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Eurocodes - Background and applications

Dissemination of information workshop


Brussels, 18-20 February 2008

EN 1994 Part 2
Composite bridges

Jol RAOUL
Laurence DAVAINE

Ministry for Ecology, Sustainable development and Spatial Planning (Paris)


Technical Centre for Highways & Motorways
46, avenue Aristide Briand
BP 100
F - 92 225 Bagneux Cedex
EUROCODES
Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 2

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in compression

All points are illustrated with numerical applications to a


twin-girder bridge with upper reinforced concrete slab.
EUROCODES
Background and Applications
Introduction to composite bridges in EN1994
Brussels, 18-20 February 2008 Dissemination of information workshop 3

Composite bridges with steel girders under the slab

Stra

Box-girder bridges
Half through composite bridges

Stra
EUROCODES
Background and Applications
The main others EN called when using EN1994-2
Brussels, 18-20 February 2008 Dissemination of information workshop 4

EN 1090 :
Execution
EN 1993 1-5 :
Stiffeners ; Plate buckling EN 1993 1-8 :
Joints
EN 1990 : EN 1993 1-9 :
EN 1993 1-1 :
Basis of design Fatigue
General rules for steel
Combinations
Annex A2 :
application to
bridges
EN 1993 2 : Steel bridges
EN 1993 1-10 :
Brittle fracture
EN 1994 2 : Composite bridges
EN 1993 1-12 :
S690 EN 1993 1-11 :
Cables
EN 1991 :
1-1 Permanent loads
1-3 Snow
EN 1992 2 : Concrete bridges
1-4 Wind
1-5 Temperature
1-6 Loads during execution
1-7 Accidental loads EN 1992 1-1 : General rules for concrete
2 Traffic
EUROCODES
Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 5

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in
compression
EUROCODES
Background and Applications
Global analysis for composite bridges
Brussels, 18-20 February 2008 Dissemination of information workshop 6

Elastic global analysis without bending redistribution


Second order effect to be considered for structures
where Fcr
cr = 10
FEd ,ULS

In this elastic global analysis, the following points should be taken into account :
effects of creep and shrinkage of concrete,
effective width of flanges for shear lag,
stages and sequence of construction,
effects of cracking of concrete,
temperature effects of heat of hydration of cement (only for construction stages).

Non-linear global analysis may be used (no application rules)


EUROCODES
Background and Applications
CLASS 1 sections which can form a plastic hinge
with the rotation capacity required for a global plastic
Brussels, 18-20 February 2008 Dissemination of information workshop 7

analysis

BUILDINGS CLASS 2 sections which can develop M pl,Rd with


limited rotation capacity

CLASS 3 sections which can develop M el,Rd

COMPOSITE BRIDGES
In general, non-uniform section
CL. 1 CL.3/4 (except for small spans)
EUROCODES
Background and Applications
Actual behaviour of a continuous composite girder
Brussels, 18-20 February 2008 Dissemination of information workshop 8

When performing the elastic global analysis, two aspects of the non-linear
behaviour are directly or indirectly considered.

Static structure
Cracking of concrete 1
M

Deformed structure M at mid-span with


Yielding 2 increase of P
Mpl,Rd

Mel,Rd Class 1


EUROCODES
Background and Applications
Cracked global analysis 1
Brussels, 18-20 February 2008 Dissemination of information workshop 9

Determination of the stresses c in the extreme fibre of the concrete


slab under SLS characteristic combination according to a non-cracked
global analysis
In sections where c < - 2 fctm, the concrete is assumed to be cracked
and its resistance is neglected

EI1 EI1
EI2

EI1 = un-cracked composite inertia (structural steel + concrete in compression)


EI2 = cracked composite inertia (structural steel + reinforcement)

! An additional iteration is not required.


EUROCODES
Background and Applications
Cracked global analysis 1
Brussels, 18-20 February 2008 Dissemination of information workshop 10

Simplified method usable if :


- no pre-stressing by imposed deformation
- Lmin/Lmax>0.6 0.15 (L1+ L2)
EI2

As L1 L2

EI1

Ac = 0
In the cracked zones EI2 :
the resistance of the concrete in
tension is neglected
the resistance of the reinforcement is
taken into account
EUROCODES
Background and Applications
Yielding 2
Brussels, 18-20 February 2008 Dissemination of information workshop 11

Yielding at mid-span is taken into account if :


Class 1 or 2 cross-section at mid-span (and MEd > Mel,Rd )
Class 3 or 4 near intermediate support
Lmin/Lmax < 0.6
Lmax Lmin

Class 1 or 2 Class 3 or 4

Elastic linear analysis with an additional verification for the cross-


sections in sagging bending zone (M>0) :
MEd < 0.9 Mpl,Rd

or

Non linear analysis


EUROCODES
Background and Applications
Global analysis of composite bridges - Synthesis
Brussels, 18-20 February 2008 Dissemination of information workshop 12

To calculate the internal forces and moments for the


ULS combination of actions

elastic global analysis (except for accidental loads)


linear
non linear (behaviour law for materials in EC2 and EC3)
cracking of the concrete slab
shear lag (in the concrete slab : Le/8 constant value
for each span and calculated from the outside
longitudinal rows of connectors)
neglecting plate buckling (except for an effectivep area
of an element 0.5 * gross area)
EUROCODES
Background and Applications
Global analysis of composite bridges - Synthesis
Brussels, 18-20 February 2008 Dissemination of information workshop 13

To calculate the internal forces and moments for the


SLS combinations of actions

as for ULS (mainly used for verifying the concrete slab)

To calculate the longitudinal shear per unit length (SLS


and ULS) at the steel-concrete interface

Cracked global analysis, elastic and linear


Always uncracked section analysis
Specific rules for shear connectors design in the elasto-
plastic zones for ULS (Mel,Rd < MEd < Mpl,Rd)
EUROCODES
Background and Applications
Shear lag in composite bridges
Brussels, 18-20 February 2008 Dissemination of information workshop 14

bslab
Concrete slab EN 1994-2
beff ,slab
Same effectives width beff for
x
SLS and ULS combinations
of actions

Steel flange EN 1993-1-5


Used for bottom flange of a
box-girder bridge
Different effectives width for
SLS and ULS combinations
of actions
3 options at ULS (choice to
be performed in the National
Annex)
beff ,flange

b flange
EUROCODES
Background and Applications
Effectives width of the concrete slab EN1994-2
Brussels, 18-20 February 2008 Dissemination of information workshop 15

Global analysis : constant for each span for simplification


(with a value calculated at mid-span)
Section analysis : variable on both sides of the vertical
supports over a length Li /4
EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop 16


Example : Twin-girder composite bridge

Application to a steel-concrete
composite twin girder bridge

Global longitudinal bending


EUROCODES
Background and Applications
Example : Composite twin-girder road bridge
Brussels, 18-20 February 2008 Dissemination of information workshop 17

C0 P1 P2 C3

60 m 80 m 60 m
Example : Twin-girder composite bridge

2.5 m 7m 2.5 m

34 cm

b fs = 1000mm
IPE 600 2.8 m

Note:
IPE600 every 7.5m in
b fi = 1200mm side spans and every
8.0m in central span
EUROCODES
Background and Applications
Example : Structural steel distribution
Brussels, 18-20 February 2008 Dissemination of information workshop 18

bfs = 1000 mm
Note : Bridge dimensions verified
according to Eurocodes (cross-
section resistance at ULS, SLS h = 2800 mm
stresses and fatigue)
Example : Twin-girder composite bridge

bfi = 1200 mm
Longitudinal structural steel distribution of each main girder

18 26 18 26 18

40 mm 55 80 120 80 55 40 55 80 120 80 55 40
35 m 5 10 18 8 10 28 10 8 18 10 5 35

60 m 80 m 60 m
C0 P1 P2 C3
EUROCODES
Background and Applications
Example : Used materials
Brussels, 18-20 February 2008 Dissemination of information workshop 19

> Structural steel (EN1993 + EN10025) :


S355 N for t 80 mm (or S355 K2 for t 30 mm)
S355 NL for 80 < t 150 mm
Example : Twin-girder composite bridge

Yield thickness t (mm)


strength
fy (MPa) t 16 16 < t 40 40 < t 63 63 < t 80 80 < t 100 100 < t 150

S 355 N 355 345 335 325

S 355 NL 315 295

Note : the requirements of EN 1993-1-10 (brittle fracture and through-thickness properties)


should also be fulfilled.

> Cross bracing and stiffeners : S355


> Shear connectors : headed studs with fu = 450 MPa
> Reinforcement : high bond bars with fsk = 500 Mpa
> Concrete C35/45 defined in EN1992 : fck,cyl (at 28 days) = 35 MPa
fck,cube (at 28 days) = 45 MPa
fctm = -3.2 MPa
EUROCODES
Background and Applications
Creep - Modular ratios for bridges
Brussels, 18-20 February 2008 Dissemination of information workshop 20

n L = n 0 . (1 + L t )
Ea
n0 = for short term loading (L = 0)
E cm
Example : Twin-girder composite bridge

t = ( t t 0 ) creep function defined in EN1992-1-1 with :

{
t = concrete age at the considered instant
t0 = mean value of the concrete age when a long-term
loading is applied (for instance, permanent loads)
t0 = 1 day for shrinkage action

L correction factor for taking account of the type of loading

Permanent loads 1.1


Shrinkage 0.55
Pre-stress by imposed deformations (for
instance, jacking on supports) 1.5
EUROCODES
Background and Applications
Example : construction phasing
Brussels, 18-20 February 2008 Dissemination of information workshop 21

1. Concreting order of the 12.5-m-long slab segments


3 x 12.5 m 4 x 12.5 m
A B
Example : Twin-girder composite bridge

1 2 3 16 15 14 4 5 6 7 13 12 11 10 9 8

D C
3 x 12.5 m 6 x 12.5 m

2. Construction timing
Non-structural equipments
Steel structure End of slab (pavement, safety barriers,)
put in place concreting put in place

1st 16th Pre-stressing


... Time (in days)
... ...

t=0 t = 66 t = 80 t = 110
16 concreting phases in a selected order
assuming :
3 working days per segment assembling bridge
only 1 mobile formwork (2 kN/m) equipments

Note : 14 days are required in EN1994-2 before introducing pre-stressing by imposed deformations.
EUROCODES
Background and Applications
Example : age of concrete
Brussels, 18-20 February 2008 Dissemination of information workshop 22

1st 16th
... ... Time
t=0 t = 66 t = 80 t = 110 (in days)

Phase 1 3
Example : Twin-girder composite bridge

Phase 2 8 5

Phase 16 66 63 3

Mean value of the ages of concrete segments : + 14 days + 30 days


66 + 63 + ... + 3
t0 = = 35.25 days
16 phases
used for all concreting phases t 0 = 49.25 days t 0 = 79.25 days
(simplification of EN1994-2).

1 = ( t = , t 0 ) 2 = ( , t 0 ) 3 = ( , t 0 )

nL ,1 = n0 (1 + 1.1.1 ) nL ,2 = n0 (1 + 1.5.2 ) nL ,3 = n0 (1 + 1.1.3 )

Note : t0 = 1 day when shrinkage is applied to a concrete segment.

4 = ( , t 0 ) nL ,4 = n0 (1 + 0.55.4 )
EUROCODES
Background and Applications
Example : creep function and modular ratio values
Brussels, 18-20 February 2008 Dissemination of information workshop 23

EN1992-1-1, Annex B :
0.3
t t0
( t, t 0 ) = 0 .c ( t t 0 ) = 0 .
t +
0

H + t t 0
Example : Twin-girder composite bridge

RH
1 16.8
100 1
0 = RH . ( fcm ) . ( t 0 ) = 1 + .1 . 2 . . 0.2
0.10.3 h0 fcm 0.1 + t 0

RH = 80 % (relative humidity)
h0 = notional size of the concrete slab = 2Ac/u
where u is the part of the slab perimeter which is directly in contact with the atmosphere.
C35/45 : as fcm = 35+8 > 35 MPa, 1 = (35/fcm)0.7, 2 = (35/fcm)0.2

Short term loading Long term loading


Concrete self-weight nL,1 = 15.49
E Shrinkage nL,4 = 15.23
n0 = a = 6.16
E cm Pre-stressing nL,2 = 18.09
Bridge equipments nL,3 = 14.15
EUROCODES
Background and Applications
Example: shear lag in the concrete slab
Brussels, 18-20 February 2008 Dissemination of information workshop 24

Equivalent spans Le :

C0 P1 P2 C3
Example : Twin-girder composite bridge

60 m 80 m 60 m

in span 0.85x60 = 51m 0.7x80 = 56m 0.85x60 = 51m


on support 0.25 x (60+80) = 35m 0.25 x (60+80) = 35m

L
beff = b0 + 1 .be1 + 2 .be2 where: bei = min e ;bi
8
i = 1.0 except at both end supports where:
Le
i = 0.55 + 0.025 1.0
bei
EUROCODES
Background and Applications
Example: shear lag in the concrete slab
Brussels, 18-20 February 2008 Dissemination of information workshop 25

beff
be1 b0=0.6 m be2
Example : Twin-girder composite bridge

b2 b1 b1=3.5 m b2=2.5 m
Le (m) be1 be2 1 2 beff (m)

Spans 1 and 3 51 3.2 2.2 / / 6.0


Span 2 56 3.2 2.2 / / 6.0
Internal supports P1 and P2 35 3.2 2.2 / / 6.0
End supports C0 and C4 51 3.2 2.2 0.948 1.129 < 1.0 5.83 < 6.0

=> No reduction for shear lag in the global analysis


=> Reduction for shear lag in the section analysis :
beff linearly varies from 5.83m at end supports to 6.0 m at a distance L1/4.
EUROCODES
Background and Applications
Applied loads on the road bridge example
Brussels, 18-20 February 2008 Dissemination of information workshop 26

Permanent loads
Gmax , Gmin Self weight: EN1991 part 1-1
structural steel
Example : Twin-girder composite bridge

concrete (by segments in a selected order)


non structural equipments (safety barriers, pavement,)
S Shrinkage (drying, autogenous and thermal shrinkage EN1992 part 1-1
strains) EN1994 part 2
Creep (taken into account through modular ratios)

P Possibly, pre-stressing by imposed deformations (for


instance, jacking on internal supports)
Variable loads
Tk Thermal gradient EN1991 part 1-5

UDL, TS Road traffic (for instance, load model LM1 with uniform EN1991 part 2
design loads UDL and tandem systems TS)
FLM3 Fatigue load model (for instance, the equivalent lorry FLM3) EN1991 part 2
EUROCODES
Background and Applications
Effects of shrinkage in a composite bridge
Brussels, 18-20 February 2008 Dissemination of information workshop 27

cs + Ncs
Ncs = E c cs .bchc
hc
zcs
e.n.a.
+

Free shrinkage strain applied Shrinkage strain applied on


on concrete slab only (no the composite section (after
steel concrete interaction) steel concrete interaction)

1- Auto-equilibrated stress diagram in every section and an imposed rotation


due to the bending moment Miso = Ncszcs :
bc

1 N cs (N cs z cs ) .z
concrete = E c cs + . +
- n A I
e.n.a. + z
N cs (N cs z cs ) .z
steel = +
- A I
EUROCODES
Background and Applications
Effects of shrinkage in a composite bridge
Brussels, 18-20 February 2008 Dissemination of information workshop 28

2- Curvature in an isostatic bridge due to the imposed deformations :


L
Miso Miso
P2
P1 v (x)

3- Compatibility of deformations to be considered in an hyperstatic bridge :

P1 P3 P2
L1 L2
v (P3 ) = 0

Mhyper

1+2 = isostatic (or primary) effects


Effects of shrinkage
3 = hyperstatic (or secondary) effects
EUROCODES
Background and Applications
Shrinkage and cracked global analysis
Brussels, 18-20 February 2008 Dissemination of information workshop 29

Concrete in tension
Cracked zone

Isostatic effects M iso


neglected in cracked
zones for calculating
hyperstatic effects M iso M iso M iso

SLS combinations iso + hyper effects hyper iso + hyper

ULS combinations hyper (if class 1) hyper hyper (if class 1)

- -
+ +

- -

M hyper

M hyper
EUROCODES
Background and Applications
Thermal gradient from EN 1991 part 1-5
Brussels, 18-20 February 2008 Dissemination of information workshop 30

could be neglected if all cross-sections are in Class 1 or 2

1- Non linear gradients : 2- Linear gradients :

16 C -5 C +15 C -18 C
0.6h
4 C
400 -8 C

3- Difference +/- 10 C : +/- 10 C


EUROCODES
Background and Applications
Traffic load LM1 from EN 1991 part 2
Brussels, 18-20 February 2008 Dissemination of information workshop 31

Longitudinal axis of the


most loaded girder
Bridge axis
3.5 m 3.5 m
1m 0.5 m
Example : Twin-girder composite bridge

Safety barrier

Safety barrier
Residual
Lane no. 1 Lane no. 2 Lane no. 3 area
3m 3m 3m 2m

girder no. 1 girder no. 2

UDL (Uniform
Design Load)
9 kN/m
2.5 kN/m
Characteristic
300 kN / axle values
200 kN / axle 100 kN / axle of traffic loads
TS (Tandem from LM1
System)

2m
EUROCODES
Background and Applications
Combinations of actions
Brussels, 18-20 February 2008 Dissemination of information workshop 32

For every permanent design situation, two limit states of the


bridge should be considered :
> Serviceability Limit States (SLS)
Example : Twin-girder composite bridge

Quasi permanent SLS


Gmax + Gmin + S + P + 0.5 Tk
Frequent SLS
Gmax + Gmin + S + P + 0.75 TS + 0.4 UDL + 0.5 Tk
Gmax + Gmin + S + P + 0.6 Tk
Characteristic SLS
Gmax + Gmin + S + P + (TS+UDL) + 0.6 Tk
Gmax + Gmin + S + P + Qlk + 0.75 TS + 0.4 UDL + 0.6 Tk
Gmax + Gmin + S + P + Tk + 0.75 TS + 0.4 UDL

> Ultime Limite State (ULS) other than fatigue


1.35 Gmax + Gmin + S + P + 1.35 (TS + UDL) + 1.5 (0.6 Tk)
1.35 Gmax + Gmin + S + P + 1.35 Qlk + 1.35 (0.75 TS + 0.4 UDL) + 1.5 (0.6 Tk)
1.35 Gmax + Gmin + S + P + 1.5 Tk + 1.35 (0.75 TS + 0.4 UDL)
EUROCODES
Background and Applications
Un-cracked global analysis
Brussels, 18-20 February 2008 Dissemination of information workshop 33

(MPa) : Stresses in the extreme fibre of the concrete slab, under Characteristic SLS combination
when considering concrete resistance in every cross-section
8

2
x (m)
Example : Twin-girder composite bridge

0
0 20 40 60 80 100 120 140 160 180 200
-2

-4

-6

-8 2.f ctm = 6.4 MPa


-10

-12
x = 49.7 m x = 72.5 m x = 121.6 m x = 150.6 m

Cracked Cracked
zone on zone on P2
P1
L1 = 60 m L2 = 80 m L3 = 60 m

17 %.L1 15.6 %.L2 23 %.L2 17.7 %.L3

EI1 EI2 EI1 EI2 EI1

Note : Dissymmetry in the cracked lengths due to sequence of slab concreting.


EUROCODES
Background and Applications
Cracked global analysis: bending moments
Brussels, 18-20 February 2008 Dissemination of information workshop 34

80

60 56.07
50.16 50.84
Example : Twin-girder composite bridge

Bending moment (MN.m)

40 37.06 41.33 37.59

20

0
0 20 40 60 80 100 120 140 160 180 200
-20

-40

-60

-80 -80.69 -77.66


ELS caractristique
Characteristic SLS
-100 ELU fondamental
Fundamental ULS
-107.25 -103.54
-120
x (m)
EUROCODES
Background and Applications
Cracked global analysis: shear forces
Brussels, 18-20 February 2008 Dissemination of information workshop 35

10

8 ELS caractristique
Characteristic SLS
7.47 7.39
ELU fondamental
Fundamental ULS
Example : Twin-girder composite bridge

6
5.54 5.49
4 4.38
Shear force (MN)

3.24 3.09
2
1.09
0
0 20 40 60 80 100 120 140 160 180 200
-2
-3.09 -2.92 -3.26
-4
-4.40
-5.54 -5.49
-6
-7.46 -7.41
-8

-10
x (m)
EUROCODES
Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 36

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in
compression
EUROCODES
Background and Applications
ULS verifications of a composite bridge
Brussels, 18-20 February 2008 Dissemination of information workshop 37

resistance of the composite cross-sections


- to bending moment M (EN 1994-2, 6.2.1)
- to shear force V (EN 1994-2, 6.2.2.1 to 6.2.2.3)
- to interaction M+V (EN 1994-2, 6.2.2.4)
shear resistance of the concrete slab (EN 1994-2, 6.2.2.5(3) )
concrete slab (EN 1992)
shear connection (see below, point 5)
fatigue ULS (see below, point 6)
LTB around intermediate supports (see below, point 7)
EUROCODES
Background and Applications
ULS section resistance to M > 0
Brussels, 18-20 February 2008 Dissemination of information workshop 38

fck/C 0.85 fck/C


compression

(+) (+)
p.n.a

e.n.a

() ()

fy/M0 fy/M0
tension
Elastic resistance Plastic resistance
(for classes 1 to 4) (for classes 1 and 2)
e.n.a. = elastic neutral axis
p.n.a. = plastic neutral axis
EUROCODES
Background and Applications
ULS section resistance to M < 0
Brussels, 18-20 February 2008 Dissemination of information workshop 39

tension fsk/S
fsk/S ()
0.85 fck/C
p.n.a
()
fy/M0

e.n.a

(+)

(+)

fy/M0
compression fy/M0

Elastic resistance Plastic resistance


(for classes 1 to 4) (for classes 1 and 2)
EUROCODES
Background and Applications
Class 4 composite section with construction phases
Brussels, 18-20 February 2008 Dissemination of information workshop 40

Use of the final ULS stress distribution to look for the effective cross-section
If web and flange are Class 4 elements, the flange gross area is first reduced. The corresponding first
effective cross-section is used to re-calculate the stress distribution which is then used for reducing the
web gross area.

Ma,Ed Mc,Ed MEd = Ma,Ed + Mc,Ed

+ =

Recalculation of the stress distribution A eff , Ieff , Geff


respecting the sequence of construction
1- Flange
2- Web

Justification of the recalculated


stress distribution
EUROCODES
Background and Applications
ULS resistance under V and interaction M + V
Brussels, 18-20 February 2008 Dissemination of information workshop 41

Plastic resistance : ensured by the steel web


fy
Vpl,a,Rd is calculated by using Eurocode 3 part 1-1. VRd = Vpl,a ,Rd = A V .
M0 3
Shear buckling resistance :
See Eurocode 3 part 1-5. f yw h w t w
VRd = Vb,Rd = Vbw ,Rd + Vbf ,Rd
M1 3
Interaction between M and V :
For Class 1 or 2 sections :
If VEd< 0.5.VRd, no interaction occurs.
If not, the criterion MEd < Mpl,Rd is verified using a reduced Mpl,Rd value

2
V
= 2 Ed 1
VRd

For Class 3 or 4 sections : See Eurocode 3 part 1-5.


EUROCODES
Background and Applications
ULS shear resistance in the concrete slab
Brussels, 18-20 February 2008 Dissemination of information workshop 42

For the solid slab of a composite bridge:

VEd VRd,c => Shear reinforcement (Ast for b = 1 m) is not necessary (nor the
minimum shear reinforcement area according to EN1992-2,9.2.2)

VRd,c = CRd,ck(100l fck )1 3 + k 1cp bhc (v min + k1cp )bhc


0.15 k1 = 0.12
If the concrete flange is in tension : CRd,c = = 0.12
C
N 10
cp,0 = 1.85 MPa cp = Ed
bhc
Lower fibre
8 Upper fibre
Stresses in the slab at ULS (MPa)

sigma_cp,0
6
v min = 0.035.k1.5 fck 4
2
200
k =1+ 0
hc -2
0 20 40 60 80 100 120 140 160 180 200

A st -4
l =
bhc -6
-8 x (m)

-10
EUROCODES
Background and Applications
Example: Analysis of 2 different cross-sections
Brussels, 18-20 February 2008 Dissemination of information workshop 43

60 m 80 m 60 m
A B
Example : Twin-girder composite bridge

Section A Section B
Concrete in tension Concrete in compression
M<0 M>0
Class 3 (elastic section analysis) Class 1 (plastic section analysis)
MULS = -107.25 MN.m MULS = +56.07 MN.m
VULS = 7.47 MN VULS = 1.04 MN
EUROCODES
Background and Applications
Example: Cross-section A under bending
Brussels, 18-20 February 2008 Dissemination of information workshop 44

Stress diagram under bending


2.5 m 3.5 m
-171.2 MPa
-149.2 MPa
Example : Twin-girder composite bridge

-275.8 MPa

1000 x 120 mm

2560 x 26 mm 1200 x 120 mm

261.3 MPa

fsk
Elastic section analysis : 434.8 MPa = re inf .
S
fy
295 MPa = steel,sup
M0
fy
steel,inf = 295 MPa
M0
EUROCODES
Background and Applications
Example: Cross-section A under shear force
Brussels, 18-20 February 2008 Dissemination of information workshop 45

First cross-bracing
P1 in central span
2
a = 8000 mm h
k = 5.34 + 4 w = 5.75
a
Example : Twin-girder composite bridge

VEd = 7.47 MN hw 31
k
hw = 2560 mm
tw
VEd = 6.00 MN Shear buckling to be considered:
tw = 26 mm
fywhw t w
VRd = Vb,Rd = Vbw,Rd + Vbf ,Rd
M1 3

Contribution of the web Vbw,Rd Contribution of the flange Vbf,Rd

cr = k E = 19.58 MPa Vbf ,Rd = 0.245 MN can be neglected.


fyw
w = = 1.33 1.08
cr 3
1.37
w = = 0.675
0.7 + w
f
Vbw,Rd = w yw hw t w = 8.14 MN
M1 3
EUROCODES
Background and Applications
Example: Cross-section A under M+V interaction
Brussels, 18-20 February 2008 Dissemination of information workshop 46

VEd so the M+V interaction should be checked, and as the section is in


0.5
VRd Class 3, the following criterion should be applied (EN1993-1-5) :

M 2
1 + 1 f ,Rd 23 1 1.0
Example : Twin-girder composite bridge

Mpl,Rd

at a distance hw/2 from internal support P1.

Mf ,Rd = 117.3 MN.m : design plastic resistance to bending of the effective composite section
excluding the steel web (EN 1994-2, 6.2.2.5(2)).

Mpl,Rd = 135.6 MN.m : design plastic resistance to bending of the effective composite section.

VEd
3 = = 0.89
Vbw,Rd

MEd M
1 = = 0.73 f ,Rd = 0.86 As MEd < Mf,Rd, the flanges alone can be used to
Mpl,Rd Mpl,Rd resist M whereas the steel web resists V.
=> No interaction !
EUROCODES
Background and Applications
Example: Cross-section B (Class 1)
Brussels, 18-20 February 2008 Dissemination of information workshop 47

2.5 m 3.5 m fck


9.2 MPa 0.85
C
202.0 MPa +
p.n.a.
fyf
Example : Twin-girder composite bridge

1000 x 40 mm
M0
fyw
-
2720 x 18 mm M0

-305.2 MPa

1200 x 40 mm

Plastic section analysis under bending : MEd = 56.07 Mpl,Rd = 79.59 MN.m
2
h h 31
k = 5.34 + 4 w = 5.80 and w k , so the shear buckling has to be considered:
a
t w

fywhw t w
VEd = 2.21 MN VRd = Vb,Rd = Vbw,Rd + Vbf ,Rd Vbw,Rd = 4.44 MN = 10.64 MN
M1 3
VEd
0.5 => No M+V interaction !
VRd
EUROCODES
Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 48

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in
compression
EUROCODES
Background and Applications
SLS verifications in a composite bridge
Brussels, 18-20 February 2008 Dissemination of information workshop 49

Limitation of stresses in cross-sections at characteristic SLS

c 0.6.fck (concrete in compression)

M>0 a 1.0.fyk

s 0.8.fsk (reinforcement in tension)

M<0 a 1.0.fyk

Crack width control


Limitations of deflections (national regulations)
Web breathing (fatigue phenomenon, see EN1993-2)
Note : for shear connectors, see section 5 below
EUROCODES
Background and Applications
Crack width control
Brussels, 18-20 February 2008 Dissemination of information workshop 50

1. Minimum reinforcement required


- in cross-sections where tension exists in the concrete slab for characteristic SLS
combinations of actions
- estimated from equilibrium between tensile force in concrete just before cracking
and tensile force in the reinforcement (at yielding or at a lower stress level if
necessary to limit the crack width)

2. Control of cracking due to direct loading


The design crack width wk should be limited to a maximum crack width wmax
by limiting :
- bar spacing s smax
- or bar diameter max
wmax depends on the exposure class of the considered concrete face
smax and max depend on the calculated stress level s = s,0 + s in the
reinforcement and on the design crack width wk

3. Control of cracking due to indirect loading


For instance, concrete shrinkage.
EUROCODES
Background and Applications
Exposure classes for composite bridges (durability)
Brussels, 18-20 February 2008 Dissemination of information workshop 51

XC4, XS1*, XD3**, XF3 or XF4**


XC3, XS1*
waterproofing layer

XC4, XS1*, XD3**, XC4, XS1*, XD3***

XF1 or XF2**
XC4, XS1*, XD3***, * : for bridges near sea water

XF1 or XF2** ** : for bridges subjected to (very) frequent salting


*** : for the bottom surface of a bridge deck located
within 6 m above a road with (very) frequent salting

Class Description of the environment


XO No risk of corrosion or attack of concrete
Risk of corrosion of reinforcement XC1 to XC4 Corrosion induced by carbonation
XD1 to XD3 Corrosion induced by chlorides
XS1 to XS3 Corrosion induced by chlorides from sea water
Attack to concrete XF1 to XF4 Freeze/thaw attack
XA1 to XA3 Chemical attack
XM Mechanical abrasion
EUROCODES
Background and Applications
Exposure classes for composite bridges (durability)
Brussels, 18-20 February 2008 Dissemination of information workshop 52

Hypothesis : Bridge in a low-level frost area


The choice of exposure classes leads
to define :
XC4, XF3 a minimum resistance for concrete
Example : Twin-girder composite bridge

(according to EN1992 and EN206),


XC3 for instance C30/37
waterproofing layer
a concrete makeup (maximum E/C
ratio, minimum cement content)
according to EN206
XC4, XF1
XC4
XC4, XF1 a structural class (S1 to S6) for
every face of the slab, chosen
according to Table 4.3 in EN1992
and to the retained concrete

a minimum concrete cover for


every face of the slab according to
the exposure class and the structural
class
EUROCODES
Background and Applications
Maximum crack width wmax
Brussels, 18-20 February 2008 Dissemination of information workshop 53

Recommended values defined in EN1992-2 (concrete bridges) :

The stress level s,0 in the reinforcement is calculated for the quasi-permanent SLS
combination of actions (in case of reinforced concrete slab).
The tension stiffening effect s should be taken into account.
EUROCODES
Background and Applications
Minimum reinforcement
Brussels, 18-20 February 2008 Dissemination of information workshop 54

fct,eff
hc c s

z0
e.n.a.
calculated with n0 change in the
location of the
neutral axis

before after
cracking cracking

k sk. k c fct,eff A ct = s A s
1
kc = + 0.3 1.0 stress distribution within the tensile concrete height hc before cracking
hc (including indirect loading) + change in the location of the neutral axis
1+
2z0 at cracking time

ks = 0.9 reduction of the normal force in the concrete slab due to initial cracking
and local slip of the shear connection

k = 0.8 effect of non-uniform shape in the self-equilibrating stresses within hc

fct,eff = fctm and s = fsk give the minimum reinforcement section As,min.
EUROCODES
Background and Applications
Example : minimum reinforcement
Brussels, 18-20 February 2008 Dissemination of information workshop 55

The elastic neutral axis is located in the steel web for every section of the
bridge, so Act is the slab section : Act = 6 x 0.34 = 2.04 m
hc = 0.34 m
z0 = 0.52 m
Example : Twin-girder composite bridge


1
k c = min + 0.3;1.0 = 1.0
h
1 + c
2z0

fct,eff = fctm = -3.2 Mpa


fsk = 500 MPa
As,min = 94 cm which means a minimum reinforcement ratio s ,min = 0.46%

For the design, the following reinforcement ratios have been considered :
Top layer : high bonded bars with = 16 mm and s = 130 mm, so s,top = 0.46%
Bottom layer : high bonded bars with = 16 mm and s = 130 mm, so s,bottom = 0.46%

We verify : s,top + s,bottom = 0.92% s,min


EUROCODES
Background and Applications
Crack width control
Brussels, 18-20 February 2008 Dissemination of information workshop 56

Ast is put in place through n high bonded bars of diameter per meter.

Diameter fct,eff
= *
(Table 7.1) 2.9 MPa

or

Spacing s = 1/n
(Table 7.2)
EUROCODES
Background and Applications
Example : crack width control for direct loading
Brussels, 18-20 February 2008 Dissemination of information workshop 57

The stress level s due to direct loading at quasi-permanent SLS combinations of actions can be
calculated :
Top and bottom layers : Ast with = 16 mm and s = 130 mm, so s,top = s,bottom = 0.46%
s,0 = 106 Mpa (maximum tension) at quasi-permanent SLS in the top layer
Example : Twin-girder composite bridge

100

50
Stresses at QP SLS (MPa)

-
0 20 40 60 80 100 120 140 160 180 200

-50

-100
Stresses in the upper layer
x (m) of reinforcement, calculated
by neglecting concrete
-150 resistance (in tension).
EUROCODES
Background and Applications
Example : crack width control for direct loading
Brussels, 18-20 February 2008 Dissemination of information workshop 58

fctm
Tension stiffening effect : s = 0.4
s st

in the considered cross-section (where s,0 is maximum) :


Example : Twin-girder composite bridge

AI
st = = 1.31 s = 0.92% (Reinforcement ratio)
A aIa

fctm
s = 0.4 = 106.2 MPa
s st

s = s,0 + s = 212.2 MPa

*max = 22.3 mm (interpolation in Table 7.1 of EN 1994-2)

= 16 mm max = *max 3.2 / 2.9 = 24.6 mm


or
s max = 235 mm (interpolation in Table 7.2 of EN 1994-2)

s = 130 mm s max = 235 mm


EUROCODES
Background and Applications
Example : crack width control for indirect loading
Brussels, 18-20 February 2008 Dissemination of information workshop 59

The stress level s due to indirect loading (for instance, concrete shrinkage) can not
be calculated in the reinforcement.
In the sections where the concrete slab is in tension for characteristic SLS
combinations of actions, s is estimated using :
Example : Twin-girder composite bridge

A ct 2.04
s = k skk c fct,eff = 0.9 0.8 1.0 3.2 = 250.4 MPa
As 0.92% 2.04

The reinforcement layers are designed using high bonded bars with = 16 mm.
= fct,eff/fct,0 = 2.9/3.2 = 14.5 mm
The interpolation in Table 7.1 from EN 1994-2 gives : s,max = 255 Mpa
We verify :
s = 250.4 Mpa < s,max = 255 Mpa
EUROCODES
Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 60

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in
compression
EUROCODES
Background and Applications
Steel-concrete connection
Brussels, 18-20 February 2008 Dissemination of information workshop 61

Objective :
Transmit the longitudinal shear force vL,Ed per unit length of the steel-concrete
interface
Performed by the use of shear connectors (only studs in EN1994) and transverse
reinforcement

Full interaction required for bridges


Elastic resistance design of the shear connectors at SLS and at ULS
Plastic resistance design of the shear connectors at ULS in Class 1 or
2 cross sections where Mel,Rd MEd Mpl,Rd
Shear connectors locally added due to concentrated longitudinal shear
force (for instance, shrinkage and thermal action at both bridge deck
ends or cable anchorage)
ULS design of transverse reinforcement to prevent longitudinal shear
failure or splitting in the concrete slab
EUROCODES
Background and Applications
Resistance of the headed stud shear connector
Brussels, 18-20 February 2008 Dissemination of information workshop 62

1.5d PRk = min PRk (1) ; PRk (2)

0.4d
d 2
Shank shear resistance : PRk (1)
= 0.8f u .
h 3d 4
d
Concrete crushing : PRk (2) = 0.29d 2 f ck E cm
t
h h
if 3 4 , then = 0.2 + 1
16 d 25mm d d
else =1

Limit State Design resistance National Annex


PRk
U.L.S. PRd = V = 1.25
V
S.L.S. k s .PRd k s = 0.75
EUROCODES
Background and Applications
Elastic design of the shear connection
Brussels, 18-20 February 2008 Dissemination of information workshop 63

SLS and ULS elastic design using the shear flow vL,Ed at the steel-concrete
interface, which is calculated with an uncracked behaviour of the cross sections.
2.5 m 3.5 m

Shear force from Ac zc + As zs zs


cracked global vL , Ed ( x ) = VEd ( x). zc
e.n.a.
I
analysis
Uncracked
mechanical properties

SLS ULS
For a given length li of the girder (to For a given length li of the girder (to be
be chosen by the designer), the Ni chosen by the designer), the Ni* shear
shear connectors are uniformly connectors are uniformly distributed and
distributed and satisfy : satisfy :

N i*
vL , Ed SLS ( x )
Ni
.{k s PRd }
vL , Ed ULS
( x ) 1.1 .PRd
li
li
li

( 0 x li ) v L , Ed
ULS
( x ) dx Ni* .PRd
0
EUROCODES
Background and Applications
Example : SLS elastic design of connectors
Brussels, 18-20 February 2008 Dissemination of information workshop 64

L1 = 29 m L2 = 41 m L3 = 41 m L4 = 29 m
Example : Twin-girder composite bridge

1.4

1.2

1
v L ,Ed SLS
0.8
in MPa/m
0.6
Studs with :

0.4 d = 22 mm
h = 150 mm
Shear flow at SLS (MPa/m)
0.2 in S235
Shear resistance of the studs (MPa/m)
0
0 20 40 60 80 100 120 140
EUROCODES
Background and Applications
Example : ULS elastic design of connectors
Brussels, 18-20 February 2008 Dissemination of information workshop 65

Using the same segment lengths li as in SLS calculation


and the same connector type
Example : Twin-girder composite bridge

1.6

1.4

1.2
v L ,Ed ULS 1

in MPa/m 0.8

0.6

0.4
Shear flow at ULS (MPa/m)
0.2
Shear resistance of the studs (MPa/m)
0
0 20 40 60 80 100 120 140
EUROCODES
Background and Applications
Example : longitudinal spacing of studs rows
Brussels, 18-20 February 2008 Dissemination of information workshop 66

e (mm)

800

700
Example : Twin-girder composite bridge

600

500

400

300

200
spacing at SLS (mm)
100
spacing at ULS (mm)
0
x (m)
0 20 40 60 80 100 120 140

=> Elastic design governed by ULS.


EUROCODES
Background and Applications
Elasto-plastic design (ULS) of the shear connection
Brussels, 18-20 February 2008 Dissemination of information workshop 67

Eventually adding shear connectors in the elasto-plastic zones


where Mpl,Rd > MEd > Mel,Rd

P1 A B C P2
Elasto-plastic zone

First yielding in one fibre of MEd


the cross-section where
MEd = Mel,Rd Mpl,Rd
NB (or NB*) is determined by
Elastic Elasto-plastic using an interaction M-N
design design diagram in the section B.

n=
( )
N B or N*B N A
NA NB
PRk V
connectors to put between
sections A and B.
EUROCODES
Background and Applications
Interaction diagram in the cross-section B
Brussels, 18-20 February 2008 Dissemination of information workshop 68

Two options : simplified diagram (straight line GH) /


more precise diagram (broken line GJH)

MB (N.m)
Mpl,Rd
MEd H
Mel,Rd
J

+ Mc,Ed

Ma,Ed
G
NB (N)
0 Nel,B NB* NB Npl,B

0.85.f ck
Plastic resistance of the concrete slab (within the
N pl,B = .b eff .h c
effective width) to compressive normal force :
C
EUROCODES
Background and Applications
Elastic resistance moment in the section B
Brussels, 18-20 February 2008 Dissemination of information workshop 69

Ma,Ed + Mc,Ed = MEd

c(2) c
fcd=fck/c
as(1) as(2) as fyk
+ k . =
fyk

ai(1) ai(2) ai

Step 1 : stress diagram Step 2 : stress diagram Step 3 : ULS stress


for load cases applied for load cases applied diagram in Section B (if
to the structure before to the structure after yielding is reached in the
concreting Section B concreting Section B extreme bottom fibre)

k (< 1) is the maximum value for keeping


step 3 within its yield strength limits. => Mel,Rd = Ma,Ed + k. Mc,Ed
(For instance, ai(1) + k.ai(2) = fyk )
EUROCODES
Background and Applications
Example : Bending moment in section B
Brussels, 18-20 February 2008 Dissemination of information workshop 70

Concreting
phases
1 2 16 15 3 4 5 14 13 6 7 8 12 11 10 9

50 M_Ed+
Example : Twin-girder composite bridge

Section B
M_Ed-
40 M_pl,Rd+
(Class 1) M_pl,Rd -

30

20
M (MN.m)

10

0
x (m)
0 20 40 60 80 100 120 140
-10

-20

-30

-40

-50

Ma,Ed(B) = 2.7 MN.m -----> MEd(B) = 22.3 MN.m < Mpl,Rd (B) = 25.7 MN.m
EUROCODES
Background and Applications
Example : Normal stresses in section B
Brussels, 18-20 February 2008 Dissemination of information workshop 71

fy = -345 MPa
c 11.9 MPa
88.2 MPa
as(2) 151.7 MPa
Example : Twin-girder composite bridge

-63.0 MPa ai(2) -360.3 MPa

Ma,Ed(B) = 2.7 MN.m Mc,Ed(B) MEd(B) = 22.3 MN.m

Mc,Ed(B) = 22.3 2.7 = 19.6 MN.m


ai(2) = (-360.3) (-63.0) = -297.3 Mpa

fy ( 63.0 )
k is defined by k = = 0.95 1.0
ai(2)

Mel,Rd is then defined by Mel,Rd = Ma,Ed + k. Mc,Ed = 21.3 MN.m


EUROCODES
Background and Applications
Example : Interaction diagram in section B
Brussels, 18-20 February 2008 Dissemination of information workshop 72

beff = 5.6 m
k * ULS stresses

0.95*11.9 MPa
26.9 cm
3.6 cm 0.95*3.0 MPa
Example : Twin-girder composite bridge

fck
0.85 = 19.8 MPa
0.65 m C
fck Nel = 11.4 MN
Npl = 0.85 .A c,eff = 30.3 MPa
C

MB (MN.m)

Mpl,Rd = 25.7
MEd = 22.3
Mel,Rd = 21.3

MaEd = 2.7
NB (MN)
0 Nel = 11.4 NB = 25.8
Npl = 30.3
NB* = 15.7
EUROCODES
Background and Applications
Example : Limits of the elasto-plastic zone
Brussels, 18-20 February 2008 Dissemination of information workshop 73

ULS Stresses (MPa) in the bottom steel flange


Section B
400 (max = -360.3 Mpa)
300
Example : Twin-girder composite bridge

200

100
fy = -345 MPa
0
0 20 40 60 80 100 120 140
-100

3.3 m 2.8 m
-200

-300

-400
Section A Section C
fy

beff = 5.6 m Section A Section C

11.8 MPa 11.3 MPa


26.9 cm
3.6 cm 3.1 MPa 2.9 MPa

0.65 m Nel(A) = 12.1 MN Nel(C) = 11.5 MN


EUROCODES
Background and Applications
Adding shear connectors by elasto-plastic design
Brussels, 18-20 February 2008 Dissemination of information workshop 74

9 rows with 4 studs and a longitudinal spacing equal to 678 mm


(designed at ULS)
e = 678 mm
Example : Twin-girder composite bridge

3300 mm 2800 mm

Section A Section B Section C

Simplified (25.8-12.1)/(4x0.1095) = 28 (25.8-11.5)/(4x0.1095) = 33 rows


interaction rows
spacing = 2800/33 = 84 mm
diagram
spacing = 3300/28 = 118 mm (which is even lower than 5d=110 mm !)

More precise (15.7-12.1)/(4x0.1095) = 9 rows (15.7-11.5)/(4x0.1095) = 10 rows


interaction
spacing = 3300/9 = 367 mm spacing = 2800/10 = 280 mm
diagram
EUROCODES
Background and Applications
Detailing for shear connectors
Brussels, 18-20 February 2008 Dissemination of information workshop 75

for solid slabs :

to allow a correct welding of the connector : 25 mm eD

and if the used shear connectors are studs :

d 2.5.t f
d
d 1.5.t f for a structural steel flange in tension, subjected to fatigue
h
h 3d

head 1.5d
tf
hhead 0.4d
EUROCODES
Background and Applications
Detailing for shear connectors
Brussels, 18-20 February 2008 Dissemination of information workshop 76

> Longitudinal spacing between shear connectors rows

to insure the composite behaviour in all cross-sections :


emax = min (800 mm; 4 h )
where h is the concrete slab thickness

if the structural steel flange in compression which is connected to the


concrete slab, is a class 3 or 4 element :
235
e max 22t f
to avoid buckling of the flange between two studs rows : fy

235
to avoid buckling of the cantilever eD-long part of the flange : eD 9t f
fy

and if the used shear connectors are studs : 5.d e min

> Transversal spacing between adjacent studs


etrans ,min 2.5.d for solid slabs

etrans ,min 4.d in other cases


EUROCODES
Background and Applications
Transverse reinforcement for solid slabs
Brussels, 18-20 February 2008 Dissemination of information workshop 77

Truss model for transverse reinforcement which supplements the shear strength of
the concrete on potential surface of failure (a-a for instance)

b1 a b1 a
At
beff beff

hc
tension
a Ab co

n
mp

io
Transverse re

ss
ss

e
reinforcement io n

pr
m
1m

co
Ab+At

v L ,Ed

b1
v aa = v L ,Ed ULS . a cracks
beff
EUROCODES
Background and Applications
Transverse reinforcement for solid slabs
Brussels, 18-20 February 2008 Dissemination of information workshop 78

tension in reinforcement : v aa .hc .(1m). tan f ( A b + A t ) .fsd

f
compression in concrete struts : v aa 0.6 1 ck fcd .sin f cos f
250

for slab in tension at ULS : 1.0 co tan f 1.25 (or 38.6 f 45 )


for slab in compression at ULS : 1.0 co tan f 2.0 (or 26.5 f 45 )

Other potential surfaces of shear failure defined in EN1994-2 :


EUROCODES
Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 79

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in
compression
EUROCODES
Background and Applications
Fatigue ULS in a composite bridge
Brussels, 18-20 February 2008 Dissemination of information workshop 80

In a composite bridge, fatigue verifications shall be performed for :


the structural steel details of the main girder (see EN1993-2 and EN1993-1-9)
the slab concrete (see EN1992-2)
the slab reinforcement (see EN1994-2)
the shear connection (see EN1994-2)

Two assessment methods in the Eurocodes which differ in the partial factor Mf for
fatigue strength in the structural steel :

Assessment method Consequence of detail failure for the bridge


(National Choice)
Low consequence High consequence

Damage tolerant
Required regular inspections and Mf = 1.0 Mf = 1.15
maintenance for detecting and repairing
fatigue damage during the bridge life

Safe life
No requirement for regular in-service Mf = 1.15 Mf = 1.35
inspection for fatigue damage
EUROCODES
Background and Applications
Damage equivalent stress range E
Brussels, 18-20 February 2008 Dissemination of information workshop 81

In a given structural detail of the bridge which is subjected to repeated fluctuations of stresses
due to traffic loads, a fatigue crack could initiate and propagate. The detail fails when the
damage D in it reaches 1.0 : Log (stress range)

Fatigue S-N curve of the


studied detail (EN1993-2)
weld 1
with 2 slopes (m=3 and m=5)
m

Longitudinal N = C.m
stiffener on a web

crack C

damage Log N (cycles)

ni ni Ni NC = ND=5.106 NL=100.106
= di
Ni 2.106
ni
Total damage in the detail : D=
Ni
In term of D, the actual traffic (ni, i)i is equivalent to nE = ni cycles of
the unique equivalent stress range E.
EUROCODES
Background and Applications
Fatigue Load Model 3 equivalent lorry (FLM3)
Brussels, 18-20 February 2008 Dissemination of information workshop 82

axle = 120 kN

2.106 FLM3 lorries are assumed to cross the bridge per year and per slow lane defined
in the project
every crossing induces a stress range p = |max,f - min,f | in a given structural detail
the equivalent stress range E in this detail is obtained as follows :

E = .p where :
is the damage equivalence factor
is the damage equivalent impact factor
(= 1.0 as the dynamic effect is already
included in the characteristic value of the
axle load)
EUROCODES
Background and Applications
Damage equivalence factor
Brussels, 18-20 February 2008 Dissemination of information workshop 83

In a structural steel detail (in EN 1993-2):


=1 2 3 4 < max
which represents the following parameters :

1 : influence of the loaded lengths, defined in function of the bridges


spans (< 80 m) and the shape of the influence line for the internal forces
and moments
2 : influence of the traffic volume
3 : life time of the bridge ( 3=1 for 100 years)
4 : influence of the number of loaded lanes
max : influence of the constant amplitude fatigue limit D at 5.106 cycles

For shear connection (in EN1994-2): v = v ,1 . v ,2 . v ,3 . v ,4


For reinforcement (in EN1992-2): s = fat . s,1 . s,2 . s,3 . s,4
For concrete in compression (in EN1992-2 and only defined for railway bridges):
c = c,0 . c,1 . c,2,3 . c,4
EUROCODES
Background and Applications
Example : Damage equivalence factor v
Brussels, 18-20 February 2008 Dissemination of information workshop 84

for road bridges (with L< 100 m) : v ,1 = 1.55


hypothesis for the traffic volume in the example (based for instance on the
existing traffic description in EN 1991 part 2):
Example : Twin-girder composite bridge

Nobs = 0.5.106 lorries per slow lane and per year with the following distribution

Q1 = 200 kN Q2 = 310 kN Q3 = 490 kN Q 4 = 390 kN Q5 = 450 kN


40% 10% 30% 15% 5%
15
niQi5
Qml = = 407 kN
n
Mean value of lorries weight :
i
(1 8)
Q Nobs 407
v ,2 = ml = = 0.848
480 0.5.106 480

bridge life time = 100 years, so v ,3 = 1.0

only 1 slow lane on the bridge, so v ,4 = 1.0 v = 1.314


EUROCODES
Background and Applications
Stress range p = | max,f min,f | in the structural steel
Brussels, 18-20 February 2008 Dissemination of information workshop 85

Basic combination of non-cyclic actions Fatigue loads


Gmax (or Gmin ) + 1.0 (or 0.0)S + 0.6Tk + FLM3
In every section : Mmax (or Mmin ) = Ma,Ed + Mc,Ed MFLM3,max and MFLM3,min

Bending moment in the section where the structural steel detail is located :
MEd,max,f = Ma,Ed + Mc,Ed + MFLM3,max MEd,min,f = Ma,Ed + Mc,Ed + MFLM3,min

Corresponding stresses in the concrete slab (participating concrete) :


v v v v
c,Ed,max,f = Mc,Ed 1 + MFLM3,max 1 c,Ed,min,f = Mc,Ed 1 + MFLM3,min 1
I1 I1 nL I1 nn0 I1 n L 0

Case c,Ed,max,f > 0 va v1 v1 va v1 v1 v1


1 c,Ed,min,f > 0 p = Ma,Ed + Mc,Ed + MFLM3,max Ma,Ed + Mc,Ed + MFLM3,min = MFLM3
I I a I 1 I I
1 Ia 1 I 1 1

Case c,Ed,max,f < 0 v2


p = MFLM3
2 c,Ed,min,f < 0 I2
Case c,Ed,max,f > 0 v v v v
p = Mc,Ed 1 2 + MFLM3,max 1 + MFLM3,min 2
3 c,Ed,min,f < 0
I1 I2 I1 I2
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Background and Applications
Stress range p for the upper face of the upper steel flange
Brussels, 18-20 February 2008 Dissemination of information workshop 86

Sequence of
1 2 3 16 15 14 4 5 6 7 13 12 11 10 9 8
concreting

30
Example : Twin-girder composite bridge

25
Stress range (MPa)

20

15

10

0
0 20 40 60 80 100 120 140 160 180 200
x (m)
Stress range from M_min Stress range from M_max
always without concrete participation always with concrete participation
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Background and Applications
Stress range s,p = | s,max,f s,min,f | in the reinforcement
Brussels, 18-20 February 2008 Dissemination of information workshop 87

Case c,Ed,max,f > 0 v1


s,p = MFLM3
1 c,Ed,min,f > 0 I1
Case c,Ed,max,f < 0 v M + MFLM3,max
s,p = Mc,Ed + MFLM3,min 2 + s,f 1 c,Ed
2 c,Ed,min,f < 0 I2 Mc,Ed + MFLM3,min

Case c,Ed,max,f > 0 v1 v
3 c,Ed,min,f < 0 s,p = (Mc,Ed + MFLM3,max ) Mc,Ed + MFLM3,min 2 + s,f
I1 I2

influence of the tension stiffening effect


fctm Fatigue : 0.2
s,f = 0.2
st s ! SLS verifications : 0.4

AI A s,eff
st = s = .100
A aIa A c,eff

in case 3, Mc,Ed is a sum of elementary bending moments corresponding to different


load cases with different values of v1/I1 (following nL).
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Background and Applications
Tension stiffening effect
Brussels, 18-20 February 2008 Dissemination of information workshop 88

Tension
stiffening s,f
effect

s,p,2 Slope v2/I2 (fully


cracked behaviour)

s,p,3
Bending
moment in the
composite M
section
s,p,1
case 2
Slope v1/I1
case 3
case 1
Mc,Ed + MFLM3,min
Mc,Ed + MFLM3,max s Stresses in the reinforcement (>0 in compression)
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Background and Applications
Fatigue verifications
Brussels, 18-20 February 2008 Dissemination of information workshop 89

c c
In a structural steel detail : Ff E Ff E
Mf Mf
3 5
Ff E Ff E
+ 1.0
C Mf C Mf

Rsk
In the reinforcement : F,fat E S,fat = 1.15
S,fat
log Rsk
k1 = 5
fsk
k2 = 9
k1
1

Rsk = 162.5 MPa k2


1

N* = 1.106 logN
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Background and Applications
Classification of typical structural details
Brussels, 18-20 February 2008 Dissemination of information workshop 90
EUROCODES
Background and Applications
Fatigue verifications for shear connectors
Brussels, 18-20 February 2008 Dissemination of information workshop 91

R (log) R (log)

m=8 m=3
c= c=
90 MPa
E 80 MPa m=5

Nc =
NR (log)
E NR (log)
Nc =
2.106 cycles 2.106 cycles

( R ) NR = ( C ) NC
m m

1. For a steel flange in compression at fatigue ULS :


c Ff = 1.0
Ff E with the recommended values :
Mf ,s Mf ,s = 1.0

2. For a steel flange in tension at fatigue ULS :

c c Ff E
Ff E Ff E + Ff E 1.3
Mf Mf ,s C Mf C Mf ,s
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Background and Applications
Contents : 7 parts
Brussels, 18-20 February 2008 Dissemination of information workshop 92

1. Introduction to composite bridges in Eurocode 4


2. Global analysis of composite bridges
3. ULS verifications
4. SLS verifications
5. Connection at the steelconcrete interface
6. Fatigue (connection and reinforcement)
7. Lateral Torsional Buckling of members in
compression
EUROCODES
Background and Applications
LTB around internal supports of a composite girder
Brussels, 18-20 February 2008 Dissemination of information workshop 93

To verify the LTB in the lower bottom flange (which is in compression


around internal supports), two approaches are available :

1. Bridge with uniform cross-sections in


Class 1,2 or 3 and an un-stiffened web
(except on supports) : U-frame model

2. Bridge with non-uniform cross-sections :


general method from EN1993-2, 6.3.4
6.3.4.1 : General method
6.3.4.2 : Simplified method
(Engessers formula for cr)

fy cr
ult ult = and cr =
LT = with
a a
cr

LT = f LT ( ) LT ult
1.0 ?
M1
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Background and Applications
Example : lateral restraints
Brussels, 18-20 February 2008 Dissemination of information workshop 94

Lateral restraints are provided on each vertical support (piles) and in cross-
sections where cross bracing frames are provided:
Transverse bracing frames every 7.5 m in end spans and every 8.0 m in
Example : Twin-girder composite bridge

central span

1100
2800

600
1100
IPE 600

7000

Cross section with transverse bracing frame in span

A frame rigidity evaluated to Cd = 20.3 MN/m (spring rate)


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Background and Applications
Maximum bending at support P1 under traffic
Brussels, 18-20 February 2008 Dissemination of information workshop 95

Traffic loads (with unfavourable


transverse distribution for the TS = 409.3 kN/axle
udl = 26.7 kN/m
girder n1)

+
Example : Twin-girder composite bridge

Dead loads (construction phases,


cracked elastic analysis,
shrinkage)

MEd = -102 MN.m

NEd = MEd / h
= 38 MN
EUROCODES
Background and Applications
Elastic critical load for lateral flange buckling
Brussels, 18-20 February 2008 Dissemination of information workshop 96

EN 1993-2, 6.3.4.2 : ENGESSER


NEd = constant = Nmax
t f bf 3 120.12003
I = constant = Imax I= = c = Cd/a
12 12
Example : Twin-girder composite bridge

Ncr = 2 EIc = 192 MN


L = 80 m
cr = Ncr NEd = 5.1 < 10

EN 1993-2, 6.3.4.1:
a = 7,5 m a=8m a = 7,5 m
General method
I and NEd are variable
uy
discrete elastic lateral
support, with rigidity Cd
(I)
x

cr = Ncr NEd = 8.9 (Mode I at P1)


(II)
= 10.3 (Mode II at P2)
= 17.5 (Mode III at P1)
(III)

Lcr = 20 m
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Background and Applications
EN1993-2, 6.3.4.1 (general method)
Brussels, 18-20 February 2008 Dissemination of information workshop 97

First order stresses in the mid plane


of the lower flange (compression at support P1)
400

300
Example : Twin-girder composite bridge

Stresses in the mid-plane of the lower flange[MPa]

fyf 295
ult,k = min = = 1.18
200

f 249
100
ult,k 1.18
op = =
0 cr,op 8.9
0 20 40 60 80 100 120 140 160 180 200

-100
= 0.37 0.2

-200

-300

-400

Using buckling curve d: op = 0.875 1.0


ult,k 1.036
op = = 0.94 > 1.0 NO !
M1 1.1
EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop 98

More information about the numerical design example by


downloading the PDF guidance book :
Eurocodes 3 and 4 Application to steel-concrete
composite road bridges
on the Stra website :

http://www.setra.equipement.gouv.fr/In-English.html

Thank you for your kind attention

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