Professional Documents
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Acoustic Testing (EKC & ASD)
Acoustic Testing (EKC & ASD)
S. M. Tennant
RELEASE 1 JULY 2
221 Page 3
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No. Title
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MAADIN,;(0
NRO APPROVED FOR
RELEASE 1 JULY 2015
5TCRE'?'SPECIAL HANDLING
SZG.i?erroil-SPEC IA L HANDLING
NRO APPROVED FOR
RELEASE t EY 2015
QUESTIONS TO BE ADDRESSED
TEST OBJECTIVES
o DEVELOPMENT TESTING
o QUALIFICATION TESTING
o ACCEPTANCE TESTING
SEGMENT COMPONENT
_ SYSTEM -....
LM TMB I CQAB LM TMB COM,
ACOUSTIC VIBR. VIBRATION &
DEVELOP. 0 (QUAL. ACOUSTIC AND VIBR.
(EKC) ACOUSTIC
STRUC. ) ACOUS.
VIBR.
VIBR. VIBRATION &
QUAL. 0 ...... AND VIBR.
ACOUSTIC ACOUS. ACOUSTIC
(EKC)
--9Beft-Er-T--SPECIAL HANDLING
1
NRO APPROVED FOR
RELEASE 1 JULY 2015
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.:ZONE
o THE TRANSMISSION
TRANSMISSION PATHS
INTERNAL ACOUSTICS
o VIBRATION TEST?
o ACOUSTIC TEST
a77
CAPABILITIES OF SOME EXISTING ACOUSTIC FACILITIES
TEST LEVELS
LOCATION SIZE EQUIPMENT (OVERALL) *PROGRAM
..-....-,
ASD, DAYTON 150,000 ft 3 PURE TONE 162 db AIRCRAFT FATIGUE
(42 ft high) SIRENS 'QUASI' RANDOM
DOUGLAS, 10,000 ft 3 ELECTROPNEU- 158 db MISSILE & SPACE
SANTA MONICA (30 ft high) MATIC RANDOM VEHICLES
TRANSDUCER
WYLE LABS, 100,000 ft 3 - 155 db SATURN
HUNTSVILLE (36 ft high) Of
RANDOM
kti NS- It o
ASD SONIC FATIGUE FACILITY Pa IA
O DESCRIPTION
LARGE ACOUSTIC CHAMBER (70X56X42 FT) - DOOR 16X16 FT
SOUND EQUIPMENT - 36 PURE TONE SIRENS - "WARBLED"
THROUGH 50 CPS FILL 1/2 SPECTRUM
BELOW 2400 CPS; 1/20 SPECTRUM ABOVE
- AIR SUPPLY - 310,000 CFM @ 14.6 PSIG
INSTRUMENTATION - 72 ANALOG DATA CHANNELS--> 342 CHANNELS
BY (10X30) +42
O DEFICIENCIES
. DOOR SIZE
RELIABILITY OF SIREN EQUIPMENT (FATIGUE FAILURES)
NON CONTINUOUS SPECTRUM - POOR SIMULATION OF ACOUSTIC
EXCITATION
DATA ACQUISITION AND ANALYSIS SYSTEM - CUMBERSOME
AND TIME CONSUMING
IMPACT
NEW FACILITY EXCEPT FOR MODIFIED CHAMBER - COST
APPROXIMATELY 3.7M (152/165 LOCAL)
7
NIRO APPROVED FOR
RELEASE 2015
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TEST- -
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KAT
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NRO APPROVED FOR
RELEAS LY 2015
SECRET SPECIAL HANDLING
wi-4c-qo
12-
DEVELOPMENT TESTING
WYLE AT HUNTSVILLE
MM DEVELOPMENT
DESIGN
CONSTRUCTION , ACOUSTIC TEST
INSTALLATION & CI-ICKOUT
I. f i 1 I 1 1 i 1
3 9 12 15 18 21 24 27 30
MONTHS FROM GO-AHEAD
1 DEC. 66 15 MAR. 1 JUN
ORIGINAL SCHEDULE 15 FEB.
1968
Fg.C.g.FT-SPECIAL HANDLING
WYLE DAC
COMPRESSOR .22
LINES .01
ENGINEERING .09
. 38M
GRAND TOTAL $1.38M
-9l T- HANDLING
NRO APPROVED FOR
RELEASE 1 JULY 2015
3LCRET-SPECIAL HANDLING
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rs-
QUALIFICATION TESTING
Wi4S -
)01 /
ACCEPTANCE TESTING CONSIDERATIONS
COAB 1 MIN
NRO APPROVED FOR
RELEASE 1 JULY 2015
ataeit-Fr-T--SPECIAL HANDLING
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.T SPECIAL HANDLING
NRO APPROVED FOR
RELEASE YJOLY 2015
CECRET SPECIAL HANDLING
to
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ACCEPTANCE TESTING
o ACOUSTIC FACILITY
o VIBRATION FACILITY
AMPLIFIERS
EQUALILERS
CONTROLS
LABORATORY SPACE
5Eeft-eIP-SPECIAL HANDLING
NRO APPROVED FOR
RELEASE LY 2015
CECI1ET SPECIAL HANDLING
Lots, ...1"
20
1
CONCLUSION CHART
SEGMENT COMPONENT
DAC EK
SPECIAL QUAL. ARTICLE 15. OM - ZOM ACOUSTIC FACILITY $2. 1M
TEST MANHOURS . 4M TEST MANHOURS .4
SM FACILITY 1. 4M $2. 5M
ACCEPT. TEST .5M
17.3M - 22. 3M
TOTAL COST 19. 8M - 24.8
19
NRO APPROVED FOR
RELEASE 1 Y2015
ALTERNATIVE NO. 2
FULL DEVELOPMENT AND ACCEPTANCE TESTING
SEGMENT QUALIFICATION TESTING ON LM ONLY
SEGMENT COMPONENT
VIBR.
DEVELOP 0 ACOUVI'IC* ACOUSTIC* ACOUSTIC
Alb
DAC EX
-erve:Paria-SPECIAL HANDLING
NRO APPROVED FOR
RELEASE 1 JULY 2015
--freettrIr - SPECIAL HANDLING
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MISSION MODULE STRUCTURAL ARRANGEMENT VI 2-3
ALTERNATE NO. 3
FULL DEVELOPMENT AND ACCEPTANCE TESTING
SEGMENT QUALIFICATION TESTING ON MM ONLY
SEGMENT COMPONENT
SYSTEM LM TMB COAB LM TMB COAB
AT EK
LOW-LEVEL VIBR.
ACCEPT. INTERMITTENT LOW-LEVEL . ACOUSTIC VIBR. VIBR. VIBR. &
VIBR. TEST VIBR. TEST AT EK ACOUSTIC
IMell.411.1.'
DAC EK
ACCEPT: TEST: .5M MODIFIED HIGH LEVEL
ACOUSTIC FACILITY U.2/4,4
TOTAL COST';;;.' $2. 61.1
=.SPECIAL HANDLING
NRO APPROVED FOR
RELEAS LY 2015
RECOMMENDATIONS
SPECIAL HANDLING
Am_s_)T0
SPECIAL TEST VEHICLE
FOR
rf "
DYNAMIC QUALIFICATION TEST
1
L. M. ASSEMBLY L. M. JOIN 1 L. M. C/ 0
7/1/ 69
FV - 3
COST
STRUCTURE 2. OM
COMPONENT C/O 1. 5
NEW ASSY. STAND 0. 5
NEW COMPONENTS 6.0
FABR. , C /0 & TEST
OF SP. TEST UNIT 5. 5
TOTAL $15. 5M
Note: (1) Extra assembly stand required to keep present production schedule.
(2) Checkout of new LM might delay launch of #4 by 4 to 6 weeks.
SXCR-ER-SPECIAL HANDLING
:;* 5,44/' .
NRO AFPROVED FOR tai
RELEAgE 1 JULY cy /
INSERT QUAL. ACOUSTIC TEST INTO CURRENT SCHEDULE PRIOR TO QUAL. THERMAL
VACUUM TEST
ALTERNATE NO. 4
FULL DEVELOPMENT AND ACCEPTANCE TESTING
NO SEGMENT QUALIFICATION TESTING
SEGMENT COMPONENT
SYSTEM LM TMB I COAB
VIBRATION &
DEVELOP. 0 ACOUSTIC* ACOUSTIC
LOW LEVEL VIBRATION &
QUAL. VIBRATION --- --- --- ACOUSTIC
CHECK
VIBR.
ACCEPT.
Low LEVEL LOW LEVEL
VIBRATION LOW LEVEL VIBRATION
ACOUSTIC ACOUSTIc AT EK
CHECK
PECIAL HANDLING
NRO APPROVED FOR
RELEASE 1 JULY 2015
SECRET SPECIAL HANDLING
44t.NS - 1 Tr et
HISTORICAL DATA ON OTHER PROGRAMS '1
QUALIFICATION ACCEPTANCE
COMPONENT SYSTEM COMPONENT SYSTEM
VIBRATION NONE VIBRATION NONE
GEMINI ACOUSTIC (GT-3 VIB)
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Nf40 APPROVED FOR
RELEASE 1 JULY 2015
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AtexURE
OR/ V/NO Com..
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PROGRAM WEIGHT DEVELOPMENT QUALIFICATION ACCEPTANCE
ri 2
Mercury 2. 7 K Flight V A V 0
Apollo
Command &
Service Mod 27 IC A 0 0 - GE proposal
all up
LEM 36 K A V 0 0 - Acoustic taken out
Future programs
will
206-I 1. 7 K (partial) V V
Saturn V
S-II 50 K
Aft Interface 13 K ) Flight A V A V 0
Fwd Skirt 8K
V = System Vibration
A = System Acoustic
IV 0
MM DEVELOPMENT
DESIGN
CONSTRUCTION ACOUSTIC TEST
INSTALLATION ti CHECKOUT
1
3 6 9 '12 15 18 21 27 30
T - 1
1 DEC. 66 15 MAR. 1 JUN
ORIGINAL SCHEDULE 15 FEB.
1968
--86G111G-Tr-SPECIAL HANDLING