STANDARD OPERATING Ref. No.

: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT
Written by: Reviewed by: Approved by:

V Ngc Nha Nguyn Xun Huy Nguyn Xun Huy

Base on requirement of/ Tun th theo:

DPW Engineering Policy Standards ver. 4.2

SPCT Engineering Management System

Responsible person: Page 1 of 9 Effective Date: 23 Oct 2014

Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

Table of contents

Page No.

1.0 REVISION HISTORY/ LCH S HIU CHNH...................................... 3

2.0 PURPOSE/ MC CH.............................................................................................4
3.0 SCOPE/ PHM VI P DNG...................................................................................4
4.0 REFERENCES/ TI LIU THAM KHO.............................................................4
5.0 TERMS AND DEFINITIONS/ THUT NG V NH NGHA........................4
6.0 ROLES AND RESPONSIBILITIES/ VAI TR V TRCH NHIM..................6
7.0 PROCEDURE AND REQUIREMENTS/ QUY NH V YU CU..................7
8.0 ATTACHMENT AND FORMS/ TI LIU NH KM.....................................10

Responsible person: Page 2 of 9 Effective Date: 23 Oct 2014

Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

1.0 REVISION HISTORY/ LCH S HIU CHNH

Revision Date/ Ngy Description / Prepared By/ Reviewed By/ Approved By/
/ Hiu
M t Chnh sa bi Xem xt bi Ph chun bi
chnh

Thanh V Mohammed
1.0 25-Mar-2010 Initial issue Nguyn Xun Huy (Chief
Mechanic Engineer) (Engineering Manager) Dowidar (Engineering
Director)

Nguyn Xun Huy Thanh V Thanh V

1.1 25-Mar-2011 Revised issue (Workshop & Equipment
Manager) (Engineering Director) (Engineering Director)

Nguyn Xun Huy Thanh V Thanh V

1.2 05-July-2011 Revised validity (Workshop & Equipment
Manager) (Engineering Director) (Engineering Director)

Nguyn Xun Huy Thanh V Thanh V

2.0 05-July-2013 Revised form (Workshop & Equipment
Manager) (Engineering Director) (Engineering Director)

Extend scope & Nguyn Xun Huy Thanh V Thanh V

3.0 15-Dec-2013 (Workshop & Equipment
time Manager) (Engineering Director) (Engineering Director)

V Ngc Nha Nguyn Xun Huy Nguyn Xun Huy

3.1 23 Oct 2014 Update
(Mobile Equipment Engineer) (Engineering Manager) (Engineering Manager)

Responsible person: Page 3 of 9 Effective Date: 23 Oct 2014

Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

Uncontrolled document when printed, check SPCT Eng. Dept. for latest version if available.
 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

2.0 PURPOSE/ MC CH
Comply with DPW Engineering Policy & SPCT Engineering Management System.
Set up regulation to inspection & replacement for twist-lock pins of spreaders.
Guarantee to have accurate equipment historical records.

3.0 SCOPE/ PHM VI P DNG

To be applied for all ZPMC QUAY CRANES / RTGS BROMMA Spreaders
& RS/ EH ELME Spreaders / Trin khai cho tt c cc ngng chp cu b STS
ZPMC Quay crane/ RTG hiu Bromma & ngng chp ELME dng trn xe chp
container hng & xe chp container rng ang khai thc ti Cng SPCT
To be applied for all ZPMC QUAY CRANES / RTGS ZPMC Headblocks /
Trin khai cho tt c cc u ni ngng chp cu b STS ZPMC Quay crane/ RTG
hiu ZPMC (thit k & lp t theo Cu) ang khai thc ti Cng SPCT

4.0 REFERENCES/ TI LIU THAM KHO

No. References/ Ti liu tham kho

1. DP World Engineering Policy Standards ver. 4, 20 Oct 2011

2. ZPMC Operating Manual of Quay Crane & Rubber Tire Gantry Crane

3. DPW SPCT Manual prepared by ZPMC

4. Bromma Spreader Maintenance Manual

5. Hyster RS / EH Service Manual

6. SOP_030 Control and collect hazardous waste

7. SPCT-HSE-P11WS07

5.0 TERMS AND DEFINITIONS/ THUT NG V NH NGHA

Term/ Thut ng Definition/ nh ngha

L ngi chiu trch nhim gim st v thc thi cng vic, bao gm:
- Manager ca B phn K thut, chu trch nhim gim st ton b cng vic.
- Shift Engineer, chu trch nhim gim st v h tr thc hin cng vic trong ca
Person(s) in charge
trc.
- Technician(s), K thut vin thc hin cng vic (bin ch hoc nh thu).
- Operator, Li phng tin nhn vin Phng Khai thc
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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

ICAM H thng qun l bo tr thit b bng phn mm qun l k thut

Engineering T kin thc k thut phc v cng tc tra cu sa cha, bo tr thit b.
knowledge center
Job safety Analysis Phn tch ri ro kh d xy ra trong cng vic
JSA
Permit to Work Giy cho php thao tc, bao gm cho php thc hin cng vic
PTW
F004; cho php hn ct F006,
QC Hoist wire rope Cp h thng nng ca Cu b
Main hoist H thng nng ti chnh ca Cu b
Machinery house Bung my
Platform Sn, b mt phng rng
Spreader Ngng chp cng-te-n
Headblock Khi u ko ngng chp cng-te-n
Twistlock pin Kha g. C 2 loi: dng cho headblock (ln) v dng cho ngng chp (nh)

6.0 ROLES AND RESPONSIBILITIES/ VAI TR V TRCH NHIM

Gim c k thut phi m bo
o Yu cu SOP ny phi c tun th hon ton trong khu vc m h chu
trch nhim.
o m bo nhng ngun lc lin quan c sp xp hp l c th hon
thnh cng vic ny mt cch y nht.
o m bo hot ng xem xt, nh gi li oc thc hin ng, nh k
SOP ny lun ph hp vi cng vic.
o Tt c cc nhn vin c lin quan u phi c hun luyn v SOP v sau
mi tin hnh cng vic trn.
o Tham kho kin v thng tin n cc nhn vin c lin quan.
Trng b phn k thut phi m bo
o Duy tr v nh gi nhm m bo SOP ny c hiu lc thc thi trong khu
vc m h chu trch nhim.
o Nhng yu t cn thit thc hin SOP ny c tham kho t cc thnh
vin c lin quan.
o m bo hot ng xem xt, nh gi li oc thc hin ng, nh k
SOP ny lun ph hp vi cng vic.
o Cc hot ng, quy trnh mi hoc c nhng thay i cn phi c nhn
din, nh ngha v vn bn n.
o Tt c nhng giy t lin quan n SOP ny c hon thin v duy tr trong
ni lu tr

Responsible person: Page 5 of 9 Effective Date: 23 Oct 2014

Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT
o Tt c cc nhn vin c lin quan u phi c hun luyn v SOP v sau
mi tin hnh cng vic trn.
Ngi thc hin cng vic phi m bo
o Tun th ng theo nhng yu cu ca SOP ny trong mi trng hp.
o Tham gia cc kha hun luyn theo yu cu ca SOP.
o Cung cp y nhng h tr v hng dn cho SOP ny.
o Gim st y hot ng theo SOP ny.
o Bo co nhng vn kh khn nu c.
o Trong qu trnh thc hin nu c pht sinh rc thi nguy hi th phi tun th
theo quy trnh ca SOP_030 Control and collect hazardous waste.
o Trong qu trnh thc hin nu c xy ra s c chy trn ha cht th phi tun
th theo hng dn SPCT-HSE-P11WS07

7.0 PROCEDURE & REQUIREMENTS/ QUY NH V YU CU

ITEM PROCESS PERSON(S) IN

CHARGE
I.
EVERY 100h & INCIDENT INSPECTION:
I.1 Confirm the incident status & the Operator/ Shift
Where a snag load, cell Engineer/ WS &
history record of the twistlock
jam, or any incident Equipment Manager
occurs
I.1 Inspect also related load carrying Undertake immediate Shift Engineer/ WS &
components for any damage, eg. inspection & Raise Work Order Equipment Manager/
wire rope, sheave, drum, load cell (WO) before allowing Planning & Inventory
and structural sections equipment to be used Manager

I.1 Shift Engineer/

Check nut and the floating Technician/ WS &
Every 100h do the PM mechanism to ensure that all parts
task according to ICAM Equipment Manager
are properly tightened down
WO
I.2 Shift Engineer/
Check that the twistlock pin can be
Technician(s)/ WS &
moved easily and that it indicates
Equipment Manager
the correct position.

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Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

I.3 Ditto

Replace the Is mechanism

twistlock pin & its normal floating,
accessories tightness & easy
moving?
No
Yes

I.4 Final check by functional test Ditto

with load several times

I.5 Record WO status to ICAM& Planning & Inventory

Create CM if record history of each Manager / WS &
required twistlock pin Equipment Manager /
Shift Engineer

I.6 Planning & Inventory

Report WO status to Manager / WS &
Eng. Director/ Manager Equipment Manager

II. ANNUALLY INSPECTION:

II.1 Planning & Inventory

Every 3000h (or 100,000 lifts) Confirm the history record of the Manager / WS &
twistlock pins Equipment Manager /
do the PM task according to
ICAM WO Shift Engineer
II.2 Dismantle all twistlock pins. Inspect Shift Engineer /
all parts to look for any damage Technician(s)

II.3 Check that there are no cracks (or Shift Engineer /

other faults) in the thread of Technician(s)
twistlock pins or heads. Use Dye
penetrating fluid to detect fissures

II.4 Planning & Inventory

Confirm by Ultra Sonic Test, Manager / WS &
by authorized vendor Equipment Manager /
Authorized vendor

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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

II.5 Shift Engineer/

Technician(s)/ WS &
Replace the twistlock Crack
Equipment Manager
pin & its accessories Detected?
Not OK
OK. No crack

II.6 Shift Engineer /

Clean all parts. Lubricate. Re-
Technician(s)
assembly the twistlock pins

II.7 Shift Engineer/

Technician(s)/ WS &
Remove all to find Is mechanism Equipment Manager
the abnormal normal floating,
thing & solve tightness & easily
moving?
No
Yes
II.8 Final check by functional test Shift Engineer/
with load several times Technician(s)/ WS &
Equipment Manager

II.9 Record WO status to Planning & Inventory

Create CM if Manager / WS &
ICAM& record history of
required Equipment Manager/
each twistlock pin
Shift Engineer
II.10 Planning & Inventory
Report WO status to Eng. Manager / WS & EQ
Director/ Manager Manager

III. LIFE-TIME REPLACEMENT:

III.1. Planning & Inventory

Every 9000h (or 300,000 lifts) do the Confirm the history record of Manager / WS &
PM task according to ICAM WO the twistlock pin Equipment Manager /
Shift Engineer
III.2. Discarded twistlock pins shall Shift Engineer/
Replace the twistlock pins & Technician(s)
be destroyed so as not to spherical washers
permit further use.

III.3. Clean all parts. Lubricate. Shift Engineer/

Assembly new twistlock pins Technician(s)

Responsible person: Page 8 of 9 Effective Date: 23 Oct 2014

Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

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 STANDARD OPERATING Ref. No.: SPCT/Eng/SOP/031
Version: 3.1
ENGINEERING
PROCEDURE
DEPARTMENT Name: TWISTLOCK INSPECTION
& REPLACEMENT

III.4. Shift Engineer/

Technician(s)/ WS &
Remove all to find Equipment Manager
Is the floating
the abnormal mechanism normal /
thing & solve tight? Does it easily
move?
No
Yes

III.5. Final check by functional Shift Engineer/

test with load several times Technician(s)/ WS &
Equipment Manager

III.6. Record WO status to ICAM& Planning & Inventory

Create CM if record history of each Manager / WS &
required twistlock pin Equipment Manager/
Shift Engineer
III.7. Planning & Inventory
Report WO status to Manager / WS &
Engineering Director Equipment Manager

8.0 ATTACHMENT & FORMS/ TI LIU NH KM

SPCT/Eng/F004 Authority work permit - Version 1.3

SPCT/Eng/WI_045_Use Dye Penetrant for Non-destructive testing (NDT) _V 1.0

SOP_030 Control and collect hazardous waste

SPCT-HSE-P11WS07

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Mobile Equipment Engineer Version No.: 3.1 Review Date: 23 Oct 2016

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