Professional Documents
Culture Documents
Safety Modules
Preventa
Safety Solutions
Product Substitution Details - Safety
Modules
Contents
Introduction 3
Product Substitution List 4
XPS-AL 6
XPS-AX 8
XPS-AS 10
XPS-AM 18
XPS-AP 26
XPS-ASF 30
XPS-AMF 33
XPS-APF 36
XPS-CE 42
GSKC 44
GSKA 45
GNS 46
GTS, GEZ, GEZ-LB 47
GSK3LB 48
Stop of commercialisation
is 30.06.2005
Preventa 2
Safety Solutions
Product Substitution Details - Safety
Modules
Introduction
This document is intended as a guide for substitution of obsolete products in order to make
the transition to the new Preventa range as easy as possible. In some customer
applications, the recommended replacement given in this document may not be the most
suitable.
It should also be noted that some of the replacement products are the closest equivalent
and not exact replacements. This may mean, for example, that the customers electrical
wiring or voltage supply to the monitor may need to be changed. It may also be possible
that, depending on the safety function, more than one monitor in the current range is
suitable as a replacement. In this case, it is then up to the customer to decide which
reference is most suited to the application.
Preventa 3
Safety Solutions
Product Substitution Details - Safety
Modules
Preventa
ry
Obsole te Product
Product Subsitution List Close st Equiva le nt Ex isting Product
No. of Outputs No. of Outputs
ry
Volta ge s Volta ge s
o
o
a
a
l
l
g
e
g
n
n
te
te
y
ty
ty
c
c
te
te
C
C
la
la
itio
itio
n
n
C
C
ta
ta
fe
fe
a
A
a
re
re
e
ty C
A
lidS
lidS
tyC
eD
eD
a
a
V
V
d
d
fe
fe
V
/OS
/OS
d
d
0
0
4
8
e
e
im
im
/CA
/CA
2
3
R
R
2
4
fe
fe
2
o
o
N
N
S
S
a
T
T
a
S
S
N
XPS-AL 3 - - 2 - - -
XPS-AC 3 - - 3 - 1 -
XPS-AX 3 - - - - 3 1 - -
XPS-AF 4 - - - - - 3 - - -
XPS-AS 4 2 - - -
XPS-AK 4 - - 3 1 4 -
XPS-AF 4 - - - - - 3 - - -
XPS-AM 4 3 1 - -
XPS-AK 4 - - 3 1 4 -
XPS-AP 4 6 1 - - XPS-AR 4 - - 7 1 4 -
XPS-ASF 4 2 - 2 -
XPS-AK 4 - - 3 1 4 -
XPS-AMF 4 3 1 2 -
XPS-AK 4 - - 3 1 4 -
XPS-APF 4 6 1 2 -
XPS-AR 4 - - 7 1 4 -
XPS-CE 2 - - - - 2 - 1 - XPS-CM 2 - - - - - 2 - 4 -
Preventa 4
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AL Replaced by XPS-AC
Differentiation
XPS-AC has one extra N/O safety output
XPS-AC has a solid state output for PLC signalling
XPS-AC has choice of removable plug terminals
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1 (+) F1
K1
S1 S2 24VDC
Start K2
XPS-AL A1 Y1 Y2 13 23
XPS-AC A1 Y1 Y2 13 23 33 Y43
XPS-AC A2 PE 14 24 34 Y44
XPS-AL A2 PE 14 24
K1 K2
To PLC
N (-)
Preventa 5
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AL Replaced by XPS-AC
Monitoring of E-stop with 1N/C contact
L1 (+) F1
K1
S1 S2 24VDC
Start K2
XPS-AL A1 Y1 Y2 13 23
XPS-AC A1 Y1 Y2 13 23 33 Y43
XPS-AC A2 PE 14 24 34 Y44
XPS-AL A2 PE 14 24
K1 K2
To PLC
N (-)
Preventa 6
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AX Replaced by XPS-AC
Differentiation
XPS-AC has a solid state output for PLC signalling
XPS-AX has one additional N/C output
XPS-AC has choice of removable plug terminals
XPS-AC has larger range of supply voltage selection
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1 (+) F1
K1
S1 S2 24VDC
Start K2
XPS-AX A1 Y1 Y2 13 23 33 41
XPS-AC A1 Y1 Y2 13 23 33 Y43
XPS-AC A2 PE 14 24 34 Y44
XPS-AX A2 PE 14 24 34 42
K1 K2
To PLC
N (-)
Preventa 7
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AX Replaced by XPS-AC
Monitoring of E-stop with 1N/C contact
L1 (+) F1
K1
S1 S2 24VDC
Start K2
XPS-AX A1 Y1 Y2 13 23 33 41
XPS-AC A1 Y1 Y2 13 23 33 Y43
XPS-AC A2 PE 14 24 34 Y44
XPS-AX A2 PE 14 24 34 42
K1 K2
To PLC
N (-)
Preventa 8
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AF
Differentiation
XPS-AF has one extra N/O safety output
XPS-AF has choice of removable plug terminals
XPS-AF has 22.5mm width
XPS-AS has larger range of voltage selection
XPS-AS can be be used for Type III A two-hand control monitoring
Preventa 9
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AF
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1 (+) F1
S1
N (-)
XPS-AS A1 S11 B1 S12 S21 S22 XPS-AF A1 S11 S12 S21 S22
Preventa 10
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AF
Schematic Comparison
Monitoring of E-stops with 2N/C contacts in series
L1 (+) F1
S1
S2
Monitoring of a movable guard associated with 2 limit switches with 1contact each
L1 (+) F1
Guard Closed
Preventa 11
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AF
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-AS5140 XPS-AF5130
48VAC/DC XPS-AS5340 -
120VAC XPS-AS3440 -
230VAC XPS-AS3740 -
*add P to reference for removable plug terminals
Preventa 12
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AK
Differentiation
XPS-AK has 1 extra N/O safety output
XPS-AK has 1 extra additional N/C output
XPS-AK has 4 solid state output for PLC signalling
XPS-AK has choice of removable plug terminals
XPS-AS can be be used for Type III A two-hand control monitoring
Preventa 13
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AK
Monitoring of E-stop with 2N/C contacts
L1 F1
24VDC
S1
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AK A2 S34 S33 S11 S12 14 24 34 42 Y32 Y54 Y64 Y74
XPS-AS A2 Y1 Y2 S34 S12 14 24
S2 K1 K2
Start To PLC
Preventa 14
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AK
Schematic Comparison
Monitoring of E-stops with 2N/C contacts in series
L1 F1
S1
S2
Monitoring of a movable guard associated with 2 limit switches with 1contact each
L1 F1
Guard Closed
Preventa 15
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AS Replaced by XPS-AK
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-AS5140 XPS-AK311144
48VAC/DC XPS-AS5340 -
120VAC XPS-AS3440 XPS-AK351144
230VAC XPS-AS3740 XPS-AK371144
*add P to reference for removable plug terminals
Preventa 16
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AF
Differentiation
XPS-AF has choice of removable plug terminals
XPS-AF has 22.5mm width
XPS-AM has 1 extra additional N/C output
XPS-AM has larger range of supply voltage selection
XPS-AM can be be used for Type III A two-hand control monitoring
Preventa 17
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AF
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1 (+) F1
S1
N (-)
XPS-AM A1 S11 B1 S12 S21 S22 XPS-AF A1 S11 S12 S21 S22
Preventa 18
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AF
Schematic Comparison
Monitoring of E-stops with 2N/C contacts in series
L1 (+) F1
S1
S2
Monitoring of a movable guard associated with 2 limit switches with 1 contact each
L1 (+) F1
Guard Closed
Preventa 19
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AF
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-AM5140 XPS-AF5130
48VAC/DC XPS-AM5340 -
120VAC XPS-AM3440 -
230VAC XPS-AM3740 -
*add P to reference for removable plug terminals
Preventa 20
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AK
Differentiation
XPS-AK has 4 solid state output for PLC signalling
XPS-AK has choice of removable plug terminals
XPS-AK has 45mm width
XPS-AM can be be used for Type III A two-hand control monitoring
Preventa 21
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AK
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1
F1
S1 24VDC
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AK A2 S34 S33 14 24 34 42 Y32 Y54 Y64 Y74
XPS-AM A2 Y1 Y2 S34 S12 14 24 34 42
K1 S2
Start K1 K2 To PLC
K2
S1
Preventa 22
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AK
Schematic Comparison
Monitoring of E-stops with 2N/C contacts in series
L1 F1
S1
S2
Monitoring of a movable guard associated with 2 limit switches with 1 contact each
L1 F1
Guard Closed
Preventa 23
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AM Replaced by XPS-AK
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-AM5140 XPS-AK311144
48VAC/DC XPS-AM5340 -
120VAC XPS-AM3440 XPS-AK351144
230VAC XPS-AM3740 XPS-AK371144
*add P to reference for removable plug terminals
Preventa 24
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AP Replaced by XPS-AR
Differentiation
XPS-AR has one extra N/O safety output
XPS-AR has one extra additional N/C output
XPS-AR has 4 solid state output for PLC signalling
XPS-AR has choice of removable plug terminals
XPS-AP can be be used for Type III A two-hand control monitoring
Preventa 25
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AP Replaced by XPS-AR
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1
F1
S1 24VDC
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AR A2 Y1 Y2 S33 S34 S11 S12 14 24 34 44 54 64 74 82 92 Y32 Y35 Y64 Y74
XPS-AP A2 Y1 Y2 S12 S34 14 24 34 44 54 64 72
K1 S2
Start K1 To PLC
K2
K2
S1
Preventa 26
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AP Replaced by XPS-AR
Schematic Comparison
Monitoring of E-stops with 2N/C contacts in series
L1 F1
S1
S2
Monitoring of a movable guard associated with 2 limit switches with 1 contact each
L1 F1
Guard Closed
Preventa 27
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AP Replaced by XPS-AR
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-AP5140 XPS-AR311144
48VAC/DC XPS-AP5340 -
120VAC XPS-AP3440 XPS-AR351144
230VAC XPS-AP3740 XPS-AR371144
*add P to reference for removable plug terminals
Preventa 28
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-ASF Replaced by XPS-AK
Differentiation
XPS-AK has one extra N/O safety output
XPS-AK has one extra additional N/C output
XPS-AK has 2 extra solid state output for PLC signalling
XPS-AK has choice of removable plug terminals
XPS-ASF can be be used for Type III A two-hand control monitoring
Preventa 29
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-ASF Replaced by XPS-AK
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1
F1
S1 24VDC
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AK A2 S34 S33 S11 S12 14 24 34 42 Y32 Y54 Y64 Y74
XPS-ASF A2 Y1 Y2 S34 S12 S33 S42 14 24 Y44 Y34
K1 S2
Start K1 K2
K2
To PLC
Preventa 30
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-ASF Replaced by XPS-AK
Schematic Comparison
Monitoring of safety mat with E-stop button
L1
F1
S2
S1
Preventa 31
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AMF Replaced by XPS-AK
Differentiation
XPS-AK has 2 extra solid state output for PLC signalling
XPS-AK has choice of removable plug terminals
XPS-AMF can be be used for Type III A two-hand control monitoring
Preventa 32
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AMF Replaced by XPS-AK
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1
F1
S1 24VDC
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AK A2 S34 S33 S11 S12 14 24 34 42 Y32 Y54 Y64 Y74
XPS-AMF A2 Y1 Y2 S34 S12 S41 S42 14 24 34 42 Y64 Y54
K1 S2
Start K1 K2
K2
To PLC
Preventa 33
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-AMF Replaced by XPS-AK
Schematic Comparison
Monitoring of safety mat with E-stop button
L1
F1
S2
S1
Preventa 34
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-APF Replaced by XPS-AK
Differentiation
XPS-AK has 2 extra solid state output for PLC signalling
XPS-AK has choice of removable plug terminals
XPS-APF has 3 extra N/O safety outputs
XPS-APF can be be used for Type III A two-hand control monitoring
Preventa 35
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-APF Replaced by XPS-AK
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1
F1
S1 24VDC
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AK A2 S33 S34 S11 S12 14 24 34 82 Y32 Y54 Y64 Y74
XPS-APF A2 Y1 Y2 S12 S34 S31 S32 14 24 34 44 54 64 42 Y64 Y54
K1 S2
Start K1
K2
K2 To PLC
Preventa 36
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-APF Replaced by XPS-AK
Schematic Comparison
Monitoring of safety mat with E-stop button
L1
F1
S2
S1
Preventa 37
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-APF Replaced by XPS-AR
Differentiation
XPS-AR has 2 extra solid state outputs for PLC signalling
XPS-AR has choice of removable plug terminals
XPS-AR has 1 extra N/O satety outputs
XPS-AR cannot monitor safety mats or edges
XPS-APF can be used for Type III A two-hand control monitoring
Preventa 38
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-APF Replaced by XPS-AR
Schematic Comparison
Monitoring of E-stop with 2N/C contacts
L1
F1
S1 24VDC
S22
B1
B2 K1/K2 FUSE Ch. A Ch. B
XPS-AR A2 Y1 Y2 S33 S34 S11 S12 14 24 34 44 54 64 74 82 92 Y32 Y35 Y64 Y74
XPS-APF A2 Y1 Y2 S12 S34 S31 S32 14 24 34 44 54 64 72 Y64 Y54
K1 S2
Start K1
K2
K2 To PLC
Preventa 39
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-APF Replaced by XPS-AR
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-APF5142 XPS-AR311144
48VAC/DC XPS-APF5342 -
120VAC XPS-APF3442 XPS-AR351144
230VAC XPS-APF3742 XPS-AR371144
*add P to reference for removable plug terminals
Preventa 40
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-CE Replaced by XPS-CM
Differentiation
XPS-CM has 3 extra solid state outputs for PLC signalling
XPS-CM has choice of removable plug terminals
XPS-CM has muting lamp error detection
XPS-CM has only one muting lamp connection
XPS-CM uses 4 muting sensors
Preventa 41
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-CE Replaced by XPS-CM
Schematic Comparison
Monitoring of 4 XU2-S single beam detectors with muting function
L1 (+)
F1
Sensors 1 and 3 K1
S1 24VDC
K2
XPS-CE A1 U+ U- T1 Z1 Z3 H1 H2 Y1 Y2 13 23 Y33
XPS-CM A1 U+ U- T1 Z1 Z3 H1 UV Y1 Y2 13 23 Y33
Muting
Sensor 1
Sensors 2 and 4
Muting
Sensor 2
N (-)
Preventa 42
Safety Solutions
Product Substitution Details - Safety
Modules
XPS-CE Replaced by XPS-CM
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *
24VAC/DC XPS-CEP5141 -
24VDC - XPS-CM1144
*add P to reference for removable plug terminals
Preventa 43
Safety Solutions
Product Substitution Details - Safety
Modules
L1 (+) XPS modules - Replacement of the GSKC
L2 by the XPSAK unit
F1 F2
S
(+) (-)
1
XPSAK A1 B1 S31 S32 S11 S12 S21 S22 13 23 33 41 Y64 Y74
GSKC A1 T11/33 B1 T12 T21 T22 13 23
InputA InputB
External jumper
K1-K2 fuse
Preventa 44
Safety Solutions
Product Substitution Details - Safety
Modules
XPS modules - Replacement of the GSKA by the XPSAR unit
Preventa 45
Safety Solutions
Product Substitution Details - Safety
Modules
XPS modules - Replacement of the GNS by the XPSNS unit
Preventa 46
Safety Solutions
Product Substitution Details - Safety
Modules
XPS modules - Replacement of the GTS, GEZ, GEZ-LB by the XPSBC unit
Substitution du GEZ ou GEZ-LB par XPS-BC Substitution du GTS par XPS-BC
Replacement of GEZ or GEZ-LB by XPS-BC Replacement of GTS by XPS-BC
L1 (+) L1 (+)
F1 F1 S1
S1 K1
K1
(1)
K2
K2
XPS-BC A1 Y1 Y2 13 23 31
XPS-BC A1 T13 T12 T11 Y1 Y2 13 23 31
T13 T12 T11
S2
S2 K2
K2
(1) K1
K1
N (-) N (-)
Preventa
Safety Solutions SC 47
DAS-CI / Market Op / JYLS / 10-97
Product Substitution Details - Safety
Modules
XPS modules - Replacement of the GSK3LB by the XPSAK unit
L1 (+) L2
F1 S1 F2
Preventa 48
Safety Solutions
Product Substitution Details - Safety
Modules
Preventa
Safety Solutions
Preventa 49
Safety Solutions