Spin Plan 3

Section Ring frame:
ELITWIST
count 2/40CWC 40CWC 22 CHC 30 CWC 30 CHC
No. of ply 1 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50/50 50/50
No of R/F 3 8 2 8 3 24
No Oof spl per frame 864 960 960 960 960
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 7680 1920 7680 2880
Utilisation 98 98 98 98 98 UNIT OUTPUT
Nominal count 20 40 22 30 30 OUTPUT/DAY~
Actual count 20.2 39.2 22.2 30.2 30.2 12981.3
TM 4.62 4.02 3.60 3.97 3.97 AVG. COUNT~
TPM 818 990 668 858 858 31.42
Spindle Speed 19285 21731 18999 21194 22498
Expected Eff(Time) 87 90 88 89 89
Productivity g/s/s 272 135 302 195 207
Waste% 1.7 1.7 1.7 1.7 1.7
Production/shift 690.9 1016.1 568.2 1467.6 584.2
Production/day 2072.8 3048.2 1704.7 4402.9 1752.7 12981.3
Rovg waste 1.5 1.5 1.5 1.5 1.5
Section Speed Frame:
Make ELECTROJET LF1400 LF1400 LF1400 LF1400

Production Reqd. 713.8 1049.7 587.0 1516.2 603.6
Roving Hank 0.9 0.9 0.8 0.6 0.6
TM 1.53 1.51 1.51 1.51 1.51
TPI 1.45 1.43 1.35 1.17 1.17
Spindle Speed 1250 750 750 750 750
Productivity Kg/s/s 5.99 3.64 4.35 6.69 6.69
Spindles required 119.1 288.1 135.0 226.5 90.2
Spindles after 5% maint 125.1 302.5 141.8 237.9 94.7 901.9
Waste% 0.5 0.5 0.5 0.5 0.5
569.4 332.5
Section Draw Farme(Finisher):
Make RSB1,D30 RSB1,D30 RSB1 RSB1 RSB1

Production Reqd 717 1055 590 1524 607
Del speed (M/MIN) 350 300 300 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92
Productivity kg/del/shift 760.6 651.9 651.9 760.6 760.6
No of del reqd. 0.94 1.62 0.90 2.00 0.80
Machine reqd after 5% maint 0.99 1.70 0.95 2.10 0.84 6.58
waste% 1 1 1 1 1
3.64 2.94
Section Draw Farme(Breker):
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
Productivity kg/del/shift
No of del reqd.
Machine reqd after 5% maint 0.00
waste%
Section Comber:
Make E62H E62H E62H E62H E62H

Production reqd 725 1066 596 1539 613
Nips/min 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 79 79 79 74 74
Sliver hank 0.115 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 440.3 440.3 440.3 422.5 422.5
No of del reqd 1.65 2.42 1.35 3.64 1.45
machine reqd after 5% maint 1.73 2.54 1.42 3.82 1.52 11.04
Waste% 1 1 1 1 1
Noil% 18.5 18.5 18.5 16.5 16.5
Tension draft 1.095 1.095 1.095 1.095 1.095
5.69 5.35
Section Unilap:
Production reqd 865.9 1273.4 712.1 1808.5 719.9

del speed 116 116 116 118 118
gms/mtr 79 79 79 79 79
Productivity kg/shift 3079.1 3079.1 3079.1 3132.2 3132.2
No of m/c reqd 0.28 0.41 0.23 0.58 0.23
No of m/c after 5% maint 0.30 0.43 0.24 0.61 0.24 1.82
Waste% 0.5 0.5 0.5 0.5 0.5
0.97 0.85
Section Pre comb D/F:
Make DO/6 DO/6 SB2 SB2 SB2

Production reqd. 870.2 1279.7 715.7 1817.6 723.5
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 450 450
Sliver hank 0.143 0.143 0.143 0.143 0.143
No of del reqd 1.08 1.58 0.89 2.40 0.95
No of del reqd after 5% maint 1.1 1.7 0.9 2.5 1.0 7.2
waste% 0.5 0.5 0.5 0.5 0.5
3.7 3.5
Section Carding:
Make DK803 DK803 DK803 DK803 DK803

Production reqd 874.6 1286.1 719.3 1826.7 727.2
Sliver hank 0.143 0.143 0.143 0.143 0.143
Productivity kg/hr 52 52 52 55 55
Productivity kg/card/shift 390.0 390.0 390.0 412.5 412.5
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.2 3.3 1.8 4.4 1.8
Card required after 3% maint 2.3 3.4 1.9 4.6 1.8 14.0
Waste%
7.6 6.4
Section Post Spinning: Autoconer
Make AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5
Yarn for winding kg/shift 690.9 1016.1 568.2 1467.6 584.2 4327.1
Avg drum speed 1500 1350 1500 1500 1500
Productivity kg/drum/shift 13.40 6.12 12.20 8.96 8.96
expected eff 64 63 64 64 64
Utilisation 99.5 99.5 99.5 99.5 99.5
No of drums reqd per shift 51.5 166.1 46.6 163.7 65.2 264.2
Drums reqd after 1.5% maint 52.3 168.5 47.3 166.2 66.1 268.2
Section Post Spinning: Cheese Wdg.
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 600 600 600
Utilisation 98 98 98 98 98
No of drums reqd per shift 0.0 0.0 0.0 0.0 0.0
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0
Section Post Spinning: TFO

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200.0 8200.0 8200.0
Productivity gm/drum/shift 882.22 389.59 802.74 590.09 590.09
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: Kg/Day
Section Ring frame:
Eli-twist
count 2/40CWC 2/40 ChC 40 CWC 30 CHC 2/32 CHC 2/20CHC
No. of ply 1 2 1 1 2 1
mixing 100% MCU5 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6
No of R/F 2.5 2 7 3 3 4 21.5
No Oof spl per frame 864 960 960 960 960 960
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2160 1920 6720 2880 2880 3840
Utilisation 98 98 98 98 98 98 UNIT OUTPUT
Nominal count 20 40 40 30 32 20 OUTPUT/DAY~
Actual count 20.2 40.2 39.5 30.2 32.2 20.2 12264.7
TM 4.62 3.48 4.10 3.45 3.45 3.78 AVG. COUNT~
TPM 818 870 1011 772 772 668 27.26
Spindle Speed 18990 19943 22116 19148 18560 19413
Expected Eff(Time) 89 91 91 90 90 89
Productivity g/s/s 274 139 135 198 180 343
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/shift 580.0 261.5 889.1 558.8 508.0 1290.8
Production/day 1740.0 784.6 2667.2 1676.5 1524.1 3872.3 12264.7
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
9740.1
Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 599.2 270.2 918.4 577.3 524.8 1333.4
Roving Hank 0.9 0.9 0.9 0.9 0.9 0.9
TM 1.43 1.43 1.43 1.43 1.43 1.43
TPI 1.36 1.36 1.36 1.36 1.36 1.36
Spindle Speed 1300 850 850 800 900 1000
Productivity Kg/s/s 6.67 4.36 4.36 4.10 4.62 5.13
Spindles required 89.9 62.0 210.7 140.7 113.7 260.0
Spindles after 5% maint 94.3 65.1 221.2 147.7 119.4 273.0 920.6
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
761.2
Make RSB1 RSB1 RSB1 RSB1 RSB1 RSB1

Production Reqd 602 272 923 580 527 1340
Del speed (M/MIN) 300 300 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
Productivity kg/del/shift 651.9 651.9 651.9 651.9 651.9 651.9
No of del reqd. 0.92 0.42 1.42 0.89 0.81 2.06
Machine reqd after 5% maint 0.97 0.44 1.49 0.93 0.85 2.16 6.84
waste% 1 1 1 1 1 1
5.43
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
Productivity kg/del/shift 0.0
No of del reqd.
waste%
Section Comber:
Make E62H E62H E62H E62H E62H E62H

Production reqd 608 274 932 586 533 1354
Nips/min 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 79 79 79 79 79 79
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 436.0 423.5 423.5 436.0 436.0 436.0
No of del reqd 1.40 0.65 2.20 1.34 1.22 3.11
machine reqd after 5% maint 1.46 0.68 2.31 1.41 1.28 3.26 10.41
Waste% 1 1 1 1 1 1
Noil% 19.3 21.6 21.6 19.3 19.3 19.3
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
8.27
Section Unilap:
Production reqd 731.7 336.3 1143.1 705.0 640.9 1628.5

Efficiency 70 70 70 70 70 70
del speed 118 118 118 118 118 118
gms/mtr 79 79 79 79 79 79
Productivity kg/shift 3132.2 3132.2 3132.2 3132.2 3132.2 3132.2
No of m/c reqd 0.23 0.11 0.36 0.23 0.20 0.52
No of m/c after 5% maint 0.25 0.11 0.38 0.24 0.21 0.55 1.74
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.38
Make SB2 SB2 SB2 SB2 SB2 SB2

Production reqd. 735.4 338.0 1148.8 708.6 644.2 1636.6
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 400 400
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
No of del reqd 0.95 0.44 1.49 0.92 0.84 2.12
No of del reqd after 5% maint 1.0 0.5 1.6 1.0 0.9 2.2 7.1
waste% 0.5 0.5 0.5 0.5 0.5 0.5
5.6
Section Carding:
Make DK803 DK803 DK803 DK803 DK803 DK803

Production reqd 739.1 339.6 1154.6 712.1 647.4 1644.8
Sliver hank 0.146 0.146 0.146 0.146 0.146 0.146
Productivity kg/hr 52 52 52 52 52 52
Productivity kg/card/shift 390.0 390.0 390.0 390.0 390.0 390.0
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.9 0.9 3.0 1.8 1.7 4.2
Card required after 3% maint 2.0 0.9 3.0 1.9 1.7 4.3 13.8
Waste%
11.0
Make AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Yarn for winding kg/shift 580.0 261.5 889.1 558.8 508.0 1290.8 4088.2
Avg drum speed 1450 1500 1500 1500 1500 1500
Productivity kg/drum/shift 12.96 7.05 7.18 9.39 8.80 14.03
expected eff 64 67 67 67 67 67
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
No of drums reqd per shift 44.8 37.1 123.9 59.5 57.7 92.0 123.9
Drums reqd after 1.5% maint 45.4 37.7 125.8 60.4 58.6 93.4 125.8
Make PS PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98
Drums reqd after 2% maint 0.0 37.0 0.0 0.0 57.6 0.0 0.0

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 10.2 10.2 10.2
Tpm 401.6 401.6 401.6 401.6 401.6 401.6
Spindle Speed 8200.0 8200.0 8200.0 8200.0 8200.0 8200.0
Productivity gm/drum/shift 882.22 443.30 451.16 590.09 553.44 882.22
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 80 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Total Unit output Kg/day:
Section Ring frame:
count 40CWC 28chc 34chc 30ChC 20CHC 40CHC

No. of ply 1 1 1 1 1 1
mixing 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6
No of R/F 5 2 4 3 3 7 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 4800 1920 3744 2784 2814 6720
Actual count 40.5 28.2 34.2 30.2 20.2 40.2 12360.9
TM 3.95 3.52 3.60 3.65 3.68 3.68 AVG. COUNT~
TPM 990 735 829 790 652 919 26.25
Spindle Speed 22289 20518 20698 19594 18717 20987
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1933.3 1332.2 1937.3 1620.6 2771.5 2766.0 12360.9
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
3265.5 5202.8 6823.4 5537.5

Production Reqd. 665.8 458.7 667.1 558.1 954.4 952.5
Roving Hank 0.9 0.9 0.9 0.9 0.9 0.9
TM 1.38 1.38 1.38 1.38 1.38 1.38
TPI 1.31 1.31 1.31 1.31 1.31 1.32
Spindle Speed 800 800 800 950 1050 800
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
558.4 416.7

Production Reqd 669 461 670 561 959 957
Del speed (M/MIN) 300 300 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 1.03 0.71 1.03 0.86 1.47 1.47
waste% 1 1 1 1 1 1
3.80 6.89

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
Machine reqd after 5% maint
waste%
Section Comber:

Production reqd 676 466 677 567 969 967
Nips/min 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 79 79 79 79 79 79
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.59 1.08 1.58 1.32 2.26 2.28
Waste% 1 1 1 1 1 1
Noil% 21.5 20.5 20.5 20.5 20.5 21.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
5.85 4.76
Section Unilap:
Production reqd 827.9 565.8 822.8 688.3 1177.2 1184.5

Efficiency 70 70 70 70 70 70
del speed 110 110 110 110 110 110
gms/mtr 79 79 79 79 79 79
No of m/c reqd 0.28 0.19 0.28 0.24 0.40 0.41
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.04 0.85
Make SB2 DO/6 DO/6 DO/6 SB2 DO/6

Production reqd. 832.1 568.7 827.0 691.8 1183.1 1190.4
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 400 400
Sliver hank 0.146 0.146 0.146 0.146 0.146 0.146
No of del reqd 1.26 0.86 1.25 1.05 1.79 1.80
waste% 0.5 0.5 0.5 0.5 0.5 0.5
4.6 3.8
Section Carding:

Production reqd 836.2 571.5 831.1 695.2 1189.0 1196.3
Sliver hank 0.146 0.146 0.146 0.146 0.146 0.146
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.1 1.5 2.1 1.8 3.0 3.1
Waste%
7.7 6.3

Hard waste% 0.5 0.5 0.5 0.5 0.7 0.7
Avg drum speed 1400 1400 1400 1400 1200 1200
expected eff 68 68 68 68 66 70
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Avg drum speed 600 500 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 #REF!

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Tpi 10.2 12.2 12.2 12.2 10.2 12.2
Tpm 401.6 480.3 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 82 80 82
Utilisation 98 98 98 98 98 98
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Conclusion:
Total Unit output Kg/day: Kg/Day Kg/Day Kg/Day Kg/Day
Section Ring frame: 10/11/2008
Eli-twist
count 30CWC 30CHC 24CHC 30CWC 2/40CWC 50CWC
No. of ply 1 1 1 1 1 1
mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5
No of R/F 3 1 2 5 2 11 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2784 960 1920 4800 1920 9504
Actual count 30.2 30.2 24.2 30.2 20.2 50 10560.6
TM 3.95 3.24 3.45 3.95 4.62 4.36 AVG. COUNT~
TPM 854 702 668 854 818 1213 36.17
Spindle Speed 21095 18291 19033 20631 18990 21424
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1596.1 587.1 1620.1 2751.8 1546.7 2458.9 10560.6
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
3803.2 6555.0

Production Reqd. 549.6 202.2 557.9 947.6 532.6 846.7
Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2
TM 1.66 1.66 1.66 1.66 1.36 1.36
TPI 1.57 1.39 1.39 1.39 1.29 1.32
Spindle Speed 1025 750 750 750 750 750
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
498.5 438.1

Production Reqd 552 203 561 952 535 851
Del speed (M/MIN) 300 300 300 300 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.16
Efficiency 92 92 92 92 92 92
No of del reqd. 0.85 0.31 0.86 1.46 0.99 2.09
waste% 1 1 1 1 1 1
2.12 3.65 3.23

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 558 205 566 962 541 860
Nips/min 400 400 400 400 350 350
feed/nip 5.2 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 78 78 78 78 60 60
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.26 0.46 1.28 2.18 2.02 3.46
Waste% 1 1 1 1 1 1
Noil% 17.2 17.2 17.2 17.2 17.5 23.4
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
3.16 5.45 5.75
Section Unilap:
Production reqd 659.5 242.6 669.4 1137.1 640.7 1069.3

Efficiency 70 70 70 70 70 70
del speed 110 110 110 110 90 90
gms/mtr 78 78 78 78 60 60
No of m/c reqd 0.23 0.08 0.23 0.39 0.35 0.59
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
0.57 0.99 0.99
Make SB2 SB2 DO/6 DO/6 SB2 DO/6

Production reqd. 662.8 243.8 672.8 1142.8 643.9 1074.7
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 300 300
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
No of del reqd 0.86 0.32 0.87 1.48 1.35 2.26
waste% 0.5 0.5 0.5 0.5 0.5 0.5
2.2 3.7 3.8
Section Carding:

Production reqd 666.1 245.0 676.1 1148.5 647.1 1080.0
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.6 0.6 1.6 2.8 2.9 4.8
Waste%
4.0 6.8 7.9

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1000 1450 1000
expected eff 64 67 72 72 64 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2 10.2 12.2
Tpm 401.6 401.6 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200.0 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 82 80 82
Utilisation 98 98 98 98 98 98
Conclusion:
Total Unit output Kg/day: Kg/Day Kg/Day Kg/Day
Section Ring frame:
Eli-twist Eli-twist
count 2/40CWC 30CHC 24CHC 32CWC 2/40CWC 50CWC
No. of ply 1 1 1 1 1 1
mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5
No of R/F 3 2 2 5 2 10 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 1920 4800 1920 9600
Actual count 20.2 30.2 24.2 32.2 20.2 50 11551.5
TM 4.62 3.24 3.45 4.02 4.62 4.36 AVG. COUNT~
TPM 818 702 668 897 818 1213 34.50
Spindle Speed 18990 18291 19033 22157 18990 21424
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 2088.0 1174.1 1620.1 2638.9 1546.7 2483.7 11551.5
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
4882.2 7521.1

Production Reqd. 719.0 404.3 557.9 908.7 532.6 855.3
Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2
TM 1.66 1.66 1.66 1.66 1.47 1.47
TPI 1.57 1.39 1.39 1.39 1.39 1.32
Spindle Speed 1350 800 800 800 900 750
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
322.6 507.7 427.4

Production Reqd 723 406 561 913 535 860
Del speed (M/MIN) 350 350 350 350 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.16
Efficiency 92 92 92 92 92 92
No of del reqd. 0.95 0.53 0.74 1.20 0.99 2.11
waste% 1 1 1 1 1 1
2.33 3.59 3.25

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 730 410 566 923 541 868
Nips/min 400 400 400 400 370 370
feed/nip 5.2 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 78 78 78 78 60 60
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.64 0.92 1.27 2.07 1.91 3.30
Waste% 1 1 1 1 1 1
Noil% 16.5 16.5 16.5 16.5 17.5 23.4
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
4.02 6.20 5.48
Section Unilap:
Production reqd 857.7 482.3 665.4 1084.0 640.7 1080.1

Efficiency 70 70 70 70 70 70
del speed 118 118 118 118 90 90
gms/mtr 78 78 78 78 60 60
No of m/c reqd 0.28 0.16 0.22 0.35 0.35 0.60
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
0.68 1.05 1.00

Production reqd. 861.9 484.7 668.8 1089.4 643.9 1085.5
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 340 340
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
No of del reqd 1.12 0.63 0.87 1.41 1.19 2.01
waste% 0.5 0.5 0.5 0.5 0.5 0.5
2.7 4.2 3.4
Section Carding:

Production reqd 866.3 487.1 672.1 1094.8 647.1 1090.9
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.1 1.2 1.6 2.7 2.7 4.5
Waste%
5.1 7.8 7.5

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1000 1450 1000
expected eff 64 67 72 72 64 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2 10.2 12.2
Tpm 401.6 401.6 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200.0 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 82 80 82
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
ELITWIST
count 2/60CWC 40CHC 40CWC 30 CHC 2/20 CHC 30 CWC
No. of ply 1 1 1 1 1 1
mixing 100%MCU-5 100%MCU-5 100% S-6 100% S-6 50/50 50/50
No of R/F 3 11 2 2 2 8 28
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 10560 1920 1920 1920 7680
Actual count 30.5 39.5 39.2 30.2 20.2 30.2 13589.9
TM 3.96 3.96 4.02 3.56 3.70 3.97 AVG. COUNT~
TPM 968 968 990 770 655 858 32.50
Spindle Speed 19003 21569 21731 20191 18803 21194
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1143.1 4222.3 762.0 1168.5 1891.0 4402.9 13589.9
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
Make ELECTROJET LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 393.6 1454.0 262.4 402.4 651.2 1516.2
Roving Hank 1.2 1.2 0.9 0.9 0.7 0.7
TM 1.5 1.5 1.51 1.51 1.51 1.51
TPI 1.64 1.64 1.43 1.43 1.26 1.26
Spindle Speed 980 900 800 800 900 900
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
713.7 357.0
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1 RSB1 RSB1

Production Reqd 396 1461 264 404 654 1524
Del speed (M/MIN) 250 250 300 300 350 350
Sliver hank 0.165 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 1.00 2.69 0.40 0.62 0.86 2.00
waste% 1 1 1 1 1 1
4.95 3.01

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 400 1476 266 408 661 1539
Nips/min 370 370 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 54 54 79 79 79 79
Sliver hank 0.165 0.165 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.47 5.44 0.62 0.95 1.50 3.50
Waste% 1 1 1 1 1 1
Noil% 20.5 20.5 20.8 20.8 18.5 18.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
8.91 5.25
Section Unilap:
Production reqd 485.5 1793.4 324.5 497.5 790.0 1839.3

Efficiency 70 70 70 70 70 70
del speed 120 120 116 116 110 110
gms/mtr 54 54 79 79 79 79
No of m/c reqd 0.22 0.82 0.11 0.16 0.27 0.63
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.38 0.95
Make DO/6 DO/6 DO/6 DO/6 SB2 SB2

Production reqd. 487.9 1802.3 326.1 500.0 793.9 1848.5
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 480 450 450
Sliver hank 0.18 0.18 0.143 0.143 0.143 0.143
No of del reqd 0.76 2.81 0.40 0.62 1.05 2.44
waste% 0.5 0.5 0.5 0.5 0.5 0.5
4.8 3.7
Section Carding:

Production reqd 490.4 1811.4 327.7 502.5 797.9 1857.8
Sliver hank 0.18 0.18 0.143 0.143 0.143 0.18
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.6 6.0 0.8 1.2 1.9 4.5
Waste%
10.0 6.6

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1350 1350 1500 1500 1500
expected eff 64 63 63 64 64 64
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 500 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Total Unit output Kg/day: Kg/Day Kg/Day
Section Ring frame:
count 32CHC 20 CHC 50CWC

No. of ply 1 2 1
mixing 50/50 50/50 100%MCU5
No of R/F 6 9 10 25
Make G5/1 G5/1 G5/1
Total spindles 5760 8640 9600
Utilisation 98 98 98 UNIT OUTPUT
Nominal count 32 20 50 OUTPUT/DAY~
Actual count 32.2 20.5 50.5 12108.1
TM 3.75 3.85 4.27
TPM 838 686 1196
Spindle Speed 17146 16916 17088
Expected Eff(Time) 94 90 95
Productivity g/s/s 160 290 72
Waste% 1.7 1.7 1.7
Production/shift 903.2 2455.5 677.4
Production/day 2709.5 7366.5 2032.1 12108.1
Rovg waste 1.5 1.5 1.5
Make LF1400 LF1400 LF1400

Production Reqd. 933.0 2536.7 699.8
Roving Hank 0.9 0.9 1.35
TM 1.56 1.56 1.34
TPI 1.48 1.48 1.56
Spindle Speed 830 830 780
Productivity Kg/s/s 3.90 3.90 2.32
Spindles required 239.1 650.0 301.1
Spindles after 5% maint 251.0 682.5 316.1 1249.7
Waste% 0.5 0.5 0.5
933.5
Section Draw Farme:
Make RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd 938 2549 703
Del speed (M/MIN) 300 300 250
Sliver hank 0.12 0.12 0.14
Efficiency 92 92 92
Productivity kg/del/shift 651.9 651.9 465.7
No of del reqd. 1.44 3.91 1.51
Machine reqd after 5% maint 1.51 4.11 1.59 7.20
waste% 1 1 1
5.62
Section Comber:
Make E62H E62H E62H

Production reqd 947 2575 710
Nips/min 400 400 300
feed/nip 5.2 5.2 4.7
feed gms/mtr 65 65 53
Sliver hank 0.125 0.125 0.185
efficiency 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 366.7 366.7 188.0
No of del reqd 2.58 7.02 3.78
machine reqd after 5% maint 2.71 7.37 3.97 14.05
Waste% 1 1 1
Noil% 17.5 17.5 23.5
Tension draft 1.095 1.095 1.095
10.09
Section Unilap:
Production reqd 1122.4 3051.6 884.4

Efficiency 70 70 70
del speed 118 118 90
gms/mtr 65 65 53
Productivity kg/shift 2577.1 2577.1 1602.7
No of m/c reqd 0.44 1.18 0.55
No of m/c after 5% maint 0.46 1.24 0.58 2.28
Waste% 0.5 0.5 0.5
1.70
Make DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 1128.0 3066.8 888.9
Efficiency% 0.85 0.85 0.85
Del speed 450 450 250
Sliver hank 0.143 0.143 0.18
No of del reqd 1.49 4.05 2.66
No of del reqd after 5% maint 1.6 4.2 2.8 8.6
waste% 0.5 0.5 0.5
5.8
Section Carding:
Make DK803 DK803 DK803

Sliver hank 0.143 0.143 0.18
Productivity kg/hr 52 52 22
Productivity kg/card/shift 390.0 390.0 165.0
Expected eff 93.75 93.75 93.75
No of cards reqd 2.9 7.9 5.4
Card required after 3% maint 3.0 8.1 5.6 16.7
Waste%
11.1
Make AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5
Yarn for winding kg/shift 903.2 2455.5 677.4 4036.0
Avg drum speed 1350 1350 900
Productivity kg/drum/shift 8.15 12.80 3.51
expected eff 70 70 71
Utilisation 98 98 98
No of drums reqd per shift 110.8 191.8 192.7
Drums reqd after 5% maint 116.3 201.4 202.4 520.0
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 12.2 10.2 17
Tpm 480.3 401.6 669.3
Spindle Speed 8200 8200.0 11000
Productivity gm/drum/shift 474.28 869.31 312.43
Contraction 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: 12108.1 Kg/Day
Section Ring frame:
count 20CHC 20 CHC 24CHC

No. of ply 1 2 1
mixing 50/50 50/50 100%MCU5
No of R/F 6 5 3
Make G5/1 G5/1 G5/1
Nominal count 20 20 24
Actual count 20.2 20.2 24.2
TM 3.78 3.88 3.72
TPM 668 686 720
Spindle Speed 16791 16381 16261
Waste% 1.7 1.7 1.7
Production/day 5080.3 4021.9 1947.5

Production Reqd. 1749.4 1385.0 670.6
TM 1.56 1.56 1.56
TPI 1.40 1.40 1.40
Spindles after 5% maint 394.5 312.3 151.2
Waste% 0.5 0.5 0.5
706.7
Section Draw Farme:

Sliver hank 0.12 0.12 0.12
Efficiency 92 92 92
No of del reqd. 2.70 2.14 1.24
Machine reqd after 5% maint 2.83 2.24 1.30
waste% 1 1 1
5.07
Section Comber:
Make E62H E62H E62H

Nips/min 385 385 385
feed/nip 5.2 5.2 5.2
Sliver hank 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375
No of del reqd 4.47 3.54 1.72
machine reqd after 5% maint 4.70 3.72 1.80
Waste% 1 1 1
Noil% 18.5 18.5 18.5
Tension draft 1.095 1.095 1.095
8.42
Section Unilap:

Efficiency 70 70 70
del speed 110 110 110
gms/mtr 74 74 74
No of m/c reqd 0.78 0.61 0.30
No of m/c after 5% maint 0.81 0.65 0.31
Waste% 0.5 0.5 0.5
1.46

Production reqd. 2132.9 1688.5 817.6
Efficiency% 0.85 0.85 0.85
Del speed 400 400 400
Sliver hank 0.12 0.12 0.12
No of del reqd 2.66 2.10 1.02
No of del reqd after 5% maint 2.8 2.2 1.1
waste% 0.5 0.5 0.5
5.0
Section Carding:

Sliver hank 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75
Card required after 3% maint 5.7 4.5 2.2
Waste%
10.1

Hard waste% 0.5 0.5 0.5
Yarn for winding kg/shift 1693.4 1340.6 649.2
Drums reqd after 5% maint 142.1 112.5 64.3
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 12.2 10.2 17
Tpm 480.3 401.6 669.3
Spindle Speed 8200 8200.0 11000
Conclusion:
28CHE
1
100%MCU5
2 16
G5/1
1920
98 UNIT OUTPUT
28 OUTPUT/DAY~
28.2 11049.7
3.82
798
17163
93
190
1.7
357.5
1072.5 11049.7
1.5
LF1400
369.3
0.8
1.56
1.40
830
87
4.66
79.3
83.3 941.2
0.5
RSB1,D30
371
300
0.12
92
651.9
0.57
0.60 6.97
1
E62H
375
385
5.2
74
0.125
0.9375
397.0
0.94
0.99 11.21
1
18.5
1.095
448.0
70
110
74
2735.0
0.16
0.17 1.94
0.5
DO/6, SB4
450.3
0.85
400
0.12
803.1
0.56
0.6 6.1
0.5
DK803
452.5
0.12
52
390.0
93.75
1.2
1.2 13.5
AC338
0.5
357.5 3683.2
1300
9.09
71
98
39.3
41.3 360.2
PS
0.2
0.0 1338.0
600
10.25
85
98
0.0
0.0 95.4
AC338
0.2
0.0 1335.3
17
669.3
11000
559.50
4.00
88
98
0.0
0.0 1589.2
Section Ring frame:
count 20 CHC 20CHC 30CWC 20 CHE

No. of ply 2 1 1 1
mixing 50/50 50/50 50/50 50/50
No of R/F 5 6 7 0
Make G5/1 G5/1 G5/1 G5/1
Total spindles 4800 5760 6720 0
Utilisation 98 98 98 98
Nominal count 20 20 30 20
Actual count 20.2 20.2 30.2 20.2
TM 3.88 3.78 3.87 3.61
TPM 686 668 838 638
Spindle Speed 16381 16791 16431 15778
Expected Eff(Time) 90 90 92 93
Productivity g/s/s 285 300 160 305
Waste% 1.7 1.7 1.7 1.7
Production/shift 1340.6 1693.4 1053.7 0.0
Production/day 4021.9 5080.3 3161.1 0.0
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1385.0 1749.4 1088.5 0.0
Roving Hank 0.8 0.8 0.8 0.8
TM 1.52 1.52 1.52 1.52
TPI 1.36 1.36 1.36 1.36
Spindle Speed 800 850 850 850
Productivity Kg/s/s 4.61 4.89 4.89 4.89
Spindles required 300.6 357.4 222.4 0.0
Waste% 0.5 0.5 0.5 0.5
315.7 608.8
Section Draw Farme:
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd 1392 1758 1094 0
Del speed (M/MIN) 350 300 300 300
Sliver hank 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92
Productivity kg/del/shift 760.6 651.9 651.9 651.9
No of del reqd. 1.83 2.70 1.68 0.00
Machine reqd after 5% mai 1.92 2.83 1.76 0.00
waste% 1 1 1 1
1.92 4.59
Section Comber:
Make E62H E62H E62H E62H

Production reqd 1406 1776 1105 0
Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2
feed gms/mtr 74 74 74 74
Sliver hank 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 404.8 425.1 425.1 425.1
No of del reqd 3.47 4.18 2.60 0.00
machine reqd after 5% mai 3.65 4.39 2.73 0.00
Waste% 1 1 1 1
Noil% 20 16 16 16
Tension draft 1.095 1.095 1.095 1.095
3.65 7.12
Section Unilap:
Production reqd 1701.2 2077.9 1292.9 0.0

del speed 110 110 110 110
gms/mtr 74 74 74 74
Productivity kg/shift 2735.0 2735.0 2735.0 2735.0
No of m/c reqd 0.62 0.76 0.47 0.00
Waste% 0.5 0.5 0.5 0.5
0.65
Make DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 1709.7 2088.3 1299.4 0.0
Efficiency% 0.85 0.85 0.85 0.85
Del speed 400 400 400 400
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd 2.13 2.60 1.62 0.00
No of del reqd after 5% ma 2.2 2.7 1.7 0.0
waste% 0.5 0.5 0.5 0.5
2.2
Section Carding:
Make DK803 DK803 DK803 DK803

Production reqd 1718.3 2098.7 1305.9 0.0
Sliver hank 0.12 0.12 0.12 0.12
Productivity kg/hr 52 52 52 52
Productivity kg/card/shift 390.0 390.0 390.0 390.0
Expected eff 93.75 93.75 93.75 93.75
No of cards reqd 4.4 5.4 3.3 0.0
Card required after 3% ma 4.5 5.5 3.4 0.0
Waste%
4.5
Make AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1300 1300 1300 1300
Productivity kg/drum/shift 12.51 12.51 8.49 12.69
expected eff 70 70 71 71
No of drums reqd per shift 107.1 135.3 124.1 0.0
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 17
Tpm 401.6 480.3 669.3 669.3
Spindle Speed 8200.0 8200 11000 11000
Productivity gm/drum/shif 882.22 756.03 522.45 781.08
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: Kg/Day 12263.3
18
UNIT OUTPUT
OUTPUT/DAY~
12263.3
12263.3
924.5
6.52
10.76
1.95
6.7
13.5
4087.8
384.9
1338.0
95.4
1335.3
1589.2
Section Ring frame:
count 30CHE 20CWC 28CHC 30CHC 30 CHC

No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 100% S-6
No of R/F 2 4 5 10 0 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 1920 3840 4800 9600 0
Actual count 30.2 30.2 28.2 30.2 30.2 10716.7
TM 3.69 3.69 3.73 3.69 3.69
TPM 798 798 780 798 798
Spindle Speed 17228 17036 17217 16749 16749
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 1016.1 2009.5 2751.8 4939.2 0.0 10716.7
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 349.9 692.0 947.6 1700.8 0.0
Roving Hank 0.8 0.8 0.8 0.8 1
TM 1.48 1.48 1.48 1.48 1.48
TPI 1.32 1.32 1.32 1.32 1.48
Spindle Speed 850 850 850 850 850
Waste% 0.5 0.5 0.5 0.5 0.5
217.6 415.6 697.7 0.0
Section Draw Farme:

Production Reqd 352 695 952 1709 0
Del speed (M/MIN) 250 250 250 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.65 1.28 1.75 3.15 0.00
Machine reqd after 5% mai 0.68 1.34 1.84 3.30 0.00 7.17
waste% 1 1 1 1 1
2.02 3.86 6.49 0.00
Section Comber:

Production reqd 355 702 962 1727 0
Nips/min 400 400 400 400 370
feed/nip 5.2 5.2 5.2 5.2 4.7
feed gms/mtr 74 74 74 74 74
Sliver hank 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.85 1.67 2.29 4.11 0.00
machine reqd after 5% mai 0.89 1.76 2.40 4.32 0.00 9.37
Waste% 1 1 1 1 1
Noil% 17 17 17 17 19
Tension draft 1.095 1.095 1.095 1.095 1.095
2.64 5.05 8.48 0.00
Section Unilap:
Production reqd 419.1 828.9 1135.1 2037.4 0.0

del speed 118 118 118 118 100
gms/mtr 74 74 74 74 74
No of m/c reqd 0.14 0.28 0.39 0.69 0.00
Waste% 0.5 0.5 0.5 0.5 0.5
0.45 0.85 1.43
Make DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4
Production reqd. 421.2 833.1 1140.8 2047.6 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 360
Sliver hank 0.143 0.143 0.143 0.143 0.143
No of del reqd 0.63 1.24 1.69 3.04 0.00
No of del reqd after 5% ma 0.7 1.3 1.8 3.2 0.0 6.9
waste% 0.5 0.5 0.5 0.5 0.5
2.0 3.7 6.3
Section Carding:

Production reqd 423.3 837.3 1146.5 2057.9 0.0
Sliver hank 0.12 0.12 0.12 0.12 0.143
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.3 2.5 3.4 6.1 0.0
Card required after 3% ma 1.3 2.6 3.5 6.3 0.0 13.6
Waste%
3.7 7.1 12.0

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 1350 1250
120.1 222.1 377.9
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 500

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 17 17 17 17 12.2
Tpm 669.3 669.3 669.3 669.3 480.3
Spindle Speed 11000 11000 11000 11000 8200
Productivity gm/drum/shif 522.45 522.45 559.50 522.45 505.69
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: 0.0
Section Ring frame:
count 2/20 CHC 20CHC 24CHC 30CHE 60CWC

No. of ply 2 1 1 1 2
mixing 50/50 50/50 50/50 50/50 50/50
No of R/F 0 6 2 2 11 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 0 5760 1920 1920 10560
Actual count 20.2 20.2 24.2 30.2 60.5 9133.3
TM 3.88 3.78 3.82 3.69 4.28
TPM 686 668 740 798 1310
Spindle Speed 16381 16791 17085 17228 17441
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 0.0 5080.3 1298.3 1016.1 1738.6 9133.3
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 1749.4 447.1 349.9 598.7
Roving Hank 0.8 0.8 0.8 0.8 1.45
TM 1.48 1.48 1.48 1.48 1.37
TPI 1.32 1.32 1.32 1.32 1.65
Spindle Speed 800 800 800 800 730
Waste% 0.5 0.5 0.5 0.5 0.5
0.0 565.1 328.9
Section Draw Farme:

Del speed (M/MIN) 250 250 250 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.15
No of del reqd. 0.00 3.24 0.83 0.65 1.38
waste% 1 1 1 1 1
0.00 4.95 1.45
Section Comber:

Nips/min 400 400 400 400 275
feed/nip 5.2 5.2 5.2 5.2 4.7
feed gms/mtr 74 74 74 74 58
Sliver hank 0.125 0.125 0.125 0.125 0.14
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.00 4.18 1.07 0.84 3.29
Waste% 1 1 1 1 1
Noil% 16 16 16 16 25
Tension draft 1.095 1.095 1.095 1.095 1.095
0.00 6.39 3.45
Section Unilap:
Production reqd 0.0 2077.9 531.0 415.6 765.8

del speed 118 118 118 118 90
gms/mtr 74 74 74 74 58
No of m/c reqd 0.00 0.71 0.18 0.14 #VALUE!
No of m/c after 5% maint 0.00 0.74 0.19 0.15 #VALUE! #VALUE!
Waste% 0.5 0.5 0.5 0.5 0.5
1.08
Production reqd. 0.0 2088.3 533.7 417.7 769.6
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 250
Sliver hank 0.12 0.12 0.12 0.12 0.18
No of del reqd 0.00 2.60 0.66 0.52 2.30
waste% 0.5 0.5 0.5 0.5 0.5
3.8
Section Carding:

Production reqd 0.0 2098.7 536.3 419.7 773.5
Sliver hank 0.12 0.12 0.12 0.12 0.18
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 0.0 5.4 1.4 1.1 4.7
Waste%
8.1

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 1350 900
Drums reqd after 5% main 0.0 136.8 41.3 40.3 193.8 412.2
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 500

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 17 12.2
Tpm 401.6 480.3 669.3 669.3 480.3
Spindle Speed 8200.0 8200 11000 11000 8200
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: Kg/Day 9133.3 0.0
Section Ring frame:
count 1/20 CHC 20CWC 30CHE 50CWC 60CWC

No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 50/50
No of R/F 5 3 2 5 6 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spind 4800 2880 1920 4800 5760
Nominal co 20 20 30 50 60 OUTPUT/DAY~
Actual coun 20.2 20.2 30.2 50.5 60.5 9511.5
TM 3.78 4.18 3.78 4.25 4.28
TPM 668 740 818 1190 1310
Spindle Sp 16791 17051 17169 17239 17129
Expected E 90 90 94 95 95
Productivit 300 275 175 73 55
Waste% 1.7 1.7 1.7 1.7 1.7
Production/ 1411.2 776.2 329.3 343.4 310.5
Production 4233.6 2328.5 987.8 1030.2 931.4 9511.5
Rovg wast 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production 1457.9 801.8 340.2 354.7 320.7
Roving Ha 0.8 0.8 0.8 1.45 1.45
TM 1.48 1.48 1.48 1.37 1.37
TPI 1.32 1.32 1.32 1.65 1.65
Spindle Sp 850 850 850 730 730
Expected E 87 87 87 87 87
Productivit 5.03 5.03 5.03 1.91 1.91
Spindles re 290 159.5 67.7 185.6 167.8
Spindles af 304.5 167.5 71.1 194.9 176.2 914.1
Waste% 0.5 0.5 0.5 0.5 0.5
543.1 371.1
Section Draw Farme:

Production 1465 806 342 357 322
Del speed 250 250 300 250 250
Sliver hank 0.12 0.12 0.12 0.15 0.15
Productivity 543.3 543.3 651.9 434.6 434.6
No of del r 2.7 1.48 0.52 0.82 0.74
Machine re 2.83 1.56 0.55 0.86 0.78 6.58
waste% 1 1 1 1 1
4.94 1.64
Section Comber:

Production 1480 814 345 360 326
Nips/min 400 400 400 275 275
feed/nip 5.2 5.2 5.2 4.7 4.7
feed gms/m 74 74 74 58 58
Sliver hank 0.125 0.125 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity 425.1 425.1 425.1 189.8 189.8
No of del r 3.48 1.91 0.81 1.9 1.72
machine re 3.66 2.01 0.85 1.99 1.8 10.31
Waste% 1 1 1 1 1
Noil% 16 16 16 23 23
Tension dra 1.095 1.095 1.095 1.095 1.095
6.52 3.79
Section Unilap:
Production 1731.6 952.4 404 446.6 403.7

del speed 118 118 118 90 90
gms/mtr 74 74 74 58 58
Productivity 2934 2934 2934 1753.9 1753.9
No of m/c 0.59 0.32 0.14 0.25 0.23
No of m/c a 0.62 0.34 0.14 0.27 0.24 1.61
Waste% 0.5 0.5 0.5 0.5 0.5
1.11 0.51
Production 1740.2 957.1 406.1 448.8 405.8
Efficiency 0.85 0.85 0.85 0.85 0.85
Del speed 450 450 450 250 250
Sliver hank 0.12 0.12 0.12 0.18 0.18
Productivity 903.5 903.5 903.5 334.6 334.6
No of del r 1.93 1.06 0.45 1.34 1.21
No of del r 2 1.1 0.5 1.4 1.3 6.3
waste% 0.5 0.5 0.5 0.5 0.5
3.6 2.7
Section Carding:

Production 1748.9 961.9 408.1 451 407.8
Sliver hank 0.12 0.12 0.12 0.18 0.18
Productivit 52 52 52 20 20
Productivity 390 390 390 150 150
Expected e 93.75 93.75 93.75 93.75 93.75
No of card 4.5 2.5 1 3 2.7
Card requir 4.6 2.5 1.1 3.1 2.8 14.1
Waste%
8.2 5.9

Hard wast 0.5 0.5 0.5 0.5 0.5
Yarn for wi 1411.2 776.2 329.3 343.4 310.5 3170.5
Avg drum 1350 1350 1350 900 900
Productivit 12.99 12.99 8.82 3.76 3.14
expected ef 70 70 71 76 76
No of drums 108.6 59.7 37.4 91.3 98.9
Drums reqd 114 62.7 39.2 95.8 103.8 415.6
Make PS PS PS PS PS
Hard wast 0.2 0.2 0.2 0.2 0.2
Yarn for wi 0 0 0 0 0 0
Avg drum 600 600 600 500 500
Productivit 14.31 14.31 9.57 4.77 3.98
expected ef 85 85 85 85 85
No of drums 0 0 0 0 0
Drums reqd 0 0 0 0 0 0

Hard wast 0.2 0.2 0.2 0.2 0.2
Yarn for wi 0 0 0 0 0 0
Tpi 10.2 12.2 17 12.2 12.2
Tpm 401.6 480.3 669.3 480.3 480.3
Spindle Sp 8200 8200 11000 8200 8200
Productivit 882.22 756.03 522.45 302.41 252.43
Contractio 4 4 4 4 4
expected ef 80 82 88 82 82
Conclusion:
Total Unit Kg/Day 9511.5 0 0
Section Ring frame:
count 2/20 CHC 20CHC 30CHE 30CHC

No. of ply 2 1 1 1
mixing 50/50 50/50 50/50 100%s6
No of R/F 5 4 0.5 10 19.5
Make G5/1 G5/1 G5/1 G5/1
Total spindles 4800 3840 480 9600
Utilisation 98 98 98 98 UNIT OUTPUT
Nominal count 20 20 30 30 OUTPUT/DAY~
Actual count 20.2 20.2 30.2 30.2 12595.0
TM 3.88 3.78 3.69 3.61
TPM 686 668 798 780
Spindle Speed 16381 16791 16749 17099
Waste% 1.7 1.7 1.7 1.7
Production/day 4021.9 3386.9 247.0 4939.2 12595.0
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1385.0 1166.3 85.0 1700.8
Roving Hank 0.8 0.8 0.8 0.8
TM 1.48 1.48 1.48 1.41
TPI 1.32 1.32 1.32 1.26
Spindles after 5% maint 289.3 243.6 17.8 359.6 910.3
Waste% 0.5 0.5 0.5 0.5
550.7
Section Draw Farme:

Del speed (M/MIN) 300 350 300 275
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 2.14 1.54 0.13 2.86
Machine reqd after 5% maint 2.24 1.62 0.14 3.00 7.00
waste% 1 1 1 1
4.00
Section Comber:

Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.31 2.79 0.20 4.93
machine reqd after 5% maint 3.47 2.92 0.21 5.18 11.79
Waste% 1 1 1 1
Noil% 16 16 16 23.5
Tension draft 1.095 1.095 1.095 1.095
6.61
Section Unilap:
Production reqd 1645.0 1385.3 101.0 2149.7

del speed 118 118 118 100
gms/mtr 74 74 74 74
No of m/c reqd 0.56 0.47 0.03 0.86
No of m/c after 5% maint 0.59 0.50 0.04 0.91 2.03
Waste% 0.5 0.5 0.5 0.5
1.12

Production reqd. 1653.2 1392.2 101.5 2160.4
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 280
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd 1.83 1.54 0.11 3.84
No of del reqd after 5% maint 1.9 1.6 0.1 4.0 7.7
waste% 0.5 0.5 0.5 0.5
3.7
Section Carding:

Production reqd 1661.5 1399.1 102.0 2171.2
Sliver hank 0.12 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75 93.75
Card required after 3% maint 4.4 3.7 0.3 5.7 14.1
Waste%
8.4

Hard waste% 0.5 0.5 0.5 0.5
Yarn for winding kg/shift 1340.6 1129.0 82.3 1646.4 4198.3
Avg drum speed 1350 1350 1350 1350
Drums reqd after 5% maint 108.3 91.2 9.8 196.1 405.4
209.4
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 17
Tpm 401.6 480.3 669.3 669.3
Spindle Speed 8200.0 8200 11000 11000
Productivity gm/drum/shift 882.22 756.03 522.45 522.45
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:

No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 50/50
No of R/F 5 3 2 5 6 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 4800 2880 1920 4800 5760
Actual count 20.2 20.2 30.2 50.5 60.5 9512
TM 3.78 4.18 3.78 4.25 4.28
TPM 668 740 818 1190 1310
Spindle Speed 16791 17051 17169 17239 17129
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 4233.6 2328.5 987.8 1030.2 931.4 9512
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 1457.9 801.8 340.2 354.7 320.7
Roving Hank 0.8 0.8 0.8 1.45 1.45
TM 1.48 1.48 1.48 1.37 1.37
TPI 1.32 1.32 1.32 1.65 1.65
Spindle Speed 850 850 850 730 730
Waste% 0.5 0.5 0.5 0.5 0.5
543.1 371.1
Section Draw Farme:

Production Reqd 1465 806 342 357 322
Del speed (M/MIN) 250 250 300 250 250
Sliver hank 0.12 0.12 0.12 0.15 0.15
No of del reqd. 2.70 1.48 0.52 0.82 0.74
waste% 1 1 1 1 1
4.94 1.64
Section Comber:

Production reqd 1480 814 345 360 326
Nips/min 400 400 400 275 275
feed/nip 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 74 74 74 58 58
Sliver hank 0.125 0.125 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.48 1.91 0.81 1.90 1.72
Waste% 1 1 1 1 1
Noil% 16 16 16 23 23
Tension draft 1.095 1.095 1.095 1.095 1.095
6.52 3.79
Section Unilap:
Production reqd 1731.6 952.4 404.0 446.6 403.7

del speed 118 118 118 90 90
gms/mtr 74 74 74 58 58
No of m/c reqd 0.59 0.32 0.14 0.25 0.23
Waste% 0.5 0.5 0.5 0.5 0.5
1.11 0.51
Production reqd. 1740.2 957.1 406.1 448.8 405.8
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 450 450 450 250 250
Sliver hank 0.12 0.12 0.12 0.18 0.18
No of del reqd 1.93 1.06 0.45 1.34 1.21
waste% 0.5 0.5 0.5 0.5 0.5
3.6 2.7
Section Carding:

Production reqd 1748.9 961.9 408.1 451.0 407.8
Sliver hank 0.12 0.12 0.12 0.18 0.18
Productivity kg/card/shift 390.0 390.0 390.0 150.0 150
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 4.5 2.5 1.0 3.0 2.7
Waste%
8.2 5.9

Hard waste% 0.5 0.5 0.5 0.5 0.5
Yarn for winding kg/shift 1411.2 776.2 329.3 343.4 310.5 3171
Avg drum speed 1350 1350 1350 900 900
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 500 500
No of drums reqd per shift 0.0 0.0 0.0 0.0 0
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 12.2 12.2
Tpm 401.6 480.3 669.3 480.3 480.3
Spindle Speed 8200.0 8200 11000 8200 8200
Contraction 4.00 4.00 4.00 4.00 4
Conclusion:
Total Unit output Kg/day: Kg/Day 9511.5 0 0
ARIHANT SPINNING MILLS, MALERKOTLA
100% EOU
Section Ring frame:
count 2/20 CHC 50CWC 60CWC

No. of ply 2 1 1
mixing 50/50J34/S6 100%MCU5 100%MCU5
No of R/F 7 7 9 23
Make G5/1 G5/1 G5/1
Actual count 20.2 50.5 60.5 9161.5
TM 3.88 3.91 3.79 AVG. COUNT~
TPM 686 1094 1160 44.78
Spindle Speed 16496 19105 19029
Waste% 1.7 1.7 1.7
Production/day 5670.2 1738.6 1752.7 9161.5

TM 1.48 1.37 1.37
TPI 1.19 1.68 1.68
Waste% 0.5 0.5 0.5
650.4
Section Draw Farme:

Sliver hank 0.12 0.145 0.145
Efficiency 92 92 92
No of del reqd. 3.61 1.34 1.35
waste% 1 1 1
2.82
Section Comber:
Make E62H E62H E62H

Nips/min 400 300 300
feed/nip 5.2 4.7 4.7
Sliver hank 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375
No of del reqd 4.66 2.90 2.92
Waste% 1 1 1
Noil% 16 22 22
Tension draft 1.095 1.095 1.095
6.11
Section Unilap:

Efficiency 70 70 70
del speed 118 90 90
gms/mtr 74 58 58
No of m/c reqd 0.79 0.43 0.43
Waste% 0.5 0.5 0.5
0.90

Production reqd. 2330.7 751.3 757.4
Efficiency% 0.85 0.85 0.85
Del speed 400 240 240
Sliver hank 0.12 0.18 0.18
No of del reqd 2.90 2.34 2.36
waste% 0.5 0.5 0.5
4.9
Section Carding:

Sliver hank 0.12 0.18 0.18
Expected eff 93.75 93.75 93.75
Waste%
7.4

Hard waste% 0.5 0.5 0.5
262.6
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 12.2 12.2
Tpm 401.6 480.3 480.3
Spindle Speed 8200.0 8200 8200
Conclusion:
100% EOU
Section Ring frame:
count 2/20 CHC 30CHC 20KHC

No. of ply 2 1 1
mixing 50/50J34/S6 50/50J34/S6 100%J34
No of R/F 4 9 8 21
Make G5/1 G5/1 G5/1
Actual count 20.2 30.2 20.2 14196.7
TM 3.88 3.69 4.07 AVG. COUNT~
TPM 686 798 720 24.29
Spindle Speed 16496 17219 17193
Waste% 1.7 1.7 1.7
Production/day 3240.1 4521.5 6435.1 14196.7

Production Reqd. 1115.7 1557.0 2215.9
TM 1.48 1.48 1.52
TPI 1.32 1.32 1.23
Waste% 0.5 0.5 0.5
558.3
Section Draw Farme:

Sliver hank 0.12 0.12 0.12
Efficiency 92 92 92
No of del reqd. 1.59 2.22 2.93
waste% 1 1 1
3.99
Section Comber:
Make E62H E62H E62H

Production reqd 1133 1581
Nips/min 400 400
feed/nip 5.2 5.2
feed gms/mtr 74 74
Sliver hank 0.125 0.125
efficiency 0.9375 0.9375
Productivity kg/cbr/shift 425.1 425.1
No of del reqd 2.66 3.72
Waste% 1 1
Noil% 16 16
Tension draft 1.095 1.095
Section Unilap:
Production reqd 1325.2 1849.3

Efficiency 70 70
del speed 118 115
gms/mtr 74 74
Productivity kg/shift 2934.0 2859.4
No of m/c reqd 0.45 0.65
Waste% 0.5 0.5

Production reqd. 1331.9 1858.6 2249.3
Efficiency% 0.85 0.85 0.85
Del speed 400 400 400
Sliver hank 0.12 0.125 0.125
No of del reqd 1.66 2.41 2.92
waste% 0.5 0.5 0.5
4.3
Section Carding:

Production reqd 1338.5 1867.9 2260.6
Sliver hank 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75
Waste%
7.7

Hard waste% 0.5 0.5 0.5
263.3
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 12.2 12.2
Tpm 401.6 480.3 480.3
Conclusion:
Section Ring frame:
count 34 CH 30 CHC 50CWC 60CWC

No. of ply 2 2 1 1
mixing 100% S6 100% S6 100%MCU5 100%MCU5
No of R/F 2 8 5 6 21
Make G5/1 G5/1 G5/1 G5/1
Total spindles 1920 7680 4800 5760
Actual count 34.2 30.2 50.5 60.5 6748.4
TM 3.73 3.69 4.25 4.42 AVG. COUNT~
TPM 858 798 1190 1354 32.29
Spindle Speed 17433 16929 17239 17704
Waste% 1.7 1.7 1.7 1.7
Production/day 835.4 3951.4 1030.2 931.4 6748.4
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 287.7 1360.7 354.7 320.7
Roving Hank 1 1 1.4 1.4
TM 1.52 1.52 1.37 1.37
TPI 1.52 1.52 1.62 1.62
Waste% 0.5 0.5 0.5 0.5
575.4 329.5
Section Draw Farme:

Del speed (M/MIN) 250 300 250 250
Sliver hank 0.12 0.12 0.145 0.145
No of del reqd. 0.53 2.10 0.79 0.72
waste% 1 1 1 1
2.76 1.59
Section Comber:

Nips/min 275 275 300 300
feed/nip 4.7 4.7 4.7 4.7
Sliver hank 0.125 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.11 5.23 1.72 1.55
Waste% 1 1 1 1
Noil% 16 16 22 22
Tension draft 1.095 1.095 1.095 1.095
6.65 3.43
Section Unilap:
Production reqd 341.7 1616.1 443.0 400.5

del speed 90 90 90 90
gms/mtr 74 74 58 58
No of m/c reqd 0.15 0.72 0.25 0.23
Waste% 0.5 0.5 0.5 0.5
0.92 0.50

Production reqd. 343.4 1624.2 445.2 402.5
Efficiency% 0.85 0.85 0.85 0.85
Del speed 400 400 240 240
Sliver hank 0.12 0.12 0.18 0.18
No of del reqd 0.43 2.02 1.39 1.25
waste% 0.5 0.5 0.5 0.5
2.6 2.8
Section Carding:

Production reqd 345.1 1632.3 447.4 404.5
Sliver hank 0.143 0.143 0.18 0.18
Expected eff 93.75 93.75 93.75 93.75
Waste%
7.8 5.3

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 950 950
185.5
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2
Tpm 401.6 401.6 480.3 480.3
Spindle Speed 8200.0 8200.0 8200 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: 6748.4 6748.4 Kg/Day
/DAY~
Section Ring frame:
count 24 CHC 20CHC 30CHC 50CWC

No. of ply 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50%MCU5+50% bunny
No of R/F 4 3 3 11 21
Make G5/1 G5/1 G5/1 G5/1
Total spindles 3840 2880 2880 10560
Actual count 24.5 20.5 30.5 50.5 9172.8
TM 3.80 3.75 3.67 3.77 AVG. COUNT~
TPM 740 668 798 1054 37.90
Spindle Speed 16920 16853 17195 17151
Waste% 1.7 1.7 1.7 1.7
Production/day 2596.6 2540.2 1490.2 2545.8 9172.8
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 894.1 874.7 513.2 876.7
Roving Hank 0.8 0.8 0.8 1.55
TM 1.41 1.41 1.41 1.3
TPI 1.26 1.26 1.26 1.62
Waste% 0.5 0.5 0.5 0.5
482.5
Section Draw Farme:

Del speed (M/MIN) 350 350 350 275
Sliver hank 0.12 0.12 0.12 0.16
No of del reqd. 1.18 1.16 0.68 1.97
waste% 1 1 1 1
3.17
Section Comber:

Nips/min 400 400 400 275
feed/nip 5.2 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 2.20 2.15 1.26 4.50
Waste% 1 1 1 1
Noil% 18.5 18.5 18.5 19.8
Tension draft 1.095 1.095 1.095 1.095
5.90
Section Unilap:
Production reqd 1084.7 1061.1 622.5 1075.1

del speed 118 118 118 90
gms/mtr 74 74 74 58
No of m/c reqd 0.37 0.36 0.21 0.61
Waste% 0.5 0.5 0.5 0.5
0.99

Production reqd. 1090.1 1066.4 625.7 1080.4
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 240
Sliver hank 0.143 0.143 0.143 0.18
No of del reqd 1.44 1.41 0.83 3.36
waste% 0.5 0.5 0.5 0.5
3.9
Section Carding:

Production reqd 1095.6 1071.8 628.8 1085.8
Sliver hank 0.143 0.143 0.143 0.18
Expected eff 93.75 93.75 93.75 93.75
Waste%
8.0

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 950
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 12.2
Tpm 401.6 401.6 401.6 480.3
Spindle Speed 8200.0 8200.0 8200.0 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 24 CHC 20CHC 30CHC 40CHC

No. of ply 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50%J-34+50% S-6
No of R/F 0 5 5 11 21
Make G5/1 G5/1 G5/1 G5/1
Actual count 24.5 20.5 30.5 40.5 10411.8
TM 3.80 3.75 3.67 3.51 AVG. COUNT~
TPM 740 668 798 880 32.86
Spindle Speed 16920 16853 17195 16843
Waste% 1.7 1.7 1.7 1.7
Production/day 0.0 4233.6 2483.7 3694.5 10411.8
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 1457.9 855.3 1272.2
Roving Hank 0.8 0.8 0.8 1.1
TM 1.41 1.41 1.41 1.48
TPI 1.26 1.26 1.26 1.55
Waste% 0.5 0.5 0.5 0.5
489.1
Section Draw Farme:

Del speed (M/MIN) 300 300 300 250
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 0.00 2.25 1.32 2.35
waste% 1 1 1 1
3.74
Section Comber:

Nips/min 400 400 400 300
feed/nip 5.2 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.00 3.59 2.11 4.56
Waste% 1 1 1 1
Noil% 18.5 18.5 18.5 17.5
Tension draft 1.095 1.095 1.095 1.095
5.98
Section Unilap:
Production reqd 0.0 1768.6 1037.6 1530.5

del speed 118 118 118 90
gms/mtr 74 74 74 74
No of m/c reqd 0.00 0.60 0.35 0.68
Waste% 0.5 0.5 0.5 0.5
1.00

Production reqd. 0.0 1777.4 1042.8 1538.1
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 240
Sliver hank 0.143 0.143 0.143 0.143
No of del reqd 0.00 2.34 1.38 3.80
waste% 0.5 0.5 0.5 0.5
3.9
Section Carding:

Production reqd 0.0 1786.3 1048.0 1545.8
Sliver hank 0.143 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75
Waste%
8.1

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 950
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 12.2
Tpm 401.6 401.6 401.6 480.3
Spindle Speed 8200.0 8200.0 8200.0 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 50 CWC 40 CHC

No. of ply 1 1
mixing 50%M/50%B 50 J 50 S
No of R/F 11 10 21
Make G5/1 G5/1
Total spindles 10560 9600
Utilisation 98 98 UNIT OUTPUT
Nominal count 50 40 OUTPUT/DAY~
Actual count 50.5 40.5 6048.4
TM 4.04 3.42 AVG. COUNT~
TPM 1130 858 #VALUE!
Spindle Speed 18418 16974
Expected Eff(Time) 96 94
Productivity g/s/s 83 123
Waste% 1.7 1.7
Production/shift 859.0 1157.2
Production/day 2576.9 3471.6 6048.4
Rovg waste 1.5 1.5
Make LF1400 LF1400

Production Reqd. 887.3 1195.4
Roving Hank 1.5 1.1
TM 1.28 1.43
TPI 1.57 1.50
Productivity Kg/s/s 2.02 2.89
Spindles required 438.4 414.4
Waste% 0.5 0.5
Section Draw Farme:
Make RSB1,D30 RSB1,D30

Production Reqd 892 1201
Del speed (M/MIN) 250 300
Efficiency 92 92
Productivity kg/del/shift 420.6 651.9
No of del reqd. 2.12 1.84
waste% 1 1
1.94
Section Comber:
Make E62H E62H

Nips/min 300 325
feed/nip 4.7 4.7
feed gms/mtr 54 64
Waste% 1 1
Noil% 20.5 21.5
Section Unilap:

Efficiency 70 70
del speed 90 90
gms/mtr 54 64
Waste% 0.5 0.5
0.81
Make DO/6, SB4 DO/6, SB4

Production reqd. 1100.0 1494.1
Efficiency% 0.85 0.85
Del speed 450 550
waste% 0.5 0.5
1.7
Section Carding:
Make DK803 DK803

Productivity kg/hr 22 42
Productivity kg/card/shift 165.0 315.0
Expected eff 93.75 93.75
No of cards reqd 6.7 4.8
Waste%
4.9
Section Post Spinning: Autoconer `
Make AC338 AC338

Hard waste% 0.5 0.5
Avg drum speed 1350 1350
Productivity kg/drum/shift 5.20 6.48
expected eff 70 70
Utilisation 98 98
No of drums reqd per shift 165.2 178.5
Make PS PS
Hard waste% 0.2 0.2
expected eff 85 85
Utilisation 98 98
Make AC338 AC338

Hard waste% 0.2 0.2
Tpi 10.2 10.2
Tpm 401.6 401.6
Spindle Speed 8200.0 8200.0
Productivity gm/drum/shift 352.89 440.02
Contraction 4.00 4.00
expected eff 80 80
Utilisation 98 98
Conclusion:
Section Ring frame:
count 20/2CHC 32sCHC 40sCWC

No. of ply 2 1 1
mixing 50/50 50/50 100%S-6
No of R/F 4 6 14 24
Make G5/1 G5/1 G5/1
Actual count 20.2 32.5 40.2 11769.4
TM 3.78 3.48 3.93 AVG. COUNT~
TPM 668 780 980 #VALUE!
Spindle Speed 17173 18515 21349
Waste% 1.7 1.7 1.7
Production/day 3386.9 3048.2 5334.3 11769.4

Production Reqd. 1166.3 1049.7 1836.9
TM 1.46 1.46 1.52
TPI 1.31 1.39 1.44
Waste% 0.5 0.5 0.5
499.1
Section Draw Farme:

Sliver hank 0.12 0.12 0.12
Efficiency 92 92 92
No of del reqd. 1.80 1.62 2.83
waste% 1 1 1
3.59
Section Comber:
Make E62H E62H E62H

Nips/min 400 400 400
feed/nip 5.2 5.2 5.2
Sliver hank 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375
No of del reqd 2.92 2.63 4.69
Waste% 1 1 1
Noil% 20 20 21.5
Tension draft 1.095 1.095 1.095
5.83
Section Unilap:
Production reqd 1432.6 1289.4 2284.3

Efficiency 70 70 70
del speed 118 118 100
gms/mtr 74 74 74
No of m/c reqd 0.49 0.44 0.92
Waste% 0.5 0.5 0.5
0.97

Production reqd. 1439.8 1295.8 2295.8
Efficiency% 0.85 0.85 0.85
Del speed 450 450 450
Sliver hank 0.143 0.143 0.143
No of del reqd 1.90 1.71 3.03
waste% 0.5 0.5 0.5
3.8
Section Carding:

Production reqd 1447.0 1302.3 2307.2
Sliver hank 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75
Waste%
7.9

Hard waste% 0.5 0.5 0.5
Utilisation 99.5 99.5 99.5
Drums reqd after 1.5% maint 88.1 123.7 264.8 476.6
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 10.2 12.2
Tpm 401.6 401.6 480.3
Spindle Speed 8200.0 8200.0 8200
Conclusion:
Section Ring frame:
count 24CHC 20CWC 50 CWC 50 CWC

No. of ply 1 1 1 1
mixing 50/50 50/50 100%MCU-5 100%MCU-5
No of R/F 6 4 11 3 24
No Oof spl per frame 960 960 960 864
Make G5/1 G5/1 G5/1 G5/1
Total spindles 5760 3840 10560 2592
Actual count 24.2 20.2 49.2 49.2 12227.5
TM 3.54 3.88 4.04 4.04 AVG. COUNT~
TPM 686 686 1116 1116 #VALUE!
Spindle Speed 19694 18309 21588 21588
Waste% 1.7 1.7 1.7 1.7
Production/day 4843.2 3556.2 3073.6 754.4 12227.5
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1667.8 1224.6 1058.4 259.8
Roving Hank 0.8 0.8 1.2 1.2
TM 1.52 1.52 1.33 1.33
TPI 1.36 1.36 1.46 1.46
Waste% 0.5 0.5 0.5 0.5
586.0 483.0

Del speed (M/MIN) 400 400 300 300
Sliver hank 0.12 0.12 0.165 0.165
No of del reqd. 1.93 1.42 2.24 0.55
waste% 1 1 1 1
3.51 2.93

Efficiency 92 92
waste% 1 1
Section Comber:

Nips/min 400 400 370 370
feed/nip 5.2 5.2 4.7 4.7
Sliver hank 0.115 0.115 0.16 0.16
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.65 2.68 4.36 1.07
Waste% 1 1 1 1
Noil% 15.1 15.1 20.2 20.2
Tension draft 1.095 1.095 1.095 1.095
5.70
Section Unilap:
Production reqd 1965.7 1443.3 1302.2 319.6

del speed 120 120 100 100
gms/mtr 80 80 54 54
No of m/c reqd 0.61 0.45 0.72 0.18
Waste% 0.5 0.5 0.5 0.5
1.11 0.94
Make SB2 SB2 DO/6 DO/6

Production reqd. 1975.5 1450.5 1308.8 321.2
Efficiency% 0.85 0.85 0.85 0.85
Del speed 550 550 420 420
Sliver hank 0.143 0.143 0.18 0.18
No of del reqd 2.13 1.57 2.33 0.57
waste% 0.5 0.5 0.5 0.5
3.9 3.0
Section Carding:

Production reqd 1985.4 1457.8 1315.3 322.8
Sliver hank 0.143 0.143 0.18 0.18
Expected eff 93.75 93.75 93.75 93.75
Waste%
9.1 7.0

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1500 1500 1350 1350
Utilisation 99.5 99.5 99.5 99.5
Drums reqd after 1.5% maint 146.5 89.8 213.3 52.4 501.9
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2
Tpm 401.6 401.6 480.3 480.3
Spindle Speed 8200.0 8200.0 8200 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 60 CWC 50 CWC 50 CWC

No. of ply 1 1 1
mixing 100%MCU5 100%MCU-5 100%MCU-5
No of R/F 10 11 3 24
No Oof spl per frame 960 960 864
Make G5/1 G5/1 G5/1
Actual count 60.5 50.5 50.5 5666.8
TM 4.36 4.33 4.33 AVG. COUNT~
TPM 1336 1212 1212 #VALUE!
Spindle Speed 22869 22849 22849
Waste% 1.7 1.7 1.7
Production/day 2032.1 2918.4 716.3 5666.8

TM 1.35 1.38 1.38
TPI 1.48 1.51 1.51
Waste% 0.5 0.5 0.5
475.8

Sliver hank 0.165 0.165 0.165
Efficiency 92 92 92
No of del reqd. 1.78 1.83 0.45
waste% 1 1 1
2.39

Production Reqd 710
Del speed (M/MIN) 250
Sliver hank 0.16
Efficiency 92
No of del reqd. 1.74
Machine reqd after 5% maint 1.83 1.83
waste% 1
Section Comber:
Make E62H E62H E62H

Nips/min 275 370 370
feed/nip 4.7 5.2 5.2
Sliver hank 0.16 0.16 0.16
efficiency 0.9375 0.9375 0.9375
No of del reqd 4.02 3.71 0.91
Waste% 1 1 1
Noil% 23 19.5 19.5
Tension draft 1.095 1.095 1.095
4.85
Section Unilap:

Efficiency 70 70 70
gms/mtr 54 54 54
No of m/c reqd 0.54 0.68 0.17
Waste% 0.5 0.5 0.5
0.89

Efficiency% 0.85 0.85 0.85
Del speed 400 350 350
Sliver hank 0.18 0.18 0.18
No of del reqd 1.65 2.64 0.65
waste% 0.5 0.5 0.5
3.4
Section Carding:

Sliver hank 0.18 0.18 0.18
Expected eff 93.75 93.75 93.75
Waste%
7.1

Hard waste% 0.5 0.5 0.5
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 12.2 12.2
Tpm 401.6 480.3 480.3
Conclusion:
Section Ring frame:
ELITWIST
count 2/60CWC 40CHC 50CWC 30 CWC 20 CHC 24CHC
No. of ply 1 1 1 1 1 1
mixing 100%MCU-5 100%MCU-5 100% MCU-5 50/50 50/50 50/50
No of R/F 3 5 6 6 2 2 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 4800 5760 5760 1920 1920
Actual count 30.5 39.5 49.5 30.2 20.2 24.2 11518.2
TM 3.96 3.96 4.20 3.96 3.55 3.55 AVG. COUNT~
TPM 968 968 1157 858 655 686 28.25
Spindle Speed 19003 21569 23756 21194 18803 19358
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1143.1 1919.2 1693.4 3302.2 1891.0 1569.3 11518.2
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

Production Reqd. 393.6 660.9 583.1 1137.1 651.2 540.4
Roving Hank 1.2 1.2 1.2 0.7 0.7 0.7
TM 1.5 1.5 1.5 1.54 0.154 1.54
TPI 1.64 1.64 1.64 1.29 0.13 1.29
Spindle Speed 980 900 800 850 850 850
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
310.0

Production Reqd 396 664 586 1143 654 543
Del speed (M/MIN) 250 250 250 350 350 350
Sliver hank 0.165 0.165 0.165 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 1.00 1.68 1.48 1.50 0.86 0.71
waste% 1 1 1 1 1 1
5.95 1.65

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 400 671 592 1154 661 549
Nips/min 370 370 370 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 54 54 79 79 79 79
Sliver hank 0.165 0.165 0.165 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.47 2.47 1.49 2.56 1.47 1.22
Waste% 1 1 1 1 1 1
Noil% 20.5 20.5 20.5 16.5 16.5 16.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
8.39 2.82
Section Unilap:
Production reqd 485.5 815.2 719.3 1356.4 776.7 644.6

Efficiency 70 70 70 70 70 70
del speed 120 120 116 112 112 112
gms/mtr 54 54 54 79 79 79
No of m/c reqd 0.22 0.37 0.34 0.46 0.26 0.22
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.47 0.50

Production reqd. 487.9 819.2 722.9 1363.2 780.6 647.8
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 500 500 500
Sliver hank 0.18 0.18 0.1802 0.143 0.143 0.143
No of del reqd 0.76 1.28 1.13 1.62 0.93 0.77
waste% 0.5 0.5 0.5 0.5 0.5 0.5
5.0 1.8
Section Carding:

Production reqd 490.4 823.3 726.5 1370.0 784.5 651.0
Sliver hank 0.18 0.18 0.18 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.6 2.6 2.3 3.8 2.2 1.8
Waste%
10.6 4.1

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1350 1350 1500 1500 1500
expected eff 64 63 63 64 64 64
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 500 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
ELITWIST ELITWIST
count 2/40CWC 2/40CWC 40CWC 30 CWC
No. of ply 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50/50
No of R/F 3 2 9 10 24
Make G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 8640 9600
Actual count 20.2 20.2 39.2 30.2 12647.2
TM 4.62 4.62 4.02 3.97 AVG. COUNT~
TPM 818 818 990 858 30.00
Spindle Speed 19852 19852 21731 21194
Waste% 1.7 1.7 1.7 1.7
Production/day 2133.7 1580.5 3429.2 5503.7 12647.2
Rovg waste 1.5 1.5 1.5 1.5
Make ELECTROJET ELECTROJET LF1400 LF1400

Production Reqd. 734.8 544.3 1180.9 1895.2
Roving Hank 0.9 0.9 0.9 0.7
TM 1.53 1.53 1.51 1.51
TPI 1.45 1.45 1.43 1.26
Waste% 0.5 0.5 0.5 0.5
277.7 351.2
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1

Del speed (M/MIN) 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 1.13 0.84 1.82 2.92
waste% 1 1 1 1
3.07

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2
Sliver hank 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.69 1.25 2.72 4.32
Waste% 1 1 1 1
Noil% 18.5 18.5 18.5 17.5
Tension draft 1.095 1.095 1.095 1.095
3.10 4.53
Section Unilap:
Production reqd 891.4 660.3 1432.5 2279.9

del speed 116 116 116 116
gms/mtr 79 79 79 74
No of m/c reqd 0.29 0.21 0.47 0.79
Waste% 0.5 0.5 0.5 0.5
0.53 0.83
Make DO/6 DO/6 DO/6 SB2

Production reqd. 895.8 663.6 1439.7 2291.3
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 450
Sliver hank 0.143 0.143 0.143 0.143
No of del reqd 1.18 0.88 1.90 3.02
waste% 0.5 0.5 0.5 0.5
2.2 3.2
Section Carding:

Production reqd 900.3 666.9 1446.9 2302.8
Sliver hank 0.143 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75
Waste%
5.7

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1500 1500 1350 1500
Utilisation 99.5 99.5 99.5 99.5
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 10.2
Tpm 401.6 401.6 480.3 401.6
Spindle Speed 8200.0 8200.0 8200 8200.0
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
ELITE TWIST
count 2/40CWC 20CWC 30 CWC 50 CWC 70CWC
No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 60/40M/G 60/40M/G
No of R/F 3 2 6 13 0 24
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 5760 12480 0
Actual count 20.2 20.2 30.2 50.2 70.5 10520.8
TM 4.57 3.86 3.95 4.35 4.35 AVG. COUNT~
TPM 808 686 854 1213 1437 11.67
Spindle Speed 19248 18475 20861 21754 24400
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 2118.5 1834.6 3302.2 3265.5 0.0 10520.8
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 729.5 631.7 1137.1 1124.5 0.0
Roving Hank 0.9 0.6 0.6 1.2 1.45
TM 1.54 1.54 1.54 1.32 1.32
TPI 1.46 1.19 1.19 1.45 1.59
Spindle Speed 1250 750 750 680 680
Waste% 0.5 0.5 0.5 0.5 0.5
283.0

Del speed (M/MIN) 350 300 300 250 250
Sliver hank 0.12 0.12 0.12 0.165 0.165
No of del reqd. 0.96 0.97 1.75 2.86 0.00
waste% 1 1 1 1 1
2.86

Del speed (M/MIN) 450 450 450 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.00 0.00 0.00 0.00 0.00
waste% 1 1 1 1 1
Section Comber:

Nips/min 400 400 400 350 300
feed/nip 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 79 79 79 56 56
Sliver hank 0.125 0.125 0.125 0.165 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.66 1.44 2.59 4.72 0.00
Waste% 1 1 1 1 1
Noil% 17.5 17.5 17.5 20.2 20.2
Tension draft 1.095 1.095 1.095 1.095 1.095
5.98
Section Unilap:
Production reqd 877.6 760.0 1367.9 1383.6 0.0

del speed 120 120 120 90 90
gms/mtr 79 79 79 56.6 56
No of m/c reqd 0.28 0.24 0.43 0.81 0.00
Waste% 0.5 0.5 0.5 0.5 0.5
0.99
Make SB2 SB2 SB2 DO/6 DO/6

Production reqd. 882.0 763.8 1374.8 1390.5 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 500 500 500 300 300
Sliver hank 0.143 0.143 0.143 0.18 0.18
No of del reqd 1.05 0.91 1.63 3.46 0.00
waste% 0.5 0.5 0.5 0.5 0.5
3.8
Section Carding:

Production reqd 886.4 767.6 1381.7 1397.4 0.0
Sliver hank 0.143 0.143 0.143 0.18 0.18
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.3 2.0 3.5 6.0 0.0
Waste%
8.0

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1500 1500 1500 1500
Utilisation 99.5 99.5 99.5 99.5 99.5
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 600

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 10.2 10.2
Tpm 401.6 401.6 401.6 401.6 401.6
Spindle Speed 8200.0 8200.0 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
Eli-twist
count 2/40CWC 40 CWC 40 CHC 30 CHC 20 CWC 30 CWC
No. of ply 1 2 2 1 2 1
mixing 100 s-6 100 s-6 100 s-6 100 s-6 50/50 50/50
No of R/F 2 3 5 4 3 7 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 1728 2880 4800 3840 2880 6720
Actual count 20.2 39.5 40.5 30.5 20.5 30.2 13289.6
TM 4.59 4.00 3.47 3.57 3.95 3.95 AVG. COUNT~
TPM 813 990 870 772 702 854 26.25
Spindle Speed 18737 21421 19873 18850 19618 20968
Expected Eff(Time) 89 92 92 90 89 90 39.5
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1381.8 1143.1 1961.6 2178.9 2751.8 3872.3 13289.6
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
4486.5 6624.2

Production Reqd. 475.8 393.6 675.5 750.3 947.6 1333.4
Roving Hank 0.9 0.9 0.9 0.9 0.7 0.7
TM 1.51 1.51 1.51 1.51 1.58 1.58
TPI 1.43 1.43 1.43 1.43 1.32 1.32
Spindle Speed 1250 900 900 900 900 900
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
342.4 393.2

Production Reqd 478 396 679 754 952 1340
Del speed (M/MIN) 300 300 300 300 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 0.73 0.61 1.04 1.16 1.25 1.76
waste% 1 1 1 1 1 1
3.72 3.16

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 483 400 686 762 962 1354
Nips/min 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 74 74 74 74 78 78
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.22 1.01 1.73 1.92 2.15 3.08
Waste% 1 1 1 1 1 1
Noil% 21.5 21.5 21.5 21.5 16.2 17.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
6.16 5.49
Section Unilap:
Production reqd 591.8 489.5 840.0 933.1 1127.4 1604.1

Efficiency 70 70 70 70 70 70
del speed 116 116 116 116 118 118
gms/mtr 74 74 74 74 78 78
No of m/c reqd 0.21 0.17 0.29 0.32 0.36 0.52
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.04 0.93
Make SB2 DO/6 DO/6 SB2 SB2 SB2

Production reqd. 594.7 491.9 844.2 937.7 1133.1 1612.1
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 430 430 430 430 500 500
Sliver hank 0.143 0.143 0.143 0.143 0.143 0.143
No of del reqd 0.82 0.68 1.17 1.29 1.35 1.91
waste% 0.5 0.5 0.5 0.5 0.5 0.5
4.2 3.4
Section Carding:

Production reqd 597.7 494.4 848.4 942.4 1138.7 1620.2
Sliver hank 0.143 0.143 0.143 0.143 0.125 0.125
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.4 1.2 2.1 2.3 2.8 3.9
Waste%
7.2 6.9

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1000 1000 1300 1300 1500
expected eff 64 72 72 67 64 67
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 500 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
ELITWIST
No. of ply 1 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50/50 50/50
No of R/F 3 8 2 8 3 24
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 7680 1920 7680 2880
Actual count 20.2 39.2 22.2 30.2 30.2 12981.3
TM 4.62 4.02 3.60 3.97 3.97 AVG. COUNT~
TPM 818 990 668 858 858 31.42
Spindle Speed 19285 21731 18999 21194 22498
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 2072.8 3048.2 1704.7 4402.9 1752.7 12981.3
Rovg waste 1.5 1.5 1.5 1.5 1.5

Production Reqd. 713.8 1049.7 587.0 1516.2 603.6
Roving Hank 0.9 0.9 0.8 0.6 0.6
TM 1.53 1.51 1.51 1.51 1.51
TPI 1.45 1.43 1.35 1.17 1.17
Spindle Speed 1250 750 750 750 750
Waste% 0.5 0.5 0.5 0.5 0.5
569.4 332.5

Production Reqd 717 1055 590 1524 607
Del speed (M/MIN) 350 300 300 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.94 1.62 0.90 2.00 0.80
waste% 1 1 1 1 1
3.64 2.94

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 725 1066 596 1539 613
Nips/min 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 79 79 79 74 74
Sliver hank 0.115 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.65 2.42 1.35 3.64 1.45
Waste% 1 1 1 1 1
Noil% 18.5 18.5 18.5 16.5 16.5
Tension draft 1.095 1.095 1.095 1.095 1.095
5.69 5.35
Section Unilap:
Production reqd 865.9 1273.4 712.1 1808.5 719.9

del speed 116 116 116 118 118
gms/mtr 79 79 79 79 79
No of m/c reqd 0.28 0.41 0.23 0.58 0.23
Waste% 0.5 0.5 0.5 0.5 0.5
0.97 0.85

Production reqd. 870.2 1279.7 715.7 1817.6 723.5
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 450 450
Sliver hank 0.143 0.143 0.143 0.143 0.143
No of del reqd 1.08 1.58 0.89 2.40 0.95
waste% 0.5 0.5 0.5 0.5 0.5
3.7 3.5
Section Carding:

Production reqd 874.6 1286.1 719.3 1826.7 727.2
Sliver hank 0.143 0.143 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.2 3.3 1.8 4.4 1.8
Waste%
7.6 6.4

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1350 1500 1500 1500
Utilisation 99.5 99.5 99.5 99.5 99.5
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 600 600 600

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 30 CWC 30 CWC 32 CWC 20 CWC 40CWC 30CHC 34 CHC 20 CHC

No. of ply 1 1 1 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 100%S-6 100%S-6 100%S-6 100%S-6
No of R/F 3 1 8 0 6 2 4 0 24
No Oof spl per frame 864 960 960 960 960 960 960 960
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 960 7680 0 5760 1920 3840 0
Utilisation 98 98 98 98 98 98 98 98 UNIT OUTPUT
Nominal count 30 30 32 20 40 30 34 20 OUTPUT/DAY~
Actual count 30.2 30.2 32.2 20.2 40.2 30.2 34.2 20.2 11497.0
TM 3.95 3.95 3.94 3.93 3.93 3.49 3.55 3.78 AVG. COUNT~
TPM 854 854 880 695 980 755 818 668 33.83
Spindle Speed 20861 20861 20924 19138 21818 18442 20655 18678
Expected Eff(Time) 90 90 91 89 91 90 90 89
Productivity g/s/s 195 195 180 325 135 195 178 330
Waste% 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Production/shift 495.3 183.5 1354.8 0.0 762.0 366.9 669.8 0.0
Production/day 1486.0 550.4 4064.3 0.0 2286.1 1100.7 2009.5 0.0 11497.0
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
6100.6 5396.4
Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 511.7 189.5 1399.5 0.0 787.2 379.0 692.0 0.0
Roving Hank 0.7 0.7 0.7 0.7 0.9 0.7 0.7 0.7
TM 1.62 1.62 1.62 1.62 1.47 1.47 1.47 1.47
TPI 1.36 1.36 1.36 1.36 1.39 1.23 1.23 1.23
Spindle Speed 1200 800 800 800 800 800 800 800
Productivity Kg/s/s 7.92 5.28 5.28 5.28 3.99 5.82 5.82 5.82
Spindles required 64.6 35.9 265.0 0.0 197.2 65.1 118.9 0.0
Spindles after 5% maint 67.8 37.7 278.3 0.0 207.1 68.4 124.9 0.0 784.1
Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
383.8 400.3
Make DO/6 DO/6 DO/6 DO/6 RSB1 RSB1 RSB1 RSB1

Production Reqd 514 190 1407 0 791 381 695 0
Del speed (M/MIN) 300 300 300 300 400 400 400 400
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 85 85 85 85
Productivity kg/del/shift 651.9 651.9 651.9 651.9 803.1 803.1 803.1 803.1
No of del reqd. 0.79 0.29 2.16 0.00 0.99 0.47 0.87 0.00
Machine reqd after 5% maint 0.83 0.31 2.27 0.00 1.03 0.50 0.91 0.00 5.84
waste% 1 1 1 1 1 1 1 1
3.40 2.44
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd 799
Sliver hank 0.12
Efficiency 85
waste% 1
Section Comber:
Make E62H E62H E62H E62H E62H E62H E62H E62H

Production reqd 519 192 1421 0 807 385 702 0
Nips/min 400 400 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 78 78 78 78 66 66 66 66
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 445.4 445.4 445.4 445.4 363.3 363.3 363.3 363.3
No of del reqd 1.17 0.43 3.19 0.00 2.22 1.06 1.93 0.00
machine reqd after 5% maint 1.22 0.45 3.35 0.00 2.33 1.11 2.03 0.00 10.50
Waste% 1 1 1 1 1 1 1 1
Noil% 16.5 16.5 16.5 16.5 19.5 19.5 19.5 19.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095 1.095 1.095
5.03 5.48
Section Unilap:
Production reqd 610.4 226.1 1669.4 0.0 972.7 463.7 846.5 0.0
Efficiency 70 70 70 70 70 70 70 70
del speed 118 118 118 115 115 115 115 115
gms/mtr 78 78 78 78 66 66 66 66
Productivity kg/shift 3092.5 3092.5 3092.5 3013.9 2550.2 2550.2 2550.2 2550.2
No of m/c reqd 0.20 0.07 0.54 0.00 0.38 0.18 0.33 0.00
No of m/c after 5% maint 0.21 0.08 0.57 0.00 0.40 0.19 0.35 0.00 1.79
Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
0.85 0.94
Make SB2 SB2 SB2 SB2 D-30 D-30 D-30 D-30

Production reqd. 613.4 227.2 1677.8 0.0 977.6 466.0 850.7 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 500 500 500 500 700 700 700 700
Sliver hank 0.125 0.125 0.125 0.125 0.143 0.143 0.143 0.143
No of del reqd 0.64 0.24 1.74 0.00 0.83 0.40 0.72 0.00
No of del reqd after 5% maint 0.7 0.2 1.8 0.0 0.9 0.4 0.8 0.0 4.8
waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2.7 2.0
Section Carding:
Make DK803 DK803 DK803 DK803 DK803 DK803 DK803 DK803

Production reqd 616.5 228.3 1686.1 0.0 982.5 468.3 855.0 0.0
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125
Productivity kg/hr 55 55 55 55 52 52 52 52
Productivity kg/card/shift 412.5 412.5 412.5 412.5 390.0 390.0 390.0 390.0
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.5 0.6 4.1 0.0 2.5 1.2 2.2 0.0
Card required after 3% maint 1.5 0.6 4.2 0.0 2.6 1.2 2.3 0.0 12.4
Waste%
6.3 6.1
Make AC338 AC338 AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Yarn for winding kg/shift 495.3 183.5 1354.8 0.0 762.0 366.9 669.8 0.0 3832.3
Avg drum speed 1450 1500 1000 1450 1000 1500 1500 1500
Productivity kg/drum/shift 8.67 9.39 6.31 12.96 5.05 9.39 8.29 14.03
expected eff 64 67 72 64 72 67 67 67
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5 99.5 99.5
No of drums reqd per shift 57.2 19.5 214.8 0.0 150.9 39.1 80.8 0.0 19.5
Drums reqd after 1.5% maint 58.0 19.8 218.1 0.0 153.1 39.7 82.0 0.0 19.8
Make PS PS PS PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 600 500 600 600 600
expected eff 85 85 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98 98 98
No of drums reqd per shift 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 10.2 12.2 10.2 10.2 10.2
Tpm 401.6 401.6 480.3 401.6 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200.0 8200 8200.0 8200 8200.0 8200.0 8200.0
Productivity gm/drum/shift 590.09 590.09 474.28 882.22 379.90 590.09 521.08 882.22
Contraction 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 80 82 80 80 80
Utilisation 98 98 98 98 98 98 98 98
Conclusion:
Section Ring frame:
Eli-twist Eli-twist
No. of ply 1 1 1 1 1 1
mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5
No of R/F 3 2 2 5 2 10 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 1920 4800 1920 9600
Actual count 20.2 30.2 24.2 32.2 20.2 50 11551.5
TM 4.62 3.24 3.45 4.02 4.62 4.36 AVG. COUNT~
TPM 818 702 668 897 818 1213 34.50
Spindle Speed 18990 18291 19033 22157 18990 21424
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 2088.0 1174.1 1620.1 2638.9 1546.7 2483.7 11551.5
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
4882.2 7521.1

Production Reqd. 719.0 404.3 557.9 908.7 532.6 855.3
Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2
TM 1.66 1.66 1.66 1.66 1.47 1.47
TPI 1.57 1.39 1.39 1.39 1.39 1.32
Spindle Speed 1350 800 800 800 900 750
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
322.6 507.7 427.4

Production Reqd 723 406 561 913 535 860
Del speed (M/MIN) 350 350 350 350 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.16
Efficiency 92 92 92 92 92 92
No of del reqd. 0.95 0.53 0.74 1.20 0.99 2.11
waste% 1 1 1 1 1 1
2.33 3.59 3.25

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 730 410 566 923 541 868
Nips/min 400 400 400 400 370 370
feed/nip 5.2 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 78 78 78 78 60 60
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.64 0.92 1.27 2.07 1.91 3.30
Waste% 1 1 1 1 1 1
Noil% 16.5 16.5 16.5 16.5 17.5 23.4
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
4.02 6.20 5.48
Section Unilap:
Production reqd 857.7 482.3 665.4 1084.0 640.7 1080.1

Efficiency 70 70 70 70 70 70
del speed 118 118 118 118 90 90
gms/mtr 78 78 78 78 60 60
No of m/c reqd 0.28 0.16 0.22 0.35 0.35 0.60
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
0.68 1.05 1.00

Production reqd. 861.9 484.7 668.8 1089.4 643.9 1085.5
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 340 340
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
No of del reqd 1.12 0.63 0.87 1.41 1.19 2.01
waste% 0.5 0.5 0.5 0.5 0.5 0.5
2.7 4.2 3.4
Section Carding:

Production reqd 866.3 487.1 672.1 1094.8 647.1 1090.9
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.1 1.2 1.6 2.7 2.7 4.5
Waste%
5.1 7.8 7.5

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1000 1450 1000
expected eff 64 67 72 72 64 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2 10.2 12.2
Tpm 401.6 401.6 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200.0 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 82 80 82
Utilisation 98 98 98 98 98 98
Conclusion:
Arihant Spinning Mills, Malerkotla
Unit-2
Productwise Autoconer balancing with cut levels & customer details
Section Ring frame:
count 30 CHC 30CWC 20CHC 40CHC Total

Customer IMPULSE AMDH MARKET INPULSE IMPULSE
No. of ply 1 1 1 1
mixing 50/50 50/51 100%S-6 100%S-6
No of R/F 3 9 3 9 24
Make G5/1 G5/1 G5/1 G5/1
Total spindles 2592 8640 2880 8640
Actual count 30.2 30.2 20.2 40.2 12840.5
TM 3.48 3.97 3.78 3.45 AVG. COUNT~
TPM 752 858 668 870 32.50
Spindle Speed 18167 20728 18678 20152
Waste% 1.7 1.7 1.7 1.7
Production/day 1486.0 4953.3 2794.2 3607.0 12840.5
Rovg waste 1.5 1.5 1.5 1.5
6439.3 6401.2

Hard waste% 0.5 0.5 0.7 0.7
Avg drum speed 1250 1400 1250 1250
Utilisation 99.5 99.5 99.5 99.5
Wdg Cuts 145-155 125-135 120-130 155-165

Yarn Content 54 gms 58 gms 54 gms 54 gms
Section Ring frame:
Eli-twist
count 2/40CWC 2/40 ChC 40 CWC 30 CHC 2/32 CHC 2/20CHC
No. of ply 1 2 1 1 2 1
mixing 100% MCU5 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6
No of R/F 3 2 7 3 3 4 22
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 6720 2880 2880 3840
Actual count 20.2 40.2 39.5 30.2 32.2 20.2 12612.7
TM 4.62 3.48 4.10 3.45 3.45 3.78 AVG. COUNT~
TPM 818 870 1011 772 772 668 27.09
Spindle Speed 18990 19943 22116 19148 18560 19413
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 2088.0 784.6 2667.2 1676.5 1524.1 3872.3 12612.7
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
9740.1

Production Reqd. 719.0 270.2 918.4 577.3 524.8 1333.4
Roving Hank 0.9 1 1 1 1 1
TM 1.43 1.43 1.43 1.43 1.43 1.43
TPI 1.36 1.43 1.43 1.43 1.43 1.43
Spindle Speed 1350 925 925 1100 925 925
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
845.5
Make RSB1 RSB1 RSB1 RSB1 RSB1 RSB1

Production Reqd 723 272 923 580 527 1340
Del speed (M/MIN) 400 400 400 400 400 400
Sliver hank 0.16 0.11 0.11 0.11 0.11 0.11
Efficiency 92 92 92 92 92 92
No of del reqd. 1.11 0.29 0.97 0.61 0.56 1.41
waste% 1 1 1 1 1 1
3.73

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 730 274 932 586 533 1354
Nips/min 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 74 74 74 74 74 74
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.79 0.69 2.35 1.44 1.30 3.31
Waste% 1 1 1 1 1 1
Noil% 19.3 21.6 21.6 19.3 19.3 19.3
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
8.83
Section Unilap:
Production reqd 878.1 336.3 1143.1 705.0 640.9 1628.5

Efficiency 70 70 70 70 70 70
del speed 100 118 118 118 118 118
gms/mtr 74 74 74 74 74 74
No of m/c reqd 0.35 0.11 0.39 0.24 0.22 0.56
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.47
Make SB2 SB2 SB2 SB2 SB2 SB2

Production reqd. 882.5 338.0 1148.8 708.6 644.2 1636.6
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 400 400
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
No of del reqd 1.14 0.44 1.49 0.92 0.84 2.12
waste% 0.5 0.5 0.5 0.5 0.5 0.5
5.6
Section Carding:

Production reqd 886.9 339.6 1154.6 712.1 647.4 1644.8
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.3 0.9 3.2 1.8 1.7 4.2
Waste%
11.2

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1500 1500 1500 1500
expected eff 64 67 67 67 67 67
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 10.2 10.2 10.2
Tpm 401.6 401.6 401.6 401.6 401.6 401.6
Spindle Speed 8200.0 8200.0 8200.0 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 80 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
count 30CWC 30CWC 20CHC 40CHC

No. of ply 1 1 1 1
mixing 50/50 50/51 100%S-6 100%S-6
No of R/F 3 9 3 9 24
Make G5/1 G5/1 G5/1 G5/1
Total spindles 2592 8640 2880 8640
Actual count 30.2 30.2 20.2 40.2 12840.5
TM 3.97 3.97 3.78 3.45 AVG. COUNT~
TPM 858 858 668 870 32.50
Spindle Speed 20728 20728 18678 20152
Waste% 1.7 1.7 1.7 1.7
Production/day 1486.0 4953.3 2794.2 3607.0 12840.5
Rovg waste 1.5 1.5 1.5 1.5
6439.3 6401.2
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 511.7 1705.7 962.2 1242.1
Roving Hank 0.7 0.7 0.7 0.9
TM 1.66 1.66 1.48 1.48
TPI 1.39 1.39 1.24 1.32
Waste% 0.5 0.5 0.5 0.5
451.8 484.0

Del speed (M/MIN) 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 0.79 2.63 1.48 1.91
waste% 1 1 1 1
3.59 7.16

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
Productivity kg/del/shift #REF!
No of del reqd.
Machine reqd after 5% maint #REF!
waste%
Section Comber:

Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2
Sliver hank 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.17 3.91 2.41 3.11
Waste% 1 1 1 1
Noil% 17 17 20 20
Tension draft 1.095 1.095 1.095 1.095
5.34 5.80
Section Unilap:
Production reqd 613.0 2043.3 1181.9 1525.7

del speed 110 110 110 110
gms/mtr 78 78 74 74
No of m/c reqd 0.21 0.71 0.43 0.56
Waste% 0.5 0.5 0.5 0.5
0.97 1.04
Make SB2 DO/6 SB2 DO/6

Production reqd. 616.0 2053.5 1187.8 1533.4
Efficiency% 0.85 0.85 0.85 0.85
Del speed 400 400 400 400
Sliver hank 0.125 0.125 0.144 0.144
No of del reqd 0.80 2.66 1.77 2.29
waste% 0.5 0.5 0.5 0.5
3.6 4.3
Section Carding:

Production reqd 619.1 2063.7 1193.8 1541.0
Sliver hank 0.125 0.125 0.144 0.144
Expected eff 93.75 93.75 93.75 93.75
Waste%
7.1 7.2

Hard waste% 0.5 0.5 0.7 0.7
Avg drum speed 1400 1400 1200 1200
Utilisation 99.5 99.5 99.5 99.5
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 #REF!
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 #REF!

Hard waste% 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 #REF!
Tpi 10.2 12.2 10.2 12.2
Tpm 401.6 480.3 401.6 480.3
Spindle Speed 8200.0 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 #REF!
Conclusion:
Section Ring frame: 10/11/2008
Eli-twist
count 30CWC 30CHC 24CHC 30CWC 2/40CWC 50CWC
No. of ply 1 1 1 1 1 1
mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5
No of R/F 3 1 2 5 2 11 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2784 960 1920 4800 1920 9504
Actual count 30.2 30.2 24.2 30.2 20.2 50 10560.6
TM 3.95 3.24 3.45 3.95 4.62 4.36 AVG. COUNT~
TPM 854 702 668 854 818 1213 36.17
Spindle Speed 21095 18291 19033 20631 18990 21424
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1596.1 587.1 1620.1 2751.8 1546.7 2458.9 10560.6
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
3803.2 6555.0

Production Reqd. 549.6 202.2 557.9 947.6 532.6 846.7
Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2
TM 1.66 1.66 1.66 1.66 1.36 1.36
TPI 1.57 1.39 1.39 1.39 1.29 1.32
Spindle Speed 1025 750 750 750 750 750
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
292.6 498.5 438.1

Production Reqd 552 203 561 952 535 851
Del speed (M/MIN) 300 300 300 300 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.16
Efficiency 92 92 92 92 92 92
No of del reqd. 0.85 0.31 0.86 1.46 0.99 2.09
waste% 1 1 1 1 1 1
2.12 3.65 3.23

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 558 205 566 962 541 860
Nips/min 400 400 400 400 350 350
feed/nip 5.2 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 78 78 78 78 60 60
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.26 0.46 1.28 2.18 2.02 3.46
Waste% 1 1 1 1 1 1
Noil% 17.2 17.2 17.2 17.2 17.5 23.4
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
3.16 5.45 5.75
Section Unilap:
Production reqd 659.5 242.6 669.4 1137.1 640.7 1069.3

Efficiency 70 70 70 70 70 70
del speed 110 110 110 110 90 90
gms/mtr 78 78 78 78 60 60
No of m/c reqd 0.23 0.08 0.23 0.39 0.35 0.59
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
0.57 0.99 0.99

Production reqd. 662.8 243.8 672.8 1142.8 643.9 1074.7
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 300 300
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
No of del reqd 0.86 0.32 0.87 1.48 1.35 2.26
waste% 0.5 0.5 0.5 0.5 0.5 0.5
2.2 3.7 3.8
Section Carding:

Production reqd 666.1 245.0 676.1 1148.5 647.1 1080.0
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.6 0.6 1.6 2.8 2.9 4.8
Waste%
4.0 6.8 7.9

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1000 1450 1000
expected eff 64 67 72 72 64 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2 10.2 12.2
Tpm 401.6 401.6 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200.0 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 82 80 82
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
Eli-twist Eli-twist
No. of ply 1 1 1 1 1 1
mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5
No of R/F 3 2 2 5 2 10 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 1920 4800 1920 9600
Actual count 20.2 30.2 24.2 32.2 20.2 50 11551.5
TM 4.62 3.24 3.45 4.02 4.62 4.36 AVG. COUNT~
TPM 818 702 668 897 818 1213 34.50
Spindle Speed 18990 18291 19033 22157 18990 21424
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 2088.0 1174.1 1620.1 2638.9 1546.7 2483.7 11551.5
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
4882.2 7521.1

Production Reqd. 719.0 404.3 557.9 908.7 532.6 855.3
Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2
TM 1.66 1.66 1.66 1.66 1.47 1.47
TPI 1.57 1.39 1.39 1.39 1.39 1.32
Spindle Speed 1350 800 800 800 900 750
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
322.6 507.7 427.4

Production Reqd 723 406 561 913 535 860
Del speed (M/MIN) 350 350 350 350 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.16
Efficiency 92 92 92 92 92 92
No of del reqd. 0.95 0.53 0.74 1.20 0.99 2.11
waste% 1 1 1 1 1 1
2.33 3.59 3.25

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 730 410 566 923 541 868
Nips/min 400 400 400 400 370 370
feed/nip 5.2 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 78 78 78 78 60 60
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.64 0.92 1.27 2.07 1.91 3.30
Waste% 1 1 1 1 1 1
Noil% 16.5 16.5 16.5 16.5 17.5 23.4
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
4.02 6.20 5.48
Section Unilap:
Production reqd 857.7 482.3 665.4 1084.0 640.7 1080.1

Efficiency 70 70 70 70 70 70
del speed 118 118 118 118 90 90
gms/mtr 78 78 78 78 60 60
No of m/c reqd 0.28 0.16 0.22 0.35 0.35 0.60
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
0.68 1.05 1.00

Production reqd. 861.9 484.7 668.8 1089.4 643.9 1085.5
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 340 340
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
No of del reqd 1.12 0.63 0.87 1.41 1.19 2.01
waste% 0.5 0.5 0.5 0.5 0.5 0.5
2.7 4.2 3.4
Section Carding:

Production reqd 866.3 487.1 672.1 1094.8 647.1 1090.9
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.1 1.2 1.6 2.7 2.7 4.5
Waste%
5.1 7.8 7.5

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1000 1450 1000
expected eff 64 67 72 72 64 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2 10.2 12.2
Tpm 401.6 401.6 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200.0 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 82 80 82
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
ELITWIST
count 2/60CWC 40CHC 40CWC 30 CHC 2/20 CHC 30 CWC
No. of ply 1 1 1 1 1 1
mixing 100%MCU-5 100%MCU-5 100% S-6 100% S-6 50/50 50/50
No of R/F 3 11 2 2 2 8 28
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 10560 1920 1920 1920 7680
Actual count 30.5 39.5 39.2 30.2 20.2 30.2 13589.9
TM 3.96 3.96 4.02 3.56 3.70 3.97 AVG. COUNT~
TPM 968 968 990 770 655 858 32.50
Spindle Speed 19003 21569 21731 20191 18803 21194
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1143.1 4222.3 762.0 1168.5 1891.0 4402.9 13589.9
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

Production Reqd. 393.6 1454.0 262.4 402.4 651.2 1516.2
Roving Hank 1.2 1.2 0.9 0.9 0.7 0.7
TM 1.5 1.5 1.51 1.51 1.51 1.51
TPI 1.64 1.64 1.43 1.43 1.26 1.26
Spindle Speed 980 900 800 800 900 900
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
713.7 357.0

Production Reqd 396 1461 264 404 654 1524
Del speed (M/MIN) 250 250 300 300 350 350
Sliver hank 0.165 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 1.00 2.69 0.40 0.62 0.86 2.00
waste% 1 1 1 1 1 1
4.95 3.01

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 400 1476 266 408 661 1539
Nips/min 370 370 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 54 54 79 79 79 79
Sliver hank 0.165 0.165 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.47 5.44 0.62 0.95 1.50 3.50
Waste% 1 1 1 1 1 1
Noil% 20.5 20.5 20.8 20.8 18.5 18.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
8.91 5.25
Section Unilap:
Production reqd 485.5 1793.4 324.5 497.5 790.0 1839.3

Efficiency 70 70 70 70 70 70
del speed 120 120 116 116 110 110
gms/mtr 54 54 79 79 79 79
No of m/c reqd 0.22 0.82 0.11 0.16 0.27 0.63
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.38 0.95

Production reqd. 487.9 1802.3 326.1 500.0 793.9 1848.5
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 480 450 450
Sliver hank 0.18 0.18 0.143 0.143 0.143 0.143
No of del reqd 0.76 2.81 0.40 0.62 1.05 2.44
waste% 0.5 0.5 0.5 0.5 0.5 0.5
4.8 3.7
Section Carding:

Production reqd 490.4 1811.4 327.7 502.5 797.9 1857.8
Sliver hank 0.18 0.18 0.143 0.143 0.143 0.18
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.6 6.0 0.8 1.2 1.9 4.5
Waste%
10.0 6.6

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1350 1350 1500 1500 1500
expected eff 64 63 63 64 64 64
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 500 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
count 32CHC 20 CHC 50CWC

No. of ply 1 2 1
mixing 50/50 50/50 100%MCU5
No of R/F 6 9 10 25
Make G5/1 G5/1 G5/1
Actual count 32.2 20.5 50.5 12108.1
TM 3.75 3.85 4.27
TPM 838 686 1196
Spindle Speed 17146 16916 17088
Waste% 1.7 1.7 1.7
Production/day 2709.5 7366.5 2032.1 12108.1

TM 1.56 1.56 1.34
TPI 1.48 1.48 1.56
Waste% 0.5 0.5 0.5
933.5
Section Draw Farme:

Sliver hank 0.12 0.12 0.14
Efficiency 92 92 92
No of del reqd. 1.44 3.91 1.51
waste% 1 1 1
5.62
Section Comber:
Make E62H E62H E62H

Nips/min 400 400 300
feed/nip 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.185
efficiency 0.9375 0.9375 0.9375
No of del reqd 2.58 7.02 3.78
Waste% 1 1 1
Noil% 17.5 17.5 23.5
Tension draft 1.095 1.095 1.095
10.09
Section Unilap:

Efficiency 70 70 70
gms/mtr 65 65 53
No of m/c reqd 0.44 1.18 0.55
Waste% 0.5 0.5 0.5
1.70

Production reqd. 1128.0 3066.8 888.9
Efficiency% 0.85 0.85 0.85
Del speed 450 450 250
Sliver hank 0.143 0.143 0.18
No of del reqd 1.49 4.05 2.66
waste% 0.5 0.5 0.5
5.8
Section Carding:

Sliver hank 0.143 0.143 0.18
Expected eff 93.75 93.75 93.75
Waste%
11.1

Hard waste% 0.5 0.5 0.5
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 12.2 10.2 17
Tpm 480.3 401.6 669.3
Spindle Speed 8200 8200.0 11000
Conclusion:
Section Ring frame:
count 20CHC 20 CHC 24CHC

No. of ply 1 2 1
mixing 50/50 50/50 100%MCU5
No of R/F 6 5 3
Make G5/1 G5/1 G5/1
Nominal count 20 20 24
Actual count 20.2 20.2 24.2
TM 3.78 3.88 3.72
TPM 668 686 720
Spindle Speed 16791 16381 16261
Waste% 1.7 1.7 1.7
Production/day 5080.3 4021.9 1947.5

Production Reqd. 1749.4 1385.0 670.6
TM 1.56 1.56 1.56
TPI 1.40 1.40 1.40
Waste% 0.5 0.5 0.5
706.7
Section Draw Farme:

Sliver hank 0.12 0.12 0.12
Efficiency 92 92 92
No of del reqd. 2.70 2.14 1.24
waste% 1 1 1
5.07
Section Comber:
Make E62H E62H E62H

Nips/min 385 385 385
feed/nip 5.2 5.2 5.2
Sliver hank 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375
No of del reqd 4.47 3.54 1.72
Waste% 1 1 1
Noil% 18.5 18.5 18.5
Tension draft 1.095 1.095 1.095
8.42
Section Unilap:

Efficiency 70 70 70
del speed 110 110 110
gms/mtr 74 74 74
No of m/c reqd 0.78 0.61 0.30
Waste% 0.5 0.5 0.5
1.46

Production reqd. 2132.9 1688.5 817.6
Efficiency% 0.85 0.85 0.85
Del speed 400 400 400
Sliver hank 0.12 0.12 0.12
No of del reqd 2.66 2.10 1.02
waste% 0.5 0.5 0.5
5.0
Section Carding:

Sliver hank 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75
Waste%
10.1

Hard waste% 0.5 0.5 0.5
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 12.2 10.2 17
Tpm 480.3 401.6 669.3
Spindle Speed 8200 8200.0 11000
Conclusion:
28CHE
1
100%MCU5
2 16
G5/1
1920
98 UNIT OUTPUT
28 OUTPUT/DAY~
28.2 11049.7
3.82
798
17163
93
190
1.7
357.5
1072.5 11049.7
1.5
LF1400
369.3
0.8
1.56
1.40
830
87
4.66
79.3
83.3 941.2
0.5
RSB1,D30
371
300
0.12
92
651.9
0.57
0.60 6.97
1
E62H
375
385
5.2
74
0.125
0.9375
397.0
0.94
0.99 11.21
1
18.5
1.095
448.0
70
110
74
2735.0
0.16
0.17 1.94
0.5
DO/6, SB4
450.3
0.85
400
0.12
803.1
0.56
0.6 6.1
0.5
DK803
452.5
0.12
52
390.0
93.75
1.2
1.2 13.5
AC338
0.5
357.5 3683.2
1300
9.09
71
98
39.3
41.3 360.2
PS
0.2
0.0 1338.0
600
10.25
85
98
0.0
0.0 95.4
AC338
0.2
0.0 1335.3
17
669.3
11000
559.50
4.00
88
98
0.0
0.0 1589.2
Section Ring frame:
count 20 CHC 20CHC 30CWC 20 CHE

No. of ply 2 1 1 1
mixing 50/50 50/50 50/50 50/50
No of R/F 5 6 7 0
Make G5/1 G5/1 G5/1 G5/1
Nominal count 20 20 30 20
Actual count 20.2 20.2 30.2 20.2
TM 3.88 3.78 3.87 3.61
TPM 686 668 838 638
Spindle Speed 16381 16791 16431 15778
Waste% 1.7 1.7 1.7 1.7
Production/day 4021.9 5080.3 3161.1 0.0
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1385.0 1749.4 1088.5 0.0
Roving Hank 0.8 0.8 0.8 0.8
TM 1.52 1.52 1.52 1.52
TPI 1.36 1.36 1.36 1.36
Waste% 0.5 0.5 0.5 0.5
315.7 608.8
Section Draw Farme:

Del speed (M/MIN) 350 300 300 300
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 1.83 2.70 1.68 0.00
Machine reqd after 5% mai 1.92 2.83 1.76 0.00
waste% 1 1 1 1
1.92 4.59
Section Comber:

Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2
Sliver hank 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.47 4.18 2.60 0.00
machine reqd after 5% mai 3.65 4.39 2.73 0.00
Waste% 1 1 1 1
Noil% 20 16 16 16
Tension draft 1.095 1.095 1.095 1.095
3.65 7.12
Section Unilap:
Production reqd 1701.2 2077.9 1292.9 0.0

del speed 110 110 110 110
gms/mtr 74 74 74 74
No of m/c reqd 0.62 0.76 0.47 0.00
Waste% 0.5 0.5 0.5 0.5
0.65

Production reqd. 1709.7 2088.3 1299.4 0.0
Efficiency% 0.85 0.85 0.85 0.85
Del speed 400 400 400 400
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd 2.13 2.60 1.62 0.00
No of del reqd after 5% ma 2.2 2.7 1.7 0.0
waste% 0.5 0.5 0.5 0.5
2.2
Section Carding:

Production reqd 1718.3 2098.7 1305.9 0.0
Sliver hank 0.12 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75 93.75
Card required after 3% ma 4.5 5.5 3.4 0.0
Waste%
4.5

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1300 1300 1300 1300
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 17
Tpm 401.6 480.3 669.3 669.3
Spindle Speed 8200.0 8200 11000 11000
Productivity gm/drum/shif 882.22 756.03 522.45 781.08
Contraction 4.00 4.00 4.00 4.00
Conclusion:
18
UNIT OUTPUT
OUTPUT/DAY~
12263.3
12263.3
924.5
6.52
10.76
1.95
6.7
13.5
4087.8
384.9
1338.0
95.4
1335.3
1589.2
Section Ring frame:
count 30CHE 20CWC 28CHC 30CHC 30 CHC

No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 100% S-6
No of R/F 2 4 5 10 0 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 1920 3840 4800 9600 0
Actual count 30.2 30.2 28.2 30.2 30.2 10716.7
TM 3.69 3.69 3.73 3.69 3.69
TPM 798 798 780 798 798
Spindle Speed 17228 17036 17217 16749 16749
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 1016.1 2009.5 2751.8 4939.2 0.0 10716.7
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 349.9 692.0 947.6 1700.8 0.0
Roving Hank 0.8 0.8 0.8 0.8 1
TM 1.48 1.48 1.48 1.48 1.48
TPI 1.32 1.32 1.32 1.32 1.48
Spindle Speed 850 850 850 850 850
Waste% 0.5 0.5 0.5 0.5 0.5
217.6 415.6 697.7 0.0
Section Draw Farme:

Del speed (M/MIN) 250 250 250 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.65 1.28 1.75 3.15 0.00
waste% 1 1 1 1 1
2.02 3.86 6.49 0.00
Section Comber:

Nips/min 400 400 400 400 370
feed/nip 5.2 5.2 5.2 5.2 4.7
feed gms/mtr 74 74 74 74 74
Sliver hank 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.85 1.67 2.29 4.11 0.00
Waste% 1 1 1 1 1
Noil% 17 17 17 17 19
Tension draft 1.095 1.095 1.095 1.095 1.095
2.64 5.05 8.48 0.00
Section Unilap:
Production reqd 419.1 828.9 1135.1 2037.4 0.0

del speed 118 118 118 118 100
gms/mtr 74 74 74 74 74
No of m/c reqd 0.14 0.28 0.39 0.69 0.00
Waste% 0.5 0.5 0.5 0.5 0.5
0.45 0.85 1.43
Production reqd. 421.2 833.1 1140.8 2047.6 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 360
Sliver hank 0.143 0.143 0.143 0.143 0.143
No of del reqd 0.63 1.24 1.69 3.04 0.00
waste% 0.5 0.5 0.5 0.5 0.5
2.0 3.7 6.3
Section Carding:

Production reqd 423.3 837.3 1146.5 2057.9 0.0
Sliver hank 0.12 0.12 0.12 0.12 0.143
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.3 2.5 3.4 6.1 0.0
Waste%
3.7 7.1 12.0

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 1350 1250
120.1 222.1 377.9
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 500

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 17 17 17 17 12.2
Tpm 669.3 669.3 669.3 669.3 480.3
Spindle Speed 11000 11000 11000 11000 8200
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 2/20 CHC 20CHC 24CHC 30CHE 60CWC

No. of ply 2 1 1 1 2
mixing 50/50 50/50 50/50 50/50 50/50
No of R/F 0 6 2 2 11 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 0 5760 1920 1920 10560
Actual count 20.2 20.2 24.2 30.2 60.5 9133.3
TM 3.88 3.78 3.82 3.69 4.28
TPM 686 668 740 798 1310
Spindle Speed 16381 16791 17085 17228 17441
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 0.0 5080.3 1298.3 1016.1 1738.6 9133.3
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 1749.4 447.1 349.9 598.7
Roving Hank 0.8 0.8 0.8 0.8 1.45
TM 1.48 1.48 1.48 1.48 1.37
TPI 1.32 1.32 1.32 1.32 1.65
Spindle Speed 800 800 800 800 730
Waste% 0.5 0.5 0.5 0.5 0.5
0.0 565.1 328.9
Section Draw Farme:

Del speed (M/MIN) 250 250 250 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.15
No of del reqd. 0.00 3.24 0.83 0.65 1.38
waste% 1 1 1 1 1
0.00 4.95 1.45
Section Comber:

Nips/min 400 400 400 400 275
feed/nip 5.2 5.2 5.2 5.2 4.7
feed gms/mtr 74 74 74 74 58
Sliver hank 0.125 0.125 0.125 0.125 0.14
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.00 4.18 1.07 0.84 3.29
Waste% 1 1 1 1 1
Noil% 16 16 16 16 25
Tension draft 1.095 1.095 1.095 1.095 1.095
0.00 6.39 3.45
Section Unilap:
Production reqd 0.0 2077.9 531.0 415.6 765.8

del speed 118 118 118 118 90
gms/mtr 74 74 74 74 58
No of m/c reqd 0.00 0.71 0.18 0.14 #VALUE!
No of m/c after 5% maint 0.00 0.74 0.19 0.15 #VALUE! #VALUE!
Waste% 0.5 0.5 0.5 0.5 0.5
1.08
Production reqd. 0.0 2088.3 533.7 417.7 769.6
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 250
Sliver hank 0.12 0.12 0.12 0.12 0.18
No of del reqd 0.00 2.60 0.66 0.52 2.30
waste% 0.5 0.5 0.5 0.5 0.5
3.8
Section Carding:

Production reqd 0.0 2098.7 536.3 419.7 773.5
Sliver hank 0.12 0.12 0.12 0.12 0.18
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 0.0 5.4 1.4 1.1 4.7
Waste%
8.1

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 1350 900
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 500

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 17 12.2
Tpm 401.6 480.3 669.3 669.3 480.3
Spindle Speed 8200.0 8200 11000 11000 8200
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: Kg/Day 9133.3 0.0
Section Ring frame:

No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 50/50
No of R/F 5 3 2 5 6 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spind 4800 2880 1920 4800 5760
Nominal co 20 20 30 50 60 OUTPUT/DAY~
Actual coun 20.2 20.2 30.2 50.5 60.5 9511.5
TM 3.78 4.18 3.78 4.25 4.28
TPM 668 740 818 1190 1310
Spindle Sp 16791 17051 17169 17239 17129
Expected E 90 90 94 95 95
Productivit 300 275 175 73 55
Waste% 1.7 1.7 1.7 1.7 1.7
Production/ 1411.2 776.2 329.3 343.4 310.5
Production 4233.6 2328.5 987.8 1030.2 931.4 9511.5
Rovg wast 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production 1457.9 801.8 340.2 354.7 320.7
Roving Ha 0.8 0.8 0.8 1.45 1.45
TM 1.48 1.48 1.48 1.37 1.37
TPI 1.32 1.32 1.32 1.65 1.65
Spindle Sp 850 850 850 730 730
Expected E 87 87 87 87 87
Productivit 5.03 5.03 5.03 1.91 1.91
Spindles re 290 159.5 67.7 185.6 167.8
Spindles af 304.5 167.5 71.1 194.9 176.2 914.1
Waste% 0.5 0.5 0.5 0.5 0.5
543.1 371.1
Section Draw Farme:

Production 1465 806 342 357 322
Del speed 250 250 300 250 250
Sliver hank 0.12 0.12 0.12 0.15 0.15
Productivity 543.3 543.3 651.9 434.6 434.6
No of del r 2.7 1.48 0.52 0.82 0.74
Machine re 2.83 1.56 0.55 0.86 0.78 6.58
waste% 1 1 1 1 1
4.94 1.64
Section Comber:

Production 1480 814 345 360 326
Nips/min 400 400 400 275 275
feed/nip 5.2 5.2 5.2 4.7 4.7
feed gms/m 74 74 74 58 58
Sliver hank 0.125 0.125 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity 425.1 425.1 425.1 189.8 189.8
No of del r 3.48 1.91 0.81 1.9 1.72
machine re 3.66 2.01 0.85 1.99 1.8 10.31
Waste% 1 1 1 1 1
Noil% 16 16 16 23 23
Tension dra 1.095 1.095 1.095 1.095 1.095
6.52 3.79
Section Unilap:
Production 1731.6 952.4 404 446.6 403.7

del speed 118 118 118 90 90
gms/mtr 74 74 74 58 58
Productivity 2934 2934 2934 1753.9 1753.9
No of m/c 0.59 0.32 0.14 0.25 0.23
No of m/c a 0.62 0.34 0.14 0.27 0.24 1.61
Waste% 0.5 0.5 0.5 0.5 0.5
1.11 0.51
Production 1740.2 957.1 406.1 448.8 405.8
Efficiency 0.85 0.85 0.85 0.85 0.85
Del speed 450 450 450 250 250
Sliver hank 0.12 0.12 0.12 0.18 0.18
Productivity 903.5 903.5 903.5 334.6 334.6
No of del r 1.93 1.06 0.45 1.34 1.21
No of del r 2 1.1 0.5 1.4 1.3 6.3
waste% 0.5 0.5 0.5 0.5 0.5
3.6 2.7
Section Carding:

Production 1748.9 961.9 408.1 451 407.8
Sliver hank 0.12 0.12 0.12 0.18 0.18
Productivit 52 52 52 20 20
Productivity 390 390 390 150 150
Expected e 93.75 93.75 93.75 93.75 93.75
No of card 4.5 2.5 1 3 2.7
Card requir 4.6 2.5 1.1 3.1 2.8 14.1
Waste%
8.2 5.9

Hard wast 0.5 0.5 0.5 0.5 0.5
Yarn for wi 1411.2 776.2 329.3 343.4 310.5 3170.5
Avg drum 1350 1350 1350 900 900
Productivit 12.99 12.99 8.82 3.76 3.14
expected ef 70 70 71 76 76
No of drums 108.6 59.7 37.4 91.3 98.9
Drums reqd 114 62.7 39.2 95.8 103.8 415.6
Make PS PS PS PS PS
Hard wast 0.2 0.2 0.2 0.2 0.2
Yarn for wi 0 0 0 0 0 0
Avg drum 600 600 600 500 500
Productivit 14.31 14.31 9.57 4.77 3.98
expected ef 85 85 85 85 85

Hard wast 0.2 0.2 0.2 0.2 0.2
Yarn for wi 0 0 0 0 0 0
Tpi 10.2 12.2 17 12.2 12.2
Tpm 401.6 480.3 669.3 480.3 480.3
Spindle Sp 8200 8200 11000 8200 8200
Productivit 882.22 756.03 522.45 302.41 252.43
Contractio 4 4 4 4 4
expected ef 80 82 88 82 82
Conclusion:
Total Unit Kg/Day 9511.5 0 0
Section Ring frame:
count 2/20 CHC 20CHC 30CHE 30CHC

No. of ply 2 1 1 1
mixing 50/50 50/50 50/50 100%s6
No of R/F 5 4 0.5 10 19.5
Make G5/1 G5/1 G5/1 G5/1
Total spindles 4800 3840 480 9600
Actual count 20.2 20.2 30.2 30.2 12595.0
TM 3.88 3.78 3.69 3.61
TPM 686 668 798 780
Spindle Speed 16381 16791 16749 17099
Waste% 1.7 1.7 1.7 1.7
Production/day 4021.9 3386.9 247.0 4939.2 12595.0
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1385.0 1166.3 85.0 1700.8
Roving Hank 0.8 0.8 0.8 0.8
TM 1.48 1.48 1.48 1.41
TPI 1.32 1.32 1.32 1.26
Waste% 0.5 0.5 0.5 0.5
550.7
Section Draw Farme:

Del speed (M/MIN) 300 350 300 275
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 2.14 1.54 0.13 2.86
waste% 1 1 1 1
4.00
Section Comber:

Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.31 2.79 0.20 4.93
Waste% 1 1 1 1
Noil% 16 16 16 23.5
Tension draft 1.095 1.095 1.095 1.095
6.61
Section Unilap:
Production reqd 1645.0 1385.3 101.0 2149.7

del speed 118 118 118 100
gms/mtr 74 74 74 74
No of m/c reqd 0.56 0.47 0.03 0.86
Waste% 0.5 0.5 0.5 0.5
1.12

Production reqd. 1653.2 1392.2 101.5 2160.4
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 280
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd 1.83 1.54 0.11 3.84
waste% 0.5 0.5 0.5 0.5
3.7
Section Carding:

Production reqd 1661.5 1399.1 102.0 2171.2
Sliver hank 0.12 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75 93.75
Waste%
8.4

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 1350
209.4
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 17
Tpm 401.6 480.3 669.3 669.3
Spindle Speed 8200.0 8200 11000 11000
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:

No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 50/50
No of R/F 5 3 2 5 6 21
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 4800 2880 1920 4800 5760
Actual count 20.2 20.2 30.2 50.5 60.5 9512
TM 3.78 4.18 3.78 4.25 4.28
TPM 668 740 818 1190 1310
Spindle Speed 16791 17051 17169 17239 17129
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 4233.6 2328.5 987.8 1030.2 931.4 9512
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 1457.9 801.8 340.2 354.7 320.7
Roving Hank 0.8 0.8 0.8 1.45 1.45
TM 1.48 1.48 1.48 1.37 1.37
TPI 1.32 1.32 1.32 1.65 1.65
Spindle Speed 850 850 850 730 730
Waste% 0.5 0.5 0.5 0.5 0.5
543.1 371.1
Section Draw Farme:

Production Reqd 1465 806 342 357 322
Del speed (M/MIN) 250 250 300 250 250
Sliver hank 0.12 0.12 0.12 0.15 0.15
No of del reqd. 2.70 1.48 0.52 0.82 0.74
waste% 1 1 1 1 1
4.94 1.64
Section Comber:

Production reqd 1480 814 345 360 326
Nips/min 400 400 400 275 275
feed/nip 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 74 74 74 58 58
Sliver hank 0.125 0.125 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.48 1.91 0.81 1.90 1.72
Waste% 1 1 1 1 1
Noil% 16 16 16 23 23
Tension draft 1.095 1.095 1.095 1.095 1.095
6.52 3.79
Section Unilap:
Production reqd 1731.6 952.4 404.0 446.6 403.7

del speed 118 118 118 90 90
gms/mtr 74 74 74 58 58
No of m/c reqd 0.59 0.32 0.14 0.25 0.23
Waste% 0.5 0.5 0.5 0.5 0.5
1.11 0.51
Production reqd. 1740.2 957.1 406.1 448.8 405.8
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 450 450 450 250 250
Sliver hank 0.12 0.12 0.12 0.18 0.18
No of del reqd 1.93 1.06 0.45 1.34 1.21
waste% 0.5 0.5 0.5 0.5 0.5
3.6 2.7
Section Carding:

Production reqd 1748.9 961.9 408.1 451.0 407.8
Sliver hank 0.12 0.12 0.12 0.18 0.18
Productivity kg/card/shift 390.0 390.0 390.0 150.0 150
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 4.5 2.5 1.0 3.0 2.7
Waste%
8.2 5.9

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 900 900
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 500 500

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 17 12.2 12.2
Tpm 401.6 480.3 669.3 480.3 480.3
Spindle Speed 8200.0 8200 11000 8200 8200
Contraction 4.00 4.00 4.00 4.00 4
Conclusion:
Total Unit output Kg/day: Kg/Day 9511.5 0 0
100% EOU
Section Ring frame:
count 2/20 CHC 50CWC 60CWC

No. of ply 2 1 1
mixing 50/50J34/S6 100%MCU5 100%MCU5
No of R/F 7 7 9 23
Make G5/1 G5/1 G5/1
Actual count 20.2 50.5 60.5 9161.5
TM 3.88 3.91 3.79 AVG. COUNT~
TPM 686 1094 1160 44.78
Spindle Speed 16496 19105 19029
Waste% 1.7 1.7 1.7
Production/day 5670.2 1738.6 1752.7 9161.5

TM 1.48 1.37 1.37
TPI 1.19 1.68 1.68
Waste% 0.5 0.5 0.5
650.4
Section Draw Farme:

Sliver hank 0.12 0.145 0.145
Efficiency 92 92 92
No of del reqd. 3.61 1.34 1.35
waste% 1 1 1
2.82
Section Comber:
Make E62H E62H E62H

Nips/min 400 300 300
feed/nip 5.2 4.7 4.7
Sliver hank 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375
No of del reqd 4.66 2.90 2.92
Waste% 1 1 1
Noil% 16 22 22
Tension draft 1.095 1.095 1.095
6.11
Section Unilap:

Efficiency 70 70 70
del speed 118 90 90
gms/mtr 74 58 58
No of m/c reqd 0.79 0.43 0.43
Waste% 0.5 0.5 0.5
0.90

Efficiency% 0.85 0.85 0.85
Del speed 400 240 240
Sliver hank 0.12 0.18 0.18
No of del reqd 2.90 2.34 2.36
waste% 0.5 0.5 0.5
4.9
Section Carding:

Sliver hank 0.12 0.18 0.18
Expected eff 93.75 93.75 93.75
Waste%
7.4

Hard waste% 0.5 0.5 0.5
262.6
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 12.2 12.2
Tpm 401.6 480.3 480.3
Conclusion:
100% EOU
Section Ring frame:
count 2/20 CHC 30CHC 20KHC

No. of ply 2 1 1
mixing 50/50J34/S6 50/50J34/S6 100%J34
No of R/F 4 9 8 21
Make G5/1 G5/1 G5/1
Actual count 20.2 30.2 20.2 14196.7
TM 3.88 3.69 4.07 AVG. COUNT~
TPM 686 798 720 24.29
Spindle Speed 16496 17219 17193
Waste% 1.7 1.7 1.7
Production/day 3240.1 4521.5 6435.1 14196.7

Production Reqd. 1115.7 1557.0 2215.9
TM 1.48 1.48 1.52
TPI 1.32 1.32 1.23
Waste% 0.5 0.5 0.5
558.3
Section Draw Farme:

Sliver hank 0.12 0.12 0.12
Efficiency 92 92 92
No of del reqd. 1.59 2.22 2.93
waste% 1 1 1
3.99
Section Comber:
Make E62H E62H E62H

Nips/min 400 400
feed/nip 5.2 5.2
feed gms/mtr 74 74
Waste% 1 1
Noil% 16 16
Section Unilap:

Efficiency 70 70
del speed 118 115
gms/mtr 74 74
Waste% 0.5 0.5

Production reqd. 1331.9 1858.6 2249.3
Efficiency% 0.85 0.85 0.85
Del speed 400 400 400
Sliver hank 0.12 0.125 0.125
No of del reqd 1.66 2.41 2.92
waste% 0.5 0.5 0.5
4.3
Section Carding:

Production reqd 1338.5 1867.9 2260.6
Sliver hank 0.12 0.12 0.12
Expected eff 93.75 93.75 93.75
Waste%
7.7

Hard waste% 0.5 0.5 0.5
263.3
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 12.2 12.2
Tpm 401.6 480.3 480.3
Conclusion:
Section Ring frame:
count 34 CH 30 CHC 50CWC 60CWC

No. of ply 2 2 1 1
mixing 100% S6 100% S6 100%MCU5 100%MCU5
No of R/F 2 8 5 6 21
Make G5/1 G5/1 G5/1 G5/1
Total spindles 1920 7680 4800 5760
Actual count 34.2 30.2 50.5 60.5 6748.4
TM 3.73 3.69 4.25 4.42 AVG. COUNT~
TPM 858 798 1190 1354 32.29
Spindle Speed 17433 16929 17239 17704
Waste% 1.7 1.7 1.7 1.7
Production/day 835.4 3951.4 1030.2 931.4 6748.4
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 287.7 1360.7 354.7 320.7
Roving Hank 1 1 1.4 1.4
TM 1.52 1.52 1.37 1.37
TPI 1.52 1.52 1.62 1.62
Waste% 0.5 0.5 0.5 0.5
575.4 329.5
Section Draw Farme:

Del speed (M/MIN) 250 300 250 250
Sliver hank 0.12 0.12 0.145 0.145
No of del reqd. 0.53 2.10 0.79 0.72
waste% 1 1 1 1
2.76 1.59
Section Comber:

Nips/min 275 275 300 300
feed/nip 4.7 4.7 4.7 4.7
Sliver hank 0.125 0.125 0.14 0.14
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.11 5.23 1.72 1.55
Waste% 1 1 1 1
Noil% 16 16 22 22
Tension draft 1.095 1.095 1.095 1.095
6.65 3.43
Section Unilap:
Production reqd 341.7 1616.1 443.0 400.5

del speed 90 90 90 90
gms/mtr 74 74 58 58
No of m/c reqd 0.15 0.72 0.25 0.23
Waste% 0.5 0.5 0.5 0.5
0.92 0.50

Production reqd. 343.4 1624.2 445.2 402.5
Efficiency% 0.85 0.85 0.85 0.85
Del speed 400 400 240 240
Sliver hank 0.12 0.12 0.18 0.18
No of del reqd 0.43 2.02 1.39 1.25
waste% 0.5 0.5 0.5 0.5
2.6 2.8
Section Carding:

Production reqd 345.1 1632.3 447.4 404.5
Sliver hank 0.143 0.143 0.18 0.18
Expected eff 93.75 93.75 93.75 93.75
Waste%
7.8 5.3

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 950 950
185.5
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2
Tpm 401.6 401.6 480.3 480.3
Spindle Speed 8200.0 8200.0 8200 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Total Unit output Kg/day: 6748.4 6748.4 Kg/Day
Section Ring frame:
count 24 CHC 20CHC 30CHC 50CWC

No. of ply 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50%MCU5+50% bunny
No of R/F 4 3 3 11 21
Make G5/1 G5/1 G5/1 G5/1
Total spindles 3840 2880 2880 10560
Actual count 24.5 20.5 30.5 50.5 9172.8
TM 3.80 3.75 3.67 3.77 AVG. COUNT~
TPM 740 668 798 1054 37.90
Spindle Speed 16920 16853 17195 17151
Waste% 1.7 1.7 1.7 1.7
Production/day 2596.6 2540.2 1490.2 2545.8 9172.8
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 894.1 874.7 513.2 876.7
Roving Hank 0.8 0.8 0.8 1.55
TM 1.41 1.41 1.41 1.3
TPI 1.26 1.26 1.26 1.62
Waste% 0.5 0.5 0.5 0.5
482.5
Section Draw Farme:

Del speed (M/MIN) 350 350 350 275
Sliver hank 0.12 0.12 0.12 0.16
No of del reqd. 1.18 1.16 0.68 1.97
waste% 1 1 1 1
3.17
Section Comber:

Nips/min 400 400 400 275
feed/nip 5.2 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 2.20 2.15 1.26 4.50
Waste% 1 1 1 1
Noil% 18.5 18.5 18.5 19.8
Tension draft 1.095 1.095 1.095 1.095
5.90
Section Unilap:
Production reqd 1084.7 1061.1 622.5 1075.1

del speed 118 118 118 90
gms/mtr 74 74 74 58
No of m/c reqd 0.37 0.36 0.21 0.61
Waste% 0.5 0.5 0.5 0.5
0.99

Production reqd. 1090.1 1066.4 625.7 1080.4
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 240
Sliver hank 0.143 0.143 0.143 0.18
No of del reqd 1.44 1.41 0.83 3.36
waste% 0.5 0.5 0.5 0.5
3.9
Section Carding:

Production reqd 1095.6 1071.8 628.8 1085.8
Sliver hank 0.143 0.143 0.143 0.18
Expected eff 93.75 93.75 93.75 93.75
Waste%
8.0

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 950
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 12.2
Tpm 401.6 401.6 401.6 480.3
Spindle Speed 8200.0 8200.0 8200.0 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 24 CHC 20CHC 30CHC 40CHC

No. of ply 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50%J-34+50% S-6
No of R/F 0 5 5 11 21
Make G5/1 G5/1 G5/1 G5/1
Actual count 24.5 20.5 30.5 40.5 10411.8
TM 3.80 3.75 3.67 3.51 AVG. COUNT~
TPM 740 668 798 880 32.86
Spindle Speed 16920 16853 17195 16843
Waste% 1.7 1.7 1.7 1.7
Production/day 0.0 4233.6 2483.7 3694.5 10411.8
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 1457.9 855.3 1272.2
Roving Hank 0.8 0.8 0.8 1.1
TM 1.41 1.41 1.41 1.48
TPI 1.26 1.26 1.26 1.55
Waste% 0.5 0.5 0.5 0.5
489.1
Section Draw Farme:

Del speed (M/MIN) 300 300 300 250
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 0.00 2.25 1.32 2.35
waste% 1 1 1 1
3.74
Section Comber:

Nips/min 400 400 400 300
feed/nip 5.2 5.2 5.2 4.7
Sliver hank 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.00 3.59 2.11 4.56
Waste% 1 1 1 1
Noil% 18.5 18.5 18.5 17.5
Tension draft 1.095 1.095 1.095 1.095
5.98
Section Unilap:
Production reqd 0.0 1768.6 1037.6 1530.5

del speed 118 118 118 90
gms/mtr 74 74 74 74
No of m/c reqd 0.00 0.60 0.35 0.68
Waste% 0.5 0.5 0.5 0.5
1.00

Production reqd. 0.0 1777.4 1042.8 1538.1
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 240
Sliver hank 0.143 0.143 0.143 0.143
No of del reqd 0.00 2.34 1.38 3.80
waste% 0.5 0.5 0.5 0.5
3.9
Section Carding:

Production reqd 0.0 1786.3 1048.0 1545.8
Sliver hank 0.143 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75
Waste%
8.1

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1350 1350 1350 950
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 12.2
Tpm 401.6 401.6 401.6 480.3
Spindle Speed 8200.0 8200.0 8200.0 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 50 CWC 40 CHC

No. of ply 1 1
mixing 50%M/50%B 50 J 50 S
No of R/F 11 10 21
Make G5/1 G5/1
Total spindles 10560 9600
Utilisation 98 98 UNIT OUTPUT
Nominal count 50 40 OUTPUT/DAY~
Actual count 50.5 40.5 6048.4
TM 4.04 3.42 AVG. COUNT~
TPM 1130 858 #VALUE!
Productivity g/s/s 83 123
Waste% 1.7 1.7
Production/shift 859.0 1157.2
Production/day 2576.9 3471.6 6048.4
Rovg waste 1.5 1.5
Make LF1400 LF1400

Production Reqd. 887.3 1195.4
Roving Hank 1.5 1.1
TM 1.28 1.43
TPI 1.57 1.50
Productivity Kg/s/s 2.02 2.89
Spindles required 438.4 414.4
Waste% 0.5 0.5
Section Draw Farme:
Make RSB1,D30 RSB1,D30

Efficiency 92 92
waste% 1 1
1.94
Section Comber:
Make E62H E62H

Nips/min 300 325
feed/nip 4.7 4.7
feed gms/mtr 54 64
Waste% 1 1
Noil% 20.5 21.5
Section Unilap:

Efficiency 70 70
del speed 90 90
gms/mtr 54 64
Waste% 0.5 0.5
0.81
Make DO/6, SB4 DO/6, SB4

Production reqd. 1100.0 1494.1
Efficiency% 0.85 0.85
Del speed 450 550
waste% 0.5 0.5
1.7
Section Carding:
Make DK803 DK803

Productivity kg/hr 22 42
Productivity kg/card/shift 165.0 315.0
Expected eff 93.75 93.75
No of cards reqd 6.7 4.8
Waste%
4.9
Section Post Spinning: Autoconer `
Make AC338 AC338

Hard waste% 0.5 0.5
expected eff 70 70
Utilisation 98 98
Make PS PS
Hard waste% 0.2 0.2
expected eff 85 85
Utilisation 98 98
Make AC338 AC338

Hard waste% 0.2 0.2
Tpi 10.2 10.2
Tpm 401.6 401.6
Spindle Speed 8200.0 8200.0
Productivity gm/drum/shift 352.89 440.02
Contraction 4.00 4.00
expected eff 80 80
Utilisation 98 98
Conclusion:
Section Ring frame:
count 20/2CHC 32sCHC 40sCWC

No. of ply 2 1 1
mixing 50/50 50/50 100%S-6
No of R/F 4 6 14 24
Make G5/1 G5/1 G5/1
Actual count 20.2 32.5 40.2 11769.4
TM 3.78 3.48 3.93 AVG. COUNT~
TPM 668 780 980 #VALUE!
Spindle Speed 17173 18515 21349
Waste% 1.7 1.7 1.7
Production/day 3386.9 3048.2 5334.3 11769.4

Production Reqd. 1166.3 1049.7 1836.9
TM 1.46 1.46 1.52
TPI 1.31 1.39 1.44
Waste% 0.5 0.5 0.5
499.1
Section Draw Farme:

Sliver hank 0.12 0.12 0.12
Efficiency 92 92 92
No of del reqd. 1.80 1.62 2.83
waste% 1 1 1
3.59
Section Comber:
Make E62H E62H E62H

Nips/min 400 400 400
feed/nip 5.2 5.2 5.2
Sliver hank 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375
No of del reqd 2.92 2.63 4.69
Waste% 1 1 1
Noil% 20 20 21.5
Tension draft 1.095 1.095 1.095
5.83
Section Unilap:
Production reqd 1432.6 1289.4 2284.3

Efficiency 70 70 70
del speed 118 118 100
gms/mtr 74 74 74
No of m/c reqd 0.49 0.44 0.92
Waste% 0.5 0.5 0.5
0.97

Production reqd. 1439.8 1295.8 2295.8
Efficiency% 0.85 0.85 0.85
Del speed 450 450 450
Sliver hank 0.143 0.143 0.143
No of del reqd 1.90 1.71 3.03
waste% 0.5 0.5 0.5
3.8
Section Carding:

Production reqd 1447.0 1302.3 2307.2
Sliver hank 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75
Waste%
7.9

Hard waste% 0.5 0.5 0.5
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 10.2 12.2
Tpm 401.6 401.6 480.3
Spindle Speed 8200.0 8200.0 8200
Conclusion:
Section Ring frame:
count 24CHC 20CWC 50 CWC 50 CWC

No. of ply 1 1 1 1
mixing 50/50 50/50 100%MCU-5 100%MCU-5
No of R/F 6 4 11 3 24
Make G5/1 G5/1 G5/1 G5/1
Total spindles 5760 3840 10560 2592
Actual count 24.2 20.2 49.2 49.2 12227.5
TM 3.54 3.88 4.04 4.04 AVG. COUNT~
TPM 686 686 1116 1116 #VALUE!
Spindle Speed 19694 18309 21588 21588
Waste% 1.7 1.7 1.7 1.7
Production/day 4843.2 3556.2 3073.6 754.4 12227.5
Rovg waste 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1667.8 1224.6 1058.4 259.8
Roving Hank 0.8 0.8 1.2 1.2
TM 1.52 1.52 1.33 1.33
TPI 1.36 1.36 1.46 1.46
Waste% 0.5 0.5 0.5 0.5
586.0 483.0

Del speed (M/MIN) 400 400 300 300
Sliver hank 0.12 0.12 0.165 0.165
No of del reqd. 1.93 1.42 2.24 0.55
waste% 1 1 1 1
3.51 2.93

Efficiency 92 92
waste% 1 1
Section Comber:

Nips/min 400 400 370 370
feed/nip 5.2 5.2 4.7 4.7
Sliver hank 0.115 0.115 0.16 0.16
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 3.65 2.68 4.36 1.07
Waste% 1 1 1 1
Noil% 15.1 15.1 20.2 20.2
Tension draft 1.095 1.095 1.095 1.095
5.70
Section Unilap:
Production reqd 1965.7 1443.3 1302.2 319.6

del speed 120 120 100 100
gms/mtr 80 80 54 54
No of m/c reqd 0.61 0.45 0.72 0.18
Waste% 0.5 0.5 0.5 0.5
1.11 0.94
Make SB2 SB2 DO/6 DO/6

Production reqd. 1975.5 1450.5 1308.8 321.2
Efficiency% 0.85 0.85 0.85 0.85
Del speed 550 550 420 420
Sliver hank 0.143 0.143 0.18 0.18
No of del reqd 2.13 1.57 2.33 0.57
waste% 0.5 0.5 0.5 0.5
3.9 3.0
Section Carding:

Production reqd 1985.4 1457.8 1315.3 322.8
Sliver hank 0.143 0.143 0.18 0.18
Expected eff 93.75 93.75 93.75 93.75
Waste%
9.1 7.0

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1500 1500 1350 1350
Utilisation 99.5 99.5 99.5 99.5
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2
Tpm 401.6 401.6 480.3 480.3
Spindle Speed 8200.0 8200.0 8200 8200
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 60 CWC 50 CWC 50 CWC

No. of ply 1 1 1
mixing 100%MCU5 100%MCU-5 100%MCU-5
No of R/F 10 11 3 24
No Oof spl per frame 960 960 864
Make G5/1 G5/1 G5/1
Actual count 60.5 50.5 50.5 5666.8
TM 4.36 4.33 4.33 AVG. COUNT~
TPM 1336 1212 1212 #VALUE!
Spindle Speed 22869 22849 22849
Waste% 1.7 1.7 1.7
Production/day 2032.1 2918.4 716.3 5666.8

TM 1.35 1.38 1.38
TPI 1.48 1.51 1.51
Waste% 0.5 0.5 0.5
475.8

Sliver hank 0.165 0.165 0.165
Efficiency 92 92 92
No of del reqd. 1.78 1.83 0.45
waste% 1 1 1
2.39

Production Reqd 710
Sliver hank 0.16
Efficiency 92
waste% 1
Section Comber:
Make E62H E62H E62H

Nips/min 275 370 370
feed/nip 4.7 5.2 5.2
Sliver hank 0.16 0.16 0.16
efficiency 0.9375 0.9375 0.9375
No of del reqd 4.02 3.71 0.91
Waste% 1 1 1
Noil% 23 19.5 19.5
Tension draft 1.095 1.095 1.095
4.85
Section Unilap:

Efficiency 70 70 70
gms/mtr 54 54 54
No of m/c reqd 0.54 0.68 0.17
Waste% 0.5 0.5 0.5
0.89

Efficiency% 0.85 0.85 0.85
Del speed 400 350 350
Sliver hank 0.18 0.18 0.18
No of del reqd 1.65 2.64 0.65
waste% 0.5 0.5 0.5
3.4
Section Carding:

Sliver hank 0.18 0.18 0.18
Expected eff 93.75 93.75 93.75
Waste%
7.1

Hard waste% 0.5 0.5 0.5
Make PS PS PS
Hard waste% 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2
Tpi 10.2 12.2 12.2
Tpm 401.6 480.3 480.3
Conclusion:
Section Ring frame:
ELITWIST
count 2/60CWC 40CHC 50CWC 30 CWC 20 CHC 24CHC
No. of ply 1 1 1 1 1 1
mixing 100%MCU-5 100%MCU-5 100% MCU-5 50/50 50/50 50/50
No of R/F 3 5 6 6 2 2 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 4800 5760 5760 1920 1920
Actual count 30.5 39.5 49.5 30.2 20.2 24.2 11518.2
TM 3.96 3.96 4.20 3.96 3.55 3.55 AVG. COUNT~
TPM 968 968 1157 858 655 686 28.25
Spindle Speed 19003 21569 23756 21194 18803 19358
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1143.1 1919.2 1693.4 3302.2 1891.0 1569.3 11518.2
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

Production Reqd. 393.6 660.9 583.1 1137.1 651.2 540.4
Roving Hank 1.2 1.2 1.2 0.7 0.7 0.7
TM 1.5 1.5 1.5 1.54 0.154 1.54
TPI 1.64 1.64 1.64 1.29 0.13 1.29
Spindle Speed 980 900 800 850 850 850
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
310.0

Production Reqd 396 664 586 1143 654 543
Del speed (M/MIN) 250 250 250 350 350 350
Sliver hank 0.165 0.165 0.165 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 1.00 1.68 1.48 1.50 0.86 0.71
waste% 1 1 1 1 1 1
5.95 1.65

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 400 671 592 1154 661 549
Nips/min 370 370 370 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 54 54 79 79 79 79
Sliver hank 0.165 0.165 0.165 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.47 2.47 1.49 2.56 1.47 1.22
Waste% 1 1 1 1 1 1
Noil% 20.5 20.5 20.5 16.5 16.5 16.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
8.39 2.82
Section Unilap:
Production reqd 485.5 815.2 719.3 1356.4 776.7 644.6

Efficiency 70 70 70 70 70 70
del speed 120 120 116 112 112 112
gms/mtr 54 54 54 79 79 79
No of m/c reqd 0.22 0.37 0.34 0.46 0.26 0.22
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.47 0.50

Production reqd. 487.9 819.2 722.9 1363.2 780.6 647.8
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 500 500 500
Sliver hank 0.18 0.18 0.1802 0.143 0.143 0.143
No of del reqd 0.76 1.28 1.13 1.62 0.93 0.77
waste% 0.5 0.5 0.5 0.5 0.5 0.5
5.0 1.8
Section Carding:

Production reqd 490.4 823.3 726.5 1370.0 784.5 651.0
Sliver hank 0.18 0.18 0.18 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.6 2.6 2.3 3.8 2.2 1.8
Waste%
10.6 4.1

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1350 1350 1500 1500 1500
expected eff 64 63 63 64 64 64
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 500 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
ELITWIST ELITWIST
count 2/40CWC 2/40CWC 40CWC 30 CWC
No. of ply 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50/50
No of R/F 3 2 9 10 24
Make G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 8640 9600
Actual count 20.2 20.2 39.2 30.2 12647.2
TM 4.62 4.62 4.02 3.97 AVG. COUNT~
TPM 818 818 990 858 30.00
Spindle Speed 19852 19852 21731 21194
Waste% 1.7 1.7 1.7 1.7
Production/day 2133.7 1580.5 3429.2 5503.7 12647.2
Rovg waste 1.5 1.5 1.5 1.5
Make ELECTROJET ELECTROJET LF1400 LF1400

Production Reqd. 734.8 544.3 1180.9 1895.2
Roving Hank 0.9 0.9 0.9 0.7
TM 1.53 1.53 1.51 1.51
TPI 1.45 1.45 1.43 1.26
Waste% 0.5 0.5 0.5 0.5
277.7 351.2
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1

Del speed (M/MIN) 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12
No of del reqd. 1.13 0.84 1.82 2.92
waste% 1 1 1 1
3.07

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Nips/min 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2
Sliver hank 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.69 1.25 2.72 4.32
Waste% 1 1 1 1
Noil% 18.5 18.5 18.5 17.5
Tension draft 1.095 1.095 1.095 1.095
3.10 4.53
Section Unilap:
Production reqd 891.4 660.3 1432.5 2279.9

del speed 116 116 116 116
gms/mtr 79 79 79 74
No of m/c reqd 0.29 0.21 0.47 0.79
Waste% 0.5 0.5 0.5 0.5
0.53 0.83
Make DO/6 DO/6 DO/6 SB2

Production reqd. 895.8 663.6 1439.7 2291.3
Efficiency% 0.85 0.85 0.85 0.85
Del speed 450 450 450 450
Sliver hank 0.143 0.143 0.143 0.143
No of del reqd 1.18 0.88 1.90 3.02
waste% 0.5 0.5 0.5 0.5
2.2 3.2
Section Carding:

Production reqd 900.3 666.9 1446.9 2302.8
Sliver hank 0.143 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75
Waste%
5.7

Hard waste% 0.5 0.5 0.5 0.5
Avg drum speed 1500 1500 1350 1500
Utilisation 99.5 99.5 99.5 99.5
Make PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2

Hard waste% 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 10.2
Tpm 401.6 401.6 480.3 401.6
Spindle Speed 8200.0 8200.0 8200 8200.0
Contraction 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
ELITE TWIST
count 2/40CWC 20CWC 30 CWC 50 CWC 70CWC
No. of ply 1 1 1 1 1
mixing 50/50 50/50 50/50 60/40M/G 60/40M/G
No of R/F 3 2 6 13 0 24
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 5760 12480 0
Actual count 20.2 20.2 30.2 50.2 70.5 10520.8
TM 4.57 3.86 3.95 4.35 4.35 AVG. COUNT~
TPM 808 686 854 1213 1437 11.67
Spindle Speed 19248 18475 20861 21754 24400
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 2118.5 1834.6 3302.2 3265.5 0.0 10520.8
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 729.5 631.7 1137.1 1124.5 0.0
Roving Hank 0.9 0.6 0.6 1.2 1.45
TM 1.54 1.54 1.54 1.32 1.32
TPI 1.46 1.19 1.19 1.45 1.59
Spindle Speed 1250 750 750 680 680
Waste% 0.5 0.5 0.5 0.5 0.5
283.0

Del speed (M/MIN) 350 300 300 250 250
Sliver hank 0.12 0.12 0.12 0.165 0.165
No of del reqd. 0.96 0.97 1.75 2.86 0.00
waste% 1 1 1 1 1
2.86

Del speed (M/MIN) 450 450 450 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.00 0.00 0.00 0.00 0.00
waste% 1 1 1 1 1
Section Comber:

Nips/min 400 400 400 350 300
feed/nip 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 79 79 79 56 56
Sliver hank 0.125 0.125 0.125 0.165 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.66 1.44 2.59 4.72 0.00
Waste% 1 1 1 1 1
Noil% 17.5 17.5 17.5 20.2 20.2
Tension draft 1.095 1.095 1.095 1.095 1.095
5.98
Section Unilap:
Production reqd 877.6 760.0 1367.9 1383.6 0.0

del speed 120 120 120 90 90
gms/mtr 79 79 79 56.6 56
No of m/c reqd 0.28 0.24 0.43 0.81 0.00
Waste% 0.5 0.5 0.5 0.5 0.5
0.99
Make SB2 SB2 SB2 DO/6 DO/6

Production reqd. 882.0 763.8 1374.8 1390.5 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 500 500 500 300 300
Sliver hank 0.143 0.143 0.143 0.18 0.18
No of del reqd 1.05 0.91 1.63 3.46 0.00
waste% 0.5 0.5 0.5 0.5 0.5
3.8
Section Carding:

Production reqd 886.4 767.6 1381.7 1397.4 0.0
Sliver hank 0.143 0.143 0.143 0.18 0.18
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.3 2.0 3.5 6.0 0.0
Waste%
8.0

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1500 1500 1500 1500
Utilisation 99.5 99.5 99.5 99.5 99.5
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 600 600 600

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 10.2 10.2 10.2
Tpm 401.6 401.6 401.6 401.6 401.6
Spindle Speed 8200.0 8200.0 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
Eli-twist
count 2/40CWC 40 CWC 40 CHC 30 CHC 20 CWC 30 CWC
No. of ply 1 2 2 1 2 1
mixing 100 s-6 100 s-6 100 s-6 100 s-6 50/50 50/50
No of R/F 2 3 5 4 3 7 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 1728 2880 4800 3840 2880 6720
Actual count 20.2 39.5 40.5 30.5 20.5 30.2 13289.6
TM 4.59 4.00 3.47 3.57 3.95 3.95 AVG. COUNT~
TPM 813 990 870 772 702 854 26.25
Spindle Speed 18737 21421 19873 18850 19618 20968
Expected Eff(Time) 89 92 92 90 89 90 39.5
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 1381.8 1143.1 1961.6 2178.9 2751.8 3872.3 13289.6
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
4486.5 6624.2

Production Reqd. 475.8 393.6 675.5 750.3 947.6 1333.4
Roving Hank 0.9 0.9 0.9 0.9 0.7 0.7
TM 1.51 1.51 1.51 1.51 1.58 1.58
TPI 1.43 1.43 1.43 1.43 1.32 1.32
Spindle Speed 1250 900 900 900 900 900
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
342.4 393.2

Production Reqd 478 396 679 754 952 1340
Del speed (M/MIN) 300 300 300 300 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92
No of del reqd. 0.73 0.61 1.04 1.16 1.25 1.76
waste% 1 1 1 1 1 1
3.72 3.16

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 483 400 686 762 962 1354
Nips/min 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 74 74 74 74 78 78
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.22 1.01 1.73 1.92 2.15 3.08
Waste% 1 1 1 1 1 1
Noil% 21.5 21.5 21.5 21.5 16.2 17.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
6.16 5.49
Section Unilap:
Production reqd 591.8 489.5 840.0 933.1 1127.4 1604.1

Efficiency 70 70 70 70 70 70
del speed 116 116 116 116 118 118
gms/mtr 74 74 74 74 78 78
No of m/c reqd 0.21 0.17 0.29 0.32 0.36 0.52
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
1.04 0.93
Make SB2 DO/6 DO/6 SB2 SB2 SB2

Production reqd. 594.7 491.9 844.2 937.7 1133.1 1612.1
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 430 430 430 430 500 500
Sliver hank 0.143 0.143 0.143 0.143 0.143 0.143
No of del reqd 0.82 0.68 1.17 1.29 1.35 1.91
waste% 0.5 0.5 0.5 0.5 0.5 0.5
4.2 3.4
Section Carding:

Production reqd 597.7 494.4 848.4 942.4 1138.7 1620.2
Sliver hank 0.143 0.143 0.143 0.143 0.125 0.125
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.4 1.2 2.1 2.3 2.8 3.9
Waste%
7.2 6.9

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1000 1000 1300 1300 1500
expected eff 64 72 72 67 64 67
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 500 600 600 600
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 82 82 80 80 80
Utilisation 98 98 98 98 98 98
Conclusion:
Section Ring frame:
ELITWIST
No. of ply 1 1 1 1 1
mixing 100% S-6 100% S-6 100% S-6 50/50 50/50
No of R/F 3 8 2 8 3 24
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 7680 1920 7680 2880
Actual count 20.2 39.2 22.2 30.2 30.2 12981.3
TM 4.62 4.02 3.60 3.97 3.97 AVG. COUNT~
TPM 818 990 668 858 858 31.42
Spindle Speed 19285 21731 18999 21194 22498
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 2072.8 3048.2 1704.7 4402.9 1752.7 12981.3
Rovg waste 1.5 1.5 1.5 1.5 1.5

Production Reqd. 713.8 1049.7 587.0 1516.2 603.6
Roving Hank 0.9 0.9 0.8 0.6 0.6
TM 1.53 1.51 1.51 1.51 1.51
TPI 1.45 1.43 1.35 1.17 1.17
Spindle Speed 1250 750 750 750 750
Waste% 0.5 0.5 0.5 0.5 0.5
569.4 332.5

Production Reqd 717 1055 590 1524 607
Del speed (M/MIN) 350 300 300 350 350
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.94 1.62 0.90 2.00 0.80
waste% 1 1 1 1 1
3.64 2.94

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 725 1066 596 1539 613
Nips/min 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 79 79 79 74 74
Sliver hank 0.115 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.65 2.42 1.35 3.64 1.45
Waste% 1 1 1 1 1
Noil% 18.5 18.5 18.5 16.5 16.5
Tension draft 1.095 1.095 1.095 1.095 1.095
5.69 5.35
Section Unilap:
Production reqd 865.9 1273.4 712.1 1808.5 719.9

del speed 116 116 116 118 118
gms/mtr 79 79 79 79 79
No of m/c reqd 0.28 0.41 0.23 0.58 0.23
Waste% 0.5 0.5 0.5 0.5 0.5
0.97 0.85

Production reqd. 870.2 1279.7 715.7 1817.6 723.5
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 480 480 480 450 450
Sliver hank 0.143 0.143 0.143 0.143 0.143
No of del reqd 1.08 1.58 0.89 2.40 0.95
waste% 0.5 0.5 0.5 0.5 0.5
3.7 3.5
Section Carding:

Production reqd 874.6 1286.1 719.3 1826.7 727.2
Sliver hank 0.143 0.143 0.143 0.143 0.143
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.2 3.3 1.8 4.4 1.8
Waste%
7.6 6.4

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1500 1350 1500 1500 1500
Utilisation 99.5 99.5 99.5 99.5 99.5
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 500 600 600 600

Hard waste% 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 12.2 10.2 10.2 10.2
Tpm 401.6 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200 8200.0 8200.0 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00
Conclusion:
Section Ring frame:
count 30 CWC 30 CWC 32 CWC 20 CWC 40CWC 30CHC 34 CHC 20 CHC

No. of ply 1 1 1 1 1 1 1 1
mixing 50/50 50/50 50/50 50/50 100%S-6 100%S-6 100%S-6 100%S-6
No of R/F 3 1 8 0 6 2 4 0 24
No Oof spl per frame 864 960 960 960 960 960 960 960
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 960 7680 0 5760 1920 3840 0
Utilisation 98 98 98 98 98 98 98 98 UNIT OUTPUT
Nominal count 30 30 32 20 40 30 34 20 OUTPUT/DAY~
Actual count 30.2 30.2 32.2 20.2 40.2 30.2 34.2 20.2 11497.0
TM 3.95 3.95 3.94 3.93 3.93 3.49 3.55 3.78 AVG. COUNT~
TPM 854 854 880 695 980 755 818 668 33.83
Spindle Speed 20861 20861 20924 19138 21818 18442 20655 18678
Productivity g/s/s 195 195 180 325 135 195 178 330
Waste% 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Production/shift 495.3 183.5 1354.8 0.0 762.0 366.9 669.8 0.0
Production/day 1486.0 550.4 4064.3 0.0 2286.1 1100.7 2009.5 0.0 11497.0
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
6100.6 5396.4
Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 511.7 189.5 1399.5 0.0 787.2 379.0 692.0 0.0
Roving Hank 0.7 0.7 0.7 0.7 0.9 0.7 0.7 0.7
TM 1.62 1.62 1.62 1.62 1.47 1.47 1.47 1.47
TPI 1.36 1.36 1.36 1.36 1.39 1.23 1.23 1.23
Spindle Speed 1200 800 800 800 800 800 800 800
Productivity Kg/s/s 7.92 5.28 5.28 5.28 3.99 5.82 5.82 5.82
Spindles required 64.6 35.9 265.0 0.0 197.2 65.1 118.9 0.0
Spindles after 5% maint 67.8 37.7 278.3 0.0 207.1 68.4 124.9 0.0 784.1
Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
383.8 400.3
Make DO/6 DO/6 DO/6 DO/6 RSB1 RSB1 RSB1 RSB1

Production Reqd 514 190 1407 0 791 381 695 0
Del speed (M/MIN) 300 300 300 300 400 400 400 400
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 85 85 85 85
No of del reqd. 0.79 0.29 2.16 0.00 0.99 0.47 0.87 0.00
Machine reqd after 5% maint 0.83 0.31 2.27 0.00 1.03 0.50 0.91 0.00 5.84
waste% 1 1 1 1 1 1 1 1
3.40 2.44
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd 799
Sliver hank 0.12
Efficiency 85
waste% 1
Section Comber:
Make E62H E62H E62H E62H E62H E62H E62H E62H

Production reqd 519 192 1421 0 807 385 702 0
Nips/min 400 400 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 78 78 78 78 66 66 66 66
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 445.4 445.4 445.4 445.4 363.3 363.3 363.3 363.3
No of del reqd 1.17 0.43 3.19 0.00 2.22 1.06 1.93 0.00
machine reqd after 5% maint 1.22 0.45 3.35 0.00 2.33 1.11 2.03 0.00 10.50
Waste% 1 1 1 1 1 1 1 1
Noil% 16.5 16.5 16.5 16.5 19.5 19.5 19.5 19.5
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095 1.095 1.095
5.03 5.48
Section Unilap:
Production reqd 610.4 226.1 1669.4 0.0 972.7 463.7 846.5 0.0
Efficiency 70 70 70 70 70 70 70 70
del speed 118 118 118 115 115 115 115 115
gms/mtr 78 78 78 78 66 66 66 66
Productivity kg/shift 3092.5 3092.5 3092.5 3013.9 2550.2 2550.2 2550.2 2550.2
No of m/c reqd 0.20 0.07 0.54 0.00 0.38 0.18 0.33 0.00
No of m/c after 5% maint 0.21 0.08 0.57 0.00 0.40 0.19 0.35 0.00 1.79
Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
0.85 0.94
Make SB2 SB2 SB2 SB2 D-30 D-30 D-30 D-30

Production reqd. 613.4 227.2 1677.8 0.0 977.6 466.0 850.7 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 500 500 500 500 700 700 700 700
Sliver hank 0.125 0.125 0.125 0.125 0.143 0.143 0.143 0.143
No of del reqd 0.64 0.24 1.74 0.00 0.83 0.40 0.72 0.00
No of del reqd after 5% maint 0.7 0.2 1.8 0.0 0.9 0.4 0.8 0.0 4.8
waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2.7 2.0
Section Carding:
Make DK803 DK803 DK803 DK803 DK803 DK803 DK803 DK803

Production reqd 616.5 228.3 1686.1 0.0 982.5 468.3 855.0 0.0
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125
Productivity kg/hr 55 55 55 55 52 52 52 52
Productivity kg/card/shift 412.5 412.5 412.5 412.5 390.0 390.0 390.0 390.0
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 1.5 0.6 4.1 0.0 2.5 1.2 2.2 0.0
Card required after 3% maint 1.5 0.6 4.2 0.0 2.6 1.2 2.3 0.0 12.4
Waste%
6.3 6.1

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1450 1000 1500 1500 1500
expected eff 64 67 72 64 72 67 67 67
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5 99.5 99.5
No of drums reqd per shift 57.2 19.5 214.8 0.0 150.9 39.1 80.8 0.0 19.5
Drums reqd after 1.5% maint 58.0 19.8 218.1 0.0 153.1 39.7 82.0 0.0 19.8
Make PS PS PS PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 600 500 600 600 600
expected eff 85 85 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 10.2 12.2 10.2 10.2 10.2
Tpm 401.6 401.6 480.3 401.6 480.3 401.6 401.6 401.6
Spindle Speed 8200.0 8200.0 8200 8200.0 8200 8200.0 8200.0 8200.0
Productivity gm/drum/shift 590.09 590.09 474.28 882.22 379.90 590.09 521.08 882.22
Contraction 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 80 82 80 80 80
Utilisation 98 98 98 98 98 98 98 98
Conclusion:
Section Ring frame:
Eli-twist Eli-twist
No. of ply 1 1 1 1 1 1
mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5
No of R/F 3 2 2 5 2 10 24
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 2592 1920 1920 4800 1920 9600
Actual count 20.2 30.2 24.2 32.2 20.2 50 11551.5
TM 4.62 3.24 3.45 4.02 4.62 4.36 AVG. COUNT~
TPM 818 702 668 897 818 1213 34.50
Spindle Speed 18990 18291 19033 22157 18990 21424
Waste% 1.7 1.7 1.7 1.7 1.7 1.7
Production/day 2088.0 1174.1 1620.1 2638.9 1546.7 2483.7 11551.5
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5
4882.2 7521.1

Production Reqd. 719.0 404.3 557.9 908.7 532.6 855.3
Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2
TM 1.66 1.66 1.66 1.66 1.47 1.47
TPI 1.57 1.39 1.39 1.39 1.39 1.32
Spindle Speed 1350 800 800 800 900 750
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
322.6 507.7 427.4

Production Reqd 723 406 561 913 535 860
Del speed (M/MIN) 350 350 350 350 250 250
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.16
Efficiency 92 92 92 92 92 92
No of del reqd. 0.95 0.53 0.74 1.20 0.99 2.11
waste% 1 1 1 1 1 1
2.33 3.59 3.25

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
waste%
Section Comber:

Production reqd 730 410 566 923 541 868
Nips/min 400 400 400 400 370 370
feed/nip 5.2 5.2 5.2 5.2 4.7 4.7
feed gms/mtr 78 78 78 78 60 60
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.165
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 1.64 0.92 1.27 2.07 1.91 3.30
Waste% 1 1 1 1 1 1
Noil% 16.5 16.5 16.5 16.5 17.5 23.4
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095
4.02 6.20 5.48
Section Unilap:
Production reqd 857.7 482.3 665.4 1084.0 640.7 1080.1

Efficiency 70 70 70 70 70 70
del speed 118 118 118 118 90 90
gms/mtr 78 78 78 78 60 60
No of m/c reqd 0.28 0.16 0.22 0.35 0.35 0.60
Waste% 0.5 0.5 0.5 0.5 0.5 0.5
0.68 1.05 1.00

Production reqd. 861.9 484.7 668.8 1089.4 643.9 1085.5
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 400 400 400 400 340 340
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
No of del reqd 1.12 0.63 0.87 1.41 1.19 2.01
waste% 0.5 0.5 0.5 0.5 0.5 0.5
2.7 4.2 3.4
Section Carding:

Production reqd 866.3 487.1 672.1 1094.8 647.1 1090.9
Sliver hank 0.125 0.125 0.125 0.125 0.152 0.152
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 2.1 1.2 1.6 2.7 2.7 4.5
Waste%
5.1 7.8 7.5

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1500 1000 1000 1450 1000
expected eff 64 67 72 72 64 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Avg drum speed 600 600 500 500 600 500
expected eff 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2
Tpi 10.2 10.2 12.2 12.2 10.2 12.2
Tpm 401.6 401.6 480.3 480.3 401.6 480.3
Spindle Speed 8200.0 8200.0 8200 8200 8200.0 8200
Contraction 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 82 82 80 82
Utilisation 98 98 98 98 98 98
Conclusion:
Arihant Spinning Mills, Malerkotla
Unit-2
Productwise Autoconer balancing with cut levels & customer details
Section Ring frame:
count 30 CHC 30CWC 20CHC 40CHC Total

Customer IMPULSE AMDH MARKET INPULSE IMPULSE
No. of ply 1 1 1 1
mixing 50/50 50/51 100%S-6 100%S-6
No of R/F 3 9 3 9 24
Make G5/1 G5/1 G5/1 G5/1
Total spindles 2592 8640 2880 8640
Actual count 30.2 30.2 20.2 40.2 12840.5
TM 3.48 3.97 3.78 3.45 AVG. COUNT~
TPM 752 858 668 870 32.50
Spindle Speed 18167 20728 18678 20152
Waste% 1.7 1.7 1.7 1.7
Production/day 1486.0 4953.3 2794.2 3607.0 12840.5
Rovg waste 1.5 1.5 1.5 1.5
6439.3 6401.2

Hard waste% 0.5 0.5 0.7 0.7
Avg drum speed 1250 1400 1250 1250
Utilisation 99.5 99.5 99.5 99.5
Wdg Cuts 145-155 125-135 120-130 155-165

Yarn Content 54 gms 58 gms 54 gms 54 gms
Section Ring frame:
Eli-twist
count 2/40CWC 20 CHC 30 CHC 40 CHC 50 CHC
No. of ply 1 1 1 1 1
mixing 100 s-6 100 s-6 100 s-6 100 s-6 100 s-6
No of R/F 0 6.5 4 10 0 20.5
Make G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 0 6240 3840 9600 0
Actual count 20.2 20.5 30.5 40.5 50.2 12355.1
TM 4.59 3.75 3.55 3.58 3.67 AVG. COUNT~
TPM 813 668 772 897 1024 31.71
Spindle Speed 18737 19242 19045 20932 20859
Waste% 1.7 1.7 1.7 1.7 1.7
Production/day 0.0 6145.8 2201.5 4007.8 0.0 12355.1
Rovg waste 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 2116.3 758.1 1380.1 0.0
Roving Hank 1 1 1 1 1
TM 1.47 1.47 1.47 1.47 1.47
TPI 1.47 1.47 1.47 1.47 1.47
Spindle Speed 1250 1200 950 950 950
Waste% 0.5 0.5 0.5 0.5 0.5

Del speed (M/MIN) 450 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12 0.12
No of del reqd. 0.00 3.26 1.17 2.13 0.00
waste% 1 1 1 1 1

Production Reqd
Del speed (M/MIN)
Sliver hank
Efficiency
No of del reqd.
Machine reqd after 5% maint #REF!
waste%
Section Comber:

Nips/min 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 74 74 74 74 74
Sliver hank 0.115 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375
No of del reqd 0.00 5.15 1.84 3.51 0.00
Waste% 1 1 1 1 1
Noil% 17.5 17.5 17.5 21.2 21.2
Tension draft 1.095 1.095 1.095 1.095 1.095
Section Unilap:
Production reqd 0.0 2545.9 912.0 1712.1 0.0

del speed 116 116 116 118 118
gms/mtr 74 74 74 74 74
No of m/c reqd 0.00 0.88 0.32 0.58 0.00
Waste% 0.5 0.5 0.5 0.5 0.5
Make SB2 D30 D30 SB2 D30

Production reqd. 0.0 2558.6 916.5 1720.6 0.0
Efficiency% 0.85 0.85 0.85 0.85 0.85
Del speed 500 450 450 450 450
Sliver hank 0.143 0.143 0.143 0.143 0.143
No of del reqd 0.00 3.37 1.21 2.27 0.00
waste% 0.5 0.5 0.5 0.5 0.5
Section Carding:

Production reqd 0.0 2571.4 921.1 1729.2 0.0
Sliver hank 0.125 0.125 0.125 0.125 0.125
Expected eff 93.75 93.75 93.75 93.75 93.75
No of cards reqd 0.0 6.6 2.4 4.4 0.0
Waste%

Hard waste% 0.5 0.5 0.5 0.5 0.5
Avg drum speed 1450 1300 1300 1000 1300
Utilisation 99.5 99.5 99.5 99.5 99.5
Make PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 #REF!
Avg drum speed 600 600 600 500 600
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 #REF!

Hard waste% 0.2 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 #REF!
Tpi 10.2 10.2 10.2 12.2 10.2
Tpm 401.6 401.6 401.6 480.3 401.6
Spindle Speed 8200.0 8200.0 8200.0 8200 8200.0
Contraction 4.00 4.00 4.00 4.00 4.00
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 #REF!
Conclusion:
Section Ring frame:
Eli-twist
count 2/40CWC 20 CHC 20/2 CHC 20 CWC 30 CHC 40 CHC 40 CWC
No. of ply 1 1 1 1 1 1 1
mixing 100 s-6 100 s-6 100 s-6 100 s-6 100 s-6 100 s-6 100 s-6
No of R/F 0 2 3 1 5 7 5 23
No Oof spl per frame 864 960 960 960 960 960 960
Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1
Total spindles 0 1920 2880 960 4800 6720 4800
Utilisation 96.5 96.5 96.5 96.5 96.5 96.5 96.5 UNIT OUTPUT
Nominal count 20 20 20 20 30 40 40 OUTPUT/DAY~
Actual count 20.2 20.5 20.5 20.2 30.5 40.5 40.5 12687.0
TM 4.59 3.75 3.75 3.97 3.55 3.58 3.58 AVG. COUNT~
TPM 813 668 668 702 772 897 897 20.43
Spindle Speed 18737 18668 18668 19034 18850 20638 19900
Expected Eff(Time) 89 89 89 89 90 92 92
Productivity g/s/s 272 325 325 320 193 140 135
Waste% 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Production/shift 0.0 602.2 903.2 296.4 894.0 907.9 625.3
Production/day 0.0 1806.5 2709.7 889.3 2681.9 2723.6 1876.0 12687.0
Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Make LF1400 LF1400 LF1660/EJ LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 622.1 933.1 306.2 923.5 937.9 646.0
Roving Hank 0.9 0.9 0.9 0.9 1 0.9 0.9
TM 1.38 1.38 1.42 1.38 1.38 1.38 1.38
TPI 1.31 1.31 1.35 1.31 1.38 1.31 1.31
Spindle Speed 1250 900 1200 900 900 900 900
Expected Eff(Time) 87 87 87 87 87 87 87
Productivity Kg/s/s 6.64 4.78 6.20 4.78 4.08 4.78 4.78
Spindles required 0.0 130.0 150.5 64.0 226.1 196.1 135.0
Spindles after 5% maint 0.0 136.5 158.1 67.2 237.4 205.9 141.8 946.9
Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Production Reqd 0 625 938 308 928 943 649
Del speed (M/MIN) 300 300 300 300 300 300 300
Sliver hank 0.12 0.12 0.12 0.12 0.12 0.12 0.12
Efficiency 92 92 92 92 92 92 92
Productivity kg/del/shift 651.9 651.9 651.9 651.9 651.9 651.9 651.9
No of del reqd. 0.00 0.96 1.44 0.47 1.42 1.45 1.00
Machine reqd after 5% maint 0.00 1.01 1.51 0.50 1.49 1.52 1.05 7.07
waste% 1 1 1 1 1 1 1
Section Comber:
Make E62H E62H E62H E62H E62H E62H E62H

Production reqd 0 632 947 311 938 952 656
Nips/min 400 400 400 400 400 400 400
feed/nip 5.2 5.2 5.2 5.2 5.2 5.2 5.2
feed gms/mtr 74 74 74 74 74 74 74
Sliver hank 0.115 0.115 0.115 0.115 0.115 0.115 0.115
efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375
Productivity kg/cbr/shift 417.5 417.5 417.5 417.5 417.5 398.8 398.8
No of del reqd 0.00 1.51 2.27 0.74 2.25 2.39 1.64
machine reqd after 5% maint 0.00 1.59 2.38 0.78 2.36 2.51 1.73 11.34
Waste% 1 1 1 1 1 1 1
Noil% 17.5 17.5 17.5 17.5 17.5 21.2 21.2
Tension draft 1.095 1.095 1.095 1.095 1.095 1.095 1.095
Section Unilap:
Production reqd 0.0 748.3 1122.5 368.4 1111.0 1163.5 801.4

Efficiency 70 70 70 70 70 70 70
del speed 116 116 116 118 118 118 118
gms/mtr 74 74 74 74 74 74 74
Productivity kg/shift 2884.2 2884.2 2884.2 2934.0 2934.0 2934.0 2934.0
No of m/c reqd 0.00 0.26 0.39 0.13 0.38 0.40 0.27
No of m/c after 5% maint 0.00 0.27 0.41 0.13 0.40 0.42 0.29 1.91
Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Make SB2 SB2 SB2 SB2 DO/6 DO/6 DO/6

Production reqd. 0.0 752.1 1128.1 370.3 1116.5 1169.3 805.4
Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85 0.85
Del speed 450 450 450 450 450 450 450
Sliver hank 0.143 0.143 0.143 0.143 0.143 0.143 0.143
Productivity kg/del/shift 758.2 758.2 758.2 758.2 758.2 758.2 758.2
No of del reqd 0.00 0.99 1.49 0.49 1.47 1.54 1.06
No of del reqd after 5% maint 0.0 1.0 1.6 0.5 1.5 1.6 1.1 7.4
waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Section Carding:
Make DK803 DK803 DK803 DK803 DK803 DK803 DK803

Production reqd 0.0 755.8 1133.8 372.1 1122.1 1175.2 809.4
Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125 0.125
Productivity kg/hr 52 52 52 52 52 52 52
Productivity kg/card/shift 390.0 390.0 390.0 390.0 390.0 390.0 390.0
Expected eff 93.75 93.75 93.75 93.75 93.75 93.75 93.75
No of cards reqd 0.0 1.9 2.9 1.0 2.9 3.0 2.1
Card required after 3% maint 0.0 2.0 3.0 1.0 3.0 3.1 2.1 14.2
Waste%
Make AC338 AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Yarn for winding kg/shift 0.0 602.2 903.2 296.4 894.0 907.9 625.3 4229.0
Avg drum speed 1450 1350 1350 1450 1400 1200 1350
Productivity kg/drum/shift 12.96 12.07 12.07 13.77 8.80 6.02 6.77
expected eff 64 65 65 68 68 72 72
Utilisation 99.5 99.5 99.5 99.5 99.5 99.5 99.5
Drums reqd after 1.5% maint 0.0 50.6 75.9 21.9 103.1 153.2 93.8 498.4
Make PS PS PS PS PS PS PS
Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Avg drum speed 600 600 600 600 600 500 500
Productivity kg/drum/shift 14.31 14.10 14.10 14.31 9.48 5.95 5.95
expected eff 85 85 85 85 85 85 85
Utilisation 98 98 98 98 98 98 98
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Make AC338 AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Tpi 10.2 10.2 10.2 10.2 10.2 12.2 12.2
Tpm 401.6 401.6 401.6 401.6 401.6 480.3 480.3
Spindle Speed 8200.0 8200.0 8200.0 8200.0 8200.0 8200 8200
Productivity gm/drum/shift 882.22 869.31 869.31 882.22 584.29 377.08 377.08
Contraction 4.00 4.00 4.00 4.00 4.00 4.00 4.00
expected eff 80 80 80 80 80 82 82
Utilisation 98 98 98 98 98 98 98
Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 0.0 #REF!
Conclusion:

Spin Plan 3

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Spin Plan 3

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Available Formats

Section Ring frame:

Section Speed Frame:

Make ELECTROJET LF1400 LF1400 LF1400 LF1400

Make RSB1,D30 RSB1,D30 RSB1 RSB1 RSB1

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make E62H E62H E62H E62H E62H

Production reqd 865.9 1273.4 712.1 1808.5 719.9

Make DO/6 DO/6 SB2 SB2 SB2

Make DK803 DK803 DK803 DK803 DK803

Make AC338 AC338 AC338 AC338 AC338

Section Post Spinning: Cheese Wdg.

Section Post Spinning: TFO

Make AC338 AC338 AC338 AC338 AC338

Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Make RSB1 RSB1 RSB1 RSB1 RSB1 RSB1

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make E62H E62H E62H E62H E62H E62H

Production reqd 731.7 336.3 1143.1 705.0 640.9 1628.5

Make SB2 SB2 SB2 SB2 SB2 SB2

Make DK803 DK803 DK803 DK803 DK803 DK803

Make AC338 AC338 AC338 AC338 AC338 AC338

Section Post Spinning: Cheese Wdg.

Section Post Spinning: TFO

Make AC338 AC338 AC338 AC338 AC338 AC338

count 40CWC 28chc 34chc 30ChC 20CHC 40CHC

Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make E62H E62H E62H E62H E62H E62H

Production reqd 827.9 565.8 822.8 688.3 1177.2 1184.5

Make SB2 DO/6 DO/6 DO/6 SB2 DO/6

Make DK803 DK803 DK803 DK803 DK803 DK803

Make AC338 AC338 AC338 AC338 AC338 AC338

Section Post Spinning: Cheese Wdg.

Section Post Spinning: TFO

Make AC338 AC338 AC338 AC338 AC338 AC338

Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make E62H E62H E62H E62H E62H E62H

Production reqd 659.5 242.6 669.4 1137.1 640.7 1069.3

Make SB2 SB2 DO/6 DO/6 SB2 DO/6

Make DK803 DK803 DK803 DK803 DK803 DK803

Make AC338 AC338 AC338 AC338 AC338 AC338

Section Post Spinning: Cheese Wdg.

Section Post Spinning: TFO

Make AC338 AC338 AC338 AC338 AC338 AC338

Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make E62H E62H E62H E62H E62H E62H

Production reqd 857.7 482.3 665.4 1084.0 640.7 1080.1

Make SB2 SB2 DO/6 DO/6 SB2 DO/6

Make DK803 DK803 DK803 DK803 DK803 DK803

Make AC338 AC338 AC338 AC338 AC338 AC338

Section Post Spinning: Cheese Wdg.

Section Post Spinning: TFO

Make AC338 AC338 AC338 AC338 AC338 AC338

Section Speed Frame:

Make ELECTROJET LF1400 LF1400 LF1400 LF1400 LF1400

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1 RSB1 RSB1

Make RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30 RSB1,D30

Make E62H E62H E62H E62H E62H E62H

Production reqd 485.5 1793.4 324.5 497.5 790.0 1839.3