Rockwell Automation TechED 2017 - IN10 - Overall Equipment Energy Efficiency PDF

IN10 - Overall Equipment Energy
Effectiveness (OE)
Noel Henderson
Sr. Commercial Engineer Information Software
2017-05-12
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Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 1
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Agenda
What is effectiveness?
OEE as a template for effectiveness
What is Energy Effectiveness?
A simple example
Demo
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 3
What percentage of x went towards making good product?
Time (OEE)
WAGES (OEEE)
Man-hours?
Anything that can be totalized
Agenda
A simple example
Demo
OEE Review
OEE measures the percentage of planned production time that is truly
productive i.e. that was used to make good parts.
Availability * Quality * Performance
Availability = Running Time / Available Time
The percentage of available time that was actually used to make parts.
Quality = (Total Parts Scrap Parts) / Total Parts
The percentage of total parts that were good.
Performance = (Total Parts * Ideal Cycle Time) / Running Time
The ratio of how long it should have taken the asset to make the parts
versus how long it actually took, according to design or historical best.
OEE Calculation

The amount of time it SHOULD have taken us to make the good parts as a
percentage of our scheduled available time if everything ran according to design.
OEE v. TEEP
TEEP = Total Effective Equipment Performance
Measures OEE against calendar hours
24 hours a day, every day, all year
Time is a totalizer in OEE
OEE measures how efficiently the asset is being utilized based on what
percent of the scopes total available time went towards making good
product, accounting for changes in production rate, during the
scheduled production time.
What if we wanted to know how efficiently we are utilizing:
Energy
Water
Air
Gas
Steam
We can apply ANY totalizer to replace the time component of OEE.

Agenda
What is Overall Equipment Energy Effectiveness?
A simple example
Demo
Mapping OEE Concepts to OEEE*
Quality = Good parts as a percentage of total parts.
Availability = Productivity: the percentage of productive energy to total energy
Available time = Total Energy consumed during time period
Running time = Productive Energy
Energy consumed while in a productive state
NOT Idle, Blocked, Starved, Faulted, Down, etc.
Performance = The amount of energy it SHOULD have taken us to make the
total parts if everything worked as designed as a percentage of how much
energy we actually spent making good parts.
Ideal cycle time = Energy Intensity
Minimum historical energy consumed per part
*U.S. Patent Pending

OEEE Simplified
OEEE measures the percentage of consumed energy that was used to
make good product.
Availability * Quality * Performance
Availability = Productive Energy / Total Energy
Quality = (Total Parts Scrap Parts) / Total Parts
Performance = (Total Parts * Ideal Energy Intensity) / Productive Energy
OEEE can account for ALL of the energy consumed, like TEEP, or, if
possible, only the scheduled energy consumed, like OEE.
Productive Energy
Energy consumed while making product.
Asset is running AND NOT in an idle/starved/blocked/faulted/down state.
Ideal Energy Intensity
The minimum amount of energy required to make one part.
Assets design specification.
Historical minimum.
Calculation.
OEEE calculation

The ratio of the energy it SHOULD have taken the asset to make the good
parts we produced versus the total energy consumed if everything ran
according to design.
Agenda
A simple example
Demo
Measured Values batch M1Mix-5139
Total Energy = 1.5625 kWh
Total energy consumed during batch
Productive Energy = 1.546875 kWh
Energy consumed while not Idle/starved/blocked/faulted
Total Parts = 288
Good Parts = 286
Ideal Energy Intensity = 0.0052 kWh per part
Minimum Historical Energy intensity over the past 30 days
Apply to OEEE Formula
1.546875
Availability: = 99%
1.5625
286
Quality: = 99%
288
288 0.0052
Performance: = 97%
1.546875
1.546875 288 0.0052 286 0.0052 288

= = 95.8% OEEE
1.5625 1.546875 288 1.5625
Agenda
A simple example
Demo
OEEE Demonstration
Cookie Line Demo
Discussion
Questions, comments, etc.
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Thank you!
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IN10 - Overall Equipment Energy

The Connected Enterprise

INFORMATION SOLUTIONS CAPABILITIES Cloud | On-Premise | Edge

ROCKWELL AUTOMATION IIoT INFRASTRUCTURE Integrated Architecture

SMART CONNECTED ASSETS EtherNet/IP Enabled Network

PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 2

OEE as a template for effectiveness

What is Energy Effectiveness?

OEE as a template for effectiveness

What is Energy Effectiveness?

We can apply ANY totalizer to replace the time component of OEE.

OEE as a template for effectiveness

What is Overall Equipment Energy Effectiveness?

*U.S. Patent Pending

OEE as a template for effectiveness

What is Energy Effectiveness?

1.546875 288 0.0052 286 0.0052 288

OEE as a template for effectiveness

What is Energy Effectiveness?

Download the ROKTechED app and login:

Username: Last name

Locate the session in the Schedule icon

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