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BOILING 8009
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WAHREN M. ROHSENOW
Massachusetts Institute of Technology, Cambridge, Massachusetts
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
211
212 ROHSENOW
FORCloD CONVECTION
SURFACE BOILING
=
P CONSTA NT
E
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I
FalCD CONVECTION
I
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
I o
F I
NUCLEATE B O ILING POOL.. BOIUNG
I
SUBCOOlED I POOL BOILING
POOlBOIU V
where h is the coefficient of heat transfer. At high heat flux, the forced con
vection curves for a particular pressure and at various subcoolings and ve
locities appear to merge on log-log plots into a single curve called the fully
developed boiling curve. For some systems this fully developed region lies
approximately on an extension of the pool-boiling line for the same surface.
The literature on boiling heat transfer is now quite voluminous. For ref
erences in addition to those discussed here the reader is referred to the quite
complete collection of annotated biblioraphy assembled by Gouse (1966).
ing surface emerge from cavities in which a gas or vapor phase pre exists (Fig
- .
2). As heat is added, more vapor forms in the cavity (Fig. 2a), and a bubble
emerges and departs (Fig. 2b), after which liquid closes in over the cavity,
trapping vapor that is the source of the next bubble. Surveys of nucleation
phenomena are found in Rohsenow (1966) and Griffith (1965).
To put these notions on a quantitative basis, consider the equilibrium
and growth of a spherical bubble in a large body of liquid. The vapor pres
sure and liquid pressure are related by the equilibrium condition
20-
P - P I =
2.
r
where 0- is the surface tension and r the radius. As a good approximation the
vapor in the bubble is saturated relative to p. At equilibrium or for growth
TI Tw; therefore the liquid is superheated relative to PI. Combining this
equation with the Clausius-Clapeyron relation
dT Tv,.
--=--
3.
dp hiD
gives the necessary liquid superheat for bubble growth as
via 20-
TI- T.at = -- 4.
hlg r
If inert gas molecules are present in the liquid and, hence, in the bubble,
Equations 2 and 4 are modified as follows:
p_ - p =- 20-
r
- PD 5.
-- (20- )
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R.T2
T - T.at = - - PD 6.
phlg r
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
where Rv is the gas constant. This shows that the superheat required for a
given size bubble to grow is decreased by the presence of the gas partial
pressure pg.
It is generally accepted that bubbles form on heated surfaces at cavities
in the surface ( Rohsenow 1970) and that there exists a distribution of cavity
sizes. Boiling at a cavity results from pre-existing vapor or gas in the cavity.
For most cavities it is shown by many different experiments that Equation
4, with r the cavity radius, predicts the required superheat for bubble growth
in a uniformly superheated system.
At a nonisothermal heating surface the following procedure was devel
oped by Bergles ( Bergles & Rohsenow 1964) bas ed on a suggestion of Hsu &
Graham (1961) . In this flow inside the tube the expression for heat flux is
t*
9
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Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
------
T
b
TI ------
, and r
position and slope of the remainder of the boiling curve should be dependent
on the size range of active nuclei.
Comparison with much data shows that measured superheats for incip
ient boiling either agree with these predictions or are slightly greater. For
convection situations in which h is low or for liquids that have high magni
tudes of kz (liquid metals) the slope of the temperature curve (dotted lines of
Fig. 3) is very s mall so the point of tangency occurs beyond the size where
,
gion between the bubbles at the lower heat fluxes the heat transfer may be
of the order of that associated with natural convection. Calculations based
on this hypothesis were verified at low heat fluxes by Han & Griffith (1962).
As heat flux is increased the nucleation-site density increases and the
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
100
.I:
...
50
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"-
"
m
III
0
Z
VI 20
::>
0
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
e
10
.,.
n -PENTANE
5
100
(Tw -T.) (OF)
not influence the position of the data in film boiling, nor does it affect the
position of the minimum heat flux in film boiling. The influence of surface
finish on the critical heat flux is shown in Figure 6 to be rather small-about
20% reduction in (qjA)crit for very smooth surfaces.
!1.
<I
CAVITY DIAMETER
EMERy 320
X EMERY 60
o LAP E
o MIRROR FINISH
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;--::
<D
10'-r-------+---
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
<
....
CT
10 100 1000
tJ. T (OF)
EFFECT OF DISSOLVED
I
AIR
I 90 psio
I
WATER TEMP.' 270F
VELOCITY, I FT/SEC !
....
"'::
-/-,?
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/1
o STEAM PRESSURIZED
O.3cc AIRIUTER 0
III
100
Ii>-J
..
Ii> AIR PRESSURIZED
69 cc AIRI LITER
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
0
/ I
Ii>
,l
F.V. FIRST VAPOR
.!!
/ OF.V.
V
O
/ F.II
10 100
AT ,oF I
liquid metals, particularly alkali metals, which wet practically all solid sur
faces extremely well. This tends 'to deactivate cavities.
With liquid nonmetals this overshooting occurs less frequently since cav
ities such as those of Figure 2d are usually present and remain active cav
ities even after a system is cooled down. In nonmetals, if some of the cavitieo
become deactivated, the hysteresis overshoot can occur (Corty & Foust
1955); however, when the heat flux is reduced in the nucleate boiling region
the data follow smoothly down the boiling curve to natural convection.
0.01 up to 0.05 to 0.1 inch and to level off beyond that size. For sizes below
0.01 down to 0.003 inch the magnitude of critical heat flux levels off again
(Pitts & Leppert 1966). In the range where critical heat flux changes with D,
the bubble sizes are of the order of the wire diameter. Houchin & Lienhard
(1966) measured reduced critical heat-flux magnitudes for thin ribbon heat
ers, of thickness down to as low as 0.00035 inch. Data for various thicknesses
of aluminum, nickel, silver, tantalum, and stainless steel were correlated with
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the product pel; where 0 is the ribbon thickness, with one side insulated.
ilar to the velocity effect shown in Figure 1. Curves for greater rpm are
higher up on the graph. Also the critical heat flux increases with increasing
rpm. No attempt to correlate this information is made, since the effect is
greatly influenced by shape, size, and position of the agitation.
Nonwet surfaces.-When the liquid does not wet the heating surface, very
large vapor bubbles form and cover much larger portions of the heating sur
face (Jakob & Fritz 1931, Averin 195 4). The net result is that very greatly
increased magnitUdes of (T", - T.) are required to transfer a given q/A. The
critical heat is also very much reduced, by factors of 10 to 20.
heat-transfer data. The logic leading to the various forms of the correlations
will be omitted here and the suggested equations presented along with com
ments on their applicability.
Referring to Figure 6, one must inescapably conclude that any correla
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
tion equation that embodies only properties of the fluid (liquid or vapor)
cannot be a "universal" correlation for all fluids or, for that matter, for any
particular fluid. As a minimum the coefficient (and possibly even the expo
nents) must change in magnitude as the character of the solid surface chan
ges, since the data for, say, Figure 6 are all for the same fluid co nditions ,
only the solid-surface c onditio n having changed. This point cannot be over
emphasized. This has led to a great deal of confusion among boiling-heat
transfer researchers and users. At the present moment there is no satisfac
tory way to include quantitatively the effect of the solid surface in any cor
relation equation; in spite of this, some researchers present correlation equa
tions with a fixed magnitude for the coefficient. The best that can be accom
plished is to correlate the effect of pressure for a given fluid and solid surface.
Many of the proposed correlations were developed by analyzing a sim
plified model of boiling leading to some dimensionless groups of quantities.
Various forms of bubble Nusselt numbers, bubble Reynolds numbers, and
Prandtl numbers appear in these equations. One of the early correlations
( Rohsenow 1952) employed such groups with the characteristic dimension
D of bubble diameter. The equation proposed is
where h,g is the latent heat of vaporization and J.LI the viscosity of the liquid.
Here C., should be a function of the particular combination of fluid and heat
ing surface. From Figures Sa or Sb the exponent r is found to be 0.33. A cross
plot of c"AT/h/u vs Prandtl number Pr for constant values of the ordinate
shows s = 1.0 for water, but s = 1. 7 for all other fluids. The final correlation
is shown in Figure Sc which results in C.,= 0.013 with a spread of approxi
mately 20%. This process was repeated for other data with the results as
shown in Table 1.
It should be emphasized that accurate values of fluid properties are essen
tial in obtaining a correlation or in using Equation S. Also, the heating sur
face should be clean. The presence of a contamination or deposit on the heat-
222 ROHSENOW
o 14.7 poio
A 383 psia
o 770psio
A 1205 psio
" 1602 psio
" C 2465 pSlo
o
lit9
(T -
w
T
sot
) .
[1"2}O.33
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A f q/A
o A Ol3l "t9 gt/l-p.U
a (";Iro
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
6;r.
htg x
(b)
ing surface can shift the relative position and slope of the curve, thus chang
ing rand s in addition to C.I. It should also be noted that Equation 8 in
cludes a gll6 term that came from the expression for D. As noted previously,
there appears to be no effect of g on the position of the boiling curve ; there
fore Equation 8 should be used with igl = Igo I.
Later Forster & Zuber (1955) used similar dimensionless groups, but with
RR as the velocity times characteristic dimension in the Reynolds number
and 2o/t:.p as the characteristic dimension in the Nusselt number.
9.
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10.
the coefficient does indeed change in magnitude for various surface-fluid com
binations. Equation 10 needs more extensive comparison with data.
Equation 10 is identical to the earlier Forster-Zuber equation, except
that t:.p and t:.T are related by Equation 3. Also Equation 10 yields a vary
ing exponent of q/A vs t:.T, increasing with t:.T in the range from 2 to 4. In
many cases the curve cuts across natural boiling data at a lower slope.
Other correlations have been suggested by Gilmour (1958), McNeilly
(1953), and Levy (1959). The Gilmour correlation contains a size effect not
verified by experiment. The Levy procedure is dimensional and employs an
empirical curve around which data scatter by a factor of 5 or more, which
is about the same variation observed in C'I of Table 1. (Readers of the Levy
paper as originally published should note that the ordinate of its Fi g u re 4
should read multiplied by 10-6 instead of 10-6.) Various Russian workers
have suggested other correlation equations (Kutateladze 1963).
Equation 8 has correlated the pressure effect for a variety of pool-boiling
data. The state of our knowledge is such that the coefficient C'I must be de
termined from limited data for each fluid-surface combination. This, of
course, is true for any of the other pool-boiling correlations.
It should also be emphasized that the actual metal of the surface is per
haps less important than the surface character as represented by the cavity
size distribution of Figure 5, which is unknown for practicaHy all of the sur
faces tested.
Mikic & Rohsenow (1969) have attempted to show how the cavity-size
distribution for any surface influences the position of the q/A vs t:.T boiling
curve in pool boiling. Starting with the description of the boiling process as
224 ROHSENOW
n = (,.)m
greater than r is expressible by
-;
C1 " 11.
where rB is the radius of the largest cavity present and CIt r., and m are de
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q _ Anc ( q) (q) +
12.
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
A A A nc A b
where Anc/A is the fraction of the area where bubbles are not being formed,
('1./A)nc is the natural-convection heat transfer at this area, and ('1/ Ah is
given by
13.
14.
15.
Here C2= 0.00015 for water and 0.000465 for other fluids and Ca0.6; CI,
rB, and m are to be determined from the cavity-size distribution, Equation 11.
Note that B is solely a function of cavity-size distribution and is a function
of fluid properties, except for the exponent m. Further, if the cavity-size
distribution has a slope of m then the curve of '1/A vs t:.. T should have a slope
of m+1.
For most fluids ('1/A)nc is much smaller than ('1/Ah in Equation 12 and
may be neglected.
Cavity-size distribution has not been measured for most surfaces for which
data are available. In these cases the boiling data may be used to determine
m and B. Mikic & Rohsenow (1969) show that Equation 13 used in this way
does correlate existing boiling data.
vapor velocity is sufficient to carry these liquid droplets away from the sur
face, vapor blanketing occurs. Regardless of the model used, all correlations
thus far proposed contain the relation between (q/A)crit!PvhJo, an average
vapor velocity normal to the surface, and some function of, or measure of,
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
pressure level. The following are some correlations that have been proposed
for liquid nonmetals.
(q/A)crit
PI pv
-
= 0 .1 3 --
16.
pvhJg
---
Pv2 +
Here 0 18 agrees better with the data than the 0.13 originally suggested by
.
(q/A)crit = 0.16pok/g
[U(PI - pv)ggo]l/4 + KNL 17.
Po2
----- = 1 + --
gou
which was tested and agreed with data for water and ethyl alcohol at pres
sures below 142 psia.
226 ROHSENOW
100 r---- --
-r-----r-----,
.. 10
E
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'"
..
0
"'I<t
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
1.0 I-----
--- -i----H'J
HOGE a
BRICK'NED__iI
1000
FIGURE 9. Experimental nucleate and film pool bo il ing of oxygen at 1 atm com
pared with the predictive correlations of Kutateladze and Breen & Westwater
(Bre ntani & Smith 1964).
q
4.87 X 10-11
[ Cpl J1.5 [ kIPl1.282PL75J (Tw - T8)2.5
-- 20.
(To. 906J-110. 626
- =
A hfgpv
that represents the solid line through the central portion of the data. Quite
obviously the coefficient of the equation must vary by a factor of 10 or so to
accommodate a.ll of the data. Similar composite data for ni tro gen , h yd rog en ,
and helium exist (Brentani & Smith 1964).
Data for criitical heat flux of the various cryogens are shown to be cor
related (Clark 196 8) rather well by Equation 16 except at pressures ap
proaching the critical pressure where the data fall significantly below the
predictions.
Clark (196 8) shows that a modified form of Equation 8 also correlates
the cryogenics boiling data:
BOILING 227
q/A
hfoiJ.1
[ (PIgo-O' P.) Jl/2 =
3. 5
2 X
lOS [CP1tlT (T/Tc)1;J2.89
hfo Prl Jff
21.
g
Here Equation 8 was modified by including an additional pressure effect
empirically in the form of TIT the exponent on the Prandtl number was
changed. and a single magnitude of Csf was selected.
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FORCED CONVECTION
Forced convection here refers to flow inside of tubes, annuli, and parallel
plates, outside of rod bundles, etc. It is a two-phase flow of liquid and its
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
vapor. Usually liquid enters subcooled and boiling takes place at the wall,
called local boiling. At some place along the tube the liquid reaches the sat
uration point. Beyond this point the process is called bulk boiling. At low
quality (below 5-8%) and in the subcooled region, the flow is bubbly. At
higher qualities the flow becomes annular with a thin liquid layer on the wall
and a vapor core, which may or may not contain significant amounts of liquid
droplets. in the center. In the annular flow regime there may or may not be
nucleate boiling. If the liquid film on the wall is thin enough, heat is trans
ferred by conduction through the liquid and vaporization occurs at the li
quid-vapor interface. Under these conditions the wall temperature is below
that required for nucleation or activation of the cavities. At higher heat
fluxes nucleation will take place under these thin liquid layers at the wall.
At some point down the channel the heated wall may become dry. Be
yond this point, the wall temperature usually rises significantly for a par
ticular heat flux. This is the critical condition. The cause of the dryout may
be intensive nucleation if in the nucleation regime, or tearing off of the liquid
film by high velocity of the vapor. which increases progressively down the
channel.
We separate our discussion of forced-convection boiling into the low
quality and subcooled regions (essentially bubbly flow) and the high-quality
regions (essentially annular flow). The region beyond the critical condition
is a mist-flow, dry-wall regime and is handled separately. This may be called
film boiling in forced convection.
a V 11.0 ftlHe.
o 1/ 6 8 "/lee
Tb 125- F
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10'
(o/A)
Eq.22
(q/A)
-
---:
,
D
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
.
:: J
a;
i!
a
10'
(TID- T,) (Figure 10), draw the forced-convection nonboiling curve (q/A)Jlc
for a particular velocity and subcooling (Eq. 1). Then from the procedure of
Figure 3, locate the point of incipient boiling. Then draw the fully developed
boiling curve, (q/A)B if known, at a slope of 3. This may be approximated by
the pool-boiling curve, if known, for the same surface. Locate the magnitude
(qjA)Bi immediately below the incipient boiling point. Revising a suggestion
of Kutateladze (1961), Bergles & Rohsenow (1964) suggest the following
)]
interpolation equation:
((q/A)1/2
quality forced convection of water by Thorn et al (1965):
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Tw _ T. =
/1260 106
eP
24.
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
-
High-quality forced convection. Farther along a flow passage, at qual
ities above 5 to 10%, the flow regime becomes annular. As more vapor is
generated along the tube the vapor velocity progressively increases down the
tube, thus increasing the heat-transfer coefficient. The effect is more pro
nounced at the higher mass-flow rates. At high flow rates, high qualities, and
lower heat flux, the liquid layer on the waH may be thin enough to keep the
wall temperature below the nucleation temperature. Then no actual boiling
takes place. Heat is transferred by conduction across the liquid layer and
evaporation takes place at the liquid-vapor interface (Hewitt et al 1963).
Evidence of suppressed nucleation is shown in Figure 11 by Bennett, Collier,
Pratt & Thornton (1961). The data to the left are low quality and are in
the nucleation regime. The right-hand portion of the data for higher quality
is in the no-nucleation regime and appears to be correlated by the Lockhart
Martinelli two-phase flow parameter X tt.
A large number of correlation equations have been suggested. The fol
lowing two are recommended.
For the lower-quality region Chen (1963) developed the following equa
tions:
kIO.79CIO.46pl49gcO.26
h = h mic + hmac = 0.00122 (AT)o.24(Ap)O.75S + hLOF 25.
IjO.5fl.IO.29h O. 24p 0.24
,g
with
go = 32.2(3600)2
hLO = 0.023 -( )
kl
D
GD O.S
-
fl.1
Prlo.4 26.
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100 ' r
------ ---------- ------ _r ------ .,
---------- ,_
------ -r------ -,-----------r--------
w
o
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
10
e5
ffitTl
.r.'3 Z
}: o
:e
MASS
VELOCITY, HEAT
Ib/hr ftt. Btu Ihr ftt.
0 1.0 It 10' 1 .25 It 10'
'
1.0 X 10' 0.62 It 10
V 2.0 x 10 : 1.25 X 10
A 2.0 It 10 0.62 It 10
IL,
0.1
__
I
__
10 100
(lC I
0.1 P. o.a 0.'
PPROXIMATE REGION
OF DATA
10'
For the higher-quality region Dengler & Addoms (1956) developed the
following equations:
-
h
= 3 5 ( )0.5
-
1
27.
hLO . Xtt
for c onvective region only: 0.25<Xu < 70. To take into account nucleation
F = 0.67 _
5T sat a Tw
28.
v = Gv/3600 GVI/3600(1 - )
a
where a is the void fraction given by Lockhart & Martinelli (1949) and Gis
the mass velocity. Also
232 ROHSENOW
1.0 ,--'-""T""-...---r--.--r""-T'"T-r----,---.---.r--r-r-T"'"'r-1
0.8
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Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
_=(
1 _X
)O.9()O.5(f.')O.1 29.
Xtt 1 - x p. J.ll
a wall temperature that would be well below the melting point of the wall ;
hence, no physical burnout would result. At the other extreme, high flow
rate, the critical heat flux would represent a condition just below a departure
from nucleate boiling. Also the heat flux would be rather high, causing the
wall temperature to be well above the melting point of the wall : hence,
physical burnout would result.
In the light of the above discussion, terms such as burnout, departure from
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nucleate boiling, maximum heat flux, and so forth should be discarded in favor
of the more noncommittal critical heat flux, defined as the heat flux just below
the point where the wall temperature begins to rise sharply.
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
fers heat to evaporate the drops. This two-step process results in highly
superheated vapor carrying liquid droplets. Predictions of the heat-transfer
performanc'e in this region are given by Forslund & Rohsenow (196 8).
Annu. Rev. Fluid Mech. 1971.3:211-236. Downloaded from www.annualreviews.org
BOILING 235
LITERATURE CITED
Addoms, J. N. 1948. Heat transfer at high CicheIIi, M. T. , Bonilla, C. F. 1945. Trans.
rates to water boiling outside cylinders. AIChE J. 41 :755-87
DSc thesis. Massachusetts Institute of Clark, J. A. 1968. Heat Transfer. In Cryo
Technology, Cambridge, Mass. genic Technology, ed. R. W. Vance. New
Aladyev, 1. T., Miropolsky, Z. 1., Borosh York: Wiley
chuk, V. E., Styrikovich, M. A. 1961. Cooper, M. G. 1 969. Microlayer and Bubble
Int. Develop. Heat Transfer. Vol. II Growth in Nucleate Pool Boiling. Int.
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Wright-Pallerson A .F. Base Rep. RTD Corty, C., Foust, A. S. 1955. Surface
TDR-63-4130 Variables in Nucleate Boiling. Chern.
Bankoff, S. G. 1956. Heat Transfer &> Fluid Eng. Progr. Symp. Ser. 1 7 : 5 1
Mechanics Institute, 1-13. Stanford, Cryder, D. S., Finalborgo, A. C. 1937.
Calif. : Stanford Univ. Press Heat Transmission from Metal Surfaces
Bennett, A. W., Collier, J. G., Lacey, to Boiling Liquids : Effect of Tempera
P. M. C. 1961. A ERE-R3804 ture of the Liquid on Film Coefficient.
Bennett, A. W., Collier, J. G., Lacey, Am. Inst. Chem. Eng. 33 : 346
P. M. C. 1 963. A ERE-R3934. Pt. III Dengler, C. E., Addoms, J. N. 1956. Chern.
Bennett, J. A. R., Collier, J. G., Pratt, Eng. Progr. Ser. 18, 5 2 :95-103
H. R. C., Thornton, J. D. 1961. Heat Duke, E. E., Schrock, V. E. 1961. Heat
Transfer to Two-Phase Gas-Liquid Sys Transfer & Fluid Mechanics Institute,
tems, Pt. 1. Trans. Inst. Chem. Eng. 1 30-45. Stanford, Calif. : Stanford Univ.
(London) 39:1 1 3-26 Press
Berenson, P. 1960. Transition boiling heat Forslund, R., Rohsenow, W. M. 1968.
transfer from a horizontal surface. ScD Dispersed Flow Film Boiling. A SME J.
thesis. Massachusetts Institute of Tech Heat Transfer 90C:4:399-407
nology, Cambridge, Mass. Forster, K., Greif, R. 1958. Heat Transfer
Bcrgles, A. E., Rohsenow, W. M. 1964. to a Boiling Liquid : Mechanism and Cor
ASME J. Heat Transfer 86:365-72 relations. Progr. Rep. 7, Dep. Eng.
Bernath, L. 1955. Prediction of Heat Trans UCLA, Los Angeles, Calif.
fer Burnout. Heat Transfer Symp. A IChB Forster, K., Zuber, N. 1 95 5 . A IChE J. 1 :
Nat. Meet. Louisville, Kentucky 531-35
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