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Coiled Tubing Operations
Coiled Tubing Operations
Procedures
Typical stack up
Blind/shear
Pipe
Slip
Stuffing box
Quick connector
Emergency BOP Operation
SHEARS
SLIPS
PIPES
CT Leak At Surface
Clear area (esp. around reel & injector)
MINOR
Pull on to reel carefully (may break)
MAJOR (or parted coil)
Follow Emergency BOP sequence
Stuffing Box Leak
Stop coil and close SLIP & PIPE rams to
isolate annulus. Set manual locks.
Place injector in neutral & engage brake.
Bleed off pressure above pipe rams.
Bleed off stuffing box hydraulic pressure and
replace elements. Pressurize.
Pressure test stuffing box through kill line
(avoid collapsing CT)
Equalize pressure across BOP rams and
release manual locks.
Open PIPE and SLIP rams.
Surface Equipment Leaks
Rotating Joint
Close reel isolation valve inside work reel.
Repair or replace joint and test.
Open isolation valve and resume operations
Surface Equipment Leaks
Leak Below BOP
Clear area & evaluate
Ensure coil sufficiently off bottom so it will
fall BELOW the MASTER VALVE when
cut.
Close shear/seal rams to cut and drop coil.
Pull up coil and close blind rams.
Close swab valve & master valve.
Repair leak, pressure test, plan fishing
operations.
Coiled tubing injector head
Inside tension
Outside tension
Load cells
Tubing Run Away (into well)
Coil is pulled into the well under its own
weight due to insufficient chain grip.
Pull test
POOH
Continue Pumping
Determine stuck point and reason why.
Pull to 80% of CT yield and hold for 10
minutes.
Observe the trend on the weight indicator
and measure the stretch in the tubing to
calculate freepoint:
Free Point Calculation
L = length free (ft)
L = S( As x E) S = stretch (in)
As = metal X-section area (in)
F x 12
E = modulus of elasticity
(30,000,000 psi for steel)
F = pull force (lbs)
= hang weight - max pull weigh
Stuck In Hole Options
Flow the well at maximum rates to remove any
debris trapping the coil downhole.
Displace the coil to N2 to increase buoyancy.
Underbalance the well if differentially stuck.
Circulate acid down to remove any soluble
material holding the coil.
Cool the well if coil is helically stuck in
corkscrewed production tubing.
Pump down the annulus to force obstruction
downhole.
Release the BHA to be fished later.
Stuck In Hole Issues