PARTS GUIDE MANUAL

APRIL 2005

DF-605
INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OF THIS MANUAL in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.

3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as

5 means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.

6 Revision Mark
Marked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

04/01/2005
 CONTENTS
No. DESCRIPTION PAGE No.

1 HOUSING P1

2 PAPER TAKE-UP SECTION P2 P3 P4

3 PAPER TRANSPORT SECTION P5 P6

4 DRIVE SECTION P7

5 WIRING ACCESSORIES AND JIGS P8

6 ACCESSORY PARTS P9

DF-605
 INDEX 1/1

Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
4344 5003 01 3-29 4344 5047 01 7-9 4344 5091 01 3-18 4344 5150 01 3-10 4344 5222 01 1-4
4344 5005 01 5-11 4344 5048 01 7-1 4344 5092 01 3-44 4344 5151 01 1-5 4344 5223 01 1-15
4344 5006 01 5-22 4344 5049 01 4-24 4344 5093 01 3-21 4344 5152 01 1-6 4344 5224 01 2-1
4344 5007 01 7-7 4344 5050 01 4-22 4344 5094 01 3-14 4344 5153 01 1-18 4344 5225 01 2-4
4344 5008 01 1-12 4344 5051 01 7-19 4344 5095 01 3-43 4344 5155 01 2-9 4344 5226 01 2-5
4344 5009 01 5-9 4344 5052 01 7-15 4344 5096 01 3-33 4344 5160 01 7-21 4344 5228 01 6-14
4344 5010 01 5-7 4344 5053 01 5-4 4344 5097 01 3-20 4344 5161 01 7-20 4344 5229 01 6-15
4344 5011 01 4-19 4344 5054 01 4-16 4344 5098 01 3-34 4344 5162 01 1-17 4344 5230 01 6-13
4344 5012 01 5-23 4344 5054 01 5-6 4344 5099 01 3-25 4344 5167 02 3-16 4344 7901 03 8-1
4344 5013 01 5-1 4344 5054 01 6-12 4344 5100 01 3-17 4344 5167 02 5-16 4496 2116 01 7-24
4344 5014 01 5-10 4344 5059 01 7-10 4344 5101 01 3-13 4344 5169 01 8-3 4496 2538 01 3-4
4344 5015 01 5-21 4344 5061 01 2-15 4344 5102 01 3-24 4344 5170 01 8-4 4496 2538 01 7-2
4344 5016 01 1-1 4344 5064 01 2-18 4344 5103 01 3-22 4344 5174 01 7-13 4496 3003 01 3-5
4344 5017 01 5-12 4344 5065 01 2-17 4344 5104 01 3-39 4344 5175 01 7-12 4496 3003 01 6-4
4344 5018 01 4-23 4344 5066 01 2-8 4344 5105 01 3-26 4344 5176 01 7-17 4496 3003 01 7-14
4344 5019 01 1-11 4344 5067 01 2-19 4344 5111 01 3-6 4344 5177 01 7-26 4582 2410 01 9-1
4344 5020 01 5-20 4344 5068 01 2-6 4344 5113 01 3-7 4344 5180 01 7-25 4582 2411 01 9-2
4344 5021 01 7-22 4344 5069 01 2-10 4344 5114 01 3-11 4344 5182 01 3-31 4582 3014 01 3-40
4344 5022 01 5-14 4344 5070 01 2-12 4344 5115 01 3-30 4344 5202 01 3-28 4582 3047 01 4-4
4344 5023 01 5-13 4344 5071 01 4-25 4344 5116 01 4-12 4344 5203 01 3-41 4583 4059 01 3-45
4344 5024 01 4-21 4344 5072 01 4-2 4344 5118 01 2-3 4344 5204 01 3-46 4583 4110 01 7-4
4344 5025 01 5-18 4344 5073 01 4-26 4344 5129 01 6-10 4344 5205 01 3-47 4583 4547 01 7-6
4344 5026 01 7-30 4344 5074 01 4-6 4344 5130 01 6-7 4344 5206 01 1-2 4688 2009 02 5-24
4344 5027 01 7-28 4344 5075 01 4-7 4344 5131 01 1-14 4344 5207 01 3-9 4688 2017 01 2-7
4344 5028 01 7-27 4344 5076 01 4-11 4344 5132 01 1-16 4344 5208 01 1-3 4688 3007 01 4-10
4344 5029 01 7-31 4344 5077 01 1-9 4344 5133 01 1-13 4344 5209 01 2-14 4688 3048 01 3-37
4344 5030 01 7-23 4344 5077 01 4-9 4344 5134 01 6-2 4344 5210 01 3-15 4688 3049 01 3-38
4344 5031 01 7-8 4344 5078 01 4-8 4344 5135 01 6-5 4344 5211 01 2-13 4688 3052 01 3-36
4344 5032 01 5-3 4344 5079 01 4-3 4344 5136 01 6-6 4344 5212 01 4-20 4688 3054 01 3-32
4344 5033 01 7-16 4344 5080 01 4-13 4344 5137 01 6-9 4344 5213 01 5-15 4688 3058 01 5-2
4344 5034 01 5-17 4344 5081 01 4-1 4344 5138 01 6-1 4344 5214 01 4-17 4688 6751 01 8-2
4344 5035 01 5-19 4344 5082 01 4-5 4344 5139 01 1-19 4344 5215 01 2-21 9384 1100 71 8-7
4344 5039 01 4-18 4344 5083 01 3-8 4344 5140 01 1-8 4344 5216 01 2-20 9384 1100 91 8-5
4344 5040 01 5-8 4344 5084 01 4-15 4344 5141 01 6-8 4344 5216 01 3-2 9384 1921 11 8-6
4344 5041 01 7-5 4344 5085 01 3-27 4344 5142 01 6-3 4344 5216 01 5-5
4344 5042 01 7-29 4344 5086 01 3-3 4344 5143 01 1-7 4344 5217 01 3-42
4344 5043 01 4-14 4344 5087 01 3-12 4344 5144 01 1-10 4344 5217 01 3-48
4344 5044 01 7-18 4344 5088 01 3-35 4344 5146 01 6-11 4344 5219 01 2-2
4344 5045 01 7-3 4344 5089 01 3-19 4344 5147 01 2-11 4344 5220 01 3-1
4344 5046 01 7-11 4344 5090 01 3-23 4344 5148 01 2-16 4344 5221 01 9-3

DF-605
HOUSING
a
P1

1 15

b b
3
2
a 13
14

PBA-CONT

b b
4 a c
5 b
18 16

19
17

8
9
8
8 11
6 12
7
7
7 7 7 10 a

DF-605
HOUSING Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5016 01 REAR COVER C 1 a-9742 0412 01
2 4344 5206 01 PBA-CONT I 1 b-9732 0310 01
3 4344 5208 01 HARNESS ASSY C 1 c-9716 0500 01
4 4344 5222 01 HINGE-L C 1
5 4344 5151 01 HARNESS ASSY D 1
6 4344 5152 01 HARNESS ASSY D 1
7 4344 5143 01 FILM C 5
8 4344 5140 01 FILM C 3
9 4344 5077 01 SEAL C 1
10 4344 5144 01 FILM C 1
11 4344 5019 01 COVER C 1
12 4344 5008 01 FRONT COVER C 1
13 4344 5133 01 STOPPER C 1
14 4344 5131 01 BASE FRAME C 1
15 4344 5223 01 HINGE-R C 1
16 4344 5132 01 COVER C 1
17 4344 5162 01 HARNESS ASSY D 1
18 4344 5153 01 HARNESS ASSY D 1
19 4344 5139 01 FILM C 1

DF-605
PAPER TAKE-UP SECTION
P2
2
1

3
4

PC4-ADF
5 18
PC3-ADF
20
PC1-ADF
19 14
6 20 17 16 15
7
19 21
20
19 PC2-ADF
8
a
8
PBA-VR
7
PBA-TRAY
13
11
b
9 a
a 10 12

DF-605
PAPER TAKE-UP SECTION Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5224 01 TRAY C 1 a-9732 0310 01
2 4344 5219 01 LABEL C 1 b-9716 0500 01
3 4344 5118 01 LABEL C 1
4 4344 5225 01 REGULATING PLATE C 1
5 4344 5226 01 REGULATING PLATE C 1
6 4344 5068 01 PLATE SPRING C 1
7 4688 2017 01 PLATE SPRING C 2
8 4344 5066 01 RACK C 2
9 4344 5155 01 HARNESS ASSY D 1
10 4344 5069 01 NEURALIZING BRUSH C 1
11 4344 5147 01 HARNESS ASSY D 1
12 4344 5070 01 BAND C 1
13 4344 5211 01 PBA-TRAY C 1
14 4344 5209 01 PBA-VR C 1
15 4344 5061 01 COVER C 1
16 4344 5148 01 HARNESS ASSY D 1
17 4344 5065 01 HOLDER D 1
18 4344 5064 01 GEAR 100T C 1
19 4344 5067 01 LEVER C 3
20 4344 5216 01 PHOTO INTERRUPTER B 3
21 4344 5215 01 PHOTO INTERRUPTER B 1

DF-605
PAPER TAKE-UP SECTION
P3
6
5
4 1
3
a
b 30
d
7 PC5-ADF 35
d 34
8
2
9 48 e
29 33 32
31 30
d
36 d
d
14 37
39 d
41 40 36
11 12 39 29
d 38
13 15 d
16 42 e 43
11 e
a PC6-ADF PBA-SIZE e 44
10 28
17 45
5
c
21 18 22
17
19 d
19 19
18 24 d
23 24 47 47
47
20
24
21
21 46 27

a
25 26
46

DF-605
PAPER TAKE-UP SECTION Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5220 01 LABEL C 1 a-9732 0310 01
2 4344 5216 01 PHOTO INTERRUPTER B 1 b-9735 0306 14
3 4344 5086 01 LEFT COVER C 1 c-9646 0310 14
d-1066 1151 01
4 4496 2538 01 BUSHING C 1 e-9752 2010 50
5 4496 3003 01 STOPPER RING C 2
6 4344 5111 01 GEAR 80T C 1
7 4344 5113 01 BRACKET D 1
8 4344 5083 01 BRACKET ASSY D 1
9 4344 5207 01 HARNESS ASSY D 1
10 4344 5150 01 HARNESS ASSY D 1
11 4344 5114 01 SPONGE C 2
12 4344 5087 01 KNOB C 1
13 4344 5101 01 TENSION SPRING C 1
14 4344 5094 01 BRACKET D 1
15 4344 5210 01 PBA-SIZE C 1
16 4344 5167 02 PHOTO INTERRUPTER B 1
17 4344 5100 01 PRESSURE SPRING C 2
18 4344 5091 01 HOLDER C 2
19 4344 5089 01 LEVER C 3
20 4344 5097 01 SHAFT D 1
21 4344 5093 01 ROLLER C 3
22 4344 5103 01 TENSION SPRING C 1
23 4344 5090 01 ACTUATOR C 1
24 4344 5102 01 FILM C 3
25 4344 5099 01 FILM C 1
26 4344 5105 01 FILM C 1
27 4344 5085 01 COVER C 1
28 4344 5202 01 ARM ASSY C 1
29 4344 5003 01 ROLLER A 2
30 4344 5115 01 SPONGE C 2
31 4344 5182 01 TIMING BELT C 1
32 4688 3054 01 PULLEY C 1
33 4344 5096 01 SHAFT D 1
34 4344 5098 01 TORSION SPRING C 1
35 4344 5088 01 LEVER C 1
36 4688 3052 01 STOPPER C 2
37 4688 3048 01 STOPPER C 1
38 4688 3049 01 STOPPER C 1
39 4344 5104 01 SPONGE C 2
40 4582 3014 01 ROLLER A 1
41 4344 5203 01 ARM ASSY C 1
42 4344 5217 01 LABEL C 1
43 4344 5095 01 SHAFT D 1
44 4344 5092 01 PULLEY C 1
45 4583 4059 01 BUSHING C 1
46 4344 5204 01 SEAL C 2
47 4344 5205 01 CUSHION C 3
48 4344 5217 01 LABEL C 1

DF-605
PAPER TAKE-UP SECTION
P4
1
7

2
10
6 4
8

6 3
9 7
5
5

6
26 25

11 24

a 23
12
22 21

13 20
16
PBA-LED
b
SL1-ADF

a
14 19
a 17
15 18 a
DF-605
PAPER TAKE-UP SECTION Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5081 01 RUBBER C 1 a-9732 0310 01
2 4344 5072 01 HOLDER C 1 b-9646 0304 13
3 4344 5079 01 JOINT ASSY B 1
4 4582 3047 01 ROLLER A 1
5 4344 5082 01 SPONGE C 2
6 4344 5074 01 SPONGE C 4
7 4344 5075 01 SEAL C 2
8 4344 5078 01 PRESSURE SPRING C 1
9 4344 5077 01 SEAL C 1
10 4688 3007 01 ROLL C 1
11 4344 5076 01 FILM C 1
12 4344 5116 01 LABEL D 1
13 4344 5080 01 FILM C 1
14 4344 5043 01 GEAR 80T C 1
15 4344 5084 01 BRACKET ASSY D 1
16 4344 5054 01 SPONGE C 1
17 4344 5214 01 SOLENOID ASSY C 1
18 4344 5039 01 LEVER C 1
19 4344 5011 01 HOLDER D 1
20 4344 5212 01 PBA-LED C 1
21 4344 5024 01 PLATE D 1
22 4344 5050 01 PIN C 1
23 4344 5018 01 GEAR 80T C 1
24 4344 5049 01 HOLDER D 1
25 4344 5071 01 GUIDE D 1
26 4344 5073 01 HOLDER C 1

DF-605
PAPER TRANSPORT SECTION
P5
9

1
PC7-ADF 23
5 2
10 2
b
3 3 2
b 11 a 3
7
8 6
PC9-ADF 3
4 4
PC10-ADF 3
5 5
PC8-ADF a
b 21
16
c 22
b
M3-ADF
12 b
e

d f
24 17
d

a 15 19
20
13
e
18
24
14
e

DF-605
PAPER TRANSPORT SECTION Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5013 01 PAWL D 1 a-9742 0412 01
2 4688 3058 01 ROLL C 3 b-9732 0310 01
3 4344 5032 01 FILM C 5 c-9654 0306 14
d-9654 0406 14
4 4344 5053 01 TORSION SPRING C 2 e-9735 0306 14
5 4344 5216 01 PHOTO INTERRUPTER B 3 f-9646 0408 14
6 4344 5054 01 SPONGE C 1
7 4344 5010 01 LEVER C 1
8 4344 5040 01 LEVER C 1
9 4344 5009 01 GUIDE D 1
10 4344 5014 01 HOLDER D 1
11 4344 5005 01 FRAME ASSY D 1
12 4344 5017 01 HOLDER D 1
13 4344 5023 01 BRACKET D 1
14 4344 5022 01 BRACKET D 1
15 4344 5213 01 FAN MOTOR C 1
16 4344 5167 02 PHOTO INTERRUPTER B 1
17 4344 5034 01 FILM C 1
18 4344 5025 01 FILM C 1
19 4344 5035 01 FILM C 1
20 4344 5020 01 GUIDE PLATE D 1
21 4344 5015 01 HOLDER D 1
22 4344 5006 01 FRAME ASSY D 1
23 4344 5012 01 HOLDER D 1
24 4688 2009 02 SPACER D 2

DF-605
PAPER TRANSPORT SECTION
P6
12
1
2

13 13

13 14

13 15
14
14 15
3 4 5
a 7 14 15
11
6 8 7 14 15
8 7 15
14 c
b 8 7
15
b 8
9 4
9 b
b
10 9
a
10 9 3
a
10 10 a
10 a
a a
10
a 10
10
a 10
a

a 10
DF-605
PAPER TRANSPORT SECTION Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5138 01 PRESSURE SPRING C 1 a-9732 0310 01
2 4344 5134 01 ARM C 1 b-9752 2010 50
3 4344 5142 01 BUSHING C 2 c-9657 0310 21
4 4496 3003 01 STOPPER RING C 2
5 4344 5135 01 SPACER D 1
6 4344 5136 01 SHAFT D 1
7 4344 5130 01 ROLL ASSY C 4
8 4344 5141 01 HOLDER C 4
9 4344 5137 01 TENSION SPRING C 4
10 4344 5129 01 ROLL ASSY C 10
11 4344 5146 01 MAGNET D 1
12 4344 5054 01 SPONGE C 1
13 4344 5230 01 SEAL D 4
14 4344 5228 01 MAGIC TAPE D 6
15 4344 5229 01 TAPE D 6

DF-605
DRIVE SECTION
P7
12
11

10
a 9
13 8
b
14 7 3
15 6 2
14 1
16
17 c
5 4
14

18
14
M1-ADF 18
4
d d 19
20 31
30
M2-ADF
23
d

2 14
27
26
21 25
d a 28
22
23 14
24 6

4 4 29
14

DF-605
DRIVE SECTION Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5048 01 GEAR 80T C 1 a-9721 0500 08
2 4496 2538 01 BUSHING C 2 b-9735 0306 14
3 4344 5045 01 PULLEY C 1 c-9721 0300 08
d-9654 0406 14
4 4583 4110 01 BALL BEARING C 4
5 4344 5041 01 ROLL C 1
6 4583 4547 01 BUSHING C 2
7 4344 5007 01 BRACKET ASSY D 1
8 4344 5031 01 TENSION SPRING C 1
9 4344 5047 01 GEAR 80T C 1
10 4344 5059 01 TORSION SPRING C 1
11 4344 5046 01 PULLEY C 1
12 4344 5175 01 TIMING BELT C 1
13 4344 5174 01 TIMING BELT C 1
14 4496 3003 01 STOPPER RING C 7
15 4344 5052 01 PULLEY C 1
16 4344 5033 01 FILM C 1
17 4344 5176 01 TIMING BELT C 1
18 4344 5044 01 PULLEY C 2
19 4344 5051 01 BRACKET D 1
20 4344 5161 01 MOTOR B 1
21 4344 5160 01 MOTOR B 1
22 4344 5021 01 BRACKET D 1
23 4344 5030 01 TENSION SPRING C 2
24 4496 2116 01 TIMING BELT C 1
25 4344 5180 01 PULLEY C 1
26 4344 5177 01 TIMING BELT C 1
27 4344 5028 01 ROLLER C 1
28 4344 5027 01 ROLLER C 1
29 4344 5042 01 GEAR 80T C 1
30 4344 5026 01 ROLLER C 1
31 4344 5029 01 ROLLER C 1

DF-605
WIRING ACCESSORIES AND JIGS
P8
1 6 11 16 21 26 31 36

9.2

11.5
2 7 12 17 22 27 32 37

L=100 26.1 30

3 8 13 18 23 28 33 38

4 9 14 19 24 29 34 39

5 10 15 20 25 30 35 40

7.3

4.8

DF-605
WIRING ACCESSORIES AND JIGS Page. 8
Key Part No. Description Destinations Class QTY Standard parts
1 4344 7901 03 JIG S 1
2 4688 6751 01 CABLE TIE D 1
3 4344 5169 01 P-CLIP D 2
4 4344 5170 01 WIRING SADDLE D 6
5 9384 1100 91 WIRING SADDLE D 1
6 9384 1921 11 WIRING SADDLE 9.2H D 1
7 9384 1100 71 CORD CLAMP D 1

DF-605
ACCESSORY PARTS
P9

1 1 2 2

DF-605
ACCESSORY PARTS Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 4582 2410 01 SHOULDER SCREW C 2
2 4582 2411 01 SCREW C 2
3 4344 5221 01 ORIGINAL COVER MAT C 1

DF-605
MAINTENANCE LIST 1/1
The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key Note
QTY Replace
1 Paper Take-up Section Pick-up Roller 1 200K 4344500301 P3-29
2 Feed Roller 1 200K 4582301401 P3-40
3 Separation Roller 1 200K 4582304701 P4-4

DF-605
DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN 100 50/60
A
A2 JAPAN 200 50/60
B USA, CANADA 120 60 4344-712
C EUROPEAN TYPE 220-240 50/60 4344-712
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
D1 S.E ASIA TYPE 220-240 50/60 4344-712
D KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 220-240 50/60 4344-712
E PHILIPPINES 220-240 50/60 4344-712
F1 SAUDI ARABIA 127 60 4344-712
F
F2 SAUDI ARABIA 220-240 50/60 4344-712
G1 C.S AMERICA 220-240 50/60 4344-712
G
G2 C.S AMERICA 120 60 4344-712
H TAIWAN 110 60 4344-712
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY 220-240 50/60 4344-712
COAST, MOROCCO
J CHINA 220-240 50/60 4344-712
K KOREA 220-240 50/60 4344-712

DF-605