiw ios i i & 5 PAGE #232 ‘Surface preparation - Monday Which Beis standard would be used in determining the size af copper slag abrasive? BSAI0 ‘Which Beth standard would be used in determining the ste of metalle abrasives? BSai0 ‘Which regulation prohibit the use of sand for blasting steel? COSHH (MSDS ods shots) & 51 1687 What tment iy the erm ey"? ‘Toimprose albesin to the srice ‘Why iit important to have good surface preparation? What is meant by the erm sliver? AAsuface baking nant, ‘atv, wich has heen defered wright er bsting Nam two ober terms tha ould be used for ‘anchor patie’? Pasko ough Ley. Sutace rode & Amputace (What are the mala advantages of sing Teter paper’ far meanuringprufes? proves permanent recor. and cn be seem carved surfaces What meant by the term grade relating ta bast fish? Degree of suas Casi (What ar he main factors ner the prod a Mat nih? Tie spend Shranve sie, arse density, eri densi Shape a patie anes of abmsive, ial ast grade (Can hegre of a Mast flash be determined hy ung the surface comparators to BS 7079 Pt C3? Noon siface roughness ‘What profile range can be measured wing X coare Testex? Uste4s how" s7-115 ym ices) ‘What profile range canbe menmured using conse grade Teter? O8t0 2 Thos” = 209050 pm (Micon) 15 Whatare tte to teres adheson? 6 Brey doer te tans of hee thors aes i Panna ats Gal Mare B07 towemany micros aren thou? Pt cartenaternt manent cn mtn Sy sec Srecms ampnen ecr vag nae = re Copies Tos * CL se =19 What isthe approximate speed of shrasves Iaing 2 ventur mazal? 720Kayh #50 mph (Ms per hou 21 What would be considered tobe am iea shot grit nix? Joes she 20.30% gst. 22 What cthe purpose of ising sot andl gre? Cricut the profile & st contol the pea iva wniform profile 23 Which abrasive would have the effect of work hardening a substrate? 24 Name three methods of measaring oF esc profile Compact, Visual "Touchtactio, Surtibe Poe needle gage, Dial micrometer Replica Tape 25 What isthe mont common cause of rogue peaks on substrate? Concerted blasting in one aca for to Lng. 2 Imvhat uation would tbe better to we ste tin preference te copper lag abrasives? 27° Afcracks or laminations ae ound on substrate after blasting what spss be taken? Stop the Blasting operation and wept ito the sie Engineer for (aluasnic lamination checks would oral flo) 28 Using comparators to ISO 850%, whal are the three min pri assesment? Fre, Median, Coarse i i i i i i i i i i i i 2 ata ote ey ea este pe i 30 Vat olde ofcpe sane depen i G16 ( blast Supa is most common) i i i i i i i i i co “Faning inparon Gee WE Rev AITO -.yyy wompenrasroe Revision Questions Ba FTW] Sisters sone Copyngh © 205, TW Ll CLM reisor0yi PAGE 423.3 Surface preparation 7 i 1 What is the title of the BS 70797 ' i i aT pepe tnt yin i G2 whetare eur charactertisot om sbenve? : Size, Hardness. Deity. Shape i i 5 Why are blast hoes carbon impregnated? I D6 seeucent rman \ Pe ocprseeer sete i Soaishree ooops oat st i Nocpersto faigue set [6 Semana donna i 7 tems te bens Sat BS i Ss Could tthe diff between rast A und B blasted to Sa3? ! i cosy te ts et i . ‘Yer pnb heavy pain. 10 What woul be atypical speed of abrasives eavng a wheel aba? j j 220 mph (Miles pec boar) i j j > Contdsoa ict aitxence tne at rads Cand D Ma to 32 i Das setizmansy te tr traig’? mayne inet 13 What wuld thecal Stine Sa grades i SHES Sy i Feat tear ur onthe pele? i i seen Fs Mow tept measures? i i Pac Hygena ppp incase Fe Wiyare intr somctins edo water a et Basing? j i Tops tan xy mee on) 17 Name tv plates where mc fu might ews? ij i Rivets Bolt weld up pois pls oveap i i 18 ang ellos Prova Tomas Dae open) Ha clean $125 7 Rieter 4 {== se a ee Revision Quewion as Matecasronne Copyright © 2003, TWI Lad CET recs 4a ce ne ne ne ee ney | \ Po 2_yisea pang coversamatesr i vo i D2 vmtite manag oft i ! mart i D2 Name treads of wet ating ! pis aap ttf we i i =a Seager t [8 Name no areata ee Mae an cml done j i Any area under tension (bolts, reverts setew and ats). 24 vers teapot ar ne gt j i Bente Balgesice ‘ex penn i feet 0 ae hi nt i ! UOC Eom. i Tmnimia i ios i i £8 wont armed a ede ec bre ak ee, at ae the? j i ae i 2 Yea tani en? i Pua ts prepa 1 [Semmens ig i 531 Aterpispting wat wold beat p eurement pir tog? i [32 vrtn mentee Anco pt? ‘ [eal eu itn tup see an wr apo mh cogs a re i Ferenc thm rw Wit ri waa? i + i [34 yeh stent ar commands el desig? j i Xylene i PS SGIESPISES SSIMy eae scans which mast be unr te ict con tbs j Psapp tet t Toeiion fee arenes ij B55 ows anrasne eased na wheel beatae stem? 3 | wah aprn i Po | =a ae | ‘Copyright © 2008, TWHLid 2M mawoocy 5 Me NR EEE38 What isthe main disadvantage of hich pressure jetting compared to other systems? ‘Safty huge volume of watt, sly, no profi, ash ring. 3 Name five methods of met blasting. Sea, ‘A lsting pin water, igh prs igh presae pls abrasive, Jew presse ps ara 40 What woul be the typical temperature and concentration of Sulphuric Acdin the plelling process? ‘So Gras o-10m depos 41 Describe the ‘Duplex Proce’ Deprase wang Xylene, (Check wid Uaioe Kh Tnerse ia -10% sl Inmet 18 pon Cran ea Hefei, WA aon of 9% en gs (Check pf evel wie between 45 and 79. cid for $25 mint 65-70% ase with 42 What would bea masimum pressure for high presure water Jting? 3.000 pi ste ti aid oe ha Hk Press $8 What are the dsadvantages of net lating over dry blasting? (Cut no profile large amounts of sary. Iarge volume of wat fash esting “41 Describe the phospting proces ‘Same a5 apex process 45 What would be considered to be advantages of wet basting over dry basing? ‘Spark ce optsion removal of toxic deta moves Hygroscopc sls 46 Why is tne posphating or chromatin of ste done? (Give ed penection aie comeion & prevent ash ting 47 What would be an acceptable remedy for burnished areas? Emery cath oc Emery ppt 18 Mout prong be epected on area a St preparation? 4 How many photographs of bast leaning standards are shown in BS 7079 PLA? Blast Cleaning standard ‘50 Dore plates shown in Rs 7079 PA relate to grit lato or shot Mating? reer al ype ances Revision Questions a womncenter roe Copyright © 2005, Wr Lia lar eens vi aon Twr | pre ee ee ee eee eee eee ee eeeint technol 1 Name a thie type of plat other shan solvent fre and solvent borne 2 Ameposy resin would use which slvent? 3 Name four or more advantages of Chlorinated Rubber pats Duabiity. laneproct Resistant algae ald gon, ‘ot ela upon surtace pti, water pout 4 Whatare the thee Poor esstance to isadvamtages of Chlorinated Rubber pan? scan aoe mde water-borne. lw tenperatue tolerance. White sic © Chlorinated Rubber paint would contain which slvent? 7 Wouldit be good practice to apply Chlorinated Raber over Alkyd resin? Ne White spit i i i i i i i i Ang Reet Ts secvmmeveraatsesnnee fa vantimmntty eee i aan sy oh nage i i i i i i i co 12 Would ithe acceptable practic to apply an Alkyd over Chlrited Rubber? Yes. 13 Would tbe acceptable practice to apply Chlorinated Hubber over Phenol? 14 Would ite acceptable practice to apoly Phenole Resin over Chlorinated Rubber? Yer 1S Would ithe aeeptable practic to apply Fpony over inseed ol bate? Ne 16 Would ithe ceeptable practice te apply Chlorinated Rubber over Epoxy? Yes. 17 Would it be acceptable practice to apply Epoxy Resin over Alley Resi? 18 What isanother name for an un-pigmented paint? ‘Vari orlaoquer “Tining npecioe Gale WE Rev TATOOS women ‘Revision Questions BB Nereus ONE Copynsh © 205, TWILtt CLA ict19 Whatare the natural properties ofa Resin? Bele ax dying. How dae pata sing the harrier principe work? Pyscallypreveats te lectolyc Hom making contact with he sbstat ‘ow docs paint using the passivation principle werk? hospi Chrome rear wih Won, to cere aor of a nhittive Pasvatig sais & 23. Ho does pat using cathodic protectin principle work? By incorporating antl pigment of lowes sbi han the ste ino Ue punt Zine & Aluiniaa) 24 Give another name for solvent ree two packs, Mati - Component Ligettor MCL” Name sx properties f binder. Resta fo atraon / a5 Allain / wot /eleewor, Laep the pigment ta suspeasion, cabesve / Mbesivedrengih change fom bag in sal 2% Namethreematural resins used in pats, ‘copa, dmiars and coumarooc abe, a, 127 Namefive natural os ueed i plats vee, ve, pln Caso, Coca, Says, What docs alco resinous mean? ® s ‘Name two pens ikely toe efor high temperature service Zinc aad Abita, fo Bigipeae ca ar oga tncac eek Quaion ne ireetsoae Copyrigh' © 203, TWILAd CLM wezisotscy Se ce cm me cm ec ccee my PAGE # 23.6 Paint technology (2) — Wednesday 1 Bywhat mame would you cal the bai wit of polymer? 2 Wtisptmerinion? “egos ing or sof peta i. 3. Nametine ot ppm | Linear Poles Brnachod Plyers ‘Cross Linked Polymers i Wnt weld bette ctrworete os ert pa? i Tien tein nerdy sae ese wk S$ What would be the characteristics i 6 Watismeanty teem open pgm? i Seen ren ee a-ring hy” ald e-voting poe Wetteee i te i eects ey dsr the aierence between Saturated” and “unctute” when tring toa oh polymers Unsorted ois wll eact with oxygen and soy, Ssturted ols will oto they re cased a non-dying is. Name tne drying ot, which are mctarated Linseed, Tans Soa, sullower, Chim Wood 10 What the main diffrence between a dye and »pigmen -Apigment runt rem oid wih the bier (A dye wil dissolve) LL Whatare the sources of plments? Amal, Mites Set, Veale 12 WTtanium Dioxide was used ia paint, what woald be the colow’? 13 Name te nn ponent es 4 oT CT Zn Chon Cacun han i 14 Name four commonly ceeereiog mineras aed at extender plgments “Tale Chalk, Slate Fon, China Cay 15 Name three laminar pigments, | = i 16 pigment yas added way below the CPV bow would it affect the fm? Liyang in Ce mp ip i 17 Teabiratien CPV mens wat? Ev ntl ppecn ve omc i 1 Wye zope se apt me? wn scam nike Sa ings Gale RTA eres Revision Questions 2a ey ea om? a-——— = ee ee ee eee 19 enn pe a wee pt? j 20 ame eer prperte tants de couture» pt fi SatceLoergghe he raga Cate ch pnt witep pms ‘open ipa A basic inhibitor reacts with the substrate to create cust inhibitive salts (phosphates & Chromates). 10 j ‘2S! test cad mation ase on encwosen i 22 Yohetee came rr cn tet el sd ut Saenar i 23 tow weld tei eae igen wa aed hehe CPVC? Permoate pono, Low Cave reagin Lot Clon Lew Adhesion i 2A tert inhibi pens isthe mot commen? maser i 25 Wy acexeters ed pat fran i 26 Mehran wat ned pln, ha cbr wo Oe pt i soot aoee! 7 Wapsce patter aa putt i Tene Ea eens dems Moe la poi 28 Toe meeltsrecmnea nnd prt pga, me em 29 Why ar driersadded to ll based pant? i Weer erc nag tae fag even ng 2 eng) 30 Whatismeanty the tem hint? j Teen aut Seaey spas sage j 31 Shat meaty heer regan ele pt? TahemernPeanere aston pene i 32 Arana nase op wat wl {Sa Sing Ag rene en ings ein i 33 href repartee Castor Oil, Cocanat oil i 34 MWhatiemanty term stn? Tecate decease i 35 —Givetwoeuample sco, i Square nan seater (ages man i 36 Wat sme by therm pes? Miehfertqadmand tran ged whe isos. i 37 Therere tn pena persion wa oe hey? j Suspension ad Enulson 4 maaan aware fan eso an a Cope Sel mn ease——=<— = ee eee ee ee 38 What type of polymerisation occurs in hemially curing pnt Crows inked 40 Names paint, which dries solely by solvent evaporation Any inte por pats (Choate Rubdor Vai, Emons) 41 What is meant by “non converte"? Reversible, Can returned to orginal sta if solvent is re-inrced or r-appi 42 What meant by “non reversible? (Convene. permanently seed Wem sneer undying n chee change 48 Name four drying mechanisms. Salven! evaporation, Chemical Cusing, Oxidation, Colescenss cating, which dries by sven evaporation, what typeof polymerhaton occurs? palensaten, ® ‘What s another term for Fineness f Grid? Degree or aspersian. 46 Which generic pes of pain cry iy solvent evaporation lowed by oxidation? Natal Oisend Resi. ® 47 What ype of polymer forms during oxidation? ® What term applics to paint drying at ambient temperatures? Ar Daya & ‘Tophyically join get 8 What meant bythe erm pot fe"? ‘The Jngih of tine (llowing int) at pint remsins in en aplicalecondtion according to the S51 Name thee caring agents sed in eponcs? ‘Ashes Annes and oocyanae lepaiot sahtlon or lapersion, quay? Dips, athe igrnente mnt otman 2 within he idee What san exothermic reaction? ‘A chental acon whi siving ff heat ‘St What meant by the erm induction perio”? ‘The Kngihof ine punt is roqlied to Sand alle mixing and before application. wo allow the at bull to ‘escape apd chanical eactonso take plac ad i pied bythe past manure SS What teatference between “thermoplastic and “thermosetting”? ‘Themoseting caaing wil cue heat pie, sd Then coating wil deform hea app 86 Witha chemically curing plat what typeof polymerisation occurs? Cros aking 57 Two ther term ate to induction period, what are they? Sand tine at Lead ie “Fang Inpecon Gai VE Rev TApTGIN_—_—_-['W)y, wompcovtnsrox Revision Questions B13 FTW] Netenaasonne Copan 205, TW Lid CLM reise fe cme cme cme cme cm cme cme cme cme cme cm cme cm cm cmaf Dees a phenolic resin hae a induction period? No. (enolic sn paints we nt cheacall ine) a 59 Which ofthe allowing binder are reverse? a) Epoxy Urehane 2) Callie i >) Phenatie ©) Chlorinated Rubber) Siicoce i Vial D Alba Team epary powder pale thermeplestic or thermosetting? Themmonesing 1a coatings permeable, what does it mcan? lela te pase of mote er ecole ‘What meant hy crosslinking, give two ners am example al puiymesstion cg. Ey. Urethane 8 63 Whats the opposite to exothermic? g What she frm wed for paints needing emperatrcs in excess of 6S to cure? Stove Drying. & ‘What would bea typical induction period for Chlorinated Rubber plat? ons (Cheated ber sot cheral cus). 4 Names material wed asa dyerin pat ferulatio, Heavy metal als (ach as ecowtes oF neptune of cou, manganese aa ireoia) 67 Why would bentonite or wa be ued in pt “Tckener thixoope ages a sting ge, (68 Name two materials wed as plasticers Coconut Oi, Castor Ou Palas OL © at er apts aan? 70 How does sine pack cpony exter pat dry? Salven! evporatoe flowed by oxanon, 71 How is Dewpoint define? ‘Te temgeratare at which condensation woul! frm oma substrate, 72 How is Reloive Humidity dtind? “The ssouat of watr Yap th alr expressed as percentage and calclaes fromthe wat and dy balls ‘ears 73 When using a whirling hygrometer which bulb should rend fest and why? ‘The Wer bub should be toad fst atts arly rood aod the Tempra will rally ise back to 74 Atwhat spe sll the thermometer bulbs pas throng the ar? “face (our meters pe second) oa fast. gos 75 What shold be used when wetting the wick on whieing bygrometr? 76 By what other name can we refer to whirling hygromicter? gue tro ‘Ria pon ak 2 Re TTI womenron 1 Steen za THT rome Cnt H08 TWILL CL as fe cme come cme cme cm cme cme cme cme cme cm om cm mmny ‘Wee the air temperature rises does the alr's capac to hold water Lnrente or decrease? rence ‘What the stated erterin for acceptance, port calculations, oma whiting hygrometer? 2 Consecatve tenia reads (atin. degre) [Name two pices of equipment uscd for taking steel temperature, inp Gauge apneic hema), Touch pyramete [sitposible for a wet bulb temperature tebe higher than the dry bulb? TWH Siero one MF recxsc.ocySS ee ee ee ee es PAGE #, Paint testing - Thursday 1 Define viscosity, 2 What is meant iy hh viscoxity? Very ick and casting Hew 3. Appeesaetey, what the cey of water? ‘one Cen pe, eT dyne stem? 4 Name the egsand St units of dynamie visas CGS apo. SI=C aia) S Name thre diferent ow cope. Fed, Za ikmar,90, AST When using alow cup which unit of viscosity would be wed? In-Ford Flow Cup N° what does relate? Diameter ofthe flow ole (mu) Find fw cup, Zahn, bebe tre, Rotaonal Viscrmter (Give a reason for performing a viscosity test onsite. ‘esti detemune the lion of nner, i at of nl packs, 10 Which viscometer wonld net be wie on thistle paint? i i i i i ' i i i i i i Flow cups i i i i i i i i i i \ i 11 Why is temperature very important when doing vsesity tests? ‘Visco wilde a aed tenpersmrer What is themain diffrence betmeen the rtathinner and Krebs Stoner? Rotehinner is dynam viseosty, Kerbs tame Kneis Describe how to use a Fard Flow Cup. Oder ofp, evel @ 217, crap ences, wo ow, mate in secon ul st ak in coniewoas Few 6 14 Giveanother name for a Fineness of rind enuge ego grind gage 1S Isa low ah pont safer than a high ash point? No 16 Hos and for what sa Heyman grind gauge wed? ‘Tore the dees of pers ce fest of ind 17 ely describ hv to do the volatile non-volatile test to BS 3900 PB. Woiat oss od & lat, ad 28 ofp, wee gan, sti and place a oven‘o evaporate solveat Remove and weigh again, 18 Name the equipment use te determine the Mah point ofa saleat, ABEL cop Tatas Inspastoa Grade 7h Twi pease reves Qo mu SRSA Sige ma rout Clan ast8 2 eow ® soe » ' i 2 ‘ i M e 8 FatngTspecton Grade 32, Rev Tapa 3008 Revison Questions 2 none Copyright © 2003, TWI Lid CLA ecu he ‘What formulas used to caloulate the density? Deny = Mazit ‘Wat frame i et calla speci graniy? Denny of product / Density of dtd water SG space Gravy = What rtativedemity? Denity Conpured to hat of Esiled wate ‘What are te other names for a density cup? Pykmeter Wel pe ne cup ely cap, SG cop, weight per gan. Whats a stoke the unt fr? inertia viscaty. ‘Which equipment would be wsd to determine Mexibiity? (Conical mune. Wien equipment would be used to measure Impact Resistance? “Tubular ingot ester For what reason would the Koenig Albert Apparatus be used? eres of pa (Check alin oer, erect ring aio ‘Name four accelerated test boxes ‘lami Cabot Sat Spay Cait, Temperature cling abet, Wate soak et cabinets, Prohaio est Why wold tropa box be used? “Totet it ably withstand accelerate topical condos, Would a pat be higher or lower density than water? How would the density be affected if solvent was det pat? ‘Weigh demi) weal be rece What sth capacity of «density cop? erence i there between $6 and Deny? fara mit (phx) SG the measure ofthe demty ofthe prox 100, What information could be obtained from a water sok test? ‘Water absorption tan com be ohne from temperature eyting test? ae “EWI won commeron* i, i . i, i * i | « B oF a eo ‘What information could be obtained from aco check tet? Corti raking. ‘Name four drying and curing tests. ‘What sage of he BK test woul he recorded a the drying me? ‘When ao scruch is evident whatsocver [Name three methods of determing apa What effects the opacity of pin hs? Hiding aby iad by CPC ‘Why would Phund cryptomter be wed? To dnsnie the minim DET reguaed to proce covering of te undeig subset, Give one reson why an inpecior would wea PIG gauge? CCieck DET and conect coating sequence. Check DFT over feos materiaks (MIO), Ort check DFT on Non enous subst ‘Why are et plat im thickness needed? Name two methods of mesuring WETS evenrc Wheel and Comb Gage, cit ‘Whats the reason for taking WE immediatly after application? Pao assis solvent evaporation, 0 esa crest calclaon of DFT ‘Were could an Inspector fad information to determine M a2 pack pat was mized tn the correct properthons, using density cup? Manufacturer's data sheet ‘Cana banana gauge be wed an now orromagnetic substrate? Could an elycurrent gauge be used on ferromagnetic sutrates? [No CEectemagnctic ten fwd for foas) 5 Cabot oe bed a ttre cx sepeetat ic tw tr aptearesnd? Fs ahntrments wal ead omen et? Fe te ten gmt ett ] $$ Which factors in paint govern the degree of gloss? i SNe Bakr ope Scone chs Ml ep gn fete emeretaemme 1 eee, TW Svat Copyright © 2008, TWH Ld CZF Tcisctocx eeee ee cen ee ne mem em em ee ny ‘57 tn glasepain what would bea typleal degree of grind? Occasionally 10 irons, but many ‘58 What percent rening would be expected when measuring lst oma glass panel? 59 Using gloss meter a reading of 25% would sgn what? (60 Aan azetegate sizeof 35 um was present in a paint of 20 um DET what woud bea kely result when using a goss meter? (61 Name three common tess for determining adhesion of a paint ix? ‘Veut est, Cross et (Cross Hatch Tes), Daly, HATE (Hy dali Adhesion test Epiemon), V cutest 62 Which sesion tents are quantiatve? Dally, HATE (yas Adhesion Test Equipment) (63 teer cout atheson and primer to substrate adhesion are wo adhesion fats name the third? Cohesion fre 65 Which gas evolved at the cathode causes disbandment? Hyseosce 66 What ritrion is uscd when assessing [Nomore than Seam damage ouside of (67 Name dhe two methods of applying Cathodic Protection Tanpresed een Sacrificial Anode 65 Whats used to determine the potential ofa pipeline? Copper copper spas, half ol ference eacode (6 Would it be advisable o rfl a pipe trench with carbonaceous backfl Novas he CP oyun word be auld 10 Doesa Cathodic Protection System limnate corrosion? [contol the"Locton” edt rate cores, 71 Gan the external surface o tank be proected? No 72 Could crue ol tank be fll protected internly? Nooaly wie level ofthe nk coments 78 What voltage would be used on 2250 um thick pant using 2 sponge type pine detector? 7H What voltage would be used on 8450 um tick coating with « sponge type pinhole detector? 78 When using a wet sponge what other guid sade othe water? Dsergeat aig Inpecon Grae Rav TATOO Sou GnTmEroR Revision Qustions 2319 TW icTERAds FONG ‘Copyright © 2003, TWILid CZAF recvsccocy—— =e eee ee ee ee ee ‘16 What function dows the above adie perfor? Resce src tension, water softener 77 Would tbe advisable 1 do wet sponge detetion on galvanising? 78 Why work upwards ona vertical surface with a wet sponge? Toavondincamect or sronscus flaw locaton ving to wae seepage 7 Does aspoage detector work on AC of DC current? be 180, Other than the wet sponge, which ether equipment could be used to determine the presence of inholestoldars? ga Voge boy detector using wi aes (Not Springs) = “EWI sone camaro Revision Question: 0 Nerpuats onan Copyright © 2008, TWH 07M ramococr acme come come cme cme cm cm cme cmc ccc,ere ee ne ene ee ene em 3 Brey describe how a ball mill works ‘Stal Halls tumbled in «horizon tating drum, grinding the al bass 41 Brity describe how am atetor mil works. ‘Vera dar with ead ples ving the ie al. 5 When wool stot halls note en bal mil? When prodacing lighter coloured pnts ‘Sond Mil, Peset Ni 7 Mow docs cll mal work? ‘ih peed tens dies bots one aig ot 360m, (tvs per mint) tp die stony Applicat tonpertire ‘sey ‘Apaiation need and ate sc ‘Band name and desorption Shotrte Binder pe Salven ype ‘Bach nator Storage comeiont Colour Oriscefozae size Coverage (Over couins une vs% eying ine Fins pi {eeetion ped Pot ie Minato Recommended sufce preparation, 9 Whatdo you understand from the term Halogenated Hydrocarbon? 10 How can wedetermine the viscosity of high viscosity paint? ‘Kevbe starne Visconetor 11 rely describe the principle of CP. ‘Neamt tela and te of enrsion by mean ofan ness core 12 What function does a primer have ina paint yt Protects the subsat by mans of Ant cmosion sain pigments 13 tna mordant primer what the main working constituent? Phosphor Ac 14 What advantages do ectrestatc application methods prove? Good edge cover, good wanser, ow ast, unfora: Uucknes 15 Wal ema yea ih ing? i pi Gale RTA Sob camaro Copyright © 2008, TWI Ld ULM ‘anata PAGE# 23.10 Revision questions general — Friday [Name tno categories of paint il ‘igect charge Mill Prem il kt dows mil. ‘Whats the main reason fr procesing pat in a mil? Comect ie propriate wit equa, Goes find- ios io» iy ® & 8 ee ee ee ee ee ‘What cobesiv fate in pant gve the main cause? Solvent eapmen, sncoret miaing rio, oa gh CPV Why docs zine ich paint needa strong hinder? Good conacve seeeg sued wats 2st prose casita potion. Wy are etch primers not spray applied? ‘Tose, Acid, end Emvonmenal male ‘What you weerstand bythe tren ave spay’? Accident spray on undesired areas (mcpaes, asrmenstion ee) [Nami four methods of determining DFTs. ‘WET pi calla, PIG, secon Gauge, Ranana Gage, Horseshoe Cage, Tink Pec What isa psychrometer used for? ‘Tomeasures WET bulb & dey bulb tempers ‘What colour should galvanied surface be after aplicatan oT wash? Black Asean anit Dy (Other than pigment, base and curing agent name two other constituents of FBE powder paint [At Tosming agen, Waning Ago ive the iferences between airless and conventional ‘Altes 2ives Seteratmssin, ign deposition eae, More scersy. Jess wane layer ete it, faster, ser clang, lager area coverage Special container required, ‘Brush application has advantages over spray aplication, what are the? Small ace ‘Works past into aieoae ‘curacy Nooersay ‘cesiilay ‘ery low waste Evionmen finaly Tucker pplication (Cheaper Preven pees ‘What isthe main consideration when selecting a metalic pigment fra sacrificial pat? Ms postin ia the galvanic ist, ‘Wheat ie ment by shererdsing? Jems ae tumbled ia Zine dust ao emp just below ng pnt. [Name three ypes of pale ee fr canventional spray. i Saou Gray ene ese 50 Watt cbring pce? | ML Why would a sealer be applied to Aluminium metal spray? i Yererat aes Se tops meno 52 atthe 298 ern ripped or mised areas? i tls aap ae ea ag sem ce 1 Ss ne TWI Se Capris 2 WL tet<< ee ee ee eee ee, Acolbur has three properties, wht are they? ive, Bightess andro, i & MWh would pnt he applied by “hot spray"? ‘Toredace the visconiy. ‘On an aris spray tp how ae blockages eared? Twistthenerse ® Aten convergace ouside of he Nez ® j 4 Aa soi ered wing evening i j 37 How iestomuation achieved wing airless prays? Explosive lores of high pressure pat mang low pressure ic ‘38 What is dip coating? i Fay witdeyn net ome pi i Fy etvumocont te test i J tester rt eet Bk amen pret mang smn ese page i i Laan seer i © ymsusocue i nae agpt mt int pa | | o momnmeerammmeseneee G65 tow may dec the bets are med fo the Dre tat? - ‘Varies scconbng to the relevant crystals required for the solvent under tet. i i 46° What are the hazard signs for Toxic, Very Toxic, Harmfil and corrosive? 1 Pescara rt te ttn i To vmenpmoanne Ds watered fr mening toy? i [+ semen ,? oe i me yaa petinge i Fst yatta ace he 5p vey th 3 pum i $2 What canes iting pain ft Nonotnervance of over coning tne, applying rong solvent over weaker eT a Dae | eo coe ce cm cm cme cm mmz 2 oa s i os i i s i * a 8 « Teiniag Revision Question: na a What is cising and how iit cased? Oiler grease contmiation ofthe substrate, causing a local lack of adbsion ‘What is meant by the abbreviations: OES, OBL, MEL, UEL, LEL and RAQ? os, ‘Occupaicea Exposure Standard ont, (Occupational Expune Liew MEL, ‘Maxinum Exposure Limit, ce Upper plone Limit ir ‘Lover Explosive Lim RAG Regine Air Quay Why would paint inspector use potssam hexacyonaerrate? Check for hyzrossopic sl contamination nat wa bean average iho ahing? How can you tell the difference between looming and chalking? What coud be the reasons fr inter coat adhesive Falare? Incompatibility. ceatsmiation How would you determine quality of added thiners in hixotrople pant? ‘Why are manufacturers developing solvent fie, ater horne and powders? Ervvonmenal impact cost What would he dhe ate grinning on pn ls? Poor opacity. Low CPE How can ‘bleeding’ be avoided? “Toul removal of men / Coa Ta coating pot ping Ines than 3 words, explain he dates of ating inept. ‘Visa spest pit sh br ms Monitor complaint manera. Montrinr coa npn sequen onto ade of antes Mewar marr Wr ‘Memune& spor web yl Check sae condition & repution (Ghsk serene to Pte nds peo Ges pein of Saningequpene (por eps eu cae Contd geo pra ies, Record Wee contin compliance nih speiann Report any nom confoemance a egies. hipaa, Entra coupling ct) should have it plan and documentation Adminiering edbeson tests 2 Preparation oF @ panes ott pas Prepare nepastion ep ‘pasion Ge Was 1 Apil2004 TDWI wonncrvmaroe Copyright © 2008, TW Lidey Name five documents, which a palatine inspector might eed on a contract Contract species, inspection reports, Operator qualifications, COSHH ‘What formation should be given on a dally report sheet? Avenpesuse wre cots cre Abaive oe Win ead (Contact Abate splice Weather caution Lexaion Appucaton dts Wet att Tine Aacivesine Bt grade Rust grade location. bet Operator name RW Dest poat (Over coating ine Repor sumer Dry bal Specification Price atch number Expiry or sb ie ate Shiniand Paint maniacs) ——Tnspector name nd paliftion Sts tap Pant sysea (Curtin, Sag, Huns and Tears ar a result of what? ncesie pit deposition Some binders can be modified to use water solvent mame four. Views, acy, emulsion alkyd Brtunens What meant by the erm step cnt Brush applying coat of pi where spray aplication my be inacenibe How many cm ar therein 45 hres? A pain dataset provides wealth of information, name eight items i i i i i \ i i i i i i a ies i i i i i i i i i i i i ven oa & Say i Dring tne 2 Recommenh Wer ‘ppt mcd Conca i Stet | oar TDWI nospcrieron Revit Quon nas Mencia Copyright © 2008, TWI Ld 2M tecisotocy Se ce cm me cm cme ce cm cm ce" i. i. i Yo . i ” PAGE #23.12 sion questions PA 10 specific ‘What the peed course of ation for grit incisors? east and vecoat ‘Te erm tong term protection refers to what? ‘Preset ney spicy TO yen ‘Whats the diferece between new and weathered galvanising? Weathered sure povies sown hey and resus only ti sed bash fr pepuation ‘What ertrtn determines whic plat system shou be used? “The compaciiy with th exiting Coating sysen, sed must bef scconnce wit PA 10 ‘What isthe total DET ofthe compliant epoxy system? ‘When can ladders and other means of access he removed? ‘When all opeitions chang ial accepanc) have bee completa “Te materiale ae speed far uted on damp surfaces, what are they? ‘Maistre Cuting Polyurethane, nd solvent ez epony Alter remora fa non-deying plat, which typeof primers recommended? ‘Wate spn bed pane Sone non-ferrous statrntes ae pained for wethetics only, name fou. ‘Stinles se, Concrete, Fre Gas, Alin ‘Which thrve non-ferrous substrates are painted for anti corrosion purposes? According to PA 10in which simations woud ‘T wath be ase? [New Galvanised Steel where swecp bling or hand abvason in advisable orimpractil How many coats of primer are specified on surfaces ot 100 149"? ‘Aswan ogued Give preferential order of coating systems for surfaces 180-340", ‘TSA, 128 & Polysloxaneincegaie coating {sit mandatory for «contractor to produce atest area? ‘Net nduiry, tan poeraly won eect! Lis four items needing masking of prior to ating ad pa Name pluis.estumenion Yet, monitoring panels Which Atuminium substrate would not be sep baste? ‘Tin shia ple Which three pain systems are specified for use on Alomium? Water-Bome Acryl, High Bad Epoxy, Alkyl or modiid AIS What autrence ae there inne and multenance painting speciation foe strats Below 1002 ‘Tey ate bh covered by ne speciation = PA TO. Tacpecon Grade WE. Rev Tapa Ovex 14 2003, TWH Lad a ! ! l ! l ! i ! I l ! i ! ! l ! l l ! l l i ! isee eee ee eee ee “eae cuatngs need spec camlderton fF removal om sustce, name (wo methods wk NO go, Watering, Water pla arasve 8 21 Inwhichstuatonsis x Permit to Work required? AITBGas inillations vest) 22 Which primers are spoiled fr non weathered galvaising? 23 Which primers are specie for weathered galvaninig? Primer tot sped al cot NO 24 According to PA 10s flame cleaning allowed? Nestot ive Gas sites According to PA 10 thinning of pint allowed? B What tempera hove Ihe range iscoverd by ‘hot duty service’? R 27 DeesPA 10 cove internal outings on pipes? Ne BGOPSPPAS cover tis 8 ‘What ee specie overtap on rept areas? Toren oct ound coating 29° What would be the specie surfice preparation and coating system for Akin chang? Eich primer s ‘What would be the procedure for removal of laa and mould? “Trea ith brocial agent for 4 hour, and then ser with tiff rie Bush and wots eng ‘31 What would be the procedure for degreasing prio te surface preparation? (it, geese, ln removed by washing wih apprpiate save (S18) 32 What woul be the procedure for degreasing after to safe preparation? Auyoll peas shall Beremotedby washing Wa clean Wate and dy (82.68) ‘35. When bas ecaning om am AGI what precautions retaken? Aasive Bt clsning suid comply wih curtear sally eglaions ($9.21) ‘M4 tettpermiableto prepare pain by sing? Only below ies echnical meta etre 38 What wou be the surface prepar Swesp has Se 1 36 When would it be necessary to apply a sealer to inorganic rine scat? ‘Whee ng tama pee roared ow could areas» pnt break be prepared Sweep basing ery paper cpsioting? ‘What information should be ona paint cum label for BG? Hatard warming sjmbol bach number pat pe colour @ 39 When measuring DFTs over galvanising what allowances are made? Dade te ducts of the Sin, generally 10D cron i ning Moposton Grade 7. Rev 1 Apel 2004 STW wotncernrcn | ‘Revision Question, aa Mrnusts sone ‘Copyright © 2003, TWH Lid C2M tecwso.o0y Se cee cee ce cme me cece ccmee ——— ee eee ee ee ee a Revi ‘What hers coat apple to galvanised substrates and Properties and Performance of pan are covered in which BG speciation? BGC/PS/PA9 ‘What are he comsderatlons when selecting plot systema? Enising coming any (compari), ara emperor environment, ifetime expectancy. cow, leaning Imetiads avaiable specication reuiemeas According to PA 10 which tmeceas sre applied at works"? Give the erteion fr when aod when not, piling can take place. Max 9095 Relative Hunt, Stel & Ais Temperate tbe 3° above Dew pois ‘What shou be the substrate reaction when “’ wath applied ta ney galvanised substrate? ‘The sbsrate ts Hck Which two materials are specified fr use on damp surfaces? Moisure Cunag Pljurtiane, Sle! Free Epos ‘What he mara tne lps frm surface preparation to cutag? Hoare ‘Which isthe most common pigment used in high temperature pants? (What would be the elt fever thick application of sin sate? MadCrackiag Aceurding w PA 1048 roller application permisibte? PA Insts at ler applica fe commend mn ns erent owe Copyright @ 2003, TWILd UTPAGE # 23.14 1 What WET would need tobe applied to sve a DET of 45 um using a pant of $6% vs? sosspm 2 What WET would need tobe applied to sive a DFT of 60 um using a paint of 4% ws? 130 pa 3 Apa 38% ws was ed ye DFT of 5 un what wo the WET? 1184 um 4 ADT ofS um was obtained from a plot a 5% vs, what was the WT applied? 62 pn 12465 po 1 What would be the DFT if20 litres f plats. 45% covered am area of 9m x 2m? 225 ies of paint ws 65% was used to cover a circular area of 10m diameter, What would be the suling DFT? 3 What DPT would be obtained ifa pant vs conten 42% was applied ata WFT of um? 4 What would be the resulting DFT ifa WET of 139 um, what would be the resulting DET? 5 A.paint, vs654% was applied ata WEY of 130 um, what would be the resulting DFT ‘YS cokulations 2A paint wat applied at 120 en WET. The eslog DET was um, wat wa the 394? 1m a 3 DET of 68 wen as 3 What would be the 95% of pint twas appicd with a WET of 124 tained? ‘Puig Inspection Grae 32, Rev TApel2008 TDWI sone cr oe Reviion Question, na29 Matias ions (Copyright © 2008, TWI Lad CZMF tscisctocy Ta cme cme cme cm ce cm ce cc ccpret ee eee eee ee ee ee eee eee 4 What was the 5% of paint witha DFT of 36 um, whea the WET was 108 wa? [A DFT of ¢2 um was measured, from a WT application of 100 um, what would be the 5% of the ait used? ‘Volume calcaations 1 What volume of paint would be required to cover an area f 30 square metres, ta specified DET of 6S um, using a paint 0 48% vs? 2 How much paint would be required to oat tan, oof and side sheets toa DET of 100 um? The tank Is Simetres diameter and 6 metres high. The pal tobe used is solvent free 3) Howmuch paint would be needed to cover a reular rea of 10 mstres diameter, using plot 6S vs 4 Acdecuar area of7 mates radius is to be coated toa DET of 45 um. What volume of paint would be egured ithe content was 18%? Low much paint would be ncdd, a 5% sto cat an rca of 250 square mites toa DET of 0 ums? Finingiapcton Ge WE Re ATE Revision Questions 0 TW eres one Copsesht 6 205, TW Lid LMF since——=<—<— = = ee ee ee ee 1 What would be the weght af 165 lees of pala with aSG of L487 ‘What isthe density af a palat 75 tres weighs 9.75 kg? What would he the ratve deasty of pat in question to? 4 Ihe weight of 25 ites of plots 37.8 ke, what wou! he the SG? ‘A. pack epory shou be mated at ane part haus to ane part sctvator, the hase tat 9 ensty of Todgnlc and the activator 89 mice. What wo be the density a the mised components? 6 42 pack paint mined at rato ofa pars pack A (deal Lyle) to ane part pack B (density Oszmnech- What would be the density af the combined parts? [A mised 2 pack paint has density of L3Sgmicc. ‘The density of the base was 1Sanice and the activator Ogle. The mising ato nas 31. Mas the pat ben mised eorrety SA mised 2 pack put has a density of LAgavee. Miuod at a rato of 6:1, base density LASgmiee, aetivator dent 0S. Ha the pat been mixed correctly? ig apn ae RTT ZOD Wu GawRnTo® Copyright © 2003. TWILad - CEM weisot ax Hh cae cmc cme ce cmc cme ce——<— ee ee ee eee ee Sed Temp, i 7 i = i = i 3 i z i Te 1 i = i ; i = i 7‘whiting nygrometer tne eating) Closed Cup) igman Grd Gangs (for fineness of grind, Degree of ispesion) Palatng Inspection Grade 22 1